Q1: Which of the following is the most commonly used material for making patterns?
Answer: Wax
Q2: The process of compacting sand around a pattern in a flask is called:
Answer: Molding
Q3: In foundry, the purpose of a riser is to
Answer: Feed molten metal to the casting as it solidifies
Q4: Which of the following is an advantage of green sand molding?
Answer: High dimensional accuracy
Q5: Cores are used in casting to
Answer: Increase strength of the mold
Q6: What is the main function of a gating system in casting?
Answer: Control solidification
Q7: The defects in casting due to entrapped air or gases are known as
Answer: Blow holes
Q8: The collapsibility of molding sand is important for
Answer: Preventing mold erosion
Q9: Which metal is commonly used for making permanent molds in die casting
Answer: Cast iron
Q10: In sand casting, the parting line is
Answer: The line where molten metal is poured
Q11: Which of the following welding processes uses a non-consumable electrode?
Answer: MIG welding
Q12: In gas welding, the flame used for welding steel is
Answer: Neutral flame
Q13: The main function of flux in welding is to
Answer: Cool the weld metal
Q14: In SMAW (Shielded Metal Arc Welding), the electrode is
Answer: Non-consumable
Q15: The most common shielding gas used in MIG welding is
Answer: Oxygen
Q16: Cracks in welds are usually caused by
Answer: High cooling rate
Q17: Which of the following welding processes is best suited for welding thin sheets?
Answer: Submerged arc welding
Q18: The heat source in resistance welding is generated by
Answer: Chemical reaction
Q19: A fillet weld is used to join
Answer: Two plates at right angles
Q20: The term "undercut" in welding refers to
Answer: Excess metal buildup
Q21: Metal forming is primarily a process involving
Answer: Material removal
Q22: Which of the following is a bulk metal forming process?
Answer: Drawing
Q23: In forging, the metal is
Answer: Removed in the form of chips
Q24: The process of reducing diameter of a rod by pulling it through a die is known as
Answer: Forging
Q25: In hot working, the metal is deformed
Answer: Below recrystallization temperature
Q26: The process used to produce hollow seamless tubes is
Answer: Blanking
Q27: Which of the following processes is commonly used for making wires?
Answer: Rolling
Q28: In sheet metal forming, the process of cutting a flat shape from sheet is called
Answer: Deep drawing
Q29: Which defect in rolling results in wavy edges on the strip?
Answer: Zipper cracks
Q30: Cold working results in
Answer: Improved ductility
Q31: Machining is a process used to
Answer: Join metals
Q32: Which of the following is a traditional machining process?
Answer: EDM
Q33: The primary motion in a lathe is called
Answer: Feed motion
Q34: Tool life is influenced by
Answer: Cutting speed
Q35: Which tool material is hardest?
Answer: High Speed Steel (HSS)
Q36: In milling operation, the cutter has
Answer: Single point
Q37: A drilling machine is used to
Answer: Shape metal
Q38: The process of removing burrs from a machined part is called
Answer: Drilling
Q39: Which parameter is used to measure surface finish?
Answer: RPM
Q40: Machining that uses non-traditional energy sources like electric discharge is called
Answer: Conventional machining
Q41: Grinding is primarily a:
Answer: Casting process
Q42: The cutting tool in grinding is
Answer: Single point tool
Q43: The grade of a grinding wheel indicates
Answer: Abrasive type
Q44: Common abrasive used for grinding hard metals is
Answer: Aluminum oxide
Q45: The process of making the grinding wheel concentric with the spindle is called
Answer: Dressing
Q46: Which grinding process is used for finishing internal surfaces?
Answer: Surface grinding
Q47: Which of the following is used to remove dull abrasive grains and expose fresh ones?
Answer: Dressing
Q48: In centerless grinding, the workpiece is
Answer: Held between centers
Q49: The grain size of a grinding wheel refers to
Answer: Grit spacing
Q50: The surface finish obtained by grinding is generally
Answer: Rough