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Sellick S Series Axle Assembly Guide

The document provides detailed information about the rear axle components for both 2WD and 4WD systems, including assembly instructions, part numbers, and quantities. It includes sections on steer axle assemblies, hubs and components, and differential assemblies, with specific references to parts and their applications. The document is intended for use by Sellick Equipment Limited and includes notes for replacement parts and assembly guidance.

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0% found this document useful (0 votes)
44 views20 pages

Sellick S Series Axle Assembly Guide

The document provides detailed information about the rear axle components for both 2WD and 4WD systems, including assembly instructions, part numbers, and quantities. It includes sections on steer axle assemblies, hubs and components, and differential assemblies, with specific references to parts and their applications. The document is intended for use by Sellick Equipment Limited and includes notes for replacement parts and assembly guidance.

Uploaded by

babyagosto
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Main Menu Book Contents

REAR AXLE 3-1

SECTION NO. 3 REAR AXLE


DESCRIPTION PAGE NO.

2WD STEER AXLE ASSEMBLY (S55)..................................3-2 - 3-3

4WD STEER AXLE ASSEMBLY (SD55) ...............................3-4 - 3-5

2WD HUBS & COMPONENTS (S55) .................................3-6 - 3-6A

4WD HUBS & COMPONENTS (SD55)...............................3-7 - 3-7A

4WD DIFFERENTIAL ASSEMBLY (SD55).............................3-8 - 3-9

4WD DIFFERENTIAL ASSEMBLY - SPACER KIT (SD55) ..3-10 - 3-11

4WD STEER KNUCKLES & AXLE SHAFTS (SD55) ..........3-12 - 3-13

4WD DRIVESHAFT ....................................................................3-14

STEER CYLINDER ASSEMBLY ...................................................3-15

STEER CYLINDER HYDRAULICS ...............................................3-16

AXLE MOUNT ASSEMBLY .........................................................3-17

SELLICK EQUIPMENT LIMITED March, 2008


S Series
Main Menu Book Contents Rear Axle Menu
3-2 REAR AXLE

2WD STEER AXLE ASSEMBLY (S55)

21
17
22
16
20 5
7
1 2 8 3
8
4

18

9 19
6
14
15
12
11
12

13 10

FIG. PART NO. QTY. DESCRIPTION SERIAL # / COMMENTS

1 230988* 1 AXLE ASSEMBLY - INCLUDES #2-19


& STEER CYLINDER
2 232654 1 AXLE CASING REFER TO TI-0041
3 232360 1 COVER
4 150988 12 BOLT - 10 MM
5 A/R LOCTITE 574
6 232361 2 BLANKING PLUG
7 232022 2 BUSHING - DOUBLE GREASING
8 231769 2 WIPER SEAL
9 STEER KNUCKLE SEE 3-6
10 232062 1 TRACK ROD ASSEMBLY - INCLUDES #11-13
11. 231571 2 BUSHING
12 230975 4 OIL SEAL
13 131637 2 GREASE FITTING
14 151356 3 PIVOT PIN
15 151288 3 BOLT

* Note: To replace 2WD axles for trucks built prior to S/N 2287501832, use axle kits #K254553-1,
#K254553-2, or #K254553-3. Call Sellick Parts Dept. for assistance.

(CONTINUED ON 3-3)

SELLICK EQUIPMENT LIMITED May, 2014


S Series
Main Menu Book Contents Rear Axle Menu
REAR AXLE 3-3

2WD STEER AXLE ASSEMBLY (S55)

