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Weaving and Costing Processes Explained

The document outlines various processes and terminologies related to weaving, yarn preparation, and cost accounting in production. It includes details on GSM calculation, product costing, and SAP transaction codes for managing purchase requisitions and orders. Additionally, it describes the roles of different SAP modules and the types of applications used in the system.

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Abdullah Khan
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0% found this document useful (0 votes)
22 views10 pages

Weaving and Costing Processes Explained

The document outlines various processes and terminologies related to weaving, yarn preparation, and cost accounting in production. It includes details on GSM calculation, product costing, and SAP transaction codes for managing purchase requisitions and orders. Additionally, it describes the roles of different SAP modules and the types of applications used in the system.

Uploaded by

Abdullah Khan
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd

Weaving

Warp Vertical single thread represents thread width


Weft Horizontal single thread
Ends / Reeds Vertical multiple threads in 1 square inch
Picks Horizontal multiple threads in 1 square inch

Rewinding
Sizing Prepare yarn for weaving proccess. After being warped yarn is sized by coating adhesive
Towel

Types:
Plain
Dobby
Jacquard

Leno Selvedge
Tuck in Selvedge

Carding Process opens the flock into individual fibers.


Combing Process removes the short fibers and impuritites of cotton. Combed yarn are more uniform

GSM Calculation: Warp x Weft / Ends x Picks


e.g: 16 x 12 / 96 x 48
(Ends / Warp + Picks / Weft) * 25

Yarn Cost Per Meter 16 x 12 / 96 x 48


Warp Weight (Ends / Warp) x Width x .0014
Weft Weight (Picks / Weft) x Width x .0014
ized by coating adhesive

mbed yarn are more uniform than carded yarn.


Cost Element Accounting:
Used for cost recording and internal performance assessment

Primary cost: Cost from FI to CO module


Secondary cost: Cost within CO module from one cost object to another

Cost Center Accounting:


Redistribute cost between departments.

Product Costing:
Calculate product price with their cost component.

Standard cost: Estiamted cost to produce one single unit


Plan cost: Estiamted cost for production order
Actual cost: Actual cost to Produce goods in a production order

Product costing can be categorized into:


1 Make to stock
a Product cost by order
Production Order / Discrete Manufacturing
Process Order / Continuous Manufacturing
b Product cost by period

2 Make to order
a Sales order costing

Profitability Analysis: COPA


1 Account Based
2 Costing Based

Internal Order:
Analyze cost at lower level.
1 Real Internal Order
2 Statistical Internal Order

Profit Center Accounting:


Analysis of revenue and cost

Material Ledger Actual Cost:


Actualize standard cost of materials

Maintain Controlling Area & Company Code


T-Code SPRO SM04
SAP Reference IMG
Enterprise Structure
Assignment

Maintain Controlling Area Number Ranges For Transaction


T-Code SPRO
SAP Reference IMG
Controlling
General Controlling
Organization
Maintain Number Ranges

Maintain Controlling Version


T-Code SPRO
SAP Reference IMG
Controlling
General Controlling
Organization
Maintain Versions
ERP T-Code
Centralized Database
Different Database Tabels SE11 ABAP Dictionary
SE37
NON ERP SE38 Or SE80 Source Code
Non-Centralized Database CMOD
SMOO
Modules In SAP
1 Functional Module
FI Financial Accounting
CO Controlling
HR Human Resource
SD Sales & Distribution
MM Materials Management
PM Pant Maintenance
PP Production Planning

2 Technical Module
ABAP Develop application in SAP
BASIS
BI/BW
XI/PI

User
End User
Functional Consultant
Technical Consultant
Techno-Functional Consultant

Customer Create own objects (Programs/ Tables / Transactions)


Customer Changes in standard program
Modificati Changes in SAP objects (Programs / Tables)

Types Of Applications
1 Reports
2 Interfaces Inbound Interface / Outbound Interface
3 ConversionSAP inbound Interface executed once prior to live on SAP
4 Extension Customizing / Modification / Add-on / ABAP Development
5 Forms SAP Script Form
For Quality
T-Code: QA32
Purchase Requisition Internal Document
Purchae Order Invoice received from MIRO RGP
Goods Received Note NRGP

Purchase Requisition
T-Code ME51N Create
ME52N Edit
ME53N Display
ME5A Report

Purcahse Order
T-Code ME21N Create PO (Including Sub Contracting)
ME22N Edit (If PO released & GRN processed, reverse GRN than remove relea
ME23N Display (GRN/MIRO Details, Canelled GRN/MIRO Details, Movement T
ME2N Report
MM60 Material List

Sub Contracting PO Steps Sub Contracting Material Send to vendors for processing finished prod
Convert Prchase requisition To PO
Subcontractor
Process Order
Consumption
Received Material
Match BOM
Invoice Verification (If discrepency, Stock Adjustment)

Goods Received Note


T-Code MIGO

Purchase Requisition
Purchase Order
GRN
Movement Type
103 Create Gate Entry
104 Cancel Gate Entry
105 Create GRN Main Stock is created directly
106 Cancel GRN GRN Cancellation required quality reversal. If issued, initially quality r
Sub Contracting PO
105 & 541 Initally stock created at vendors location, processed by vendor and re
542 If received from 541 than consumed from 542
543 If received from 105 than consumed from 543

MB52 Check Stock


For Quality
T-Code: QA32

Returnable Gatepass - Material is given to other plant within the company to return after use
Non Returnable Gatepass - Material is given to other plant within the company and will not return

erse GRN than remove release sign thereafter changes in PO can be made
/MIRO Details, Movement Type, Freight)

for processing finished products

Adjustment)

l. If issued, initially quality reversal is needed


processed by vendor and received as a stock (Via transfer posting)
PP Process Steps Planning Independence requirement
MPS / MRP Planning
Production Planning
Receive Raw Material
Production Confirmation
Production Order Closed

MRP MRP Planning


BOM Bill Of Material
CP Capacity Planning

T-Code COOIS Finished Goods


COOISPI Semi Finished Goods

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