Power Optimization for PV Micro-Converters
Power Optimization for PV Micro-Converters
Abstract—It is well-known that distributed architectures such [12], [13], [15]. It offers the advantages of fast convergence
as micro-converters and micro-inverters for photovoltaic (PV) and guaranteed stability over a range of environmental con-
systems can recover between 10%-30% of annual performance ditions, and yet is simple to implement, and hence very cost
loss or more that is caused by partial shading and/or module mis-
match. In this work, we present a novel multivariable gradient- effective in terms of processing/hardware requirements.
based extremum-seeking (ES) design to extract maximum power With the exception of [2], all existing work on ES applies
from an arbitrary micro-converter configuration of PV modules, the technique to PV systems whose cells receive the same
that includes cascade and parallel connections. Conventional irradiance level, i.e., have unimodal power characteristics.
maximum power point tracking (MPPT) schemes for micro- Recent works (for example, [5]) concentrate on designing
converters (where each PV module is coupled to its own DC/DC
converter) employ a distributed control, with one peak seeking MPPT methods to track multiple peaks (non-unimodal power)
scheme per each PV module, thereby requiring one control loop under rapidly changing irradiance conditions, and the issues
and two sensors per module (one each for current and voltage). of partial shading and module mismatch. These studies have
By contrast, the scheme that we present employs a single control led to a growing interest in distributed architectures (also
loop with just two sensors, one for the overall array output referred to as distributed power electronics), such as micro-
current and the other one for the DC bus voltage. This centralized
design provides more flexibility in tuning the parameters of the converters (distributed DC/DC converters) and micro-inverters
controller, and also takes into account interactions between PV (distributed DC/AC converters) [4]. While [2] deals with ES
modules. The computational effort of our design is not higher design for micro-converters (one DC/DC converter for each
than that of the conventional scheme, and simulation and exper- module), it employs a scalar ES loop for each PV module. Two
imental results show that our proposed design outperforms the problems arise here. First, this scheme requires two sensors
conventional one. Thus, our proposed design offers two benefits:
(i) the balance-of-system (BOS) cost reduction as a result of the per module, current and voltage, which increases the levelized
lower number of sensors, and (ii) improved performance; both energy cost. Second, the coupling effect between PV modules
contributing towards reduced average cost/watt, and enhancing is not addressed by this distributed control. Our current work
the economic viability of solar. shows that employing a multivariable MPPT algorithm instead
Index Terms—Photovoltaic systems, distributed power gener- of separate scalar ones solves these problems.
ation, power control, adaptive systems. To the best of our knowledge, there are a limited number
of multivariable MPPT schemes described in the literature,
I. I NTRODUCTION among which we refer the reader to [14], [18], [19]. The
last of these references [19] uses a multivariable version of
M AXIMUM power point tracking (MPPT) is a technique
for maximizing the energy extracted from PV modules.
Over the years, many MPPT methods have been developed
the popular Perturb and Observe (P&O) algorithm. Unlike
scalar designs which require one current sensor for each
module, the algorithm only requires a single current sensor
and implemented [2], [3], [5], [6], [8]–[10], [12]–[19]. These
on the DC bus. The operating point of the DC/DC converters
methods vary in complexity, convergence speed, cost, range
are perturbed asynchronously, to minimize the possibility of
of effectiveness, implementation hardware, and popularity.
converter interaction having a detrimental effect on the other
Comprehensive comparative analyses of currently available
modules. Closely related to [19] is the work in [18], where
techniques can be found in [6], [8], [9].
“extra variables” are employed in the classical P&O algorithm
Extremum-seeking (ES) is a non-model-based real-time
to overcome the limitation of scalar designs, which the authors
optimization algorithm [1], [11], [21], [22] for systems with
say fail when the feasibility region is nonconvex. It is unclear
unknown dynamics that has been applied to a wide range of
how [18] compares with distributed architectures, with respect
technical applications, including MPPT in PV systems [2], [3],
to power loss recovery in the case of module mismatch. Ref-
Azad Ghaffari is with Joint–Doctoral Programs (Aerospace and Mechan- erence [14] uses Particle Swarm Optimization (PSO), which is
ical) between San Diego State University and University of California at an algorithm that employs multiple agents to “search” for the
San Diego, La Jolla, CA 92093-0411, USA, aghaffar@[Link].
