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Land Cruiser Prado Engine Repair Guide

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0% found this document useful (0 votes)
4 views9 pages

Land Cruiser Prado Engine Repair Guide

Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

02−11

PREPARATION − ENGINE MECHANICAL

ENGINE MECHANICAL
02208−01

PREPARATION
SST
09023−12700 Union Nut Wrench 17mm PARTIAL ENGINE ASSY(1KZ−TE)
CAMSHAFT SETTING OIL SEAL
(1KD−FTV)
VALVE CLEARANCE(1KD−FTV)
CYLINDER HEAD GASKET
(1KD−FTV)
PARTIAL ENGINE ASSY(1KD−FTV)

09032−00100 Oil Pan Seal Cutter CHAIN(3RZ−FE)

09213−14010 Crankshaft Pulley Holding Tool PARTIAL ENGINE ASSY(5L−E)

(91651−60865) Bolt PARTIAL ENGINE ASSY(5L−E)

09213−54015 Crankshaft Pulley Holding Tool ENGINE REAR OIL SEAL(3RZ−FE)


TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(3RZ−FE)
CHAIN(3RZ−FE)
PARTIAL ENGINE ASSY(3RZ−FE)
TIMING BELT(5L−E)
CYLINDER HEAD GASKET(5L−E)
PARTIAL ENGINE ASSY(5L−E)
CAMSHAFT(5L−E)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(5L−E)
ENGINE REAR OIL SEAL(5L−E)

(91651−60855) Bolt ENGINE REAR OIL SEAL(3RZ−FE)


TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(3RZ−FE)
CHAIN(3RZ−FE)
PARTIAL ENGINE ASSY(3RZ−FE)
TIMING BELT(5L−E)
CYLINDER HEAD GASKET(5L−E)
PARTIAL ENGINE ASSY(5L−E)
CAMSHAFT(5L−E)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(5L−E)
ENGINE REAR OIL SEAL(5L−E)

09213−58013 Crankshaft Pully Holding Tool PARTIAL ENGINE ASSY(1KZ−TE)


TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1KZ−TE)
ENGINE REAR OIL SEAL(1KZ−TE)
ENGINE REAR OIL SEAL(1KD−FTV)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1KD−FTV)
PARTIAL ENGINE ASSY(1KD−FTV)

LAND CRUISER PRADO REPAIR MANUAL (RM990E)


02−12
PREPARATION − ENGINE MECHANICAL

09214−60010 Crankshaft Pulley & Gear TIMING GEAR CASE OR TIMING


Replacer CHAIN CASE OIL SEAL(5L−E)

09223−15030 Oil Seal & Bearing Replacer ENGINE REAR OIL SEAL(3RZ−FE)
ENGINE REAR OIL SEAL(5L−E)
ENGINE REAR OIL SEAL(1KZ−TE)
ENGINE REAR OIL SEAL(1KD−FTV)

09223−46011 Crankshaft Front Oil Seal CAMSHAFT(5L−E)


Replacer TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(5L−E)
TIMING GEAR CASE OR TIMING
CAMSHAFT(1KZ−TE)
CYLINDER HEAD GASKET(1KZ−TE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1KZ−TE)
OIL SEAL RETAINER, NO.2 OIL
SEAL(1KZ−TE)
CHAIN CASE OIL SEAL(1KD−FTV)

09223−50010 Crankshaft Front Oil Seal TIMING GEAR CASE OR TIMING


Replacer CHAIN CASE OIL SEAL(3RZ−FE)
CHAIN(3RZ−FE)

09228−10002 Oil Filter Wrench PARTIAL ENGINE ASSY(1KZ−TE)


PARTIAL ENGINE ASSY(1KD−FTV)

09228−44011 Oil Filter Wrench PARTIAL ENGINE ASSY(5L−E)

09243−00020 Idle Adjusting Screw Wrench ENGINE(3RZ−FE)

09248−55040 Valve Clearance Adjust Tool Set VALVE CLEARANCE(3RZ−FE)

(09248−05410) Valve Lifter Press VALVE CLEARANCE(3RZ−FE)

(09248−05420) Valve Lifter Stopper VALVE CLEARANCE(3RZ−FE)

09248−64011 Valve Clearance Adjusting Tool VALVE CLEARANCE(5L−E)


CAMSHAFT(5L−E)
VALVE CLEARANCE(1KZ−TE)
CAMSHAFT(1KZ−TE)

09268−64010 Injection Nozzle Wrench Set PARTIAL ENGINE ASSY(5L−E)


PARTIAL ENGINE ASSY(1KZ−TE)

LAND CRUISER PRADO REPAIR MANUAL (RM990E)


02−13
PREPARATION − ENGINE MECHANICAL

(09268−64020) Injection Nozzle Holder PARTIAL ENGINE ASSY(5L−E)


