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In-Situ Wear Protection for VRM Liners

The document discusses a case study on enhancing the life of Vertical Roller Mill (VRM) sinter cast liners through Ador Fontech's solution, which involves in-situ wear protection using a complex carbide alloy system called LH-WearTherm 65. This method extends the life of the liners by an additional 3000-3500 hours at only 10% of the cost of new liners, thereby reducing downtime and production loss. The clientele includes major cement companies, and the application is primarily for crushing limestone, coal, or clinker in cement plants.

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10 views1 page

In-Situ Wear Protection for VRM Liners

The document discusses a case study on enhancing the life of Vertical Roller Mill (VRM) sinter cast liners through Ador Fontech's solution, which involves in-situ wear protection using a complex carbide alloy system called LH-WearTherm 65. This method extends the life of the liners by an additional 3000-3500 hours at only 10% of the cost of new liners, thereby reducing downtime and production loss. The clientele includes major cement companies, and the application is primarily for crushing limestone, coal, or clinker in cement plants.

Uploaded by

rnd
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

LIFE

ENHANCEMENT
OF INDUSTRIAL
COMPONENTS

CASE STUDY
VERTICAL ROLLER MILL - SINTER CAST LINERS
AREA OF CONCERN SOLUTION
The latest method for Wear protection in Ador Fontech solution to this problem is wear
Vertical Roller Mill (VRM ) is by Sinter Cast protection of sintercast liners in-situ with
Liners. This gives life of about 8000 Hrs after unique complex carbide alloy system
which it needs replacement. Replacement of LH-WearTherm 65 which welds on sintercast
sinter cast liners involves high cost and material giving 65 HRC hardness ensuring
stoppage for replacement & lead time for extended life with excellent cost economics.
spares, this also involves huge down time and Our solution is buttoning in this portion with
production loss. The most critical aspect is as LH Weartherm 65 in-situ which extends the
the Sinter cast Liners gets worn out there is a life by about 3000/3500 hrs with only 10% cost
huge drop in productivity . Hence it requires a of new sinter cast liners, means it’s a value
in-situ wear protection solution . proposition to customer.

CLIENTELE APPLICATION
· ACC Limited VRM is used for crushing of limestone, coal or
clinker (cement plant), sinter cast liners are
· Chettinad cement
latest concept wherein the sintered liners are
· Dalmia Cement used for wear protection of VRM rollers to
· Madras Cements Ltd. increase the life of this rollers-worn out due to
· UltraTech Cement Ltd. high abrasion, pressure and impact.

New Sinter Cast Liner Sinter Cast Liners In-Situ Welding of Buttons VRM-Sinter cast Liners
in the VRM at 3000 Hours in Sintercast Liners Insitu after buttoning

ADOR FONTECH LIMITED


Belview, 7 Haudin Road, Bangalore 560 042 • T +91 80 2559 6045 / 73 • E customerservice@[Link] • [Link]

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