Sridhar Seshagiri is with Department of Electrical and Computer Engi- peak power. The paper does not describe the specific criteria
neering, San Diego State University, San Diego, CA 92182-1309, USA, used to select the number of agents and parameters of the
seshagir@[Link]. PSO, nor the conditions on the voltage and power boundary
Miroslav Krstić is with Department of Mechanical and Aerospace Engi-
neering, University of California, San Diego, La Jolla, CA 92093-0411, USA, limits to stop the algorithm at Maximum Power Point (MPP).
krstic@[Link]. Also, in a PV system with a higher number of PV modules, the
2
(a) (c)
cell 1 6 6
+
+ Rs
Current(A)
Iph VD Rp V 4 4
ns
I
−
− 2 2
0 0 ◦C 1000 W/m 2 0
S cell 2 +
+ 0 10 20
25 ◦ C
30 40 50 0 10 20
800 W/m2
30 40 50
+ Rs 50 ◦ C 600 W/m2
Iph V (b) (d)
VD Rp
ns 75 ◦ C 400 W/m2
240 240
− V
−
Power(W)
160 160
.. .. ..
. . . − 80 80
cell ns +
0
0 10 20 30 40 50 0 10 20 30 40 50
0
+ Rs Voltage(V) Voltage(V)
Iph VD Rp V
ns
− Fig. 2. Characteristic (a) I-V and (b) P -V for varying irradiance, T =25◦ C.
−
Characteristic (c) I-V and (d) P -V for varying temperature, S=1000W/m2 .
Fig. 3. PV module supplying power to a DC bus via a DC/DC converter. Fig. 4. Scalar extremum seeking for MPPT of a PV module.
for the PV module is given by Also we have ∂V /∂d = −Vdc /(η̄d2 ) then
" V
! # " # ∂J ∗ Vdc
ns + Rs I ( nVs + Rs I) ḡ = (d ) = − g=0 (9)
I = Iph−I0 exp −1 − . (4) ∂d η̄(d∗ )2
N Vt Rp
∂2J ∗ Vdc2
h̄ = (d ) = h < 0. (10)
∂d2 η̄ 2 (d∗ )4
For the sake of model development and performing simula-
tions (done using the SimPowerSystems toolbox of Simulink), Many MPPT techniques, including the classical perturb-and-
we pick the PV module 215N from Sanyo, with the following observe (P&O) class of methods, and extremum-seeking (ES)
numerical values derived from the manufacturer’s datasheet: techniques, are based on detecting the sign of the power
Eg = 1.16 eV, N = 1.81, I0r = 1.13 × 10−6 A, Iph r
= 5.61 A, gradient. The next section discusses scalar gradient-based ES
ki = 1.96 mA/K, Tr = 298.15 K, Rs = 2.48 mΩ, in more detail.
Rp = 8.7 Ω, and the number of PV cells connected in series
is ns = 72. The resulting I-V and P -V curves are shown
III. S CALAR G RADIENT-BASED E XTREMUM S EEKING
in Fig. 2. As is clear from Fig. 2(b,d), the power-voltage
(P -V ) characteristic has a unique but (T , S) dependent peak Several authors have considered to use scalar gradient-based
(V ∗ , P ∗ ). It is the job of the MPPT algorithm to automatically ES for the MPPT problem [2], [3], [12], [13], [15]. Fig. 4
track this peak. In many grid-tied PV systems (including our shows the basic setup of the scheme for the case of a single PV
current work), this is done by means of a separate DC/DC module, and its principal features have been explained fairly
power electronics stage that serves two functions: (i) regulating clearly in the aforementioned references, but we reproduce
the output DC voltage at a (near) constant value, and (ii) them here for the sake of completeness/clarity.