21
17
22
16
20 5
7
1 2 8 3
8
4

18

9 19
6
14
15
12
11
12

13 10
FIG. PART NO. QTY. DESCRIPTION SERIAL # / COMMENTS

16 230946 1 PIVOT PIN


17 150290 1 RETAINING RING
18 151323 1 SET SCREW - 10 MM
19 150924 1 NUT - 10 MM
20 151288 1 BOLT - 10 MM USE WITH #2 ONLY
21 253547-1 A/R SHIM - 0.04”
21 253547-2 A/R SHIM - 0.05”
21 253547-3 A/R SHIM - 0.06”
21 253547-4 A/R SHIM - 0.07”
21 253547-5 A/R SHIM - 0.08”
21 253547-6 A/R SHIM - 0.09”
21 253547-7 A/R SHIM - 0.10”
21 253547-8 A/R SHIM - 0.125”
21 253547-9 A/R SHIM - 0.1875”
22 235005 1 PLUG TI-0096

SELLICK EQUIPMENT LIMITED May, 2014


S Series
Main Menu Book Contents Rear Axle Menu
3-4 REAR AXLE

4WD STEER AXLE ASSEMBLY (SD55)


28
27 13 14

25
17
26 22
11 18
1
4
2

12
15
16 3
12 5
24
10 9
23 6
19
20
21 7

FIG. PART NO. QTY. DESCRIPTION SERIAL # / COMMENTS

1 120241 1 STEER AXLE ASSEMBLY, 16.2:1 RATIO SINGLE RAM


- INCLUDES #2-26 & STEER CYLINDER
2 232654 1 CASING - REFER TO TI-0041
3 1 DIFFERENTIAL HOUSING SEE PAGE 3-13)
4 232142 12 BOLT - 10 MM
5 232062 1 TRACK ROD ASSEMBLY - INCLUDES (1) #6-8 & (2) #9-10
6 232022 2 BUSHING
7 230975 1 OIL SEAL
8 131637 2 GREASE FITTING
9 151356 3 PIVOT PIN CYLINDER ROD END & TRACK ROD
10 151288 3 BOLT - M10 X 20 MM
11 231085 1 BREATHER CAP, METAL
11 260716 1 BREATHER PLUG
11 232651 1 BREATHER W/M10 THREADS, SPRING LOADED USE WITH #2 ONLY
12 STEER KNUCKLE SEE 3-17
13 260384 1 FILLER PLUG - 35 MM SERIAL NUMBER REQUIRED
14 230924 1 SEAL, BONDED 3/4” BSP SERIAL NUMBER REQUIRED
15 230931 1 MAGNETIC PLUG
16 230924 1 SEAL, BONDED 3/4” BSP SERIAL NUMBER REQUIRED

(CONTINUED ON 3-5)

SELLICK EQUIPMENT LIMITED March, 2017


S Series
Main Menu Book Contents Rear Axle Menu
REAR AXLE 3-5

4WD STEER AXLE ASSEMBLY (SD55)


28
27 13 14

25
17
26 22
11 18
1
4
2

12
15
16 3
12 5
24
10 9
23 6
19
20
21 7

FIG. PART NO. QTY. DESCRIPTION SERIAL # / COMMENTS

17 232022 2 BUSHING-DOUBLE GREASING


18 231769 2 SEAL
19 232368 2 BEARING - CYLINDRICAL THRUST ROLLER
20 232369 2 RETAINING RING
21 231661 1 SEAL
22 A/R LOCTITE 574
23 150924 1 NUT - M10
24 151323 1 SET SCREW
25 150290 1 RETAINING RING
26 811/70018 1 PIVOT PIN - STEER CYLINDER BUTT END
27 823/00237 A/R SHIM - 0.037”
27 253547-1 A/R SHIM - 0.04”
27 253547-2 A/R SHIM - 0.05”
27 823/00220 A/R SHIM - 0.055”
27 253547-3 A/R SHIM - 0.06”
27 253547-4 A/R SHIM - 0.07”
27 253547-5 A/R SHIM - 0.08”
27 253547-6 A/R SHIM - 0.09”
27 253547-7 A/R SHIM - 0.10”
27 253547-8 A/R SHIM - 0.125”
27 253547-9 A/R SHIM - 0.1875”
28 123/02866 1 SPACER

