SUPPLEMENTAL
RESTRAINT SYSTEM 5-5
Page
S SPECIFICATIONS AND SERVICE DATA.....................................................2
1. Inspection and Replacement Standards....................................................2
C COMPONENT PARTS ..................................................................................4
1. SRS Airbag ................................................................................................4
W SERVICE PROCEDURE ..............................................................................5
1. Precaution ..................................................................................................5
2. Airbag Module............................................................................................9
3. Front Sensor ............................................................................................10
4. Main Harness...........................................................................................12
5. Airbag Control Module .............................................................................13
6. Combination Switch .................................................................................15
5-5 SPECIFICATIONS AND SERVICE DATA
1. Inspection and Replacement Standards
1. Inspection and Replacement Standards
1. VEHICLES WHICH BECOME INVOLVED IN A COLLISION
If the vehicle equipped with an SRS airbag system is damaged in a collision, the airbag system
parts must be checked and replaced in accordance with the following standards:
After faulty parts are replaced, the warning light operation must be checked.
쐌 When the ignition switch is turned ON, it lights up for 8 seconds and then it goes out for at
least 30 seconds.
쐌 The trouble code stored in memory must be erased after the check.
2. AIRBAG MODULE
Inspection standard:
쐌 The vehicle damaged in a collision (regardless of whether or not airbag is deployed).
쐌 The designated trouble code is output during self-diagnosis. (Refer to “Troubleshooting” Section.)
Replacement standard:
쐌 Airbag is deployed.
쐌 The pad surface is scratched or cracked.
쐌 Harness and/or connector is deformed or cracked, their circuits are broken, lead wire is exposed,
etc.
쐌 Mounting bracket is cracked or deformed.
쐌 The module surface is fouled with foreign matter (grease, oil, water, cleaning solvent, etc.)
쐌 Airbag module dropped to the floor/ground.
쐌 Airbag module determined as faulty during self-diagnosis.
3. FRONT SENSOR
Inspection standard:
쐌 Check the front section (Refer to shaded area of vehicle
in figure) for damage, regardless of whether or not airbag
is deployed.
쐌 Check whether or not the designated trouble code is
output during self-diagnosis. (Refer to “Troubleshooting”
Section.)
Replacement standard:
G5M0311 쐌 Bracket is deformed.
쐌 Housing is cracked or deformed.
쐌 The label (that identifies the manufacturing number) is
peeled or deteriorated.
쐌 Harness circuit is broken, lead wire is exposed, corru-
gated tube is cracked, etc.
쐌 Front sensor determined as faulty as a result of trouble-
shooting.
쐌 Airbag is deployed.
4. MAIN HARNESS
Inspection standard:
쐌 A vehicle damaged in a collision (regardless of whether or not airbag is deployed).
쐌 The designated trouble code is output during self-diagnosis. (Refer to “Troubleshooting” Section.)
Replacement standard:
쐌 Harness circuit is broken, lead wire is exposed, corrugated tube is cracked, etc.
쐌 Connector is scratched or cracked.
쐌 The designated trouble code is output during self-diagnosis.
2
SPECIFICATIONS AND SERVICE DATA 5-5
1. Inspection and Replacement Standards
5. AIRBAG CONTROL MODULE
Inspection standard:
쐌 A vehicle damaged in a collision (regardless of whether or not airbag is deployed).
쐌 The designated trouble code is output during self-diagnosis. (Refer to “Troubleshooting” Section.)
Replacement standard:
쐌 Control module is cracked or deformed.
쐌 Mounting bracket is cracked or deformed.
쐌 Connector is scratched or cracked.
쐌 Control module dropped to the floor/ground.
쐌 Control module determined as faulty during troubleshooting.
쐌 Airbag is deployed.
6. COMBINATION SWITCH
Inspection standard:
쐌 A vehicle damaged in a collision (regardless of whether or not airbag is deployed).
