Introduction to Engineering Management
Introduction to Engineering Management
Management Process
1. PLANNING
What is Engineering Management? - Refers to the management function that
Engineering Management involves anticipating future trends and
- is a specialized form of management required determining the best strategies and tactics to
to successfully lead engineering or technical achieve organizational objectives.
personnel and projects and applies to either - The engineer manager, regardless of his
functional management or project management level, will have to devote some of
management. Engineering managers use their his time to planning. The higher the
training and experience to coach, mentor and management level the engineer manager is in,
motivate technical professionals. the more sophisticated his planning activity
- It refers to the activity combining "technical becomes.
knowledge with the ability to organize and 2. ORGANIZING
coordinate worker power, materials, - Refers to the structuring of resources and
machinery, and money." activities to accomplish objectives in an
- When the engineer is assigned to supervise efficient and effective manner.
the work of even a few people, he is already - In effective organizing, steps are undertaken
engaged in the first phase or engineering to breakdown the total job into more
management. His main responsibility is to manageable man-size jobs.
lead his group into producing a certain 3. DIRECTING
output consistent with the required - Part of the process in which the managers
specifications. instruct, guide and oversee the performance of
the workers to achieve predetermined goals.
Directing is said to be the heart of
Management Defined
management process.
Management - It initiates actions, its ingrates efforts, means
- defined as the “creative problem solving- of motivation, it provides stability, helps
process of planning, organizing, leading, and coping up with the changes, and aids in
controlling an organization’s resources to efficient utilization of resources.
achieve its mission and objectives. 4. CONTROLLING
- is a process consisting of planning, - Process of ascertaining whether
organizing, directing (or leading), and organizational objectives have been achieved;
controlling. if not, why not, and determining what
activities should then be taken to achieve
A. Management must be systematic to be objectives better in the future.
effective. - Proper control measures minimize the ill
- A step-by-step outline could produce better effects of negative occurrences.
outcomes. Good decisions and actions are
based on systematic application of sound
principles of complete and reliable facts, and
of good practices.
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CHAPTER 1: Introduction to Engineering Management
Requirements for Engineer Managers Job 1. Favorable attitude toward those in
1. Degree positions of authority, such as superiors.
A bachelor’s degree in engineering from a 2. Desire to engage in games or sports
reputable school is required. In some cases, a competitions with peers.
master’s degree in engineering or business 3. Desire to engage in occupational or work-
management is required. related with peers.
2. Experience 4. Desire to assert oneself and take charge
Another requirement for the engineer 5. Desire to exercise power and authority
managers job is a few years’ experience in over others
pure engineering job. 6. Desire to behave in a distinctive way,
3. Supervision Training which includes standing out from the
One of the important skills in being an crowd.
Engineer Manager is supervision, thus a 7. Sense of responsibility in carrying out the
training in supervision is one of the routine duties associated with managerial
requirements of the job. work.
4. Engineering Management Training C. OPPORTUNITY
Aside from the supervision training, a training - Successful managers only become possible if
specified for the job is essential for this job. those having the ability and motivation are
Therefore, being an engineer manager require given the opportunity to manage.
a special training in engineering management. - The opportunity for successful management
has two requirements:
Three General Preconditions for Achieving 1. Obtaining a suitable managerial job
2. Finding a supportive climate once on the
Lasting Success as a Manager
job
(ACCORDING TO KREITNER)
According to Nickels (and others), decision – When decisions are to be made, the internal
making is the heart of all the management functions. and external limitations must be considered. It may
be costly, later on, to alter a decision because of a
The Decision-making Process constraint that has not been previously identified.
Rational decision – making, according to David H.