SELLICK EQUIPMENT LIMITED March, 2017


S Series
Main Menu Book Contents Rear Axle Menu
3-6 REAR AXLE

2WD HUBS & COMPONENTS - RIGHT SIDE (S55)


6
5

4
16 19
10 15 1
17
18
12 7
14 8
13
9

8
20 3

14

2
11

FIG. PART NO. QTY. DESCRIPTION SERIAL # / COMMENTS

1 232362 1 STEER KNUCKLE - RH


2 231084 4 TRUNNION
3 232339 4 CUP & CONE BEARING, TAPERED ROLLER
4 232364 4 SEAL
5 150932 16 BOLT
6 131637 4 GREASE FITTING
7 232350 1 BLANKING PLUG
8 151356 2 PIVOT PIN
9 151288 2 SCREW
10 260717 1 PLANETARY HUB CARRIER
11 230899 1 TAPERED PLUG
12 230998 1 ANNULUS CARRIER
13 230902 8 BOLT
14 230991 2 BEARING
15 232922 1 WHEEL BEARING CARRIER W/O STUDS
16 230933 5 WHEEL STUD
17 230992 1 WHEEL HUB SEAL
18 231863 1 O-RING
19 230891 8 DOWEL
20 232921 1 HUB SEAL COVER PLATE

SELLICK EQUIPMENT LIMITED July, 2019


S Series
Main Menu Book Contents Rear Axle Menu
REAR AXLE 3-6A

2WD HUBS & COMPONENTS - LEFT SIDE (S55)

2
4 12 11 15
5
7

3 8

14
1 9

13 9
10 6

FIG. PART NO. QTY. DESCRIPTION SERIAL # / COMMENTS

1 232363 1 STEER KNUCKLE - LH


2 232350 2 BLANKING PLUG
3 151356 3 PIVOT PIN
4 151288 3 SCREW
5 260717 2 PLANETARY HUB CARRIER
6 230899 2 TAPERED PLUG
7 230998 2 ANNULUS CARRIER
8 230902 16 BOLT
9 230991 2 BEARING
10 232922 2 WHEEL BEARING CARRIER W/O STUDS
11 230933 10 WHEEL STUD
12 230992 2 WHEEL HUB SEAL
13 151500 4 BOLT
14 232921 2 HUB SEAL COVER PLATE
15 231863 1 O-RING

SELLICK EQUIPMENT LIMITED July, 2019


S Series
Main Menu Book Contents Rear Axle Menu
3-7 REAR AXLE

4WD HUBS & COMPONENTS (SD55)


7 10
9
5 7 8 12
1 4

19
11
3 6

2 16
21
15
22
13 16
14
23
17
18

FIG. PART NO. QTY. DESCRIPTION SERIAL # / COMMENTS

1 260717 2 PLANETARY HUB CARRIER


2 235005 2 TAPERED PLUG SEE TI-0096
3 230890 2 THRUST PAD
4 232193 2 HEAVY DUTY CIRCLIP USE WITH #232381 & 232382 SEE TI-0018
5 231863 2 O-RING
6 260722 2 SUN GEAR
7 260719 12 CIRCLIP
8 260718 6 ROLLER BEARING, DOUBLE ROW
9 260721 6 PLANET GEAR
10 260720 6 CIRCLIP
11 232139 2 SPACER
12 260723 2 ANNULUS RING GEAR
13 230998 1 ANNULUS CARRIER
14 230902 16 BOLT, M14
15 260724 2 INTERNAL CIRCLIP
16 230991 4 TAPERED ROLLER BEARING
17 230891 8 HOLLOW DOWEL

(CONTINUED ON 3-7A)

SELLICK EQUIPMENT LIMITED May, 2014


S Series
Main Menu Book Contents Rear Axle Menu
REAR AXLE 3-7A

4WD HUBS & COMPONENTS (SD55)

7 10
9
7 8 12
5
1 4

19
11
3 6

2 16
21
15
22
13 16
14
23
17
18
FIG. PART NO. QTY. DESCRIPTION SERIAL # / COMMENTS

18 232922 2 WHEEL BEARING CARRIER W/O STUDS


19 230933 5 WHEEL STUD
21 232921 2 HUB SEAL COVER PLATE
22 230992* 2 SEAL-ONE-PIECE CASSETTE TYPE SERIAL NUMBER REQUIRED
23 151500 4 BOLT, COATED

*NOTE: IF REPLACING OLDER 2-PIECE SEAL WITH A 1-PIECE SEAL, PURCHASE #231582.
REFER TO TI-001 FOR INSTRUCTIONS.

