Illustrated Parts Breakdown Manual

Forward Reach Forklift

Model XR1270

X t re me Man uf a ctu r ing

1 415 W est Bo na nza Ro ad
L as Ve ga s, N V 89 10 6
( 702) 636-2969
w ww .xtrem e ma nu f ac t uri ng. com

C o p yr i g h t © 2 0 11 B y X t r e m e M a n u f a c t u r i n g

Preliminary Manual April 18, 2011

Xtreme Manufacturing XR1270 Forklift

List of Effective Pages

This manual consists of 387 pages as listed below:

Outside title page

Inside title page
Pages A through D
Pages i through x
Pages 1-1 through 1-2
Pages 2-1 through 2-20
Pages 3-1 through 3-18
Pages 4-1 through 4-14
Pages 5-1 through 5-12
Pages 6-1 through 6-14
Pages 7-1 through 7-60
Pages 8-1 through 8-22
Pages 9-1 through 9-62
Pages 10-1 through 10-40
Pages 11-1 through 11-6
Index 1 through Index 101
Warranty 1 through Warranty 2
Inside back cover
Outside back cover

April 18, 2011 Preliminary Manual A

Xtreme Manufacturing XR1270 Forklift

Service Bulletins

The following service bulletins have been incorporated in this manual:

Title Bulletin No. Comments

April 18, 2011 Preliminary Manual B

Xtreme Manufacturing XR1270 Forklift

Design Change Notices

The following design change notices have been incorporated in this manual:

Design Change
Title Comments
Notice No.

April 18, 2011 Preliminary Manual C

Xtreme Manufacturing XR1270 Forklift

THIS PAGE INTENTIONALLY LEFT BLANK

April 18, 2011 Preliminary Manual D

Xtreme Manufacturing XR1270 Forklift

Table of Contents

Chap./Par. Title Page

List of Effective Pages........................................................................................................................ A

Service Bulletins ................................................................................................................................. B

Design Change Notices ...................................................................................................................... C

Alphabetical List of Parts Breakdowns ............................................................................................ ii

Numerical List of Parts Breakdowns ................................................................................................ v

Section 1 – General Information...................................................................................................... 1-1

Section 2 – Chassis .......................................................................................................................... 2-1

Section 3 – Labels and Load Charts ............................................................................................... 3-1

Section 4 – Engine ............................................................................................................................ 4-1

Section 5 – Transmission, Axles, and Driveshafts ........................................................................ 5-1

Section 6 – Steering, Brakes, Wheels, and Tires........................................................................... 6-1

Section 7 – Hydraulic System.......................................................................................................... 7-1

Section 8 – Electrical System .......................................................................................................... 8-1

Section 9 – Boom .............................................................................................................................. 9-1

Section 10 – Cab and Consoles....................................................................................................... 10-1

Section 11 – Boom Attachments ..................................................................................................... 11-1

Numerical and Alphabetical Indexes .............................................................................................. Index 1

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Xtreme Manufacturing XR1270 Forklift

Alphabetical List of Parts Breakdowns

Title Figure No. Page No.

1st Mid Boom Assembly........................................ 9-3.............................................................................9-15

2nd Mid Boom Assembly ...................................... 9-4.............................................................................9-22
Accelerator Pedal Assembly ............................... 10-8...........................................................................10-23
Accumulator Assembly.......................................... 6-3............................................................................... 6-6
Accumulator Charge Valve Assembly................... 6-4............................................................................... 6-8
Adapter Assembly ................................................. 9-7.............................................................................9-33
Air Cleaner Assembly............................................ 4-4.............................................................................4-11
Angle Indicator Assembly...................................... 9-6.............................................................................9-31
Basic Assembly..................................................... 2-1............................................................................... 2-2
Battery Cover Assembly.................................... 10-12...........................................................................10-33
Battery Disconnect Switch Assembly.................... 8-7.............................................................................8-17
Belleville Spring Stack......................................... 9-19.............................................................................9-57
Boom Assembly .................................................... 9-1............................................................................... 9-2
Boom Hose Kit .................................................... 7-25.............................................................................7-54
Boom Manifold Assembly...................................... 7-7.............................................................................7-17
Brake Pressure Switch Assembly ......................... 6-5.............................................................................6-10
Brake Valve Assembly .......................................... 6-2............................................................................... 6-4
Cab Assembly ..................................................... 10-1.............................................................................10-2
Carriage Pin Assembly........................................ 11-2.............................................................................11-4
Carriage Tilt Cylinder Assembly.......................... 7-17.............................................................................7-37
Carriage Tilt Cylinder Subassembly.................... 7-18.............................................................................7-39
Chassis Assembly – Axles .................................... 2-4.............................................................................2-13
Chassis Assembly – Covers & Console................ 2-5.............................................................................2-18
Chassis Assembly – Engine.................................. 2-3............................................................................... 2-6
Chassis Hose Kit................................................. 7-26.............................................................................7-56
Chain Sheave Assembly ..................................... 9-15.............................................................................9-49
Chain Sheave Assembly ..................................... 9-16.............................................................................9-51
Chain Sheave Assembly ..................................... 9-17.............................................................................9-53
Chain Sheave Assembly ..................................... 9-18.............................................................................9-55
Control Enclosure Subassembly......................... 10-5...........................................................................10-15
Distribution Manifold Assembly............................. 7-5.............................................................................7-10
Electrical Assembly ............................................... 8-1............................................................................... 8-2
Electrical Center Assembly ................................... 8-2............................................................................... 8-7
Enclosed Cab Assembly ..................................... 10-2.............................................................................10-8

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Alphabetical List of Parts Breakdowns – Cont.

Title Figure No. Page No.

Engine Cover Assembly.................................... 10-10...........................................................................10-28

Engine Relay Assembly ........................................ 8-6.............................................................................8-15
Engine Transmission Assembly............................ 4-1............................................................................... 4-2
Extend Cylinder Assembly .................................. 7-13.............................................................................7-29
Extend Cylinder Collar Assembly........................ 7-16.............................................................................7-35
Extend Cylinder Housing Assembly.................... 7-14.............................................................................7-31
Extend Cylinder Support Assembly .................... 7-15.............................................................................7-33
Filler Plate Assembly......................................... 10-15...........................................................................10-39
Final Assembly...................................................... 2-2............................................................................... 2-4
Front Axle Assembly ............................................. 5-2............................................................................... 5-4
Front Control Console Assembly ........................ 10-3...........................................................................10-10
Front Control Panel Assembly ............................ 10-4...........................................................................10-13
Front Cover Assembly......................................... 10-9...........................................................................10-25
Front Driveshaft Assembly .................................... 5-4............................................................................... 5-8
Front Handle Assembly......................................... 7-9.............................................................................7-21
Front Sway Cylinder Assembly ........................... 7-20.............................................................................7-43
Fuel Tank Assembly.............................................. 4-5.............................................................................4-13
Fuse Block Assembly............................................ 8-8.............................................................................8-19
High-Pressure Filter/Steering Valve Assembly ..... 7-4............................................................................... 7-8
Hose Clamp Assembly........................................ 9-21.............................................................................9-61
Hydraulic Tank Assembly...................................... 7-1............................................................................... 7-2
Hydraulic Tank Lid Assembly................................ 7-2............................................................................... 7-4
Inner Boom Assembly ........................................... 9-2.............................................................................9-10
Isolation Manifold Assembly.................................. 7-6.............................................................................7-14
Labels and Load Charts ........................................ 3-1............................................................................... 3-2
Lift Cylinder Assembly......................................... 7-12.............................................................................7-27
Master Cylinder Assembly .................................... 7-3............................................................................... 7-6
Mid Boom Roller Assembly ................................. 9-11.............................................................................9-41
Operator Control Valve Assembly......................... 7-8.............................................................................7-19
Outer Boom Assembly .......................................... 9-5.............................................................................9-27
Outer Boom Roller Assembly................................ 9-9.............................................................................9-37
Outer Boom Roller Assembly.............................. 9-10.............................................................................9-39
Outrigger Cylinder Assembly .............................. 7-24.............................................................................7-52
Outrigger Mount Assembly.................................. 7-23.............................................................................7-49

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Alphabetical List of Parts Breakdowns – Cont.

Title Figure No. Page No.

Overflow Tank Assembly ...................................... 4-3............................................................................... 4-9

Radiator Assembly ................................................ 4-2............................................................................... 4-6
Radiator Cover Assembly ................................. 10-11...........................................................................10-31
Radiator Shroud Assembly ............................... 10-14...........................................................................10-37
Rear Axle Assembly.............................................. 5-3............................................................................... 5-6
Rear Axle Lock Manifold Assembly .................... 7-22.............................................................................7-47
Rear Driveshaft Assembly..................................... 5-5.............................................................................5-10
Rear Handle Assembly ....................................... 7-11.............................................................................7-25
Rear Light Assembly ......................................... 10-13...........................................................................10-35
Rear Sway Cylinder Assembly............................ 7-21.............................................................................7-45
Roller Assembly .................................................. 9-12.............................................................................9-46
Roller Assembly .................................................. 9-13.............................................................................9-45
Roller Assembly .................................................. 9-14.............................................................................9-47
Rotate Cylinder Assembly................................... 7-19.............................................................................7-41
Side Console Cover Assembly ........................... 10-7...........................................................................10-21
Side Control Console Assembly ......................... 10-6...........................................................................10-18
Slide Block Assembly............................................ 9-8.............................................................................9-35
Solenoid Assembly................................................ 8-9.............................................................................8-21
Standard Carriage Assembly .............................. 11-1.............................................................................11-2
Steering Column Assembly................................... 6-1............................................................................... 6-2
Sway Handle Assembly ...................................... 7-10.............................................................................7-23
Terminal Strip Assembly ....................................... 8-3............................................................................... 8-9
Terminal Strip Assembly ....................................... 8-4.............................................................................8-11
Terminal Strip Assembly ....................................... 8-5.............................................................................8-13
Transmission and Pump Assembly....................... 5-1............................................................................... 5-2
Tube Clamp Assembly No. 2 .............................. 9-20.............................................................................9-59
Wheel Tire Assembly ............................................ 6-6.............................................................................6-12

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Numerical List of Parts Breakdowns

Figure No. Title Page No.

2-1 ............. Basic Assembly ...................................................................................................................... 2-2

2-2 ............. Final Assembly ....................................................................................................................... 2-4
2-3 ............. Chassis Assembly – Engine ................................................................................................... 2-6
2-4 ............. Chassis Assembly – Axles ...................................................................................................2-13
2-5 ............. Chassis Assembly – Covers & Console ...............................................................................2-18

3-1 ............. Labels and Load Charts ......................................................................................................... 3-2

4-1 ............. Engine Transmission Assembly ............................................................................................. 4-2

4-2 ............. Radiator Assembly ................................................................................................................. 4-6
4-3 ............. Overflow Tank Assembly........................................................................................................ 4-9
4-4 ............. Air Cleaner Assembly ...........................................................................................................4-11
4-5 ............. Fuel Tank Assembly .............................................................................................................4-13

5-1 ............. Transmission and Pump Assembly ........................................................................................ 5-2

5-2 ............. Front Axle Assembly............................................................................................................... 5-4
5-3 ............. Rear Axle Assembly ............................................................................................................... 5-6
5-4 ............. Front Driveshaft Assembly ..................................................................................................... 5-8
5-5 ............. Rear Driveshaft Assembly ....................................................................................................5-10

6-1 ............. Steering Column Assembly .................................................................................................... 6-2

6-2 ............. Brake Valve Assembly............................................................................................................ 6-4
6-3 ............. Accumulator Assembly ........................................................................................................... 6-6
6-4 ............. Accumulator Charge Valve Assembly .................................................................................... 6-8
6-5 ............. Brake Pressure Switch Assembly.........................................................................................6-10
6-6 ............. Wheel Tire Assembly............................................................................................................6-12

7-1 ............. Hydraulic Tank Assembly ....................................................................................................... 7-2

7-2 ............. Hydraulic Tank Lid Assembly ................................................................................................. 7-4
7-3 ............. Master Cylinder Assembly...................................................................................................... 7-6
7-4 ............. High-Pressure Filter/Steering Valve Assembly ...................................................................... 7-8
7-5 ............. Distribution Manifold Assembly ............................................................................................7-10
7-6 ............. Isolation Manifold Assembly .................................................................................................7-14
7-7 ............. Boom Manifold Assembly .....................................................................................................7-17
7-8 ............. Operator Control Valve Assembly ........................................................................................7-19
7-9 ............. Front Handle Assembly ........................................................................................................7-21
7-10 ........... Sway Handle Assembly........................................................................................................7-23
7-11 ........... Rear Handle Assembly.........................................................................................................7-25

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Numerical List of Parts Breakdowns – Cont.