Holt, is a process involving the following steps: Components of the Environment
1. Diagnose problem The environment is consisting of two major
concerns:
2. Analyze environment
1. Internal Environment - refers to
3. Articulate problem or opportunity organizational activities within a firm that
4. Develop viable alternatives surrounds decision – making.
5. Evaluate alternatives 2. External Environment - refers to variables
6. Make a choice that are outside the organization and not
typically within the short-run control of top
7. Implement decision management.
8. Evaluate and adapt decision results
Develop Viable Alternatives
Diagnose Problem Oftentimes, problems may be solved by any of
If a manager wants to make an intelligent the solutions offered. The best among these
decision, his first move must be to identify the alternative solutions must be considered by
problem. If the manager fails in this aspect, it is management. This is made possible by using a
almost impossible to succeed in the subsequent procedure with the following steps:
steps. An expert once said, “identification of the 1. Prepare a list of alternative solutions.
problem is tantamount to having the problem 2. Determine the viability of each solution.
half – solved”. 3. Revise the list by striking out those which
are not visible.
What is a problem?
- A problem exists when there is a difference
between an actual situation and a desired
situation.
Value of alternatives
- refers to the benefits that can be expected.
- An example may be described as follows: a
net profit of ₱10 million per year if the
alternative is chosen.
Risk Characteristics
The Engineering Firm and its External - refer to the likelihood of achieving the goals of
Environment the alternatives.
- If the probability of a net profit of ₱10 million is
only 10 percent, then the decision – maker may
opt to consider an alternative with a 5 million
profit but with an 80 percent probability of
success.
Make a Choice
This is the point where he must be convinced
that all the previous steps were correctly
undertaken.
Choice – making
- refers to the process of selecting among
The list of solutions prepared by the alternatives representing potential solutions to
engineering manager shows the following a problem.
alternative courses of action:
Webner advises that “… particular effort should
1. Improve the capacity of the firm by hiring be made to identify all significant consequences
more workers and building additional of each choice”
facilities;
2. Secure the services of subcontractors; To make the selection process easier, the
3. Buy the needed additional output from alternatives can be ranked from best to worst on the
another firm; basis of some factors like benefit, cost, or risk.
4. Stop serving some of the company’s
customers; and Implement Decision
5. Delay servicing some clients. This is necessary, or decision – making will be an
exercise in futility.
The list was revised and only the three were
deemed to be viable. The last two were deleted Implementation
because of adverse effects in the long-run - refers to carrying out the decision so that the
profitability of the firm. objectives sought will be achieved.
To make implementation effective, a plan
Evaluate Alternatives must be devised.
How the alternatives will be evaluated will
depend on the nature of the problem, the objectives
of the firm, and the nature of alternatives presented.
ENGMAN 303
CHAPTER 2: Decision-Making
At this stage, the resources must be made Qualitative Evaluation
available so that the decision may be properly - refers to evaluation of alternatives using
implemented. Those who will be involved in intuition and subjective judgment.
implementation, according to Aldag and Stearns,
“must understand and accept the solution”. Stevenson states that managers tend to use the
qualitative approach when:
Evaluate and adapt Decision Results 1. The problem is fairly simple.
It is important for the manager to use control 2. The problem is familiar.
and feedback mechanism to ensure results and to
provide information for the future decisions. 3. The costs involved are not great. (Low cost)
4. Immediate decisions are needed.
Feedback
- refers to the process which requires checking Quantitative Evaluation
at each stage of the process to assure that the - refers to the evaluation of alternatives using
alternatives generated, the criteria used in the technique in a group classified as rational and
evaluation, and the solution selected for the analytical.’
implementation are in keeping with the goals
and objectives originally specified. Quantitative Models for Decision Making
The types of quantitative techniques which
Control may be useful in decision – making are as follows:
- refers to actions made to ensure that the 1. Inventory models
activities performed match the desired 2. Queuing theory
activities or goals that have been set 3. Network models
4. Forecasting
Feedback as a Control Mechanism in the 5. Regression analysis
Decision-Making Process 6. Simulation
7. Linear programming
8. Sampling theory
9. Statistical decision theory
Inventory Models
Inventory models consist of several types all
designed to help the engineer manager make
decisions regarding inventory. They are as follows:
1. Economic order quantity model
- this one is used to calculate the number of items
that should be ordered at one time to minimize
the total yearly cost of placing orders and
carrying the items in inventory.
2. Production order quantity model
- this is an economic order quantity technique
applied to production orders.
3. Back-order inventory model
- this is an inventory model used for planned
shortages.
4. Quantity discount model
- an inventory model used to minimize the total
cost when quantity discounts are offered by
Approaches in Solving Problems suppliers.