Retaining Nut Wrench PARTIAL ENGINE ASSY(1KZ−TE)

09280−00010 Union Bolt,inspection VALVE CLEARANCE(1KD−FTV)


CYLINDER HEAD GASKET
(1KD−FTV)

09301−00110 Clutch Guide Tool ENGINE REAR OIL SEAL(3RZ−FE)


PARTIAL ENGINE ASSY(3RZ−FE)
PARTIAL ENGINE ASSY(1KZ−TE)
PARTIAL ENGINE ASSY(1KD−FTV)

09308−10010 Oil Seal Puller TIMING GEAR CASE OR TIMING


CHAIN CASE OIL SEAL(1KZ−TE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1KD−FTV)

09330−00021 Companion Flange Holding Tool ENGINE REAR OIL SEAL(3RZ−FE)


TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(3RZ−FE)
CHAIN(3RZ−FE)
PARTIAL ENGINE ASSY(3RZ−FE)
TIMING BELT(5L−E)
CYLINDER HEAD GASKET(5L−E)
PARTIAL ENGINE ASSY(5L−E)
CAMSHAFT(5L−E)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(5L−E)
ENGINE REAR OIL SEAL(5L−E)
PARTIAL ENGINE ASSY(1KZ−TE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1KZ−TE)
ENGINE REAR OIL SEAL(1KZ−TE)
ENGINE REAR OIL SEAL(1KD−FTV)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1KD−FTV)
PARTIAL ENGINE ASSY(1KD−FTV)

09608−06041 Front Hub Inner Bearing Cone CAMSHAFT(1KD−FTV)


Replacer CAMSHAFT SETTING OIL SEAL
(1KD−FTV)
VALVE CLEARANCE(1KD−FTV)

09636−20010 Upper Ball Joint Dust Cover CHAIN(3RZ−FE)


Replacer

09843−18020 Diagnosis Check Wire ENGINE(3RZ−FE)

09843−18030 Tacho−pulse Pickup Wire No.2 CYLINDER HEAD GASKET(3RZ−FE)


ENGINE(3RZ−FE)
CHAIN(3RZ−FE)
PARTIAL ENGINE ASSY(3RZ−FE)
ENGINE(1KD−FTV)
PARTIAL ENGINE ASSY(1KD−FTV)

09843−18040 Diagnosis Check Wire No.2 ENGINE(3RZ−FE)


ENGINE(5L−E)
CYLINDER HEAD GASKET(5L−E)
ENGINE(1KZ−TE)

LAND CRUISER PRADO REPAIR MANUAL (RM990E)


02−14
PREPARATION − ENGINE MECHANICAL

09950−40011 Puller B Set CHAIN(3RZ−FE)


CAMSHAFT(1KZ−TE)
CYLINDER HEAD GASKET(1KZ−TE)
OIL SEAL RETAINER, NO.2 OIL SEAL
(1KZ−TE)

(09951−04010) Hanger 150 CHAIN(3RZ−FE)


CAMSHAFT(1KZ−TE)
CYLINDER HEAD GASKET(1KZ−TE)
OIL SEAL RETAINER, NO.2 OIL SEAL
(1KZ−TE)

(09952−04010) Slide Arm CHAIN(3RZ−FE)


CAMSHAFT(1KZ−TE)
CYLINDER HEAD GASKET(1KZ−TE)
OIL SEAL RETAINER, NO.2 OIL SEAL
(1KZ−TE)

(09953−04010) Center Bolt 100 CHAIN(3RZ−FE)

(09953−04020) Center Bolt 150 CHAIN(3RZ−FE)


CAMSHAFT(1KZ−TE)
CYLINDER HEAD GASKET(1KZ−TE)
OIL SEAL RETAINER, NO.2 OIL SEAL
(1KZ−TE)

(09954−04010) Arm 25 CHAIN(3RZ−FE)


CAMSHAFT(1KZ−TE)
CYLINDER HEAD GASKET(1KZ−TE)
OIL SEAL RETAINER, NO.2 OIL SEAL
(1KZ−TE)

(09955−04061) Claw No.6 CHAIN(3RZ−FE)


CAMSHAFT(1KZ−TE)
CYLINDER HEAD GASKET(1KZ−TE)
OIL SEAL RETAINER, NO.2 OIL SEAL
(1KZ−TE)

09950−50013 Puller C Set TIMING GEAR CASE OR TIMING


CHAIN CASE OIL SEAL(3RZ−FE)
CHAIN(3RZ−FE)
TIMING BELT(5L−E)
CYLINDER HEAD GASKET(5L−E)
PARTIAL ENGINE ASSY(5L−E)
CAMSHAFT(5L−E)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(5L−E)
PARTIAL ENGINE ASSY(1KZ−TE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1KZ−TE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1KD−FTV)
PARTIAL ENGINE ASSY(1KD−FTV)