Figure No. Title Page No.

7-12 ........... Lift Cylinder Assembly ..........................................................................................................7-27

7-13 ........... Extend Cylinder Assembly....................................................................................................7-29
7-14 ........... Extend Cylinder Housing Assembly .....................................................................................7-31
7-15 ........... Extend Cylinder Support Assembly......................................................................................7-33
7-16 ........... Extend Cylinder Collar Assembly .........................................................................................7-35
7-17 ........... Carriage Tilt Cylinder Assembly ...........................................................................................7-37
7-18 ........... Carriage Tilt Cylinder Subassembly .....................................................................................7-39
7-19 ........... Rotate Cylinder Assembly ....................................................................................................7-41
7-20 ........... Front Sway Cylinder Assembly.............................................................................................7-43
7-21 ........... Rear Sway Cylinder Assembly .............................................................................................7-45
7-22 ........... Rear Axle Lock Manifold Assembly......................................................................................7-47
7-23 ........... Outrigger Mount Assembly ...................................................................................................7-49
7-24 ........... Outrigger Cylinder Assembly................................................................................................7-52
7-25 ........... Boom Hose Kit......................................................................................................................7-54
7-26 ........... Chassis Hose Kit ..................................................................................................................7-56

8-1 ............. Electrical Assembly ................................................................................................................ 8-2

8-2 ............. Electrical Center Assembly..................................................................................................... 8-7
8-3 ............. Terminal Strip Assembly......................................................................................................... 8-9
8-4 ............. Terminal Strip Assembly.......................................................................................................8-11
8-5 ............. Terminal Strip Assembly.......................................................................................................8-13
8-6 ............. Engine Relay Assembly........................................................................................................8-15
8-7 ............. Battery Disconnect Switch Assembly ...................................................................................8-17
8-8 ............. Fuse Block Assembly ...........................................................................................................8-19
8-9 ............. Solenoid Assembly ...............................................................................................................8-21

9-1 ............. Boom Assembly...................................................................................................................... 9-2

9-2 ............. Inner Boom Assembly ..........................................................................................................9-10
9-3 ............. 1st Mid Boom Assembly .......................................................................................................9-15
9-4 ............. 2nd Mid Boom Assembly......................................................................................................9-22
9-5 ............. Outer Boom Assembly..........................................................................................................9-27
9-6 ............. Angle Indicator Assembly .....................................................................................................9-31
9-7 ............. Adapter Assembly ................................................................................................................9-33
9-8 ............. Slide Block Assembly ...........................................................................................................9-35
9-9 ............. Outer Boom Roller Assembly ...............................................................................................9-37
9-10 ........... Outer Boom Roller Assembly ...............................................................................................9-39
9-11 ........... Mid Boom Roller Assembly ..................................................................................................9-41
9-12 ........... Roller Assembly....................................................................................................................9-43

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Numerical List of Parts Breakdowns – Cont.

Figure No. Title Page No.

9-13 ........... Roller Assembly....................................................................................................................9-45

9-14 ........... Roller Assembly....................................................................................................................9-47
9-15 ........... Chain Sheave Assembly ......................................................................................................9-49
9-16 ........... Chain Sheave Assembly ......................................................................................................9-51
9-17 ........... Chain Sheave Assembly ......................................................................................................9-53
9-18 ........... Chain Sheave Assembly ......................................................................................................9-55
9-19 ........... Belleville Spring Stack ..........................................................................................................9-57
9-20 ........... Tube Clamp Assembly No. 2................................................................................................9-59
9-21 ........... Hose Clamp Assembly .........................................................................................................9-61

10-1 ........... Cab Assembly.......................................................................................................................10-2

10-2 ........... Enclosed Cab Assembly.......................................................................................................10-8
10-3 ........... Front Control Console Assembly........................................................................................10-10
10-4 ........... Front Control Panel Assembly............................................................................................10-13
10-5 ........... Control Enclosure Subassembly ........................................................................................10-15
10-6 ........... Side Control Console Assembly .........................................................................................10-18
10-7 ........... Side Console Cover Assembly ...........................................................................................10-21
10-8 ........... Accelerator Pedal Assembly...............................................................................................10-23
10-9 ........... Front Cover Assembly ........................................................................................................10-25
10-10 ......... Engine Cover Assembly .....................................................................................................10-28
10-11 ......... Radiator Cover Assembly...................................................................................................10-31
10-12 ......... Battery Cover Assembly .....................................................................................................10-33
10-13 ......... Rear Light Assembly ..........................................................................................................10-35
10-14 ......... Radiator Shroud Assembly.................................................................................................10-37
10-15 ......... Filler Plate Assembly ..........................................................................................................10-39

11-1 ........... Standard Carriage Assembly................................................................................................11-2

11-2 ........... Carriage Pin Assembly .........................................................................................................11-4

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Section 1
General Information

Table 1-1. Abbreviations & Acronyms

Term Meaning

A Amperes
ASTM American Society for Testing and Materials
AWG American Wire Gauge
BHC Button head cap
BKDN Breakdown
DIA Diameter
DPDT Double-pole, double-throw
FSHC Flat socket head cap
FTG Fittings
HHC Hex head cap
ID Inside diameter
LG Long
MM Millimeter
NHA Next higher assembly
NPT National pipe thread
OD Outside diameter
OHM Oval head machine
PHM Pan head machine
PWH Pan washer head
QD Quick-Disconnect
REF Reference
REG Regular
SAE Society of Automotive Engineers
SBHC Socket button head cap
SHC Socket head cap
SHS Socket head shoulder

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Term Meaning

SPDT Single-throw, double-pole

SPST Single-pole, single-throw
STR Straight
THD Thread
UNC Unified National Coarse
UNF Unified National Fine
V Volts

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Section 2
Chassis

April 18, 2011 Preliminary Manual 2-1

Xtreme Manufacturing XR1270 Forklift

8 3

10
9
7

Figure 2-1. Basic Assembly

April 18, 2011 Preliminary Manual 2-2

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Table 2-1. Basic Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 27220-000 Basic assembly – –

2-1-1 27221-000 Chassis assembly – covers 1 –
2-1-2 26976-000 Hydraulic tank assembly 1 –
2-1-3 27410-000 Cab assembly 1 –
2-1-4 27121-000 Isolator retainer plate 4 –
2-1-5 11001-008 Washer 1/2 SAE flat 4 –
2-1-6 10004-024 Screw 1/2-13UNC HHC x 3 4 –
2-1-7 11001-020 Washer 1-1/4 SAE flat 6 –
2-1-8 10031-018 Screw 1-1/4-12UNF HHC x 2-1/4 2 –
2-1-9 10031-032 Screw 1-1/4-12UNF HHC x 4 2 –
2-1-10 10901-020 Hnut 1-1/4-12UNF 2 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 2-3

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6
15

14

16

20 4
9
5
11

7
12

10
8
2

13

19

Figure 2-2. Final Assembly

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Table 2-2. Final Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 26750-000 Final assembly – –

2-2-1 27220-000 Basic assembly 1 –
2-2-2 27379-000 Boom assembly 1 –
2-2-3 26914-000 Boom mounting pin 1 –
2-2-4 27114-000 Shim washer 2 –
2-2-5 27115-000 Shaft collar 2 –
2-2-6 26949-000 Rear boom access cover 1 –
2-2-7 27062-000 Master cylinder pin assembly 2 –
2-2-8 27063-000 Lift cylinder pin assembly 4 –
2-2-9 27064-000 Master cylinder pin assembly 2 –
2-2-10 27069-000 Lift cylinder assembly 2 –
2-2-11 26755-000 Master cylinder assembly 2 –
2-2-12 11002-008 Extra thick grade 8 washer 8 –
2-2-13 10004-010 Screw 1/2-13UNC HHC x 1-1/4 8 –
2-2-14 11001-010 Washer 5/8 SAE flat 4 –
2-2-15 10006-052 Screw 5/8-11UNC HHC x 6-1/2 2 –
2-2-16 10900-010 Nut 5/8-11UNC reg hex 2 –
2-2-17 11001-006 Washer 3/8 SAE flat 4 –
2-2-18 10002-006 Screw 3/8-16UNC HHC x 3/4 4 –
2-2-19 25419-010 Standard carriage assembly 1 –
2-2-20 27356-000 Boom pin support 2 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

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Xtreme Manufacturing XR1270 Forklift

Figure 2-3. Chassis Assembly – Engine (Sheet 1 of 5)

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Xtreme Manufacturing XR1270 Forklift

Figure 2-3. Chassis Assembly – Engine (Sheet 2 of 5)

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28
19
15 26
16
1
9 7 27

Figure 2-3. Chassis Assembly – Engine (Sheet 3 of 5)

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Xtreme Manufacturing XR1270 Forklift

Figure 2-3. Chassis Assembly – Engine (Sheet 4 of 5)

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5
14

2 13

12

17
7
33
20 37
21
28 39 26

38 26

10

10

Figure 2-3. Chassis Assembly – Engine (Sheet 5 of 5)

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Table 2-3. Chassis Assembly – Engine

Figure &
Part No. Description Quantity Use On
Index No.

– 27222-000 Chassis assembly – engine – –

2-3-1 27223-000 Chassis assembly – axles 1 –
2-3-2 27055-001 Engine transmission assembly 1 –
2-3-3 12353-000 Isolator mount (engine/transmission) 2 –
2-3-4 12350-000 Isolator mount 2 –
2-3-5 27050-001 Radiator assembly 1 –
2-3-6 26996-000 Radiator shroud assembly 1 –
2-3-7 25214-001 Distribution manifold assembly 1 –
2-3-8 25212-004 Isolation manifold assembly 1 –
2-3-9 25763-002 HP filter / steering valve assembly 1 –
2-3-10 25769-000 Accumulator assembly 2 –
2-3-11 13051-000 Back up alarm 1 –
2-3-12 14450-000 Battery 1 –
2-3-13 14451-000 Battery J-bolt 2 –
2-3-14 14452-000 Battery hold down 1 –
2-3-15 14620-000 Drive shaft (rear) 1 –
2-3-16 14619-000 Drive shaft (front) 1 –
2-3-17 27112-001 Hose/exhaust bracket 1 –
2-3-18 26613-000 Battery disconnect switch assembly 1 –
2-3-19 27198-000 Hose guard 1 –
2-3-20 27434-000 Brake charge valve assembly 1 –
2-3-21 26307-000 Boom extend valve assembly 1 –
2-3-22 11003-006 Washer 3/8 flat fender 2 –
2-3-23 11001-010 Washer 5/8 SAE flat 8 –
2-3-24 10006-032 Screw 5/8-11UNC HHC x 4 4 –
2-3-25 10900-010 Nut 5/8-11UNC reg hex 4 –

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Table 2-3. Chassis Assembly – Engine

Figure &
Part No. Description Quantity Use On
Index No.