In decision – making, the engineer manager is
faced with problems which may either be simple or Queuing Theory
complex. To provide him with some guide, he must Queuing Theory
be familiar with the following approaches: - describes how to determine the number of
1. Qualitative evaluation; and service units that will minimize both customers
2. Quantitative evaluation waiting time and cost of service.
- applicable to companies where waiting lines are
common situation.
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CHAPTER 2: Decision-Making
Network Models - does not guarantee an optimum solution, but it
These are models where large complex tasks are can evaluate the alternatives fed into the
broken into smaller segments that can be managed process by decision – maker
independently. Linear Programming
- is a quantitative technique that is used to
The two most prominent network models are: produce an optimum solution within the
1. The Program Evaluation Review Technique bounds imposed by constraints upon the
(PERT) decision.
- a technique which enables engineer managers - is very useful as a decision – making tool when
to schedule, monitor, and control large and supply and demand limitations at plants,
complex projects by employing three time warehouse, or market areas are constraints
estimates for each activity. upon the system.
2. The Critical Path Method (CPM) Sampling Theory
- this is a network technique using only one time Sampling Theory
factor per activity that enables engineer - is a quantitative technique where samples of
managers to schedule, monitor, and control populations are statistically determined to be
large and complex projects. used for a number of processes, such as quality
control and marketing strategy.
Forecasting
These are instances when engineer managers When data gathering is expensive, sampling
make decisions that will have implications in the provides an alternative. Sampling, in effect, saves
future. To make decisions on capacity more time and money.
effective, the engineer manager must be provided
with data on demand requirements for the next 12 Statistical Decision Theory
months. This type of information may be derived Decision theory
through forecasting. - refers to the “rational way to conceptualize,
analyze, and solve problems in situations
Forecasting involving limited, or partial information about
- the collection of past and current information the decision environment.
to make predictions about the future.
A more elaborate explanation of decision
Regression Analysis theory - is the decision – making process presented
Regression Model at the beginning of this chapter.
- is a forecasting method that examines the
association between two or more variables. What has not been included in the discussion
- It uses data from previous periods to predict on the evaluation of alternatives, but is very
future events. important, is subjecting the alternatives to
Bayesian analysis.
Regression Analysis
- May be simple or multiple depending on the Purpose of Bayesian Analysis
number of independent variables present. - to revise and update the initial assessments of
the event probabilities generated by the
Simple Regression - when one independent alternative solutions.
variable is involved. - achieved by the use of additional information.
Multiple Regression - when two or more
independent variables are involved. When the decision – maker is able to assign
probabilities to the various events, the use of
Simulation probabilistic decision rule, called Bayes criterion,
Simulation becomes possible.
- is a model constructed to represent reality, on
which conclusions about real-life problems can Bayes Criterion
be used. - selects the decision alternative having the
- it is a highly sophisticated tool by means of maximum expected payoff, or the minimum
which the decision maker develops a expected loss if he is working with a loss table.
mathematical model of the system under
consideration.
ENGMAN 303
CHAPTER 3: Planning Technical Activities
Planning Technical Activities Planning at Various Management Level
The engineer manager, regardless of his Planning activities undertaken at various levels are
management level, will have to devote some of his as follows:
time to planning. The higher the management level 1. Top management level
the engineer manager is in, the more sophisticated - Strategic planning
his planning activity becomes. 2. Middle management level
- Intermediate planning
The Nature of Planning 3. Lower management level
To minimize mistakes in decision – making, - Operational planning
planning is undertaken.
Strategic Planning
Plan Strategic Planning
- is the output of planning - refers to the process of determining the major goals of
- provides a methodical way of achieving desired the organization and the policies and strategies for
results obtaining and using resources to achieve those goals.
- the top management of any firm is involved in this type
of planning.
In the implementation of activities, the plan
serves as a useful guide. Without the plan, some - the whole company is considered, specifically its
objectives and current resources.
mirror tasks may be afforded major attention which
may, later on, hinder the accomplishment of
Strategic Plan
objectives.
- the output of strategic planning
- “The decision about long-range goals and
Planning Defined the course of action to achieve these goals.
