Total Quality Management - Module 1 Notes
1. Quality Concepts
- Quality means how good or bad something is.
- It's about how well a product or service meets customer needs.
Evolution of Quality Control:
- Earlier: Checked only finished products.
- Now: Quality is maintained throughout the process using TQM.
Concept Change:
- Old: Only quality department responsible.
- New: Everyone is responsible.
TQM Modern Concept:
- Customer-focused.
- Continuous improvement (Kaizen).
- Teamwork.
- Prevention is better than inspection.
Quality in Design:
- Quality starts from design phase.
Review of Design & Prototype:
- Review design for issues.
- Prototype: sample model for testing before mass production.
2. Control on Purchased Product
- Ensure quality of raw materials and components bought from suppliers.
Total Quality Management - Module 1 Notes
Steps:
- Check supplier quality.
- Test materials.
- Verify supplier capacity.
- Use standard procurement procedures.
3. Manufacturing Quality
- Ensuring quality during and after production.
Includes:
- Inspection methods.
- Product control during manufacturing.
- Quality in sales and service.
- Warranty/guarantee handling.
- Analyzing and solving customer complaints.
Summary
| Topic | Key Idea |
|------------------------------|-------------------------------------------------------------|
| Quality Concepts | Quality = meeting customer needs. |
| Evolution of QC | From inspection -> prevention -> teamwork in TQM. |
| Design Quality | Quality starts from designing stage. |
| Control on Purchased Product | Suppliers must also give quality input. |
| Manufacturing Quality | Quality in making, selling, and after-sales. |