쐌 The designated trouble code is output during self-diagnosis. (Refer to “Troubleshooting” Section.)
Replacement standard:
쐌 Combination switch or steering roll connector is deformed or cracked.
7. STEERING WHEEL
<Ref. to 4-3 [W2C2].>
8. STEERING COLUMN ASSEMBLY
<Ref. to 4-3 [W2C2].>
3
5-5 COMPONENT PARTS
1. SRS Airbag
1. SRS Airbag
G5M0290
쎻
1 Combination switch ASSY with roll 쎻
8 TORX姞 bolt Tightening torque: N⋅m (kg-cm, in-lb)
connector 쎻
9 Airbag control module T1: 2.5±0.5 (25±5, 21.7±4.3)
쎻
2 Cover 쎻
10 Protector RH T2: 9.8±2.0 (100±20, 87±17)
쎻
3 TORX姞 bolt 쎻
11 Protector LH T3: 9.81±2.45
쎻
4 Airbag module ASSY 쎻
12 Airbag main harness (100.0±25.0, 86.8±21.7)
쎻
5 Front sensor plate RH 쎻
13 Front sensor ASSY LH T4: 19.6±3.9 (200±40, 174±35)
쎻
6 Front sensor ASSY RH 쎻
14 Front sensor plate LH
쎻
7 Grommet
4
SERVICE PROCEDURE 5-5
1. Precaution
1. Precaution
1. GENERAL CAUTIONS
1) If any of the airbag system parts such as sensors, air-
bag module, control module and harness are damaged or
deformed, replace with new genuine parts.
G5M0291
2) When servicing, be sure to turn the ignition switch off,
disconnect the negative (−) battery terminal then the posi-
tive (+) terminal in advance, and wait for more than 20
seconds before starting.
G5M0292
3) When checking the system, be sure to use a digital cir-
cuit tester. Use of an analog circuit tester may cause the
airbag to activate erroneously. Do not directly apply the
tester probe to any connector terminal of the airbag. When
checking, use a test harness.
G5M0293
G5M0294
5
5-5 SERVICE PROCEDURE
1. Precaution
4) Do not drop the airbag modulator parts, subject it to
high temperatures over 90°C (194°F), or apply oil, grease,
or water to it; otherwise, the internal parts may be damaged
and its reliability greatly lowered.
G5M0295
5) If any damage or open is found on the SRS airbag sys-
tem wire harness, do not attempt to repair using soldering,
etc. Be sure to replace the faulty harness with a new genu-
ine part.
G5M0296
6) Install the wire harness securely with the specified clips
so as to avoid interference or jamming with other parts.
G5M0297
7) Before connecting the airbag system to ground, make
sure that the grounding terminal is free from paint and
contamination.
6
SERVICE PROCEDURE 5-5
1. Precaution
8) Do not allow water or oil to come in contact with the
connector terminals. Do not touch the connector terminals.
G5M0298
2. AIRBAG MODULE
1) The airbag module must not be disassembled. The air-
bag module cannot be used again once inflated.
G5M0299
2) When removing and installing the airbag module, the
operator should stand, as much as possible, on the side of
the airbag module.
G5M0300
3) After removal, the airbag module should be kept away
from heat and light sources, and stored on a clean, flat
surface to prevent from any damage to its lower structure.
G5M0301
4) Do not check airbag module continuity with airbag
removed from the vehicle body.
G5M0302
7
5-5 SERVICE PROCEDURE
1. Precaution
5) Replace airbag module with a new one, should any of
the following conditions develop.
쐌 Pad surface is scratched or cracked.
쐌 Connector harness is damaged.
쐌 Inflator side structure of module is cracked or deformed.
쐌 Module is excessively stained with water, oil, etc.
쐌 Module was accidentally dropped.
6) When storing a removed airbag module, be sure to
place it in parallel with floor with the pad facing up. Do not
place it against a wall, or place anything on the pad;
otherwise, a dangerous condition may be created if the
module malfunctions.