2-3-26 11001-006 Washer 3/8 SAE flat 29 –

2-3-27 10002-010 Screw 3/8-16UNC reg hex 6 –
2-3-28 10900-006 Nut 3/8-16UNC reg hex 7 –
2-3-29 10002-012 Screw 3/8-16UNC HHC x 1-1/2 2 –
2-3-30 11001-003 Washer #10 SAE flat 12 –
2-3-31 10303-006 Screw #10-24UNC SBHC x 3/4 4 –
2-3-32 10908-003 Nut #10-24UNC hex lock 6 –
2-3-33 11001-005 Washer 5/16 SAE flat ASTM 12 –
2-3-34 10001-006 Screw 5/16-18UNC HHC x 3/4 4 –
2-3-35 10253-006 Screw #10-24UNC PHM x 3/4 2 –
2-3-36 10002-008 Screw 3/8-16UNC HHC x 1 3 –
2-3-37 10001-008 Screw 5/16-18UNC HHC x 1 4 –
2-3-38 10022-010 Screw 3/8-24UNF HHC x 1-1/4 4 –
2-3-39 10002-036 Screw 3/8-16UNC HHC x 4-1/2 1 –
2-3-40 11001-004 Washer 1/4 SAE flat ASTM 8 –
2-3-41 10000-006 Screw 1/4-20UNC HHC x 3/4 4 –
2-3-42 10900-004 Nut 1/4-20 UNC reg hex 4 –
2-3-43 11001-008 Washer 1/2 SAE flat 4 –
2-3-44 10004-012 Bolt 1/2-13UNC x 1.5 2 –
2-3-45 10900-008 Nut 1/2-13UNC reg hex 2 –
2-3-46 11001-005 Washer 5/16 SAE flat 6 –
2-3-47 10021-024 Screw 5/16-24UNF HHC x 3 2 –
2-3-48 10001-024 Screw 5/16-18UNC HHC x 3 2 –
2-3-49 10900-005 Nut 5/16-18UNC reg hex 2 –
2-3-50 10001-004 Screw 5/16-18UNC HHC x 1/2 4 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

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Figure 2-4. Chassis Assembly – Axles (Sheet 1 of 3)

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Xtreme Manufacturing XR1270 Forklift

Figure 2-4. Chassis Assembly – Axles (Sheet 2 of 3)

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Xtreme Manufacturing XR1270 Forklift

1 14

15 8

5
14
9

5
11

13
10

5 21
16
48

8 6
46

9
7
6

13

4
3
12

Figure 2-4. Chassis Assembly – Axles (Sheet 3 of 3)

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Table 2-4. Chassis Subassembly with Axles

Figure &
Part No. Description Quantity Use On
Item No.

– 27223-000 Chassis subassembly with axles – –

2-4-1 27270-000 Chassis weldment 1 –
2-4-2 27086-000 Front axle assembly 1 –
2-4-3 27087-000 Rear axle assembly 1 –
2-4-4 14528-000 Tire wheel assembly 4 –
2-4-5 26818-002 Axle cylinder mount weldment 4 –
2-4-6 25740-000 Axle cylinder pin weldment 4 –
2-4-7 25493-001 Chassis counterweight 1 –
2-4-8 27264-000 Front sway cylinder assembly 2 –
2-4-9 27265-000 Rear sway cylinder assembly 2 –
2-4-10 26823-001 Outrigger mount assembly 1 –
2-4-11 25812-000 Outrigger mount pin weldment 1 –
2-4-12 27036-001 Cylinder mount plate 2 –
2-4-13 27039-001 Outrigger mount shim (.040) 4 –
2-4-14 27103-000 Front cover bracket 2 –
2-4-15 27104-000 Gas spring bracket 1 –
2-4-16 27104-001 Gas spring bracket (LH) 1 –
2-4-17 27108-000 Engine cover track (LH) 1 –
2-4-18 27109-000 Engine cover track (RH) 1 –
2-4-19 13052-000 Horn 1 –
2-4-20 25445-000 Engine relay assembly 1 –
2-4-21 27127-000 Pump shield 1 –
2-4-22 13728-001 Bearing 3-1/2 x 4 x 6-1/2 2 –
2-4-23 12257-000 Grease seal 3-1/2 x 3 4 –
2-4-24 11910-000 Fitting grease 1/8 NPT STR 2 –

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Xtreme Manufacturing XR1270 Forklift

Table 2-4. Chassis Subassembly with Axles

Figure &
Part No. Description Quantity Use On
Item No.

2-4-25 13804-014 Spherical bearing 3” ID 2 –

2-4-26 13804-009 Spherical bearing 1-3/4” ID 2 –
2-4-27 26757-000 Side console assembly 1 –
2-4-28 11001-016 Washer 1 DIA SAE flat 24 –
2-4-29 10029-080 Screw 1-14UNF HHC x 10 8 –
2-4-30 10901-016 Nut 1-14UNF reg hex 8 –
2-4-31 11002-008 Extra thick grade 8 SAE washer 5 –
2-4-32 10004-010 Screw 1/2-13UNC HHC x 1-1/4 5 –
2-4-33 11001-014 Washer 7/8 SAE flat 32 –
2-4-34 10028-096 Screw 7/8-14UNF HHC x 12 16 –
2-4-35 11001-005 Washer 5/16 SAE flat ASTM 17 –
2-4-36 10001-005 Screw 5/16-18UNC HHC x 5/8 17 –
2-4-37 11001-008 Washer 1/2 SAE flat 5 –
2-4-38 10004-014 Screw 1/2-13UNC HHC x 1-3/4 4 –
2-4-39 11001-006 Washer 3/8 SAE flat 8 –
2-4-40 10002-012 Screw 3/8-16UNC HHC x 1-1/2 4 –
2-4-41 10900-006 Nut 3/8-16UNC reg hex 4 –
2-4-42 10857-003 Bolt 1-8UNC stud x 6 4 –
2-4-43 10949-016 Nut 1-8UNC hex coupling 4 –
2-4-44 10900-016 Nut 1-8UNC reg hex 4 –
2-4-45 10901-014 Nut 7/8-14UNF reg hex 16 –
2-4-46 11001-006 Washer 3/8 SAE flat ASTM 32 –
2-4-47 10002-008 Screw 3/8-16UNC HHC x 1 31 –
2-4-48 11001-008 Washer 1/2 SAE flat 4 –
2-4-49 10004-008 Screw 1/2-13UNC HHC x 1 4 –

April 18, 2011 Preliminary Manual 2-17

Xtreme Manufacturing XR1270 Forklift

Figure 2-5 Chassis Assembly – Covers & Console

April 18, 2011 Preliminary Manual 2-18

Xtreme Manufacturing XR1270 Forklift

Table 2-5. Chassis Assembly – Covers & Console

Figure &
Part No. Description Quantity Use On
Item No.

– 27221-000 Chassis assembly – covers and – –

console
2-5-1 27222-000 Chassis assembly – engine 1 –
2-5-2 13552-001 Draw latch 1 –
2-5-3 11252-001 Gas spring 2 –
2-5-4 11253-000 Ball end (gas spring) 2 –
2-5-5 11001-003 Washer #10 SAE flat 2 –
2-5-6 10253-004 Screw #10-24UNC PHM x 1/2 2 –
2-5-7 11001-004 Washer 1/4 SAE flat ASTM 12 –
2-5-8 10900-004 Nut 1/4-20 UNC reg hex 5 –
2-5-9 10000-006 Screw 1/4-20UNC HHC x 3/4 7 –
2-5-10 27061-002 Engine cover assembly (roller) 1 –
2-5-11 26998-000 Battery cover assembly 1 –
2-5-12 25758-001 Front cover assembly 1 –
2-5-13 25843-000 Radiator cover assembly 1 –
2-5-14 25796-000 Hitch pin assembly 1 –
2-5-15 13425-000 Mirror (12 x 8) 1 –
2-5-16 27262-000 Mirror mounting bracket 1 –
2-5-17 26758-000 Side console cover assembly 1 –
2-5-18 11001-005 Washer 5/16 SAE flat ASTM 4 –
2-5-19 10001-006 Screw 5/16-18UNC HHC x 3/4 4 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

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April 18, 2011 Preliminary Manual 2-20

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Section 3
Labels and Load Charts

April 18, 2011 Preliminary Manual 3-1

Xtreme Manufacturing XR1270 Forklift

Figure 3-1. Labels and Load Charts (Sheet 1 of 13)

April 18, 2011 Preliminary Manual 3-2

Xtreme Manufacturing XR1270 Forklift

Figure 3-1. Labels and Load Charts (Sheet 2 of 13)

April 18, 2011 Preliminary Manual 3-3

Xtreme Manufacturing XR1270 Forklift

Figure 3-1. Labels and Load Charts (Sheet 3 of 13)

April 18, 2011 Preliminary Manual 3-4

Xtreme Manufacturing XR1270 Forklift

Parking

tu il
era c O
re

ure e

ed le
ss rak
Brake Volts Fuel Oil Coolant

uli

c k Ax
Pre w B
Te ra

Lo ar
p
Hyd

Re
m

Lo
OFF

ON

Hourmeter
702-636-2969
800-497-1704 Rear Axle Left Right
Lights Centered
On On
Crab
Up
2W

Off 4W Off Down

18001-002 Steering Declutch Outriggers

1 2

3 4

5 6

Figure 3-1. Labels and Load Charts (Sheet 4 of 13)

April 18, 2011 Preliminary Manual 3-5

Xtreme Manufacturing XR1270 Forklift

7 8

9 10

11 12

Figure 3-1. Labels and Load Charts (Sheet 5 of 13)

April 18, 2011 Preliminary Manual 3-6

Xtreme Manufacturing XR1270 Forklift

13 14

15 16

17 18

Figure 3-1. Labels and Load Charts (Sheet 6 of 13)

April 18, 2011 Preliminary Manual 3-7

Xtreme Manufacturing XR1270 Forklift

WARNING

Figure 3-1. Labels and Load Charts (Sheet 7 of 13)

April 18, 2011 Preliminary Manual 3-8

Xtreme Manufacturing XR1270 Forklift

25 26

27 28

29 30

Figure 3-1. Labels and Load Charts (Sheet 8 of 13)

April 18, 2011 Preliminary Manual 3-9

Xtreme Manufacturing XR1270 Forklift

31 32

33 34

35 36

Figure 3-1. Labels and Load Charts (Sheet 9 of 13)

April 18, 2011 Preliminary Manual 3-10

Xtreme Manufacturing XR1270 Forklift

37 38

39 40

41 42

Figure 3-1. Labels and Load Charts (Sheet 10 of 13)

April 18, 2011 Preliminary Manual 3-11

Xtreme Manufacturing XR1270 Forklift

18367-000

43 44

A B C D E F
18056-000 18057-000

45 46

G H
18058-000

47 48

Figure 3-1. Labels and Load Charts (Sheet 11 of 13)

April 18, 2011 Preliminary Manual 3-12

Xtreme Manufacturing XR1270 Forklift

DEATH or SERIOUS INJURY could result from

improper operation when using tow connection.
CARRIAGE DAMAGE
DO NOT ELEVATE BOOM ABOVE 30 WHEN
DAMAGE may result from adjusting forks TOWING.
when carriage is loaded. DO NOT EXCEED RATED TOW CAPACITY.
ONLY ADJUST FORKS WHEN CARRIAGE Max vertical load 500 LBS.
IS UNLOADED. 18331-000
Max tow capacity 5000 LBS. 18332-000

49 50

51 52

53

Figure 3-1. Labels and Load Charts (Sheet 12 of 13)

April 18, 2011 Preliminary Manual 3-13

Xtreme Manufacturing XR1270 Forklift

54
51

55
51

Figure 3-1. Labels and Load Charts (Sheet 13 of 13)

April 18, 2011 Preliminary Manual 3-14

Xtreme Manufacturing XR1270 Forklift

Table 3-1. Labels and Load Charts

Figure &
Part No. Description Quantity Use On
Item No.