extracting maximum power by forcing the PV module output The injection of the small periodic perturbation a sin(ωt)
V to equal V ∗ . Fig. 3 shows this setup for a DC/DC converter to the estimate dˆ of the optimal pulse duration d∗ results in
stage, whose output voltage is maintained constant as Vdc . a periodic power output P , whose DC component is removed
The ratio between the input voltage V and output voltage Vdc by the wash-out filter s/(s + ωh ), with the resultant signal
can be controlled by changing the duty cycle of the transistor being in phase or out of phase with the perturbation according
switch, which serves as the control input d. We use a step- to whether dˆ is greater than or less than d∗ respectively.
down or buck converter in our design. Under the assumption Multiplication of this signal by 2 sin(ωt)/a and extracting
that the buck converter is working in Continuous Current the DC component of the product using the lowpass filter
Mode (CCM), and that the switching Pulse Width Modulation ωl /(s + ωl ) results in an estimate of the gradient of the cost
(PWM) frequency fs is significantly higher than the bandwidth function. Defining d˜ = dˆ − d∗ , and expanding P about its
of the control loop, the buck converter input-output voltage optimal value and using (7), (8), we see that the ES design of
and current relationships are given by the following (averaged) Fig. 4 implements the gradient update law
relations:
˙
d˜ = kg ĝ, ĝ = h̄d˜
Vdc
V = (5) V2
η̄d = kg 2 dc∗ 4 hd˜ (11)
I = dIdc , (6) η̄ (d )
where h is the Hessian. Design guidelines for selecting the
where η̄ shows the power efficiency of the buck converter. parameters a, ω, ωh , ωl , and kg can be found in [11], but
From (4), (5) and Fig. 2(b,d), it follows that at the MPP are mentioned here for sake of completeness. The frequency
def ω must be chosen small enough to ensure that the plant
(V ∗ ,P ∗ ), the power P = IV = f (V )V = J(V ), satisfies
dynamics appear as a static nonlinearity from the viewpoint
∂J ∗ of the ES loop, and the filter frequencies chosen such that
g = (V ) = 0 (7) ωh ≤ ωl ≪ ω, so that the low pass filter attenuates the
∂V
2
∂ J ∗ perturbation frequency, whereas the highpass filter does not.
h = (V ) < 0. (8) The adaptation gain kg and the amplitude a of the probing
∂V 2
4
Converter
I1 Io1
(T1 , S1 )
P1 = V1 I1
Idc
= = = PV1 V1 Vo1
PV11 PV21 PV11
D1
MPPT
+
Im
I1
I2
Converter Inverter
I2 Io2 Igrid
(T2 , S2 )
PV2 V2
P2 = V2 I2
Vo2 Vdc ∼
DC Bus
∼
PV12 = PV22 = PV12 =
− In
Converter
Ion Idc
(Tn , Sn )
Pn = Vn In
PVn Vn Von
PV1n = PV2n = PVmn =
Dn
MPPT
Fig. 6. Distributed MPPT for one string. One scalar ES loop is used for each
Fig. 5. PV system including m parallel strings. Each string has n PV modules
PV module.
in cascade
Converter
I1 Io1
signal need to be “sufficiently small”. Define (T1 , S1 )
PV1 V1 Vo1
ω=ǫω ′ (12)
P = Vdc Idc
ωl =ǫδωl′ (13) D1
(T2 , S2 )
kg =ǫδkg′ , (15)
PV2 V2 Vo2 Vdc ∼
where ǫ and δ are small positive real numbers, and ω ′
, ωh′ , ωl′
∼ AC grid
and kg′ are O(1) positive real parameters. The analysis of [11] D2 Uinv
The above design for a single module can be extended PVn Vn Von
+
IR2127
(T1 , S1 ) − rC1
1.1 −
Electronic load
Vdc = 5V
Centralized I2 IRF640 IL2 L2 LA 25-NP Io2
0.9 Distributed ◦
PV2 + C2 +
0.5 0.75 1 1.25 IC2
–
Time(s) V2 MUR2020 Vo2
IR2127
(T2 , S2 ) − rC2
−
Fig. 9. Simulation results in a partial shading scenario. Extracted power by Idc
(solid red) centralized and (dashed blue) distributed MPPT schemes.