G5M0303
G5M0304
G5M0305
8
SERVICE PROCEDURE 5-5
1. Precaution - 2. Airbag Module
G5M0306
2. Airbag Module
A: REMOVAL
1) Set front wheels in straight ahead position.
2) Turn ignition switch off.
3) Disconnect ground cable from battery and wait for at
least 20 seconds before starting work.
4) Remove covers from both sides of steering wheel.
Using T30 TORX姞 bit (Tamper resistant type), remove 4
TORX姞 bolts.
G5M0307
5) Disconnect airbag and horn connectors on back of air-
bag module. <Ref. to 5-5 [M2-6].>
G5M0308
6) Refer to “Precaution” for handling of a removed airbag
module.
B: INSTALLATION
Installation is in reverse order of removal procedures.
Observe the following: Make sure that ignition switch is off.
CAUTION:
Do not allow harness and connectors to interfere or
get caught with other parts.
9
5-5 SERVICE PROCEDURE
3. Front Sensor
3. Front Sensor
CAUTION:
쐌 If the front end of the vehicle body is damaged by a
collision, be sure to check the left and right front
sensors, even if the airbag was not inflated. If any dam-
age to the sensor or any deformation of the sensor
mount is found, replace with a new genuine part.
G5M0291
쐌 When painting or performing sheet metal work on
the front part of vehicle body, including the front wheel
apron, front fender and front side frame, take utmost
care not to apply dryer heat, painting mist, or the flame
of the welding burner directly to the front sensors and
wire harness of the airbag system.
G5M0310
A: REMOVAL
1) Turn ignition switch off.
2) Disconnect ground cable from battery and wait for at
least 20 seconds before starting work.
3) Remove lower cover. <Ref. to 5-4 [W1A0].>
Disconnect airbag connector (AB3) and (AB8) below steer-
ing column.
CAUTION:
Do not reconnect airbag connector at steering column
until front sensors are securely re-installed.
G5M0312
4) Remove instrument panel console. <Ref. to 5-4
[W1A0].> Disconnect 2-pin blue connector (AB4) (right side
front sensor) and 2-pin orange connector (AB5) (left side
front sensor) from airbag control module. <Ref. to 5-5
[M2-6].>
G5M0313
10
SERVICE PROCEDURE 5-5
3. Front Sensor
5) Roll up floor mat and side sill cover. <Refer to 5-3
[W10A0].> Remove front sensor harness from clip and pro-
tector.
G5M0314
6) Remove front wheels.
7) Remove front mud guard. <Refer to 5-1 [W11A1].>
8) Remove wiring harness clips.
G5M0315
9) Remove grommet.
G5M0316
10) Remove front sensor unit.
G5M0527
11
5-5 SERVICE PROCEDURE
3. Front Sensor - 4. Main Harness
B: INSTALLATION
Installation is in reverse order of removal procedures.
CAUTION:
Do not reuse front sensor, when deployed airbag mod-
ule.
4. Main Harness
A: REMOVAL
1) Turn ignition switch off.
2) Disconnect ground cable from battery and wait for at
least 20 seconds before starting work.
3) Remove lower cover. <Ref. to 5-4 [W1A0].>
Disconnect airbag connector (AB3) and (AB8) below steer-
ing column.
CAUTION:
Do not reconnect airbag connector at steering column
until main harness are securely re-installed.
G5M0312
4) Remove instrument panel console. <Ref. to 5-4
[W1A0].> Disconnect 12-pin yellow connector (AB6) from
airbag control module. <Ref. to 5-5 [M2-6].>
G5M0313
5) Disconnect body harness connector (B39) from connec-
tor (AB1).
G5M0320
12
SERVICE PROCEDURE 5-5
4. Main Harness - 5. Airbag Control Module
6) Roll up floor mat and side sill cover. (LH side). Remove
main harness from clip and protector.