3-1-1 18008-000 Data plate 1 –

3-1-2 18001-002 Dash overlay 1 –
3-1-3 18010-001 Caution slip / trip hazard 1 –
3-1-4 18011-001 Caution engine damage hazard 1 –
3-1-5 18013-001 Diesel only 1 –
3-1-6 18014-001 Check engine oil 1 –
3-1-7 18015-001 Check / fill coolant 1 –
3-1-8 18016-001 Caution burn hazard 1 –
3-1-9 18017-001 Danger crushing hazard 2 –
3-1-10 18018-001 Danger electrocution hazard 8 –
3-1-11 18018-002 Danger electrocution hazard 1 –
3-1-12 18019-001 Danger crushing hazard 3 –
3-1-13 18020-001 Warning tip over hazard 1 –
3-1-14 18021-001 Danger crushing hazard 1 –
3-1-15 18022-001 Warning tip over hazard 1 –
3-1-16 18023-001 Warning welding modification hazard 1 –
3-1-17 18025-001 Warning falling hazard 1 –
3-1-18 18026-001 Warning unrestrained operator hazard 1 –
3-1-19 18027-001 Danger rotating equipment hazard 1 –
3-1-20 18031-001 Warning safe operation checklist 1 –
3-1-21 18032-001 Warning improper use hazard 1 –
3-1-22 18033-100 Auxiliary handle control 1 –
3-1-23 18347-000 Boom handle control 1 –
3-1-24 18039-000 Angle indicator 1 –
3-1-25 18041-001 Warning pinch point hazard 6 –

April 18, 2011 Preliminary Manual 3-15

Xtreme Manufacturing XR1270 Forklift

Table 3-1. Labels and Load Charts

Figure &
Part No. Description Quantity Use On
Item No.

3-1-26 18042-000 Xtreme (small) 3 –

3-1-27 18066-001 Caution crushing hazard 2 –
3-1-28 18067-100 Frame sway handle 1 –
3-1-29 18334-001 Handle, auxiliary controls 1 –
3-1-30 18069-000 Hydraulic tank fluid level 1 –
3-1-31 18082-001 Warning injection hazard 1 –
3-1-32 18083-001 Warning explosion hazard 2 –
3-1-33 18086-001 Hydraulic fluid use Dexron III 1 –
3-1-34 18090-001 Warning tip over hazard 4 –
3-1-35 18300-001 Warning falling hazard 2 –
3-1-36 18312-000 Warning falling hazard 2 –
3-1-37 18315-000 Tie down point 4 –
3-1-38 18043-000 Xtreme (medium) 2 –
3-1-39 18044-000 Xtreme “X” 3 –
3-1-40 18046-000 Boom swoosh left front 1 –
3-1-41 18047-000 Boom swoosh left rear 1 –
3-1-42 18048-000 Boom swoosh right front 1 –
3-1-43 18049-000 Boom swoosh right rear 1 –
3-1-44 18367-000 XR1270 2 –
3-1-45 18056-000 Boom lettering A-B-C 1 –
3-1-46 18057-000 Boom lettering D-E 1 –
3-1-47 18058-000 Boom lettering F-G 1 –
3-1-48 18311-002 Boom hook, 12K (optional) 1 –
3-1-49 18331-000 Caution carriage damage (optional) 1 –
3-1-50 18332-000 Warning tow capacity (optional) 1 –
3-1-51 18307-001 Warning falling hazard 2 –

April 18, 2011 Preliminary Manual 3-16

Xtreme Manufacturing XR1270 Forklift

Table 3-1. Labels and Load Charts

Figure &
Part No. Description Quantity Use On
Item No.

3-1-52 18306-001 Danger crushing hazard 2 –

3-1-53 18306-000 Danger crushing hazard 4 –
3-1-54 17216-000 Load chart, standard carriage, OR up 1 –
3-1-55 17217-000 Load chart, standard carriage, OR down 1 –

Notes:
Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

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April 18, 2011 Preliminary Manual 3-18

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Section 4
Engine

April 18, 2011 Preliminary Manual 4-1

Xtreme Manufacturing XR1270 Forklift

Figure 4-1. Engine Transmission Assembly (Sheet 1 of 2)

April 18, 2011 Preliminary Manual 4-2

Xtreme Manufacturing XR1270 Forklift

Figure 4-1. Engine Transmission Assembly (Sheet 2 of 2)

April 18, 2011 Preliminary Manual 4-3

Xtreme Manufacturing XR1270 Forklift

Table 4-1. Engine Transmission Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 27055-001 Engine transmission assembly – –

– 13952-009 Oil filter 1 –
– 13952-045 Fuel filter 1 –
4-1-1 13956-001 Engine 1 –
4-1-2 27056-000 Transmission / pump assembly 1 –
4-1-3 27071-000 Air cleaner assembly 1 –
4-1-4 25590-000 Air cleaner hose 1 –
4-1-5 26999-000 Engine mount weldment 2 –
4-1-6 27057-000 Exhaust header weldment 1 –
4-1-7 13956-010 Fuel water separator 1 –
4-1-8 13970-000 Fan 1 –
4-1-9 27046-000 Air intake tube 1 –
4-1-10 27047-001 Air intake tube 1 –
4-1-11 25955-000 Intake hose 3” 1 –
4-1-12 12056-000 Reducer hose 2-1/4 to 2 1 –
4-1-13 13952-013 Exhaust gasket 1 –
4-1-14 14405-000 Exhaust clamp 2-1/2 3 –
4-1-15 13952-011 Air intake elbow 1 –
4-1-16 26022-001 Air inlet spacer 1 –
4-1-17 26024-000 Intake tube bracket 1 –
4-1-18 14407-000 Exhaust clamp 2-1/4 1 –
4-1-19 14408-000 Exhaust muffler 1 –
4-1-20 27158-001 Exhaust pipe 1 –
4-1-21 27159-000 Exhaust pipe 1 –
4-1-22 25607-000 Muffler mounting band 4 –

April 18, 2011 Preliminary Manual 4-4

Xtreme Manufacturing XR1270 Forklift

Table 4-1. Engine Transmission Assembly

Figure &
Part No. Description Quantity Use On
Item No.

4-1-23 27111-002 Muffler hanger left 1 –

4-1-24 27111-001 Muffler hanger right 1 –
4-1-25 11636-001 Fitting elbow 45 -2MP-2FP 1 –
4-1-26 11015-011 Washer M10 flat metric 15 –
4-1-27 10405-030 Screw M10-1.5 HHC x 30mm LG 12 –
4-1-28 11015-012 Washer M12 flat metric 14 –
4-1-29 10406-040 Screw M12-1.75mm HHC x 40mm LG 8 –
4-1-30 10406-030 Screw M12-1.75mm HHC x 30mm 6 –
4-1-31 10405-035 Screw M10-1.50mm HHC x 35mm 3 –
4-1-32 11001-004 Washer 1/4 SAE flat ASTM 22 –
4-1-33 10000-008 Screw 1/4-20 UNC HHC x 1 11 –
4-1-34 10900-004 Nut 1/4-20 UNC reg hex 11 –
4-1-35 11015-014 Washer M16 flat metric 2 –
4-1-36 10408-030 Screw M16 x 2.00 HHC x 30mm 2 –
4-1-37 11001-005 Washer 5/16 SAE flat ASTM 4 –
4-1-38 10001-010 Screw 5/16-18 UNC HHC x 1-1/4 2 –
4-1-39 10900-005 Nut 5/16-18 UNC reg hex 2 –
4-1-40 11001-006 Washer 3/8 SAE flat 4 –
4-1-41 10900-006 Nut 3/8-16 UNC reg hex 2 –
4-1-42 10002-010 Screw 3/8-16 UNC reg hex 2 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 4-5

Xtreme Manufacturing XR1270 Forklift

Figure 4-2. Radiator Assembly (Sheet 1 of 2)

April 18, 2011 Preliminary Manual 4-6

Xtreme Manufacturing XR1270 Forklift

Figure 4-2. Radiator Assembly (Sheet 2 of 2)

April 18, 2011 Preliminary Manual 4-7

Xtreme Manufacturing XR1270 Forklift

Table 4-2. Radiator Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 27050-001 Radiator assembly – –

4-2-1 14558-000 Radiator/cooler assembly 1 –
4-2-2 27051-000 Fan shroud weldment 1 –
4-2-3 25770-000 Overflow tank assembly 1 –
4-2-4 25620-000 Radiator hose lower 1 –
4-2-5 25621-001 Radiator hose upper 1 –
4-2-6 25622-000 Air cooler hose out 1 –
4-2-7 26059-000 Air cooler hose in 1 –
4-2-8 11700-019 Fitting STR 10MFS-10MB 1 –
4-2-9 11705-011 Fitting elbow 45-10MBA-10MFS 1 –
4-2-10 12354-000 Isolator mount 1 –
4-2-11 11001-006 Washer 3/8 SAE flat 1 –
4-2-12 10900-006 Nut 3/8-16 UNC reg hex 1 –
4-2-13 11001-005 Washer 5/16 SAE flat ASTM 5 –
4-2-14 10001-004 Screw 5/16-18 UNC HHC x 1/2 5 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 4-8

Xtreme Manufacturing XR1270 Forklift

Figure 4-3. Overflow Tank Assembly

April 18, 2011 Preliminary Manual 4-9

Xtreme Manufacturing XR1270 Forklift

Table 4-3. Overflow Tank Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 25770-000 Overflow tank assembly – –

4-3-1 25597-000 Overflow tank bracket 1 –
4-3-2 13503-000 Overflow tank 1 –
4-3-3 11001-004 Washer 1/4 SAE flat ASTM 6 –
4-3-4 10000-006 Screw 1/4-20 UNC HHC x 3/4 3 –
4-3-5 10900-004 Nut 1/4-20 UNC reg hex 3 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 4-10

Xtreme Manufacturing XR1270 Forklift

Figure 4-4. Air Cleaner Assembly

April 18, 2011 Preliminary Manual 4-11

Xtreme Manufacturing XR1270 Forklift

Table 4-4. Air Cleaner Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 27071-000 Air cleaner assembly – –

– 14362-010 Air filter, primary (not shown) 1 –
– 14362-011 Air filter, secondary (not shown) 1 –
4-4-1 25539-000 Air cleaner bracket 1 –
4-4-2 27183-000 Fuel water separator bracket 1 –
4-4-3 14362-000 Air cleaner 1 –
4-4-4 14363-000 Air pre-cleaner 1 –
4-4-5 14364-000 Adapter sleeve 1 –
4-4-6 11370-000 Clamp mount 8” dia 2 –
4-4-7 11001-005 Washer 5/16 SAE flat ASTM 8 –
4-4-8 10001-008 Screw 5/16-18 UNC HHC x 1 2 –
4-4-9 10001-006 Screw 5/16-18 UNC HHC x 3/4 4 –
4-4-10 10900-005 Nut 5/16-18 UNC reg hex 4 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 4-12

Xtreme Manufacturing XR1270 Forklift

Figure 4-5. Fuel Tank Assembly

April 18, 2011 Preliminary Manual 4-13

Xtreme Manufacturing XR1270 Forklift

Table 4-5. Fuel Tank Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 26600-000 Fuel tank assembly – –

4-5-1 26599-000 Fuel tank weldment 1 –
4-5-2 13506-000 Fuel tank cap 3” 1 –
4-5-3 12852-000 Fuel level sender 1 –
4-5-4 11958-000 Drain cock, 1/4 NPT angle BIB 1 –
4-5-5 11564-008 Fitting elbow 90-3/8 NPT x 5/16 barb 2 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 4-14

Xtreme Manufacturing XR1270 Forklift

Section 5
Transmission, Axles, and Driveshafts

April 18, 2011 Preliminary Manual 5-1

 Xtreme Manufacturing XR1270 Forklift

1
3

8
7

2
6
10

6
11

15 9
14
14
3
16
12

13

Figure 5-1. Transmission and Pump Assembly

April 18, 2011 Preliminary Manual 5-2

Xtreme Manufacturing XR1270 Forklift

Table 5-1. Transmission and Pump Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 27056-000 Transmission and pump assembly – –