Planning
According to Nickel and others, Intermediate Planning
- refers to the management function that Intermediate Planning
involves anticipating future trends and - refers to “the process of determining the
determining the best strategies and tactics contributions that subunits can make with
to achieve organizational objectives. allocated resources”.
- this definition is useful because it relates the - undertaken by middle management.
future to what could be decided now. - the goals of a subunit are determined and a
plan is prepared to provide a guide to the
According to Aldag and Stearns, realization of the goals.
- the selection and sequential ordering of - is designed to support the strategic plan.
tasks required to achieve an organizational
goal. Operational Planning
- this definition centers on the activity Operational Planning
required to accomplish the goals. - refers to “the process of determining how
specific tasks can best be accomplished on
According to Cole and Hamilton, time with available resources”.
- “Deciding what will be done, who will do - is a responsibility of lower management.
it, where, when and how it will be done, - must be performed in support of the
and the standards to which it will be done”. strategic plan and intermediate plan.
- their definition provides a better guide on
how to effectively perform this vital Types of Planning
activity.
Tactical Plan
- where the decision about short-term goals
and the courses of action are indicated
Plans with Time Horizon Parts of the Various Functional Area Plans
Plans with time horizon consist of the following: The Contents of the Marketing Plan
1. Short-range Plans Willian Cohen maintains that the following must
- these are plans intended to cover a period of be included in the marketing plan:
less than one year. - first-line supervisors are 1. The Executive Summary
mostly concerned with these plans. - which presents an overall view of the
2. Long-range Plans marketing project and its potential.
- these are plans covering a time span of more 2. Table of Contents
than one year. - these are mostly undertaken 3. Situational Analysis and Target Market
by middle and top management. 4. Marketing Objectives and Goals
5. Marketing Strategies
Plans According to Frequency of Use 6. Marketing Tactics
According to frequency of use, plans may be 7. Schedules and Budgets
classified as: 8. Financial Data and Control
1. Standing Plans
- these are plans that are used again and again, The Contents of the Production Plan
and they focus on managerial situations that The production plan must contain the following:
recur repeatedly. 1. The amount of capacity the company must
have
Standing plans may be further classified as 2. How many employees are required
follows: 3. How much material must be purchased
a. Policies
- they are broad guidelines to aid managers at The Contents of the Financial Plan
every level in making decisions about The components of the financial plan are as follows:
recurring situations or functions. 1. An analysis of the firm’s current financial
b. Procedures condition as indicated by an analysis of
- they are plans that describe the exact series most recent statements.
of actions to be taken in a given situation. 2. A sales forecast
c. Rules 3. The capital budgets
- they are statements that either require or 4. The cash budget
forbid a certain action. 5. A set of pro forma (or projected) financial
statements
2. Single-use Plans 6. The external financing plans
- these plans are specifically developed to
implement courses of action that are The Contents of the Human Resources Plan
relatively unique and are unlikely to be The human resources plan must contain the
repeated. following:
1. Personnel requirements of the company
2. Plans for recruitment and selection
3. Training plan
4. Retirement plan
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CHAPTER 3: Planning Technical Activities
Parts of the Strategic Plan
The strategic plan must contain the following:
1. Company or corporate mission
- strategic statement that identifies why an
organization exists, its philosophy of
management, and its purpose as
distinguished from other similar
organizations in terms of products, services,
and markets
2. Objectives or goals
3. Strategies
Functional Authority
- given to a person or a work group to make
decisions related to their expertise even if
these decisions concern other departments.
Committee
- formal group of persons formed for a
specific purpose.
Classification of Committees
Ad hoc committee
- created for a short-term purpose and have a
limited life.
Committee created to manage the
anniversary festivities of a certain firm.
Standing committee
- relatively permanent committee that deals
with issues on an ongoing basis.
Grievance committee set up to handle
initially complaints from employees of the
organization.
