FACTORY ACCEPTANCE TEST
Equipment Name : Automatic Single head Screw capping Machine
Capacity : 15-20BPM
Sr. No. :
Manufacturer : M/S
Client Name : M/S.
PO NO. :
FAT Performed by : MR.
MR.
FAT Date :
1
1.0 INSPECTION & TESTING
Sr. Inspection / Test Verification Procedure
No
.
1 Surface finishing Check Visual Inspection
Test & Checks
1 Dimensional check Check as per approved drawing
2 Installation check To check all the components & assy.
3 Operational check To operate the equipment as per PO.
4 Performance check Trial Run on Client bottle sample at the
specified speed in PO
1.1 Material of Construction.
Items / Parameters Specification Remark
Body, Door & Frame Structure S.S.304 O.K.
MOC
Inside & Outside Finish MAT Finished (120 Greet) O.K.
All contact parts SS 304, UHMW, Nylon, Anodized O.K.
Aluminum
Vibrator Bowl Up/Dn Column MS –Electroless Plating O.K.
Capping head Up/Dn column MS - Electroless Plating O.K.
Capping Head Base Plat M.S. with Black Paint O.K.
Bottle Guide & Guide Bracket 10 mm dia. S.S.304 MAT finished O.K.
Rod, Polyamide Guide Bracket
Capping Head S.S. 304 With PU mounted Magnetic O.K.
Clutch type Jaw
Cap Bowl 20” Dia. S.S.304 Cap Bowl O.K.
2
1.2 Dimensional Check.
Items / Parameters Specification Remark
Outer Dimensions (W x D x 2000 mm (L) x 1280 mm (W) x O.K.
H) MM 1680 mm (H)
Conveyor 2000mm x 100mm W x 155mm H 89 O.K.
mm wide S.S slat chain
Vibrator Bowl 20” Dia. O.K.
Product 500-1000 ml HDPE round shape bottle O.K.
Cap size 38 /40/52/58 mm Dia. O.K.
Speed 30-35 BPM O.K.
Machine Work Direction Left To Right O.K.
1.3 Electrical components & Specification:.
Items / Parameters Specification Remark
No bottle No Capping system Provided O.K.
Main Machine Motor 3 Ph. 220V, 1.0 H.P. Bonvario Make O.K.
Sr. No. 20100761742
Conveyor Gear Box Bonvario make Box 63 O.K.
Ratio:30:1 Sr. No. 1803274928
Product Counter Sensors Leuze Make O.K.
Model No. HT5 Sr. No. 70007558142
No Cap Sensors Leuze Make O.K.
Model No. HT5 Sr. No. 70007558010
Timer Controller for No cap Signal Control Make O.K.
Sr. No. 180821K2KI
Ac Drive for conveyor 1.0 H.P. Danfoss Make O.K.
Model No. Sr. No.
3
090025A021
Vibrator card O.K.
Product Counter Signal Control Make Model no. : O.K.
CT56-6D Sr. No. 03082022/1
1.4 Wiring Installation Verification:
Wiring installation verification and testing shall be performed visually.
NO PROCEDURE STEP SPECIFIED RESULT ACTUAL RESULTS
1. Inspect all wires The wire numbers are identical
connected to the to the numbers of the terminals O.K.
terminal blocks on which they are landed
2. Inspect all wires The wire numbers are identical
connected to the control to the numbers specified on the O.K.
components electrical schematics.
3. Inspect all of the wires The size of the wire and the O.K.
color of its insulation is proper
1.5 Machine Advance Safety Features:
4
Sr. Test Observation Checked Verified
No.
Specified Actual by by
1 No Bottle No Cap No Bottle No Cap OK
2 No Cap on Bottles No Cap Machine OK
after Capping Stop with warning
Machine will be
stop
3 Bottle Jam Bottle Bottle Jam no OK
Stop From bottle comes from
Capping capping
4 NO Label Machine No label machine OK
will be Stop will stop with
warning
2.0 OPERATIONAL CHECKS
Sr. Test Observation Checked Verified
5
No. by by
1 Operate the equipment at Machine operate at 18CPM
speed mention in Purchase speed with satisfactory
Order. result
3.0 TRIALS OF THE EQUIPMENT
Take a trial on sample container (if required with its change parts) and Check the
performance of each & record the data as under.
Sr. Container / Speed Observation Checked Verified
No. Bottle Size by by
Specified Actual
1 1000 ml Bottle Up 15-20 CPM. 18
with 45 mm (Depending upon
Cap dia. label/Product
size)
CPM
2
Any deviation / Modification:
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Conclusion: The Equipment is Ready for delivery to the site.
SIGN-OFF
6
By signing this document, each party agrees to the terms and condition in the Factory
Acceptance Test protocol
Name Department Date Signature