FACTORY ACCEPTANCE TEST
Equipment Name : Automatic Single head Screw capping with Single Side Sticker
Labeling Machine
Capacity : 15-20BPM
Sr. No. :
Manufacturer : M/S Siddhivinayak Engineering
Client Name : M/S. Multiplast Polymer Pvt. Ltd.
PO NO. : MPP/20-21/1258 Dt. 23/03/2021.
FAT Performed by : MR.
MR.
FAT Date : 25.05.2021
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1.0 INSPECTION & TESTING
Sr. Inspection / Test Verification Procedure
No.
1 Surface finishing Check Visual Inspection
Test & Checks
1 Dimensional check Check as per approved drawing
2 Installation check To check all the components & assy.
3 Operational check To operate the equipment as per PO.
4 Performance check Trial Run on Client bottle sample at the
specified speed in PO
1.1 Material of Construction.
Items / Parameters Specification Remark
Body, Door & Frame Structure S.S.304 O.K.
MOC
Inside & Outside Finish MAT Finished O.K.
All contact parts SS 304, UHMW, Nylon, Anodized O.K.
Aluminum
Vibrator Bowl Up/Dn Column MS -Hard chrome O.K.
Capping head Up/Dn column MS -Hard chrome O.K.
Capping Head Base Plat M.S. with Black Paint O.K.
Up/ Dn Column for Label S.S. 304 O.K.
Dispenser Unit
Label Dispenser Unit S.S.304 & Anodized Aluminum O.K.
Dancing Roll Unit S.S.304 & Anodized Aluminum O.K.
Bottle Guide & Guide Bracket 10 mm dia. S.S.304 MAT finished O.K.
Rod, Polyamide Guide Bracket
Capping Head PU mounted Fix Jaw type O.K.
2
Cap Bowl 18” Dia. S.S.304 Cap Bowl O.K.
1.2 Dimensional Check.
Items / Parameters Specification Remark
Outer Dimensions (W x D x H) 2500 mm (L) x 1280 mm (W) x O.K.
MM 1680 mm (H)
Conveyor 2500mm x 100mm W x 155mm H O.K.
89 mm wide Delerin slat chain
Product 100-1000 round bottle O.K.
Cap size 45 mm Dia. O.K.
Speed 15-20 BPM O.K.
Machine Work Direction Left To Right O.K.
1.3 Electrical components & Specification:.
Items / Parameters Specification Remark
No bottle No Capping system Provided O.K.
Conveyor Motor 3 Ph. 220V ,0.25 H.P. Bonvario O.K.
Make Sr. No. 20100740664
Conveyor Gear Box Bonvario make Box 40 O.K.
Ratio:20:1 Sr. No. 1911110338
Cap Head Motor Oriental Motor Make 90W, 3 Phase O.K.
220V AC Sr. [Link]-QO-64915
Cap Head Gear Oriental Motor Make Ratio: 25:1 O.K.
[Link].XX9-R326304
Bottle Separator Cylinder Janatics Make O.K.
Model No.A51016040O
Bottle Stopper Cylinder-for Cap Janatics Make O.K.
Inserting Model No.A51025080O
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Bottle Stopper Cylinder-for Cap Janatics Make O.K.
Tighten Model No.A51025080O
Cap Pressing Cylinder Janatics Make O.K.
Model No.A51016050O
Up-Dn Cylinder for Capping Janatics Make O.K.
Head Model No. A12050125O
Air Flow Regulator (FRL) Janatics Make O.K.
Model No . FRC136134
Air valve for cylinder Janatics make single Acting O.K.
Label Dispenser unit Suitable up to 150 mm Ht. Label Roll O.K.
Label Release Plat 175 mm Ht. S.S. 304 O.K.
Label Dispenser Motor 85kg cm Stepper Motor O.K.
PLC Panasonic Make O.K.
Model No. AFPORT32MT
Sr. No.21017223
HMI 4.3” Color Touch Proface Make O.K.
Model No. PFXGP4115T2D
Sr. No. 139011B003098
Product Sensors Wanglor Make O.K.
Model No. P1KH001
Bottle Jamming / Cap Absent Wanglor Make O.K.
Sensor Model No.P1KH001
Label Gap Sensor Leuze Make Model No. Gs61/6 . O.K.
Sr. No.32051027296
Label Absent sensor Leuze Make Model No. KRTM 3B/4. O.K.
Sr. No. 01706026748
Ac Drive for conveyor 0.5 H.P. Schneider Make O.K.
Model No. ATV12H037M2
Sr. No. 8B2033846483
Ac Drive for Capping Head 0.25 H.P. Schneider Make O.K.
Model No: ATV12H018M2
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Sr. No. 8B2014336013
Transformer for stepper Drive 360VA, 0-230V to 50-60 V AC O.K.
[Link]. 40378
Control Relay card 8Chennel Make. Trinity Touch O.K.
Model No. TT-IMRB-08024D1S-C-
RL04
SMPS 4.5 A Schneider Make O.K.
Sr. No. B0014370062
1.4 Wiring Installation Verification:
Wiring installation verification and testing shall be performed visually.
N PROCEDURE STEP SPECIFIED RESULT
ACTUAL RESULTS
O
1. Inspect all wires The wire numbers are identical to
connected to the the numbers of the terminals on O.K.
terminal blocks which they are landed
2. Inspect all wires The wire numbers are identical to
connected to the control the numbers specified on the O.K.
components electrical schematics.
3. Inspect all of the wires The size of the wire and the color O.K.
of its insulation is proper
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1.5 Machine Advance Safety Features:
Sr. Test Observation Checked Verified
No.
Specified Actual by by
1 No Bottle No Cap No Bottle No Cap OK
2 No Cap on Bottles No Cap Machine OK
after Capping Stop with warning
Machine will be
stop
3 Bottle Jam Bottle Bottle Jam no OK
Stop From bottle comes from
Capping capping
4 NO Label Machine No label machine OK
will be Stop will stop with
warning
2.0 OPERATIONAL CHECKS
6
Sr. Test Observation Checked Verified
No.
by by
1 Operate the equipment at Machine operate at 18CPM
speed mention in Purchase speed with satisfactory
Order. result
3.0 TRIALS OF THE EQUIPMENT
Take a trial on sample container (if required with its change parts) and Check the
performance of each & record the data as under.
Sr. Container / Speed Observation Checked Verified
No. Bottle Size by by
Specified Actual
1 1000 ml Bottle Up 15-20 CPM. 18 CPM
with 45 mm (Depending upon
Cap dia. label/Product
2 size)
Any deviation / Modification:
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Conclusion: The Equipment is Ready for delivery to the site.
SIGN-OFF
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By signing this document, each party agrees to the terms and condition in the Factory
Acceptance Test protocol
Name Department Date Signature