ENGMAN 303
CHAPTER 5: Staffing the Engineering Organization
WHAT IS STAFFING? Complex - involves special skills
Staffing Ways of Determining Qualifications of a Job
- determines human resource needs, recruits, Candidate
selects, trains, develop human resource Application blanks - provides info about
- Match people w/ jobs person’s characteristics
- References - written by previous employers,
STAFFING PROCEDURE co-workers, etc., providing some vital info on
1. Human Resource Planning the character of the applicant
Human Resource Planning Interviews - ask series of relevant questions
- planned output of any organizations will Testing - evaluation of future behavior
require a systematic development of human Types of Tests
resources various levels Psychological tests - objective, standard
3 Activities of HR Planning measure of a sample behavior
Forecasting - assessment of future HR needs Aptitude test - measure person’s
Time series methods - use historical data capacity/potential ability to learn
Explanatory/causal models - attempt to Performance test - measure person’s
identify major variables current knowledge
o Regression models - examines the Personality test - measure personality
association between two or more traits as dominance, sociability and
variables conformity
o Econometric models - estimated from Interest test - measure person’s interest
past time-series Physical examination - assess physical health;
o Leading indicators - anticipate assure health of applicants is adequate to meet
business cycle turns the job requirements
Monitoring methods - provide early
warning signals 4. Induction and Orientation
Programming - translating forecasted HR Induction
needs - provided with necessary info about the
Evaluation and control - monitor HR action company (duties and responsibilities,
plans and evaluating their success personnel and health forms, benefits)
Orientation
2. Recruitment - introduced to immediate working environment
Recruitment and co-workers (rules, locations, performance
- attracting qualified persons to apply for vacant expectations)
positions o Socialization process - pairing w/ experienced
Source of Applicants employee and one-on-one discussion with the
For entry-level personnels; manager
✓ Newspaper advertising
✓ Schools 5. Tranining and Development
✓ Referrals from employees Training
For recruiting managers; - learning provided to improve performance
✓ The organization’s current employees Two General Types
✓ Recruitment firms A. Training Program for Non-Managers
✓ Competitors - directed to nonmanagers for specific increase
in skills and knowledge
3. Selection Four methods
Selection On-the-job training - trainer is placed in actual
- act of choosing the available individuals most work situation
likely to succeed in a job Vestibule school - trainee is placed where
Preparation of list - requisite for selection machines, materials, and time constraint are
Purpose: evaluate each candidate and pick the present; sufficient attention
most suited for position Apprenticeship program - OJT and classroom
Selection Procedures instructions are provided
Simple - picks wrong person and has negligible Special courses - provide more emphasis on
effect on the org
education rather than training (e.g., CAD)
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CHAPTER 5: Staffing the Engineering Organization
B. Training Programs for Managers Work standards method - standards set for
Four areas realistic worker output
1. Decision-Making Skills Ranking method - arrange employees in rank
a. In-basket - provided with set of notes,
Critical incident method - recall and write
messages, handle situation w/in 1-2 hours
down specific incidents
b. Management games - trainers faced with
simulated situations 7. Employment Decisions
c. Case studies - presents actual situation in Consists of;
org; emphasizes manager’s world Monetary rewards - employees performance is
2. Interpersonal Skills at par
a. Role-playing - assigned roles to play; Promotion - movement to position of higher
script provided; improve human relations pay; reward for competence and ambition
skills Transfer - movement to different job at same
b. Behavior modeling - showing model level; provide growth opportunities
persons; adapt behavior of models Demotion - movement of position with less pay;
c. Sensitivity training - awareness and punishment/temporary measure
sensitivity
d. Transactional analysis - improve their 8. Separation
interpersonal communication skills Separation
3. Job Knowledge - either voluntary or involuntary termination of
a. On-the-job experience - learn various an employee.