IL2
PWM1 PWM2 ADC5
IC2
or equal to ωl . Based on the preceding remarks, the numerical ADC6
DS1104 Vo2
values of the design parameters are as presented in Table I. MPPT ADC8
The temperature T is assumed to be equal to 25 ◦ C for ADC7
Vdc
Power (W)
same settings, gains, and initial conditions. Also all modules 0.9 4
are under the same irradiance and temperature. Hence, the 3
0.6
transient of the scalar ES for all parameters is the same. 2
On the other hand, multivariable ES shows different transient 0.3
1
for each parameter which is happening because of different
0 0
frequencies of the perturbation function in each channel. The 0 1 2 3 4 5 6
lowest frequency shows the fastest response, along with a Voltage (V)
correspondingly larger overshoot. It is possible to tune matrix
Kg such that all transients look the same. Fig. 11. Power and current maps of the custom-made PV modules used in
When the modules in each string are partially shaded, the the experiments for T = 25◦ C. (solid line) S = 1000 W/m2 , (dashed)
S = 520 W/m2 , and (dash-dot) S = 190 W/m2 .
overall power level decreases. The multivariable ES design
recovers from this power level change faster than the scalar
version. As clear from Fig. 9, the power goes to the MPP in interact with the DC/DC converters through Connector Panel
less than half the time needed for the scalar scheme. CP1104. Also we use the “Power-Pole Boards” developed by
The irradiance level of the partially shaded modules is the University of Minnesota for educational purposes, that are
returned to 1000 W/m2 at t = 1 s. At this point both schemes general purpose DC-DC converter boards, configured here as
show a similar transient. It is concluded that the convergence DC/DC buck converters, with external PWM signals generated
rate of the multivariable scheme does not vary largely from by the DS1104. Each Power-pole board has a current sensor
step up to step down in power generation, which is not true LA 25-NP to measure the inductor current which we use along
for the scalar ES. It is clear that in the step down situation with the capacitor ripple current measurement to calculate
the scalar scheme shows a slower performance than the step the DC bus current. We employ the DC bus current and
up case. DC bus voltage to measure the power supplied to the DC
bus. The hardware setup is shown in Fig. 12. The numerical
B. Experimental Results values of the parameters are as follows: ω = 100π rad/s,
Our hardware setup consists of 2 cascade PV modules ω1 = 0.9ω, ω2 = ω, ωl = ωh = ω/20, kg = 2, Kg =
connected to an active load which plays the role of the DC kg I2×2 , a = 0.05, and D0 = [0.7 0.7]T . We use high order
bus with Vdc = 5V, as shown in Fig 10. The PV modules Bessel filters instead of the first order lowpass and highpass
are custom-made using 12 PV cells, with P -V and I-V char- filters to separate the AC and DC parts of the power signals
acteristics shown in Fig. 11. We use dSPACE Control Desk and to create a smooth estimate of the gradient vector. The
Next Generation software and the DS1104 R&D Controller PWM frequency is 100 kHz and the sampling time of the
Board to implement our MPPT algorithms inside Simulink and MPPT algorithm is 0.3 ms. The temperature of PV modules
7
80
Centralized
Distributed
70
D̂1 (%)
60
50
40 60 80 100 120 140 160
90
D̂2 (%)
Fig. 12. Experimental setup. 80
Centralized
70 Distributed
10
Centralized 40 60 80 100 120 140 160
Distributed Time(s)
9
Fig. 14. Experimental results of the adaptation of the pulse duration. (solid
red) Centralized, and (dashed blue) distributed MPPT algorithms.
