PREFORMED™ Splice
For AAC, AAAC and Smaller Ø ACSR Conductors
Part Conductor Conductor Colour
Number Stranding Diameter Code
(mm)
AFS-053 7/1.75 5.25 Purple
AFS-068 7/2.25 6.75 Brown
AFS-075 7/2.50 7.50 Blue
AFS-078 7/2.60 7.80 Orange
AFS-083 7/2.75 8.25 Red
AFS-090 7/3.00 9.00 Red
AFS-090-AW 4/3/3.00 9.00 Red
A AFS-102 7/3.40 10.20 Purple
AFS-105 19/2.10 10.50 Blue
AFS-113 7/3.75 11.25 Black
AFS-113-AW 4/3/3.75 11.25 Black
AFS-135 7/4.50 13.50 Green
AFS-143 7/4.75 14.25 Blue
AFS-163 19/3.25 16.25 Orange
AFS-175 37/2.50 17.50 Blue
AFS-188 19/3.75 18.75 Black
AFS-210 37/3.00 21.00 Red
AFS-238 19/4.75 23.75 Blue
Note: Contact PLP for ACSR suitability.
For ACSR Conductors - Multi piece
Part Conductor Conductor Colour code
Number Stranding Diameter
(mm)
FTS-071 6/1/2.36 7.08 Black
FTS-100 12/7/2.00 10.00 Yellow
FTS-113 6/1/3.75 11.25 Black
FTS-117 12/7/2.34 11.70 Brown
FTS-125 12/7/2.50 12.50 Blue
FTS-143 6/4.75/7/1.60 14.30 Blue
FTS-146 7/4.39/7/1.93 14.60 Blue
FTS-150 12/7/3.00 15.00 Red
FTS-155 18/1/3.09 15.50 Black
FTS-157 26/2.54/7/1.91 15.90 Blue
FTS-175 30/7/2.50 17.50 Blue
FTS-181 30/7/2.59 18.13 Blue
FTS-193 18/1/3.86 19.30 Black
FTS-199 26/3.14/7/2.44 19.90 Brown
FTS-210 30/7/3.00 21.00 Red
FTS-245 30/7/3.50 24.50 5 Purple
Note: An FTS is a full-tension fitting and will hold 100% of the conductor UTS.
37
Completely read and understand this procedure before applying products. Special attention should be given to the
Safety Considerations located on the last page. W e advise the reader to review those considerations now, and then
again during the general review of this procedure
1) Splice as received in the field. Place the centre mark of the Steel Core Splice at the end of the conductor section,
and measure back the length plus 6 mm. Apply one layer of vinyl tape at this point and cut away the aluminium
strands, exposing the steel core. Do the same with the other conductor section.
2) Select the Steel Core Splice subset containing the greatest number of rods. Begin the application by placing
the centre mark of the subset at the end of one steel core and wrap one-half its length.
PLP- AP- 006 02/02 C 2000 Preformed Line Products Company - All Rights Reserved 1
3) Position the end of the other steel core so that both ends are approximately 1 - 2 mm apart. Hold it securely with
finger pressure and wrap on the subset completely.
4) Match the second subset at the centre mark and wrap on one or two pitch lengths on each side of the centre. Apply
the third subset in the same manner, then completely wrap on both subsets simultaneously.
5) Completed Steel Core Splice.
PLP- AP- 005 02/02 C 2000 Preformed Line Products Company - All Rights Reserved 2
6) Align the centre mark of the Filler Rod Subset (if required) containing the greatest number of rods, with the centre
mark of the Steel Core Splice and wrap it on.
7) Match the second subset at the centre mark and wrap on one pitch length from each side of the centre. Start the
third subset in the same manner, then completely wrap on both subsets simultaneously.
8) Completed Filler Rod Splice. Do not remove the vinyl tape. To assure reliable electrical connection, all conductors,
new or weathered, must be thoroughly scratch brushed until bright and clean immediately prior to installation. A
quality inhibitor must be applied to retard oxidation.
9) Align the centre mark of the Outer Splice subset containing the greatest number of rods, with the centre mark of the
Filler Rod Splice and wrap it on carefully.
PLP- AP- 005 02/02 C 2000 Preformed Line Products Company - All Rights Reserved
3
10) Match the center mark of the first subset and apply second subset one or two pitch lengths on each side of center
mark. Apply third subset in the same manner then completely wrap on both subsets simultaneously.
11) Completed Full-Tension Splice. The ends of the outer splice rods can be snapped in easily by flexing the conductor
and rotating the subset with thumb pressure until the rod ends snap into position.
4
GEN ER A L N OT ES
1) PREFORMED Splices can be reapplied three times during initial installation after which they should not be reused.
2) PREFORMED Splices may be used at the support point but only after factory consultation.
3) To assure a reliable electrical connection, all conductors, new or weathered, must be thoroughly scratch brushed
until bright and clean immediately prior to installation.
4) The application of a quality inhibitor is strongly recommended to retard oxidation.
5) Tapping over a PREFORMED Conductor Splice is permissible. Whenever a tapping clamp will be installed over a
splice, the outer surface of the splice should be thoroughly scratched brushed to remove any oxides and glue
which may be present. Inhibitor should then be applied to the area beneath the tap itself.
SA FET Y CON SIDER A T ION S
1) For proper performance and personal safety be sure to select the proper size
PREFORMED Full Tension Splice before application.
2) PREFORMED Full Tension Splices are precision devices. To ensure tight assembly,
they should be stored in cartons under cover and handled carefully.
3) This application procedure is not intended to supersede any company construction
or safety standards. This procedure is offered only to illustrate safe application for the
individual. Failure to follow these procedures and restrictions may result in personal
injury.
4) When working in the area of energized lines, extra care should be taken to prevent
accidental electrical contact.
5) This product is intended for use by trained linesmen only. This product should not
be used by any one who is not familiar with and trained in the use of it.
190 Power st. Glendenning, NSW Australia 2761
PO Box 106, Glendenning Business Centre, NSW Australia 2761
Phone: (02) 8805 0000 Fax: (02) 8805 0090
intl 61 2 8805 0000 intl 61 2 8805 0090
Email: plpaus@[Link]
A.B.N. 27 004 533 877
Web: [Link]