LAND CRUISER PRADO REPAIR MANUAL (RM990E)


02−15
PREPARATION − ENGINE MECHANICAL

(09951−05010) Hanger 150 TIMING GEAR CASE OR TIMING


CHAIN CASE OIL SEAL(3RZ−FE)
CHAIN(3RZ−FE)
TIMING BELT(5L−E)
CYLINDER HEAD GASKET(5L−E)
PARTIAL ENGINE ASSY(5L−E)
CAMSHAFT(5L−E)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(5L−E)
PARTIAL ENGINE ASSY(1KZ−TE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1KZ−TE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1KD−FTV)
PARTIAL ENGINE ASSY(1KD−FTV)

(09952−05010) Slide Arm TIMING GEAR CASE OR TIMING


CHAIN CASE OIL SEAL(3RZ−FE)
CHAIN(3RZ−FE)
TIMING BELT(5L−E)
CYLINDER HEAD GASKET(5L−E)
PARTIAL ENGINE ASSY(5L−E)
CAMSHAFT(5L−E)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(5L−E)
PARTIAL ENGINE ASSY(1KZ−TE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1KZ−TE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1KD−FTV)
PARTIAL ENGINE ASSY(1KD−FTV)

(09953−05010) Center Bolt 100 TIMING GEAR CASE OR TIMING


CHAIN CASE OIL SEAL(3RZ−FE)
CHAIN(3RZ−FE)
TIMING BELT(5L−E)
CYLINDER HEAD GASKET(5L−E)
PARTIAL ENGINE ASSY(5L−E)
CAMSHAFT(5L−E)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(5L−E)

(09953−05020) Center Bolt 150 TIMING BELT(5L−E)


CYLINDER HEAD GASKET(5L−E)
PARTIAL ENGINE ASSY(5L−E)
CAMSHAFT(5L−E)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(5L−E)
PARTIAL ENGINE ASSY(1KZ−TE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1KZ−TE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1KD−FTV)
PARTIAL ENGINE ASSY(1KD−FTV)

(09954−05010) Claw No.1 TIMING GEAR CASE OR TIMING


CHAIN CASE OIL SEAL(5L−E)
PARTIAL ENGINE ASSY(1KZ−TE)

LAND CRUISER PRADO REPAIR MANUAL (RM990E)


02−16
PREPARATION − ENGINE MECHANICAL

(09954−05021) Claw No.2 TIMING GEAR CASE OR TIMING


CHAIN CASE OIL SEAL(3RZ−FE)
CHAIN(3RZ−FE)
PARTIAL ENGINE ASSY(5L−E)
CAMSHAFT(5L−E)
PARTIAL ENGINE ASSY(1KZ−TE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1KZ−TE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1KD−FTV)
PARTIAL ENGINE ASSY(1KD−FTV)

(09954−05030) Claw No.3 TIMING BELT(5L−E)


CYLINDER HEAD GASKET(5L−E)
PARTIAL ENGINE ASSY(5L−E)
CAMSHAFT(5L−E)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(5L−E)

(09957−04010) Attachment TIMING GEAR CASE OR TIMING


CHAIN CASE OIL
SEAL(1KZ−TE)TIMING GEAR CASE
OR TIMING CHAIN CASE OIL
SEAL(1KD−FTV)

09950−60010 Replacer Set SPARK PLUG TUBE GASKET


(3RZ−FE)TIMING GEAR CASE OR
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1KZ−TE)
TIMING CHAIN CASE OIL SEAL
(1KD−FTV)

(09951−00350) Replacer 35 TIMING GEAR CASE OR TIMING


CHAIN CASE OIL SEAL(1KZ−TE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1KD−FTV)

(09951−00480) Replacer 48 SPARK PLUG TUBE GASKET


(3RZ−FE)

09950−70010 Handle Set ENGINE REAR OIL SEAL(3RZ−FE)


SPARK PLUG TUBE GASKET
(3RZ−FE)
ENGINE REAR OIL SEAL(5L−E)
ENGINE REAR OIL SEAL(1KZ−TE)
ENGINE REAR OIL SEAL(1KD−FTV)

(09951−07100) Handle 100 ENGINE REAR OIL SEAL(5L−E)


ENGINE REAR OIL SEAL(1KZ−TE)

(09951−07150) Handle 150 SPARK PLUG TUBE GASKET


(3RZ−FE)
ENGINE REAR OIL SEAL(3RZ−FE)

(09951−07200) Handle 200 ENGINE REAR OIL SEAL(1KD−FTV)

LAND CRUISER PRADO REPAIR MANUAL (RM990E)