– 14107-011 Transmission filter 1 –
5-1-1 14107-000 Transmission 1 –
5-1-2 14003-000 Pump 1 –
5-1-3 27042-000 Transmission mount 2 –
5-1-4 12353-000 Isolator mount – engine/transmission 2 –
5-1-5 25946-000 Isolator washer 2 –
5-1-6 11700-023 Fitting STR 12MFS-12MB 2 –
5-1-7 11702-001 Fitting elbow 90 -04MBA-04MFS 1 –
5-1-8 11702-011 Fitting elbow 90 -08MBA-08MFS 1 –
5-1-9 11698-006 Plug ext hex HD -08MB 1 –
5-1-10 11001-010 Washer 5/8 SAE flat 2 –
5-1-11 10006-014 Screw 5/8-11 UNC HHC x 1-3/4 2 –
5-1-12 11001-012 Washer 3/4 SAE flat 8 –
5-1-13 10007-014 Screw 3/4-10 UNC HHC x 1-3/4 8 –
5-1-14 11001-006 Washer 3/8 SAE flat 8 –
5-1-15 10002-010 Screw 3/8-16 UNC HHC x 1-1/4 4 –
5-1-16 10900-006 Nut 3/8-16 UNC reg hex 4 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 5-3

Xtreme Manufacturing XR1270 Forklift

Figure 5-2. Front Axle Assembly

April 18, 2011 Preliminary Manual 5-4

Xtreme Manufacturing XR1270 Forklift

Table 5-2. Front Axle Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 27086-000 Front axle assembly – –

5-2-1 14617-000 Front axle 1 –
5-2-2 11740-003 Fitting STR 04MFS-14MMORB 4 –
5-2-3 11705-005 Fitting elbow 45 -8MBA-6MFS 2 –
5-2-4 11729-001 Fitting tee -04MFS-04FFSS-04MFS 2 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 5-5

Xtreme Manufacturing XR1270 Forklift

Figure 5-3. Rear Axle Assembly

April 18, 2011 Preliminary Manual 5-6

Xtreme Manufacturing XR1270 Forklift

Table 5-3. Rear Axle Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 27087-000 Rear axle assembly – –

5-3-1 14618-000 Rear axle 1 –
5-3-2 11740-003 Fitting STR 04MFS-14MMORB 2 –
5-3-3 11705-005 Fitting elbow 45 -8MBA-6MFS 2 –
5-3-4 11729-001 Fitting tee -04MFS-04FFSS-04MFS 1 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 5-7

Xtreme Manufacturing XR1270 Forklift

Figure 5-4. Front Driveshaft Assembly

April 18, 2011 Preliminary Manual 5-8

Xtreme Manufacturing XR1270 Forklift

Table 5-4. Front Driveshaft Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 14619-000 Front driveshaft assembly – –

5-4-1 14619-010 Cross and bearing kit 2 –
5-4-2 14619-011 Slip yoke 1 –
5-4-3 14611-012 Screw HHC 8 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 5-9

Xtreme Manufacturing XR1270 Forklift

Figure 5-5. Rear Driveshaft Assembly

April 18, 2011 Preliminary Manual 5-10

Xtreme Manufacturing XR1270 Forklift

Table 5-5. Rear Driveshaft Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 14620-000 Rear driveshaft assembly – –

5-5-1 14619-010 Cross and bearing kit 2 –
5-5-2 14620-011 Slip yoke 1 –
5-5-3 14611-012 Screw HHC 8 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 5-11

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April 18, 2011 Preliminary Manual 5-12

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Section 6
Steering, Brakes, Wheels, and Tires

April 18, 2011 Preliminary Manual 6-1

Xtreme Manufacturing XR1270 Forklift

Figure 6-1. Steering Column Assembly

April 18, 2011 Preliminary Manual 6-2

Xtreme Manufacturing XR1270 Forklift

Table 6-1. Steering Column Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 26745-000 Steering column assembly – –

6-1-1 14006-000 Steering control unit 1 –
6-1-2 14650-000 Steering column 1 –
6-1-3 10867-003 Stud bolt M10 x 1.50 full THD x 50mm 2 –
6-1-4 11705-008 Fitting elbow 45 -8MBA-8MFS 2 –
6-1-5 11705-005 Fitting elbow 45 -8MBA-6MFS 2 –
6-1-6 11702-001 Fitting elbow 90 -04MBA-04MFS 1 –
6-1-7 11015-011 Washer M10 flat metric 2 –
6-1-8 10941-011 Nut M10x1.5 hex jam 2 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 6-3

Xtreme Manufacturing XR1270 Forklift

Figure 6-2. Brake Valve Assembly

April 18, 2011 Preliminary Manual 6-4

Xtreme Manufacturing XR1270 Forklift

Table 6-2. Brake Valve Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 25215-000 Brake valve assembly – –

6-2-1 14206-000 Brake valve 1 –
6-2-2 13154-000 Pressure switch SPDT 1 –
6-2-3 26057-000 Fitting elbow modified 1 –
6-2-4 11702-002 Fitting elbow 90 -06MBA-04MFS 1 –
6-2-5 11702-006 Fitting elbow 90 -06MBA-06MFS 3 –
6-2-6 11707-004 Fitting tee -6MFS-6MBA-6MFS 1 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 6-5

Xtreme Manufacturing XR1270 Forklift

Figure 6-3. Accumulator Assembly

April 18, 2011 Preliminary Manual 6-6

Xtreme Manufacturing XR1270 Forklift

Table 6-3. Accumulator Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 25769-000 Accumulator assembly – –

6-3-1 14301-000 Accumulator 1 –
6-3-2 11359-000 Accumulator clamp / mount 1 –
6-3-3 11700-010 Fitting STR 06MFS-08MB 1 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 6-7

Xtreme Manufacturing XR1270 Forklift

Figure 6-4. Accumulator Charge Valve Assembly

April 18, 2011 Preliminary Manual 6-8

Xtreme Manufacturing XR1270 Forklift

Table 6-4. Accumulator Charge Valve Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 25768-000 Accumulator charge valve assembly – –

6-4-1 14205-000 Accumulator charge valve 1 –
6-4-2 11700-004 Fitting STR 04MFS-08MB 1 –
6-4-3 11705-004 Fitting elbow 45 -06MBA-06MFS 1 –
6-4-4 11702-002 Fitting elbow 90 -06MBA-04MFS 1 –
6-4-5 11700-013 Fitting STR 08MFS-06MB 1 –
6-4-6 11706-006 Fitting tee -08MFS-08MFS-08MBA 2 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 6-9

Xtreme Manufacturing XR1270 Forklift

Figure 6-5. Brake Pressure Switch Assembly

April 18, 2011 Preliminary Manual 6-10

Xtreme Manufacturing XR1270 Forklift

Table 6-5. Brake Pressure Switch Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 25767-000 Brake pressure switch assembly – –

6-5-1 13153-000 Brake low pressure switch 1 –
6-5-2 11700-001 Fitting STR 04MFS-04MB 1 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 6-11

Xtreme Manufacturing XR1270 Forklift

Figure 6-6. Wheel Tire Assembly

April 18, 2011 Preliminary Manual 6-12

Xtreme Manufacturing XR1270 Forklift

Table 6-6. Wheel Tire Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 14528-000 Wheel tire assembly – –

6-6-1 14530-000 Wheel 14 x 25 lock ring 1 –
6-6-2 14529-000 Tire 17.5 x 25 (foam filled) 1 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 6-13

Xtreme Manufacturing XR1270 Forklift

THIS PAGE INTENTIONALLY LEFT BLANK

April 18, 2011 Preliminary Manual 6-14

Xtreme Manufacturing XR1270 Forklift

Section 7
Hydraulic System

April 18, 2011 Preliminary Manual 7-1

Xtreme Manufacturing XR1270 Forklift

Figure 7-1. Hydraulic Tank Assembly

April 18, 2011 Preliminary Manual 7-2

Xtreme Manufacturing XR1270 Forklift

Table 7-1. Hydraulic Tank Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 26976-000 Hydraulic tank assembly – –

7-1-1 26977-000 Hydraulic tank 1 –
7-1-2 13160-000 Temperature switch 1 –
7-1-3 11700-014 Fitting STR 08MFS-08MB 1 –
7-1-4 11705-020 Fitting elbow 45 -24MBA-24MFS 1 –
7-1-5 11698-008 Plug EXT hex HD -12MB 1 –
7-1-6 11698-006 Plug EXT hex HD -08MB 1 –
7-1-7 12355-000 Shock mount 1-3/8 DIA 4 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 7-3

Xtreme Manufacturing XR1270 Forklift

Figure 7-2. Hydraulic Tank Lid Assembly

April 18, 2011 Preliminary Manual 7-4

Xtreme Manufacturing XR1270 Forklift

Table 7-2. Hydraulic Tank Lid Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 26715-002 Hydraulic tank lid assembly – –

7-2-1 26714-001 Filler breather plate weldment 1 –
7-2-2 12250-001 Seal O-ring 6.484 ID 1 –
7-2-3 11698-011 Plug external hex HD-20MB 1 –
7-2-4 14368-000 Breather 1 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 7-5

Xtreme Manufacturing XR1270 Forklift

Figure 7-3. Master Cylinder Assembly

April 18, 2011 Preliminary Manual 7-6

Xtreme Manufacturing XR1270 Forklift

Table 7-3. Master Cylinder Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 26755-000 Master cylinder assembly – –

– 26755-010 Seal kit (not shown) 1 –
7-3-1 27349-000 Master cylinder 1 –
7-3-2 11702-011 Fitting elbow 90 -08MBA-08MFS 1 –
7-3-3 11700-014 Fitting STR -08MB-08MFS 1 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 7-7

 Xtreme Manufacturing XR1270 Forklift

4 5

Figure 7-4. High-Pressure Filter/Steering Valve Assembly

April 18, 2011 Preliminary Manual 7-8

Xtreme Manufacturing XR1270 Forklift

Table 7-4. High-Pressure Filter/Steering Valve Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 25763-002 High-pressure filter/steering valve – –

assembly
7-4-1 14359-000 High pressure filter 1 –
7-4-2 14242-000 Steering priority valve 1 –
7-4-3 11651-009 Fitting STR -20MBA-20MB 1 –
7-4-4 11702-001 Fitting elbow 90 -04MBA-04MFS 2 –
7-4-5 11700-028 Fitting STR 16MFS-20MB 2 –
7-4-6 11707-007 Fitting tee -8MFS-12MBA-8MFS 1 –
7-4-7 14360-000 Filter element 1 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 7-9

Xtreme Manufacturing XR1270 Forklift

Figure 7-5. Distribution Manifold Assembly (Sheet 1 of 3)

April 18, 2011 Preliminary Manual 7-10

Xtreme Manufacturing XR1270 Forklift

Figure 7-5. Distribution Manifold Assembly (Sheet 2 of 3)

April 18, 2011 Preliminary Manual 7-11

Xtreme Manufacturing XR1270 Forklift

Figure 7-5. Distribution Manifold Assembly (Sheet 3 of 3)

April 18, 2011 Preliminary Manual 7-12

Xtreme Manufacturing XR1270 Forklift

Table 7-5. Distribution Manifold Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 25214-001 Distribution manifold assembly – –

7-5-1 14268-000 Distribution manifold 1 –
7-5-2 11700-001 Fitting STR 04MFS-04MB 6 –
7-5-3 11700-009 Fitting STR 06MFS-06MB 7 –
7-5-4 11700-014 Fitting STR 08MFS-08MB 5 –
7-5-5 11700-024 Fitting STR 12MFS-16MB 1 –
7-5-6 11702-027 Fitting STR 16MFS-16MB 2 –
7-5-7 11702-001 Fitting elbow 90 -04MBA-04MFS 1 –
7-5-8 11702-023 Fitting elbow 90 -16MBA-16MFS 1 –
7-5-9 11700-015 Fitting STR 08MFS-10MB 4 –
7-5-10 14361-000 Filter 1 –
7-5-11 14255-020 Relief valve 1 –
7-5-12 14255-019 Check valve 5 –
7-5-13 14268-027 Directional valve 2 –
7-5-14 14255-016 Pressure reduction valve 1 –
7-5-15 14255-010 Pressure reduction valve 1 –
7-5-16 14255-016 Cartridge 1 –
7-5-17 14255-023 Orifice, 1mm dia 3 –
7-5-18 14255-012 Cartridge 2 –
7-5-19 14255-018 Cartridge 1 –
7-5-20 14255-013 Cartridge 1 –
7-5-21 14268-014 Directional valve 4 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 7-13

Xtreme Manufacturing XR1270 Forklift

Figure 7-6. Isolation Manifold Assembly (Sheet 1 of 2)

April 18, 2011 Preliminary Manual 7-14

Xtreme Manufacturing XR1270 Forklift

Figure 7-6. Isolation Manifold Assembly (Sheet 2 of 2)

April 18, 2011 Preliminary Manual 7-15

Xtreme Manufacturing XR1270 Forklift

Table 7-6. Isolation Manifold Assembly

Figure &
Part No. Description Quantity Use On
Index No.