SELLICK EQUIPMENT LIMITED March, 2008


S Series
Main Menu Book Contents Rear Axle Menu
3-8 REAR AXLE

4WD DIFFERENTIAL ASSEMBLY (SD55)

6
8 7
7
8

5 13 2
14
24
15
11
12
9 11
4 10 10 4

3
17 20
1 18
21

22 19

23

FIG. PART NO. QTY. DESCRIPTION SERIAL # / COMMENTS

1 232370 1 COMPLETE DIFFERENTIAL ASSEMBLY


2 232371 1 DRIVEHEAD CASING
3 232372 1 DIFFERENTIAL GEAR ASSEMBLY - INCLUDES #4-12
4 232373 1 DIFFERENTIAL CASE - INCLUDES #5
5 231091 8 BOLT
6 260594 1 GEAR KIT - TWO SPIDER - INCLUDES #7 & 8
7/8 N.S.S. 2 NOT SOLD SEPARATELY
9 232374 1 TRUNNION PIN
10 232344 2 THRUST WASHER, PINION
11 232343 2 THRUST WASHER, SIDE GEAR
12 232375 1 TENSION PIN
13 230905 2 BEARING, CUP & CONE, TAPERED ROLLER ASSEMBLY
14 230889 2 ADJUSTING NUT
15 260593 1 PR CROWN & PINION GEAR, RATIO 33/11 (24MM) XXXX - 461/1290/16/02200
234996 1 PR CROWN & PINION GEAR, RATIO 33/11 (30MM) 461/1290/16/02218 - XXXX
16 230903 12 BOLT
17 230939 1 BEARING, CUP & CONE, TAPERED ROLLER ASSEMBLY
18 230919 A/R SHIM KIT
19 230929 1 COLLAPSIBLE SPACER

(CONTINUED ON 3-9)

SELLICK EQUIPMENT LIMITED May, 2014


S Series
Main Menu Book Contents Rear Axle Menu
REAR AXLE 3-9

4WD DIFFERENTIAL ASSEMBLY (SD55)

6
8 7
7
8

5 13 2
14
24
15
11
12
9 11
4 10 10 4

3
17 20
1 18
21

22 19

23

FIG. PART NO. QTY. DESCRIPTION SERIAL # / COMMENTS

19A 232669 1 SOLID SPACER KIT* SEE 3-10 - 3-11 FOR COMPLETE LIST
20 230940 1 BEARING, CUP & CONE, TAPERED ROLLER ASSEMBLY
21 260512 1 SEAL, DUAL LIP
22 231606 1 YOKE (24 MM) XXXX - 461/1290/16/02200
233449 1 YOKE (30 MM) 461/1290/16/02218 - XXXX
23 231081 1 STAKE NUT WITH INTEGRAL WASHER (24 MM) XXXX - 461/1290/16/02200
233448 1 STAKE NUT (30 MM) 461/1290/16/02218 - XXXX
24 230900 2 TENSION PIN

SELLICK EQUIPMENT LIMITED May, 2014


S Series
Main Menu Book Contents Rear Axle Menu
3-10 REAR AXLE

4WD DIFFERENTIAL ASSEMBLY - SPACER KIT (SD55)

6
8 7
7
8

5 13 2
14
24
15
11
12
9 11
4 10 10 4

3
17 20
1 18
21

22 19

23

FIG. PART NO. QTY. DESCRIPTION SERIAL # / COMMENTS

*232669 SPACER KIT CONTAINS THE FOLLOWING:


232670 1 SPACER 13.650
232671 1 SPACER 13.675
232672 1 SPACER 13.700
232673 1 SPACER 13.750
232675 1 SPACER 13.775
232676 1 SPACER 13.800
232677 1 SPACER 13.825
232678 1 SPACER 13.850
232679 1 SPACER 13.875
232680 1 SPACER 13.900
232681 1 SPACER 13.925
232682 1 SPACER 13.950
232683 1 SPACER 13.975
232684 1 SPACER 14.000
232685 1 SPACER 14.025
232686 1 SPACER 14.050
232687 1 SPACER 14.075

(CONTINUED ON 3-11)

SELLICK EQUIPMENT LIMITED March, 2008


S Series
Main Menu Book Contents Rear Axle Menu
REAR AXLE 3-11

4WD DIFFERENTIAL ASSEMBLY - SPACER KIT (SD55)

6
8 7
7
8

5 13 2
14
24
15
11
12
9 11
4 10 10 4

3
17 20
1 18
21

22 19

23
FIG. PART NO. QTY. DESCRIPTION SERIAL # / COMMENTS

232688 1 SPACER 14.100


232689 1 SPACER 14.125
232690 1 SPACER 14.150
232691 1 SPACER 13.550
232692 1 SPACER 13.575
232693 1 SPACER 13.600
232694 1 SPACER 13.625

*SEE TECHNICAL INFORMATION 0044A FOR SERVICE INFORMATION AND CUT-IN NUMBERS

SELLICK EQUIPMENT LIMITED March, 2008


S Series
Main Menu Book Contents Rear Axle Menu
3-12 REAR AXLE

4WD STEER KNUCKLES & AXLE SHAFTS (SD55)

7
8 6
11 13 2
12 9
10 3
14 18 5
17
4
16

15
1A
1
16

15

FIG. PART NO. QTY. DESCRIPTION SERIAL # / COMMENTS

1 260730 1 KNUCKLE JOINT - RH AXLE S/N: A519


1A 231049 1 KNUCKLE JOINT - LH AXLE S/N: A519
2 231084 4 TRUNNION
3 232377 4 SHIM, 0.08 MM
3 232378 4 SHIM, 0.13 MM
3 232379 4 SHIM, 0.25 MM
3 232380 4 SHIM, 0.76 MM
4 232339 4 TAPERED ROLLER BEARING - CUP & CONE
5 232364 4 SEAL
6 232058 16 BOLT
7 131637 4 GREASE FITTING
8 232381 1 DRIVESHAFT ASSEMBLY, 1240.1 MM LONG - INCLUDES #9-14
8 232382 1 DRIVESHAFT ASSEMBLY, 790.0 MM LONG - INCLUDES #9-14
9 231059 1 SHAFT, HUB SIDE, 244.5 MM LONG
- INCLUDES #232031 RETAINING RING
10 231058 1 SHAFT, AXLE SIDE, 926.0 MM LONG - RH
10 232383 1 SHAFT, AXLE SIDE, 476.0 MM LONG - LH
11 231667 1 CENTRE JOINT

(CONTINUED ON 3-13)

SELLICK EQUIPMENT LIMITED March, 2008


S Series
Main Menu Book Contents Rear Axle Menu
REAR AXLE 3-13

4WD STEER KNUCKLES & AXLE SHAFTS (SD55)

7
8 6
11 13 2
12 9
10 3
14 18 5
17
4
16

15
1A
1
16

15

FIG. PART NO. QTY. DESCRIPTION SERIAL # / COMMENTS

12 232384 1 RETAINING RING


13 231668 2 SPIDER KIT - INCLUDES #14
14 232385 2 GREASE FITTING
15 151356 3 PIVOT PIN
16 151288 3 BOLT - 10 MM
17 230917 2 NEEDLE ROLLER BEARING
18 232191 2 SEAL, 18.5 MM THICK (CURRENT) REFER TO TI-0028 FOR INSTRUCTIONS