02−17
PREPARATION − ENGINE MECHANICAL

09960−10010 Variable Pin Wrench Set CAMSHAFT(3RZ−FE)


TIMING BELT(5L−E)
CYLINDER HEAD GASKET(5L−E)
PARTIAL ENGINE ASSY(5L−E)
CAMSHAFT(5L−E)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(5L−E)

(09962−01000) Variable Pin Wrench Arm Assy CAMSHAFT(3RZ−FE)


TIMING BELT(5L−E)
CYLINDER HEAD GASKET(5L−E)
PARTIAL ENGINE ASSY(5L−E)
CAMSHAFT(5L−E)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(5L−E)

(09963−00500) Pin 5 CAMSHAFT(3RZ−FE)

(09963−01000) Pin 10 TIMING BELT(5L−E)


CYLINDER HEAD GASKET(5L−E)
PARTIAL ENGINE ASSY(5L−E)
CAMSHAFT(5L−E)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(5L−E)

09992−00025 Cylinder Compression Check Gauge ENGINE(5L−E)


Set CYLINDER HEAD GASKET(5L−E)
ENGINE(1KZ−TE)
ENGINE(1KD−FTV)

(09992−00121) No. 4 Attachment ENGINE(5L−E)


CYLINDER HEAD GASKET(5L−E)
ENGINE(1KD−FTV)

(09992−00211) Gauge Assy ENGINE(5L−E)


CYLINDER HEAD GASKET(5L−E)
ENGINE(1KZ−TE)
ENGINE(1KD−FTV)

09992−00242 Turbocharger Pressure Gauge VALVE CLEARANCE(1KD−FTV)


CYLINDER HEAD GASKET
(1KD−FTV)

09992−00500 Compression Gauge Attachment ENGINE(3RZ−FE)


ENGINE(1KZ−TE)

Recomended Tools
09017−38120 Deep Socket Wrench 12 mm CYLINDER HEAD GASKET(5L−E)
PARTIAL ENGINE ASSY(5L−E)
ENGINE(1KZ−TE)
PARTIAL ENGINE ASSY(1KZ−TE)
ENGINE(5L−E)

09090−04020 Engine Sling Device PARTIAL ENGINE ASSY(3RZ−FE)


PARTIAL ENGINE ASSY(1KZ−TE)
PARTIAL ENGINE ASSY(1KD−FTV)

LAND CRUISER PRADO REPAIR MANUAL (RM990E)


02−18
PREPARATION − ENGINE MECHANICAL

09904−00010 Expander Set CAMSHAFT(3RZ−FE)

(09904−00040) No. 3 Claw CAMSHAFT(3RZ−FE)

SSM
08826−00080 Seal Packing Black or equivalent VALVE CLEARANCE(3RZ−FE)
(FIPG) SPARK PLUG TUBE GASKET
(3RZ−FE)
CAMSHAFT(3RZ−FE)
CYLINDER HEAD GASKET(3RZ−FE)
CHAIN(3RZ−FE)
VALVE CLEARANCE(5L−E)
CYLINDER HEAD GASKET(5L−E)
PARTIAL ENGINE ASSY(5L−E)
CAMSHAFT(5L−E)
VALVE CLEARANCE(1KZ−TE)
CAMSHAFT(1KZ−TE)
CYLINDER HEAD GASKET(1KZ−TE)
ENGINE REAR OIL SEAL(1KZ−TE)
OIL SEAL RETAINER, NO.2 OIL SEAL
(1KZ−TE)
CAMSHAFT(1KD−FTV)
CAMSHAFT SETTING OIL SEAL
(1KD−FTV)
ENGINE REAR OIL SEAL(1KD−FTV)
VALVE CLEARANCE(1KD−FTV)
CYLINDER HEAD GASKET
(1KD−FTV)

08833−00070 ”Adhesive 1324,” ENGINE REAR OIL SEAL(3RZ−FE)


THREE BOND 1324 or equivalent PARTIAL ENGINE ASSY(5L−E)
ENGINE REAR OIL SEAL(5L−E)

08833−00080 Adhesive 1344 PARTIAL ENGINE ASSY(5L−E)


THREE BOND 1344
LOCTITE 242 or equivalent

Equipment
Belt tension gauge
CO/HC meter
Chain block
Compression gauge
Dial indicator
Feeler gauge
Hexagon wrench (10 mm)
Injection nozzle tester
Micrometer
Plastigage
Precision straight edge
Press
Radiator cap tester
Sandpaper (#400)

LAND CRUISER PRADO REPAIR MANUAL (RM990E)


02−19
PREPARATION − ENGINE MECHANICAL

Slide calipers
Steel square
Tachometer
Timing light
Torque wrench
Vernier calipers

LAND CRUISER PRADO REPAIR MANUAL (RM990E)

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