skills while engaged in performance Voluntary separation - find out reason to apply
b. Coaching - senior manager assist lower corrective action
level Involuntary separation (termination) -
c. Understudy - manager as assistant to employee has poor performance or violated
higher level rules & regulations; training efforts failed
4. Organizational Knowledge
a. Position rotation - manager is given
assignment in variety of dep’t to expose to
different functions of the org
b. Multiple management - junior executives
to prepare for higher management
6. Performance Appraisal
Performance Appraisal
- measurement of employee’s performance
Purpose
✓ Influence (positive manner) employee
performance and development
✓ Determine merit pay increases
✓ Plan for future performance goals
✓ Determine training and development needs
✓ Assess promotional potential of employees
Ways of Appraising Performance
Rating scale method - trait/characteristic is
rated
Essay method - evaluator composes statements
Management by objectives method - specific
goals are set collectively
Assessment center method - evaluated by
persons; evaluate managers
Checklist method - check statement on the list
ENGMAN 303
CHAPTER 6: Communicating
What is Communication? Barriers to Communication
Communication 1. Personal barriers
- process of sharing info through symbols - from communicator’s characteristics as a
including words and messages (Morris Philip person (emotions, values, poor listening habits,
Wolf and Shirley Kuiper) etc.)
- may happen between superior and subordinate, Emotions - cloud the ability to judge correctly
between peers, between a manager and a client the real meaning of message
or customer, between an employee and a 2. Physical barriers
government representative. - Occurs in the environment where
communication is undertaken
Functions of Communication - Includes distance between people, overloaded
1. Informative function - used for decision communication channel
making at various work levels 3. Semantic barriers
2. Motivation function – used to motivates - interference with the reception of a message
employees to commit to org’s objectives - occurs when the message is misunderstood
3. Control function – define roles and clarify though it is received as exactly transmitted
duties, authorities, and responsibilities Semantics - study of meaning expressed in
4. Emotive function - employees are affected symbols
when feelings are repressed which affects
performance Overcoming Barriers to Communication
✓ Use feedback to facilitate understanding and
The Communication Process increase potential for appropriate action
1. Develop an idea - most important; idea must be ✓ Repeat messages in order to provide assurance
useful that they are properly received
2. Encode - encode idea into words or symbols; ✓ Use multiple channels so accuracy of the
conform w/ specific requirements message is enhanced
3. Transmit - through use of communication ✓ Use simplified language that is easily
channels (spoken word, body movements, understandable and eliminates possibility of
written) people getting mixed-up w/ meanings
Noise (interference) - barriers
4. Receive - receiver ready to receive Techniques for Communicating in Organizations
5. Decode - translate message from sender 1. Downward Communication
6. Accept - accept/ reject sometimes is partial - Flows from higher to lower level
Factors affecting acceptance Purpose:
a) Accuracy of message Give instructions
b) Whether or not sender has authority to Provide info about policies & procedures
send message or require action Give feedback about performance
c) Behavioral implications for the receiver Indoctrinate/motivate
7. Use - store/retrieve
Used in;
8. Provide feedback - last step
Letters - directives are complex
Meetings, telephones - simple orders
Forms of Communication
Manuals - policy, procedures, org
1. Verbal Communication
- transmitted through hearing/sight Handbooks - more specific info on duties
Oral communication - hearing words of Newsletter - personal, social, work info
senders, sometimes sensed
2. Upward Communication
Written communication - through written
- from low-level to high-level
word; preferred due to time and cost
2. Non-verbal Communication - provide info on work progress, problems,
suggestions
- convey message through body language, time,
space, etc.
Some are:
Body language - gestures, bodily movements,
mannerisms Formal grievance procedures
o Grievance - concern over a perceived
Non-verbal expressions - convey shades of
violation (Holley & Jennings)
meaning
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CHAPTER 6: Communicating
Employee attitude and opinion surveys - Personnel
what they think about the company Research & Development
o Benefit-cost analysis - deciding factor
Suggestion system - cost-saving, Purpose of MIS
production enhancing ideas 1. Provide basis for analysis of early warning
Open door policy - opportunity to act on signals that can originate both internally and
difficulties externally
Informal gripe sessions - employees are 2. Automate routine clerical operations like
free to talk w/o getting penalized payroll and inventory reports
Task forces - deal w/ problem/issues 3. Assist managers in making routine decisions
Exit interviews - know the real reason why like scheduling orders, assigning orders to
they leave an organization machines, and reordering supplies
4. Provide info necessary for management to make
3. Horizontal Communication strategic or non-programmed decisions
- Message from the same organizational
level/position
Purpose:
Coordinate activities between dept’s
Persuade others at the same level of org
pass on info about activities/feelings
Memos, meetings, telephones, picnics, dinners,
social affairs