G5M0321
B: INSTALLATION
Installation is in reverse order of removal procedures.
5. Airbag Control Module
CAUTION:
쐌 Do not disassemble the airbag control module.
G5M0322
쐌 If the airbag control module is deformed, or if water
damage is suspected, replace the airbag control mod-
ule with a new genuine part.
G5M0323
쐌 After removal, keep the airbag control module on a
dry, clean surface away from heat and light sources,
and moisture and dust.
G5M0324
13
5-5 SERVICE PROCEDURE
5. Airbag Control Module
A: REMOVAL
1) Turn ignition switch off.
2) Disconnect ground cable from battery and wait for at
least 20 seconds before starting work.
3) Remove lower cover. <Ref. to 5-4 [W1A0].>
Disconnect airbag connector (AB3) and (AB8) below steer-
ing column.
CAUTION:
Do not reconnect airbag connector at steering column
until airbag control module is securely re-installed.
G5M0312
4) Remove instrument panel console. <Ref. to 5-4
[W1A0].>
5) Disconnect 12-pin yellow, 2-pin blue and 2-pin orange
connectors from airbag control module. <Ref. to 5-5
[M2-6].>
G5M0313
6) Using T30 TORX姞 bit (Tamper resistant type), remove
four TORX姞 bolts in numerical sequence shown in figure.
Discard the old TORX姞 bolts.
CAUTION:
Use new TORX姞 bolts during re-assembly.
G5M0327
B: INSTALLATION
Installation is in reverse order of removal procedures.
CAUTION:
Be sure to fully secure all airbag system connectors
during re-assembly and confirm that all green double
lock mechanisms are engaged.
14
SERVICE PROCEDURE 5-5
6. Combination Switch
6. Combination Switch
1. CENTERING ROLL CONNECTOR
Before installing combination switch and steering gearbox,
make sure to center roll connector built into combination
switch.
1) Make sure that front wheels are positioned straight
ahead.
2) Install gearbox, steering shaft and combination switch
properly. Turn roll connector pin clockwise until it stops.
3) Then, back off roll connector pin approximately 2.65
turns until “CENTER” appears on indicator with “왗” marks
aligned.
G5M0328
A: REMOVAL
1) Turn ignition switch off.
2) Disconnect ground cable from battery and wait for at
least 20 seconds before starting work.
3) Remove lower cover. <Ref. to 5-4 [W1A0].> Disconnect
airbag connector (AB3) and (AB8) below steering column.
CAUTION:
Do not reconnect airbag connector at steering column
until combination switch is securely re-installed.
4) Disconnect combination switch connectors from body
harness connector.
G5M0312
5) Set front wheels in straight ahead position. Remove
covers from both sides of steering wheels. Using T30
TORX姞 bit (Tamper resistant type), remove four TORX姞
bolts.
G5M0307
15
5-5 SERVICE PROCEDURE
6. Combination Switch
6) Disconnect airbag connector and horn connector on
back of airbag module. Remove airbag module, and place
it with pad side facing upward. <Ref. to 5-5 [W102].>
G5M0308
7) Using steering puller, remove steering wheel.
CAUTION:
Do not allow connector to interfere when removing
steering wheel.
G5M0332
8) Remove steering column covers.
9) Removing two retaining screws, remove combination
switch.
G5M0333
B: INSTALLATION
1) Before installing combination switch, check to ensure
that combination switch is off and front wheels are set in
the straight ahead position.
CAUTION:
Failure to do this might damage roll connector.
2) Install column cover and center roll connector.
G5M0328
3) Install steering wheel in neutral position. Carefully insert
roll connector pin into hole on steering wheel.
NOTE:
If steering wheel angle requires fine adjustment, adjust tie-
rod. <Ref. to 4-3 [W3F0].>
4) Install airbag module and lower cover in the reverse
order of removal.
16