– 25212-004 Isolation manifold assembly – –

7-6-1 14275-000 Isolation manifold 1 –
7-6-2 11702-006 Fitting elbow 90 -06MBA-06MFS 1 –
7-6-3 11700-014 Fitting STR -08MB-08MFS 7 –
7-6-4 11700-009 Fitting STR -06MB-06MFS 2 –
7-6-5 11700-019 Fitting STR -10MB-10MFS 2 –
7-6-6 11700-023 Fitting STR -12MB-12MFS 1 –
7-6-7 11702-011 Fitting elbow 90 -08MBA-08MFS 2 –
7-6-8 14275-011 Counterbalance valve cartridge 1 –
7-6-9 14275-012 Counterbalance valve cartridge 1 –
7-6-10 14275-013 Check valve cartridge 1 –
7-6-11 14275-014 Shuttle valve cartridge 1 –
7-6-12 14275-015 Pilot operated 2-way 1 –
7-6-13 14275-016 Pressure reducing valve 1 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 7-16

Xtreme Manufacturing XR1270 Forklift

Figure 7-7. Boom Manifold Assembly

April 18, 2011 Preliminary Manual 7-17

Xtreme Manufacturing XR1270 Forklift

Table 7-7. Boom Manifold Assembly

Figure &
Part No. Description Quantity Use On
Index No.

– 26831-000 Boom manifold assembly – –

7-7-1 26877-000 Boom manifold 1 –
7-7-2 11708-003 Fitting STR -08MB-08FFSA 4 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 7-18

Xtreme Manufacturing XR1270 Forklift

3
2

10

5 9

7 6
1
6 7

7 6
8 11

Figure 7-8. Operator Control Valve Assembly

April 18, 2011 Preliminary Manual 7-19

Xtreme Manufacturing XR1270 Forklift

Table 7-8. Operator Control Valve Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 26653-001 Operator control valve assembly – –

7-8-1 14236-000 Operator control valve 1 –
7-8-2 25772-004 Front handle assembly 1 –
7-8-3 25773-001 Rear handle assembly 1 –
7-8-4 50508-000 Sway handle assembly 1 –
7-8-5 11700-001 Fitting STR 04MFS-04MB 1 –
7-8-6 11700-011 Fitting STR 06MFS-10MB 4 –
7-8-7 11700-015 Fitting STR 08MFS-10MB 4 –
7-8-8 11700-019 Fitting STR 10MFS-10MB 1 –
7-8-9 11702-019 Fitting elbow 90 -12MBA-12MFS 1 –
7-8-10 11702-022 Fitting elbow 90 -12MBA-16MFS 1 –
7-8-11 11705-013 Fitting elbow 45 -10MBA-12MFS 1 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 7-20

Xtreme Manufacturing XR1270 Forklift

4 2

Figure 7-9. Front Handle Assembly

April 18, 2011 Preliminary Manual 7-21

Xtreme Manufacturing XR1270 Forklift

Table 7-9. Front Handle Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 25772-004 Front handle assembly – –

– 12809-012 Wire harness (not shown) 1 –
7-9-1 12809-000 Front handle grip 1 –
7-9-2 25611-002 Control handle rod 1 –
7-9-3 10902-006 Nut 3/8-16 UNC hex jam 1 –
7-9-4 11201-010 Spacer 1 –
7-9-5 11201-012 Roll pin (3/16 x 1-1/2) 1 –
7-9-6 12809-011 Control board 1 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 7-22

Xtreme Manufacturing XR1270 Forklift

Figure 7-10. Sway Handle Assembly

April 18, 2011 Preliminary Manual 7-23

Xtreme Manufacturing XR1270 Forklift

Table 7-10. Sway Handle Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 50508-000 Sway handle assembly – –

7-10-1 50507-000 Sway valve handle 1 –
7-10-2 50504-000 Sway handle weldment 1 –
7-10-3 14204-001 Handle nut 1 –
7-10-4 50503-000 Sway handle grip 2 –
7-10-5 10353-002 Screw #10-24 UNC HS set x 1/4 2 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 7-24

Xtreme Manufacturing XR1270 Forklift

Figure 7-11. Rear Handle Assembly

April 18, 2011 Preliminary Manual 7-25

Xtreme Manufacturing XR1270 Forklift

Table 7-11. Rear Handle Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 25773-001 Rear handle assembly – –

7-11-1 25613-000 Rear valve handle 1 –
7-11-2 14204-001 Handle nut 1 –
7-11-3 14204-002 Handle knob 1 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 7-26

Xtreme Manufacturing XR1270 Forklift

Figure 7-12. Lift Cylinder Assembly

April 18, 2011 Preliminary Manual 7-27

Xtreme Manufacturing XR1270 Forklift

Table 7-12. Lift Cylinder Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 27069-000 Lift cylinder assembly – –

– 26822-010 Seal kit (not shown) 1 –
7-12-1 26822-000 Lift cylinder 1 –
7-12-2 11702-014 Fitting elbow 90 -08MBA-10MFS 1 –
7-12-3 11702-007 Fitting elbow 90 -08MBA-06MFS 1 –
7-12-4 14245-000 Manual retract valve 1 –
7-12-5 14244-001 Cartridge valve 1 –
7-12-6 13804-014 Bushing 1 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 7-28

Xtreme Manufacturing XR1270 Forklift

Figure 7-13. Extend Cylinder Assembly

April 18, 2011 Preliminary Manual 7-29

Xtreme Manufacturing XR1270 Forklift

Table 7-13. Extend Cylinder Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 26850-001 Extend cylinder assembly – –

7-13-1 26591-000 Cylinder collar assembly 1 –
7-13-2 11702-015 Fitting elbow 90 -10MBA-10MFS 2 –
7-13-3 26849-002 Extend cylinder 1 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 7-30

Xtreme Manufacturing XR1270 Forklift

Figure 7-14. Extend Cylinder Housing Assembly

April 18, 2011 Preliminary Manual 7-31

Xtreme Manufacturing XR1270 Forklift

Table 7-14. Extend Cylinder Housing Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 26952-000 Extend cylinder housing assembly – –

7-14-1 26953-000 Extend cylinder housing weldment 1 –
7-14-2 10853-001 Stud bolt 1/2-13 UNC x 2 2 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 7-32

Xtreme Manufacturing XR1270 Forklift

Figure 7-15. Extend Cylinder Support Assembly

April 18, 2011 Preliminary Manual 7-33

Xtreme Manufacturing XR1270 Forklift

Table 7-15. Extend Cylinder Support Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 27093-000 Extend cylinder support assembly – –

7-15-1 27092-000 Extend tube support weldment 1 –
7-15-2 25122-000 Slide block assembly 1 –
7-15-3 25298-000 Slide block 1 –
7-15-4 11001-005 Washer 5/16 SAE flat ASTM 4 –
7-15-5 10001-010 Screw 5/16-18 UNC HHC x 1-1/4 4 –
7-15-6 11001-008 Washer 1/2 SAE flat 2 –
7-15-7 10004-008 Screw 1/2-13 UNC HHC x 1 2 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 7-34

Xtreme Manufacturing XR1270 Forklift

Figure 7-16. Extend Cylinder Collar Assembly

April 18, 2011 Preliminary Manual 7-35

Xtreme Manufacturing XR1270 Forklift

Table 7-16. Extend Cylinder Collar Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 26591-000 Extend cylinder collar assembly – –

7-16-1 26164-000 Cylinder mount/collar 2 –
7-16-2 11001-004 Washer 1/4 SAE flat ASTM 4 –
7-16-3 10908-004 Nut 1/4-20 UNC hex lock reg 2 –
7-16-4 10000-032 Screw 1/4-20 UNC HHC x 4 2 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 7-36

Xtreme Manufacturing XR1270 Forklift

Figure 7-17. Carriage Tilt Cylinder Assembly

April 18, 2011 Preliminary Manual 7-37

Xtreme Manufacturing XR1270 Forklift

Table 7-17. Carriage Tilt Cylinder Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 25832-000 Carriage tilt cylinder assembly – –

7-17-1 25849-000 Tilt cylinder 1 –
7-17-2 11915-000 Fitting grease 1/8 NPT 45 4 –
7-17-3 11702-019 Fitting elbow 90 -12MBA-12MFS 2 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 7-38

Xtreme Manufacturing XR1270 Forklift

2 1

Figure 7-18. Carriage Tilt Cylinder Subassembly

April 18, 2011 Preliminary Manual 7-39

Xtreme Manufacturing XR1270 Forklift

Table 7-18. Carriage Tilt Cylinder Subassembly

Figure &
Part No. Description Quantity Use On
Item No.

– 25849-000 Carriage tilt cylinder subassembly – –

7-18-1 25102-000 Tilt cylinder 1 –
7-18-2 12253-000 Grease seal 2-1/4 x 1-3/4 x 3/16 4 –
7-18-3 13721-001 Bearing 1-3/4 x 2-1/4 x 2 4 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 7-40

Xtreme Manufacturing XR1270 Forklift

Figure 7-19. Rotate Cylinder Assembly

April 18, 2011 Preliminary Manual 7-41

Xtreme Manufacturing XR1270 Forklift

Table 7-19. Rotate Cylinder Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 25832-000 Rotate cylinder assembly – –

7-19-1 25849-000 Tilt cylinder 1 –
7-19-2 11915-000 Fitting grease 1/8 NPT 45 4 –
7-19-3 11702-011 Fitting elbow 90 -08MBA-08MFS 2 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 7-42

Xtreme Manufacturing XR1270 Forklift

Figure 7-20. Front Sway Cylinder Assembly

April 18, 2011 Preliminary Manual 7-43

Xtreme Manufacturing XR1270 Forklift

Table 7-20. Front Sway Cylinder Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 27264-000 Front sway cylinder assembly – –

7-20-1 27263-000 Axle sway cylinder 1 –
7-20-2 11705-004 Fitting elbow 45 -06MBA-06MFS 2 –
7-20-3 29236-001 Pin, 2.5 x 2.68 grip 2 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 7-44

Xtreme Manufacturing XR1270 Forklift

Figure 7-21. Rear Sway Cylinder Assembly

April 18, 2011 Preliminary Manual 7-45

Xtreme Manufacturing XR1270 Forklift

Table 7-21. Rear Sway Cylinder Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 27265-000 Rear sway cylinder assembly – –

7-21-1 27263-000 Axle sway cylinder 1 –
7-21-2 14257-000 Rear axle lock manifold 1 –
7-21-3 29241-000 Rear axle valve cover 1 –
7-21-4 29236-001 Pin, 2.50 x 2.68 grip 2 –
7-21-5 11705-004 Fitting elbow 45 -06MBA-06MFS 2 –
7-21-6 11910-000 Fitting grease 1/8 NPT STR 1 –
7-21-7 11001-006 Washer 3/8 SAE flat ASTM 2 –
7-21-8 11001-005 Washer 5/16 SAE flat 4 –
7-21-9 10001-024 Screw 5/16-18UNC HHC x 3 4 –
7-21-10 10002-024 Screw 3/8-16UNC HHC x 3 2 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 7-46

Xtreme Manufacturing XR1270 Forklift

Figure 7-22. Rear Axle Lock Manifold Assembly

April 18, 2011 Preliminary Manual 7-47

Xtreme Manufacturing XR1270 Forklift

Table 7-22. Rear Axle Lock Manifold Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 25213-000 Rear axle lock manifold assembly – –