SELLICK EQUIPMENT LIMITED February, 2018


S Series
Main Menu Book Contents Rear Axle Menu
3-14 REAR AXLE

4WD REAR DRIVESHAFT

1
6 7

3
8

2
FIG. PART NO. QTY. DESCRIPTION SERIAL # / COMMENTS

1 256575 1 REAR DRIVESHAFT ASSY. - INCLUDES #2-4


2 260329 1 FLANGE YOKE
3 260330 1 U-JOINT KIT
4 190544 1 U-JOINT KIT
5 190819 1 CLAMP KIT - INCLUDES BOLTS
6 151249 4 BOLT - 7/16 X 1 1/2
7 151250 4 NUT - 7/16-20
8 152101 4 LOCKWASHER - 7/16

SELLICK EQUIPMENT LIMITED May, 2014


S Series
Main Menu Book Contents Rear Axle Menu
REAR AXLE 3-15

STEER CYLINDER ASSEMBLY

13

15 4
14
5 15
9
10 17
3 7
6
7 2 3
16
16

12 11

FIG. PART NO. QTY. DESCRIPTION SERIAL # / COMMENTS

1 231010 1 STEER CYLINDER ASSEMBLY - INCLUDES #2-17


2 232021 1 BARREL - INCLUDES #17
3 230974 2 BUSHING
4 231500 1 SEAL KIT - INCLUDES #5-10
5 231550 1 O-RING
6 N.S.S. 1 PISTON SEAL
7 N.S.S. 2 WEAR RING
8 N.S.S. 1 O-RING
9 N.S.S. 1 GLAND SEAL
10 N.S.S. 1 WIPER SEAL
11 231036 1 DOWEL PIN
12 232051 1 PISTON
13 231797 1 END CAP
14 232052 1 ROD
15 131637 2 GREASE FITTING
16 230975 4 SEAL
17 232008 1 PIPE, BUTT END

SELLICK EQUIPMENT LIMITED March, 2008


S Series
Main Menu Book Contents Rear Axle Menu
3-16 REAR AXLE

STEER CYLINDER HYDRAULICS

To Bulkhead

To Bulkhead

4
3
5

2
1

FIG. PART NO. QTY. DESCRIPTION SERIAL # / COMMENTS

1 551137 1 HOSE ASSEMBLY - BULKHEAD TO CYLINDER ROD


2 551138 1 HOSE ASSEMBLY - BULKHEAD TO CYLINDER PISTON
3 131980 2 NUT
4 130747 2 FITTING - STRAIGHT BULKHEAD
5 131637 2 FITTING - GREASE

SELLICK EQUIPMENT LIMITED March, 2008


S Series
Main Menu Book Contents Rear Axle Menu
REAR AXLE 3-17

AXLE MOUNT ASSEMBLY

1
9

3
7
10
6 4

FIG. PART NO. QTY. DESCRIPTION SERIAL # / COMMENTS

1 131116 2 FITTING - GREASE


2 131620 2 FITTING - STRAIGHT
3 551146 2 HOSE - STEER AXLE TO FRAME GREASE ZERKS
4 703166-A 1 AXLE PIN
5 256112 1 KEEPER PLATE
6 1 MOUNTING HARDWARE - INCLUDES: KEEPER PLATE
150581 1 BOLT - 1/2-20 X 1
150127 1 LOCKWASHER - 1/2
7 254701 1 BUSHING
8 551148 1 BUSHING
9 151248 1 BOLT - 1/2-20 X 4 1/2 GRADE 8
10 260071 1 LOCKNUT - 1/2-20

SELLICK EQUIPMENT LIMITED May, 2014


S Series
Main Menu Book Contents Rear Axle Menu
3-18 REAR AXLE

SELLICK EQUIPMENT LIMITED March, 2008


S Series

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