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5 & 10 Year Maintenance Kits for Chillers

New 5 and 10 year proactive maintenance service kits have been introduced for YK, YMC2, YVAA, and YVFA chillers, containing recommended replacement items for chiller operation. Detailed part numbers and components for each kit are provided in tables within the document. It is emphasized that only trained personnel should perform maintenance work, adhering to safety regulations and guidelines.

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100% found this document useful (2 votes)
72 views3 pages

5 & 10 Year Maintenance Kits for Chillers

New 5 and 10 year proactive maintenance service kits have been introduced for YK, YMC2, YVAA, and YVFA chillers, containing recommended replacement items for chiller operation. Detailed part numbers and components for each kit are provided in tables within the document. It is emphasized that only trained personnel should perform maintenance work, adhering to safety regulations and guidelines.

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mohamed ghareeb
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© All Rights Reserved
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File In/With: YCIV / YCAV SI0573

New 1123
Equipment YK, YMC2, YVAA, and YVFA
Affected:
Service
Information 5 and 10 Year Proactive Maintenance Kits

General
New 5 and 10 year proactive maintenance service kits have been created for YK, YMC2, YVAA, and
YVFA chillers. These kits contain many of the items recommended for proactive replacement around the
5 or 10 year period of chiller operation. For a list of the full kit bill of materials, see Table 3.
Additional documentation
For additional details on the YORK® YK proactive service offering, refer to the YORK Proactive Services
Model YK Centrifugal Liquid Chillers Service Guide, 160.76-PSG1, available at:
[Link]

Table 1 - 5 Year Proactive Maintenance Kits


Model Applicable kit part number
YK Mod F 366 94952 609
YK Mod G 366 94952 607
YK Mod H 366 94952 611
YMC2 Mod A 366 94952 620
FAA Compressors
YMC2 Mod A 366 94952 622
FAB/FAC Compressors
YMC2 Mod B 366 94952 624
YVAA 366 94952 400
YVFA Open Loop 366 94952 401
YVFA Closed Loop 366 94952 402

Work on this equipment should only be done by properly trained personnel who are qualified to work on this
type of equipment. Failure to comply with this requirement could expose the worker, the equipment and the building
and its inhabitants to the risk of injury or property damage.
The instructions on this service information letter are written assuming the individual who will perform this work
is a fully trained HVAC & R journeyman or equivalent, certified in refrigerant handling and recovery techniques, and
knowledgeable with regard to electrical lock out/tag out procedures. The individual performing this work should be
aware of and comply with all Johnson Controls, national, state and local safety and environmental regulations while
carrying out this work. Before attempting to work on any equipment, the individual should be thoroughly familiar
with the equipment by reading and understanding the associated service literature applicable to the equipment. If
you do not have this literature, you may obtain it by contacting a Johnson Controls Service Office.
Should there be any question concerning any aspect of the tasks outlined in this bulletin, please consult a
Johnson Controls Service Office prior to attempting the work. Please be aware that this information may be time
sensitive and that Johnson Controls reserves the right to revise this information at any time. Be certain you are
working with the latest information.

Product Technical Support


SI0573 (1123)

Table 2 - 10 Year Proactive Maintenance Kits


Model Applicable kit part number
YK Mod F 366 94952 610
YK Mod G 366 94952 608
YK Mod H 366 94952 612
YMC2 Mod A 366 94952 621
FAA Compressors
YMC2 Mod A 366 94952 623
FAB/FAC Compressors
YMC2 Mod B 366 94952 625