7-22-1 14257-000 Rear axle lock manifold 1 –
7-22-2 11700-009 Fitting STR 06MFS-06MB 1 –
7-22-3 14257-010 Cartridge 1 –
7-22-4 14257-011 Cartridge 1 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 7-48

Xtreme Manufacturing XR1270 Forklift

Figure 7-23. Outrigger Mount Assembly (Sheet 1 of 2)

April 18, 2011 Preliminary Manual 7-49

Xtreme Manufacturing XR1270 Forklift

Figure 7-23. Outrigger Mount Assembly (Sheet 2 of 2)

April 18, 2011 Preliminary Manual 7-50

Xtreme Manufacturing XR1270 Forklift

Table 7-23. Outrigger Mount Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 26823-001 Outrigger mount assembly – –

7-23-1 26304-001 Outrigger mount assembly 1 –
7-23-2 25807-000 Outrigger leg assembly 2 –
7-23-3 25817-000 Outrigger cylinder assembly 2 –
7-23-4 25808-000 Outrigger foot weldment 2 –
7-23-5 25699-000 Pivot sleeve 2 –
7-23-6 25672-000 Hitch pin washer 4 –
7-23-7 25809-000 Outrigger pivot pin weldment 2 –
7-23-8 25811-000 Outrigger cylinder pin weldment 2 –
7-23-9 25816-000 Outrigger cylinder pin weldment 2 –
7-23-10 25933-000 Outrigger stop cam 2 –
7-23-11 26308-000 Outrigger bulkhead assembly 2 –
7-23-12 11001-012 Washer 3/4 SAE flat 4 –
7-23-13 10007-048 Screw 3/4-10UNC HHC x 6 2 –
7-23-14 10900-012 Nut 3/4-10UNC reg hex 2 –
7-23-15 11002-008 Extra thick grade 8 SAE washer 6 –
7-23-16 10004-012 Screw 1/3-12UNC HHC x 1-1/2 6 –
7-23-17 11001-010 Washer 5/8 SAE flat 4 –
7-23-18 10900-010 Nut 5/8-11UNC reg hex 2 –
7-23-19 11001-006 Washer 3/8 SAE flat 4 –
7-23-20 10002-008 Screw 3/8-16UNC HHC x 1 4 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 7-51

Xtreme Manufacturing XR1270 Forklift

Figure 7-24. Outrigger Cylinder Assembly

April 18, 2011 Preliminary Manual 7-52

Xtreme Manufacturing XR1270 Forklift

Table 7-24. Outrigger Cylinder Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 25817-002 Outrigger cylinder assembly – –

7-24-1 25848-000 Cylinder assembly 1 –
7-24-2 12855-002 Pressure switch, 1500 PSI 1 –
7-24-3 11702-011 Fitting elbow 90 -08MBA-08MFS 2 –
7-24-4 11910-000 Fitting grease 1/8 NPT STR 2 –
7-24-5 11915-000 Fitting grease 1/8 NPT 45 2 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 7-53

Xtreme Manufacturing XR1270 Forklift

TO BE SUPPLIED

Figure 7-25. Boom Hose Kit

April 18, 2011 Preliminary Manual 7-54

Xtreme Manufacturing XR1270 Forklift

Table 7-25. Boom Hose Kit

Figure &
Part No. Description Quantity Use On
Item No.

– 26756-000 Boom hose kit – –

7-25-1 12008-138 Aux A and B 2 –
7-25-2 12008-476 Aux A and B 2 –
7-25-3 12008-489 Fork level 2 –
7-25-4 12010-141 Fork level 2 –
7-25-5 12012-137 Tele extend 1 –
7-25-6 16086-140 Tele retract 1 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 7-55

Xtreme Manufacturing XR1270 Forklift

TO BE SUPPLIED

Figure 7-26. Chassis Hose Kit

April 18, 2011 Preliminary Manual 7-56

Xtreme Manufacturing XR1270 Forklift

Table 7-26. Chassis Hose Kit

Figure &
Part No. Description Quantity Use On
Item No.

– 27224-000 Chassis hose kit – –

7-26-1 12000-013 Charge valve to P.S. 1 –
7-26-2 12000-060 Control valve L.S.-LS5 1 –
7-26-3 12000-065 Pump L.S.-LS1 1 –
7-26-4 12002-015 Brake charge valve L.S.-LS4 1 –
7-26-5 12002-017 Brake crossover 1 –
7-26-6 12002-042 Steer L.S.-LS3 1 –
7-26-7 12002-048 Park brake release 1 –
7-26-8 12002-080 Brake front (valve top port) 1 –
7-26-9 12002-146 Brake rear (valve bottom port) 1 –
7-26-10 12003-017 Priority valve T-T2 1 –
7-26-11 12003-017 Brake crossover 1 –
7-26-12 12003-020 Priority valve L.S.-LS2 1 –
7-26-13 12003-020 Brake crossover 1 –
7-26-14 12004-030 Charge valve. T- T4 1 –
7-26-15 12004-035 FLL to F-sway tee 1 –
7-26-16 12006-026 Accumulator supply B 1 –
7-26-17 12006-026 Accumulator supply A 1 –
7-26-18 12006-035 R-sway tee to cylinder 4 –
7-26-19 12006-035 R-sway tee (ALS) to cylinder 2 –
7-26-20 12006-035 F-sway tee to cylinder 4 –
7-26-21 12006-045 Brake valve ret.(pedal) 1 –
7-26-22 12006-045 Brake valve supply 1 –
7-26-23 12006-045 Brake valve supply 1 –
7-26-24 12006-060 Frame level Hawe A- FLA 1 –

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Table 7-26. Chassis Hose Kit

Figure &
Part No. Description Quantity Use On
Item No.

7-26-25 12006-081 Frame level Hawe B-front cylinder R 1 –

7-26-26 12004-124 Rear axle lock-ALR 1 –
7-26-27 12004-124 Rear axle lock-ALL 1 –
7-26-28 12004-124 Rear axle lock-ALS 1 –
7-26-29 12008-075 Fork tilt FTD- Lft. cyl 1 –
7-26-30 12008-075 Fork tilt FTU- Rt. cyl 1 –
7-26-31 12010-042 Front Str. (FSB-R cyl.) 1 –
7-26-32 12010-055 Charge valve P - priority BR 1 –
7-26-33 12010-045 Steer unit R-SVR 1 –
7-26-34 12010-070 Front steer ([Link]-L cyl.) 1 –
7-26-35 12010-075 Steer P - divider 1 –
7-26-36 12010-108 Rear steering (RSB) 1 –
7-26-37 12011-145 Steering, R-LHS to RSA 1 –
7-26-38 12010-144 Boom lower (A to BA) 1 –
7-26-39 12010-146 Fork tilt A to FTA 1 –
7-26-40 12010-146 Fork tilt B to FTB 1 –
7-26-41 12010-224 Tele retract.- Hawe A 1 –
7-26-42 12011-054 Steer return-T3 1 –
7-26-43 12014-225 Tele extend-Hawe B 1 –
7-26-44 12018-150 Boom lift B-BB 1 –
7-26-45 12019-070 Control valve P-P2 1 –
7-26-46 12022-015 Valve block P1-divider EF 1 –
7-26-47 12023-065 Pump -H.P filter 1 –
7-26-48 12027-036 Suction 1 –
7-26-49 12036-065 Master/slave Lft base end 1 –
7-26-50 12036-065 Master/slave [Link] end 1 –

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Xtreme Manufacturing XR1270 Forklift

Table 7-26. Chassis Hose Kit

Figure &
Part No. Description Quantity Use On
Item No.

7-26-51 12037-065 [Link] port R 1 –

7-26-52 12037-065 BD2-L cyl. Port E 1 –
7-26-53 12038-065 BU1-R cyl port E. 1 –
7-26-54 12038-065 BU2-left cyl. Port E 1 –
7-26-55 12041-228 Aux A and B 1 –
7-26-56 12041-228 Aux A and B 1 –
7-26-57 12046-035 Return Hydac-tank 1 –
7-26-58 12048-061 Control valve return 1 –
7-26-59 12049-048 Pump case drain 1 –
7-26-60 16002-064 Rt. master rod end hose 1 –
7-26-61 16002-064 Lft master rod end hose 1 –
7-26-62 16004-111 Master/slave tank line 1 –
7-26-63 16091-060 Bottom cooler to bottom transmission 1 –
7-26-64 16091-066 Top cooler to top transmission 1 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

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THIS PAGE INTENTIONALLY LEFT BLANK

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Section 8
Electrical System

April 18, 2011 Preliminary Manual 8-1

Xtreme Manufacturing XR1270 Forklift

Figure 8-1. Electrical Assembly (Sheet 1 of 3)

April 18, 2011 Preliminary Manual 8-2

 Xtreme Manufacturing XR1270 Forklift

6 18 7 17 8
15 16 17 16 9

16

11
1

18

18

14

2 28 27 26 10 13 12 11 14

20 19

4 2

22 22 21
3

22 22

Figure 8-1. Electrical Assembly (Sheet 2 of 3)

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Xtreme Manufacturing XR1270 Forklift

Figure 8-1. Electrical Assembly (Sheet 3 of 3)

April 18, 2011 Preliminary Manual 8-4

Xtreme Manufacturing XR1270 Forklift

Table 8-1. Electrical Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 25015-000 Electrical assembly – –

8-1-1 25637-000 Front control panel 1 –
8-1-2 25643-001 Console access panel 1 –
8-1-3 25842-001 Electrical center assembly 1 –
8-1-4 26690-000 Fuse block assembly 1 –
8-1-5 26683-001 Solenoid assembly 1 –
8-1-6 12750-000 Fuel level gauge 1 –
8-1-7 12751-000 Oil pressure gauge 1 –
8-1-8 12752-000 Coolant temp gauge 1 –
8-1-9 12753-000 Volt gauge 1 –
8-1-10 12754-000 Hourmeter 1 –
8-1-11 13158-001 Toggle switch DPDT maintained 2 –
8-1-12 13158-002 Toggle switch SPDT 3 pos. 1 –
maintained
8-1-13 13158-004 Toggle switch SPST maintained 1 –
8-1-14 13158-003 Toggle switch SPDT 3 pos. 2 –
momentary
8-1-15 13159-000 Switch guard 1 –
8-1-16 13402-001 Indicator light red 3 –
8-1-17 13402-002 Indicator light amber 2 –
8-1-18 13402-004 Indicator light green 3 –
8-1-19 25878-001 Terminal strip assembly #6x16 1 –
8-1-20 25878-002 Terminal strip assembly #6x18 1 –
8-1-21 25877-001 Terminal strip assembly #8x12 1 –
8-1-22 13261-000 Jumper #8 cinch 95B 4 –
8-1-23 11001-004 Washer 1/4” SAE flat ASTM 2 –

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Xtreme Manufacturing XR1270 Forklift

Table 8-1. Electrical Assembly

Figure &
Part No. Description Quantity Use On
Item No.