Power (W)
7
individual powers causes different transients in the parameter
updates, particularly in response to sudden irradiance changes
6 caused by partial shading. The multivariable extremum seeking
design that we present removes these drawbacks. Since the
5 Hessian of the entire system (and not individual modules)
40 60 80 100 120 140 160
Time(s) defines the performance of the parameter update, this leads
to more uniform transients in response to irradiance and
Fig. 13. Experimental results of the generated power in a partial shading temperature changes, lower power ripple than the scalar de-
scenario. (solid red) Centralized, and (dashed blue) distributed MPPT algo- sign, and improved overall performance. The scheme also
rithms.
only uses two sensors for the overall system, resulting in
lower hardware cost. The dual advantages contribute towards
is 25◦ C and the modules are fully exposed to the sun from reduced average cost/watt, enhancing the economic viability
time 0–60 s and from 120–180 s. To simulate the effect of solar. The effectiveness of the proposed design is validated
of partial shading, PV1 is covered with a plastic mat from by both analysis as well as experimental results.
time 60–120 s. When one module is partially shaded, the
overall power level decreases. As clear from Fig. 13, the R EFERENCES
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The centralized design outperforms the distributed MPPT design in efficiency by achieving faster response times and better adaptation to changes in power levels during shading events. The centralized scheme recovers to the maximum power point in less time than the distributed scheme by exploiting the interactions between PV modules, thereby minimizing energy loss during transient states .
The multivariable extremum-seeking method can potentially be generalized to other energy systems that exhibit dynamic and non-linear behaviors similar to PV modules. Key considerations for implementation would include system dynamics understanding, appropriate parameter tuning, and integration capability with the existing control architecture. It would be essential to assess whether similar benefits in response time and stability are achievable in different energy contexts .
Partial shading reduces the overall power level of PV modules. The multivariable extremum seeking design adapts more effectively to changes caused by shading than the scalar design because it can differentiate dynamic responses across different modules and adjust the system control parameters accordingly, leading to faster and more efficient power recovery to the maximum power point .
The benefits include faster recovery from power level changes due to partial shading and improved transient response, as multivariable ES responds faster than scalar approaches. This approach leverages the interaction between module outputs to quickly adapt to differences in shading. However, it requires careful tuning of parameters to ensure balanced response across modules, and the multivariable design requires better understanding of the system dynamics compared to simpler schemes .
Parameter tuning is critical in the multivariable extremum seeking MPPT algorithm as it ensures the control loops are responsive and stable. Proper tuning of frequencies and gains is essential to facilitate smooth transient responses and enhance the speed and accuracy of recovering maximum power points under varying environmental conditions .
Simulation evidence shows that multivariable extremum-seeking responds faster to partial shading scenarios by converging to the maximum power point more quickly than scalar methods. This is due to its ability to differentiate responses among various parameters and frequencies, ensuring efficient adaptation and minimal power loss .
Experimental results demonstrate the centralized MPPT design's superiority through its faster adaptation to changes in power levels during partial shading. The centralized design shows quicker convergence to the maximum power point with less variation in transient response compared to the distributed design, highlighting its efficiency in dynamic conditions .
Employing a centralized multivariable MPPT system can significantly reduce balance-of-system costs due to fewer sensors and control loops. By enhancing energy extraction efficiency, it lowers the average cost per watt of solar installations, thus improving their economic viability compared to systems reliant on distributed controls, which require more components and complex management .
Frequency and adaptation gain parameters are crucial in ensuring the system's dynamic response is optimal. The chosen frequencies must balance out plant dynamics with filter responsiveness, while the adaptation gain helps in achieving rapid convergence to the maximum power point without inducing instability. Inadequate parameter choices can lead to either slow responses or overshooting .
The proposed multivariable gradient-based extremum-seeking design improves photovoltaic systems' performance by employing a single control loop with only two sensors, which reduces the balance-of-system cost and improves overall performance. Unlike conventional methods that require a control loop and two sensors per module, this centralized design offers more flexibility in tuning controller parameters and accounts for interactions between PV modules, resulting in lower average cost per watt and enhanced economic viability .