Table 3 - 5 and 10 Year Proactive Maintenance Kit Bills of Material


Kit part Kit name Component part Component name Component
number number quantity
366 94952 607 YK Mod G 5 year 325 29964 604 Kit, Water Temperature Sensor Replacement 1
proactive kit 325 41573 600 Kit, YK Evaporator and Condenser Flow 1
Sensor
371 08104 001 Kit, PRV/VGD Position Sensor 1
025 47112 000 Valve Coil, Oil Return Solenoid 1
366 94952 608 YK Mod G 10 year 325 29964 604 Kit, Water Temperature Sensor Replacement 1
proactive kit 325 41573 600 Kit, YK Evaporator and Condenser Flow 1
Sensor
371 08104 001 Kit, PRV/VGD Position Sensor 1
025 47112 000 Valve Coil, Oil Return Solenoid 1
325 28678 600 Kit, Pressure Transducer 1
366 94952 609 YK Mod F 5 year 325 29964 604 Kit, Water Temperature Sensor Replacement 1
proactive kit 325 43553 600 Sensor, Flow 1
371 02012 001 Kit, PRV Position Sensor 1
025 47112 000 Valve Coil, Oil Return Solenoid 1
366 94952 610 YK Mod F 10 year 325 29964 604 Kit, Water Temperature Sensor Replacement 1
proactive kit 325 43553 600 Kit, Flow Sensor 1
371 02012 001 Kit, PRV Position Sensor 1
025 47112 000 Valve Coil, Oil Return Solenoid 1
366 94952 613 Kit, YK Mod F Pressure Transducer 1
366 94952 611 YK Mod H 5 year 325 29964 604 Kit, Water Temperature Sensor Replacement 1
proactive kit 325 41573 600 Kit, Flow Sensor YK Mod H 1
371 08104 001 Kit, PRV Position Sensor 1
025 47112 000 Valve Coil, Oil Return Solenoid 1
366 94952 612 YK Mod H 10 year 325 29964 604 Kit, Water Temperature Sensor Replacement 1
proactive kit 325 41573 600 Kit, Flow Sensor 1
371 08104 001 Kit, PRV/VGD Position Sensor 1
025 47112 000 Valve Coil, Oil Return Solenoid 1
366 94952 614 Kit, Pressure Transducer YK Mod H 1
366 94952 620 YMC2 Mod A FAA 325 29964 604 Kit, Water Temperature Sensors 1
compressors 5 year 325 43553 600 Kit, Flow Sensor YMC2 1
proactive kit
371 05520 001 Kit, PRV Position Sensor 1

2 JOHNSON CONTROLS
SI0573 (1123)

Kit part Kit name Component part Component name Component


number number quantity
366 94952 621 YMC2 Mod A FAA 325 29964 604 Kit, Water Temperature Sensors 1
compressors 10 year 325 43553 600 Kit, Flow Sensor YMC2 1
proactive kit
371 05520 001 Kit, PRV Position Sensor 1
366 94952 626 Kit, Pressure Transducer YMC2 1
366 94952 622 YMC2 Mod A FAB 325 29964 604 Kit, Water Temperature Sensors 1
and FAC compressors 325 43553 600 Kit, Flow Sensor YMC2 1
5 year proactive kit
371 08104 001 Kit, PRV Position Sensor 1
366 94952 623 YMC2 Mod A FAB 325 29964 604 Kit, Water Temperature Sensors 1
and FAC compressors 325 43553 600 Kit, Flow Sensor YMC2 1
10 year proactive kit
371 08104 001 Kit, PRV Position Sensor 1
366 94952 626 Kit, Pressure Transducer YMC2 1
366 94952 624 YMC2 Mod B 5 year 325 29964 604 Kit, Water Temperature Sensors 1
proactive kit 325 43553 600 Kit, Flow Sensor YMC2 1
366 94952 625 YMC2 Mod B 10 year 325 29964 604 Kit, Water Temperature Sensors 1
proactive kit 325 43553 600 Kit, Flow Sensor YMC2 1
366 94952 626 Kit, Pressure Transducer YMC2 1
366 94952 400 YVAA 5 year 325 52740 602 Kit, Water Temperature Sensor, YVAA 1
proactive kit 025 47688 000 Sensor, Ambient Air Temperature 1
025 29139 004 Transducer, Discharge Pressure 2
025 29583 002 Transducer, Suction Pressure 2
325 47673 000 Sensor, Liquid Line Temperature 4
575 54455 202 Heater, Compressor 1
575 54455 203 Heater, Compressor 1
366 94952 401 YVFA Open Loop 5 325 52740 603 Water Temperature Sensor Kit 1
year proactive kit 025 47688 000 Ambient Air Temperature Sensor 1
025 29139 004 Discharge Pressure Transducer / O-Ring 4
(if applicable)
025 29583 002 Suction Pressure Transducer / O-Ring 2
(if applicable)
325 47673 000 Liquid Line Temperature Sensor / O-Ring 6
(if applicable)
575 54455 202 Compressor Heater 1
575 54455 203 Compressor Heater 1
366 94952 402 YVFA Closed Loop 5 325 52740 606 Water Temperature Sensor Kit 1
year proactive kit 025 47688 000 Ambient Air Temperature Sensor 1
025 29139 004 Discharge Pressure Transducer / O-Ring 4
(if applicable)
025 29583 002 Suction Pressure Transducer / O-Ring 2
(if applicable)
325 47673 000 Liquid Line Temperature Sensor / O-Ring 6
(if applicable)
575 54455 202 Compressor Heater 1
575 54455 203 Compressor Heater 1

JOHNSON CONTROLS 3

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