8-1-24 10254-006 Screw 1/4-20UNC PHM x 3/4” 2 –

8-1-25 13908-002 Nut #8-32UNC hex lock 12 –
8-1-26 10252-004 Screw #8-32UNC PH machine x 1/2” 14 –
8-1-27 11001-001 Washer #6 SAE flat 2 –
8-1-28 10908-001 Nut #6-32UNC hex lock 2 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

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Xtreme Manufacturing XR1270 Forklift

Figure 8-2. Electrical Center Assembly

April 18, 2011 Preliminary Manual 8-7

Xtreme Manufacturing XR1270 Forklift

Table 8-2. Electrical Center Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 25842-001 Electrical center assembly – –

8-2-1 13106-000 Electrical center cover 1 –
8-2-2 13105-000 Electrical center 1 –
8-2-3 13107-000 Mini relay 6 –
8-2-4 13108-000 Micro relay 5 –
8-2-5 13001-001 5 AMP mini fuse 2 –
8-2-6 13001-003 10 AMP mini fuse 4 –
8-2-7 10908-004 Nut 1/4-20UNC hex lock reg 2 –
8-2-8 13001-002 7.5 AMP mini fuse 3 –
8-2-9 13109-000 Micro relay 2 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

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Xtreme Manufacturing XR1270 Forklift

Figure 8-3. Terminal Strip Assembly

April 18, 2011 Preliminary Manual 8-9

Xtreme Manufacturing XR1270 Forklift

Table 8-3. Terminal Strip Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 25877-001 Terminal strip assembly – –

8-3-1 13258-002 Terminal block strip #8 x 7.88 1 –
8-3-2 13259-000 Terminal block #8 12 –
8-3-3 13260-000 End stop -#8 terminal block 2 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 8-10

Xtreme Manufacturing XR1270 Forklift

Figure 8-4. Terminal Strip Assembly

April 18, 2011 Preliminary Manual 8-11

Xtreme Manufacturing XR1270 Forklift

Table 8-4. Terminal Strip Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 25878-001 Terminal strip assembly – –

8-4-1 13255-002 Terminal block strip #6 x 7.88 LG 1 –
8-4-2 13256-000 Terminal block #6 16 –
8-4-3 13257-000 End stop-#6 terminal block 2 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

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Xtreme Manufacturing XR1270 Forklift

Figure 8-5. Terminal Strip Assembly

April 18, 2011 Preliminary Manual 8-13

Xtreme Manufacturing XR1270 Forklift

Table 8-5. Terminal Strip Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 25878-002 Terminal strip assembly – –

8-5-1 13255-003 Terminal block strip #6 x 8.75 LG 1 –
8-5-2 13256-000 Terminal block #6 18 –
8-5-3 13257-000 End stop-#6 terminal block 2 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 8-14

Xtreme Manufacturing XR1270 Forklift

Figure 8-6. Engine Relay Assembly

April 18, 2011 Preliminary Manual 8-15

Xtreme Manufacturing XR1270 Forklift

Table 8-6. Engine Relay Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 25445-000 Engine relay assembly – –

8-6-1 25957-000 Relay bracket 1 –
8-6-2 13101-000 Engine relay – SPST 2 –
8-6-3 13003-001 50 AMP maxi fuse 1 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 8-16

Xtreme Manufacturing XR1270 Forklift

Figure 8-7. Battery Disconnect Switch Assembly

April 18, 2011 Preliminary Manual 8-17

Xtreme Manufacturing XR1270 Forklift

Table 8-7. Battery Disconnect Switch Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 26613-000 Battery disconnect switch assembly – –

8-7-1 13162-000 Switch lock 1 –
8-7-2 13161-000 Switch 1 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 8-18

Xtreme Manufacturing XR1270 Forklift

Figure 8-8. Fuse Block Assembly

April 18, 2011 Preliminary Manual 8-19

Xtreme Manufacturing XR1270 Forklift

Table 8-8. Fuse Block Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 26690-000 Fuse block assembly – –

8-8-1 26253-000 Fuse block bracket 1 –
8-8-2 13251-001 Fuse block ATC/ATO x 6” 1 –
8-8-3 13002-007 Fuse ATC 10AMP 4 –
8-8-4 10253-008 Screw #10-24UNC PHM x 1” 4 –
8-8-5 11001-003 Washer #10 SAE flat 4 –
8-8-6 10908-003 Nut #10-24UNC hex lock 4 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

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Xtreme Manufacturing XR1270 Forklift

Figure 8-9. Solenoid Assembly

April 18, 2011 Preliminary Manual 8-21

Xtreme Manufacturing XR1270 Forklift

Table 8-9. Solenoid Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 26683-001 Solenoid assembly – –

8-9-1 26296-000 Solenoid bracket 1 –
8-9-2 13200-000 Solenoid relay 1 –
8-9-3 13012-009 Circuit breaker 50 AMP 1 –
8-9-4 11001-003 Washer #10 SAE flat 4 –
8-9-5 11001-004 Washer 1/4” SAE flat ASTM 6 –
8-9-6 10254-004 Screw 1/4-20UNC PHM x 1/2” 2 –
8-9-7 10253-004 Screw #10-24UNC PHM x 1/2” 2 –
8-9-8 10908-003 Nut #10-24UNC hex lock 2 –
8-9-9 10900-004 Nut 1/4-20UNC reg hex 3 –
8-9-10 10000-004 Screw 1/4-20UNC HHC x 1/2” 1 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 8-22

Xtreme Manufacturing XR1270 Forklift

Section 9
Boom

April 18, 2011 Preliminary Manual 9-1

Xtreme Manufacturing XR1270 Forklift

Figure 9-1. Boom Assembly (Sheet 1 of 5)

April 18, 2011 Preliminary Manual 9-2

Xtreme Manufacturing XR1270 Forklift

Figure 9-1. Boom Assembly (Sheet 2 of 5)

April 18, 2011 Preliminary Manual 9-3

Xtreme Manufacturing XR1270 Forklift

Figure 9-1. Boom Assembly (Sheet 3 of 5)

April 18, 2011 Preliminary Manual 9-4

Xtreme Manufacturing XR1270 Forklift

56 2X

2X NOT SYM 49
48 2X NOT SYM
48 2X NOT SYM 54 2X 41 37 2X
42
2X NOT SYM 49
37 2X
2X NOT SYM 49
48 2X NOT SYM

61 2X NOT SYM
15
22 NOT SYM 22

30
19 NOT SYM
18
22 NOT SYM 17
2X 25
16 25

25

25 25

2X 26
26 9 2X
27

25

26
4X 53
4X 37

NOT SYM 20 4X 44
4X 37

NOT SYM 40

2
REF

4
REF

NOT SYM 40
2X 27
NOT SYM 39
37 3X 26 2X

38 3X

Figure 9-1. Boom Assembly (Sheet 4 of 5)

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Xtreme Manufacturing XR1270 Forklift

Figure 9-1. Boom Assembly (Sheet 5 of 5)

April 18, 2011 Preliminary Manual 9-6

Xtreme Manufacturing XR1270 Forklift

Table 9-1. Boom Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 27379-000 Boom assembly – –

9-1-1 26968-000 Inner boom assembly 1 –
9-1-2 26840-000 2nd mid boom assembly 1 –
9-1-3 27381-000 1st mid boom assembly 1 –
9-1-4 27380-000 Outer boom assembly 1 –
9-1-5 26952-000 Extend cylinder housing assembly 1 –
9-1-6 26850-001 Extend cylinder 1 –
9-1-7 27093-000 Extend cylinder support assembly 1 –
9-1-8 26948-000 Extend cylinder pin 1 –
9-1-9 11236-006 Cotter pin 1/8 dia x 1-1/2 LG 10 –
9-1-10 26961-000 Cylinder housing pin weldment 2 –
9-1-11 12201-179 Leaf chain BL1046 x 179 mm 1 –
9-1-12 25394-000 Chain tensioner 1 –
9-1-13 25398-000 Chain pin x 3 2 –
9-1-14 27011-000 Plate cut shape 1 –
9-1-15 25395-000 Chain tensioner 2 –
9-1-16 25399-000 Chain pin x 2 LG 2 –
9-1-17 25845-000 Spring stack assembly 2 –
9-1-18 26100-000 Spring guide 2 –
9-1-19 26938-000 Chain tensioner retainer 1 –
9-1-20 26973-000 Chain tensioner guide weldment 1 –
9-1-21 25173-000 Access cover 1 –
9-1-22 25301-000 Boom access cover 12 –
9-1-23 27008-000 Boom access cover 2 –
9-1-24 25368-000 Tilt cylinder access cover 1 –

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Xtreme Manufacturing XR1270 Forklift

Table 9-1. Boom Assembly

Figure &
Part No. Description Quantity Use On
Item No.

9-1-25 27009-000 Slide block shim 18 –

9-1-26 25122-000 Slide block assembly 18 –
9-1-27 25289-000 Slide block shim 10 –
9-1-28 25288-000 Slide block spacer 2 –
9-1-29 25283-000 Slide block shim 2 –
9-1-30 25290-000 Slide block spacer 2 –
9-1-31 25832-000 Rotate cylinder assembly 1 –
9-1-32 25429-000 Adapter pin weldment 1 –
9-1-33 25414-001 Adapter assembly 1 –
9-1-34 25348-000 Rotate cylinder pin 1 –
9-1-35 25389-000 Shaft collar 3 –
9-1-36 27172-000 Boom access cover 2 –
9-1-37 11001-008 Washer 1/2 SAE flat 56 –
9-1-38 10024-016 Screw 1/2-20UNF HHC x 2 6 –
9-1-39 11001-016 Washer 1 dia SAE flat 2 –
9-1-40 10903-016 Nut 1-14UNF hex jam 4 –
9-1-41 11001-010 Washer 5/8 SAE flat 2 –
9-1-42 10903-010 Nut 5/8-18UNF hex jam 2 –
9-1-43 10900-008 Nut 1/2-13UNC reg hex 5 –
9-1-44 10004-008 Screw 1/2-13UNC HHC x 1 23 –
9-1-45 11001-005 Washer 5/16 SAE flat ASTM 26 –
9-1-46 10001-010 Screw 5/16-18UNC HHC x 1-1/4 3 –
9-1-47 10900-005 Nut 5/16-18UNC reg hex 3 –
9-1-48 11001-004 Washer 1/4 SAE flat ASTM 28 –
9-1-49 10000-006 Screw 1/4-20UNC HHC x 3/4 24 –
9-1-50 10001-006 Screw 5/16-18UNC HHC x 3/4 20 –

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Xtreme Manufacturing XR1270 Forklift

Table 9-1. Boom Assembly

Figure &
Part No. Description Quantity Use On
Item No.

9-1-51 11001-006 Washer 3/8 SAE flat 2 –

9-1-52 10002-006 Screw 3/8-16UNC HHC x 3/4 2 –
9-1-53 10004-010 Screw 1/2-13UNC HHC x 1-1/4 8 –
9-1-54 10004-012 Bolt 1/2-13UNC x 1.5 4 –
9-1-55 10004-014 Screw 1/2-13UNC HHC x 1-3/4 4 –
9-1-56 10004-018 Screw 1/2-13UNC x 2-1/4 4 –
9-1-57 11002-008 Extra thick grade 8 SAE washer 1 –
9-1-58 10004-032 Screw 1/2-13UNC HHC x 4 3 –
9-1-59 27359-001 Pin 2.00 x 14.18 grip 1 –
9-1-60 27357-000 Wire cover 1 –
9-1-61 10928-008 Nutsert 1/4-20UNC x .260 8 –
9-1-62 10000-010 Screw 1/4-20UNC HHC x 1-1/4 4 –
9-1-63 11222-006 Hair pin clip 1/8 x 1/2 dia 2 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 9-9

Xtreme Manufacturing XR1270 Forklift

Figure 9-2. 1st Stage Boom Assembly (Sheet 1 of 3)

April 18, 2011 Preliminary Manual 9-10

Xtreme Manufacturing XR1270 Forklift

32 28
4 33
5 2
32
35 34
36 27

31
8
10

11
7
27
40
32
13
9

5
8
4

30
29

14
14
30

38
1

29 29

37
30
16

19 37

20
38

15

16

19

20

Figure 9-2. 1st Stage Boom Assembly (Sheet 2 of 3)

April 18, 2011 Preliminary Manual 9-11

Xtreme Manufacturing XR1270 Forklift

Figure 9-2. 1st Stage Boom Assembly (Sheet 3 of 3)

April 18, 2011 Preliminary Manual 9-12

Xtreme Manufacturing XR1270 Forklift

Table 9-2. Inner Boom Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 26968-000 Inner boom assembly – –

9-2-1 26969-000 Inner boom subassembly 1 –
9-2-2 25268-000 Hose guide 2 –
9-2-3 26075-000 Inner boom roller pin 1 –
9-2-4 25133-000 Roller assembly 2 –
9-2-5 11402-175 Retaining ring ext spiral 1-3/4 dia 2 –
9-2-6 11910-000 Fitting grease 1/8 NPT STR 2 –
9-2-7 25289-000 Side block shim 6 –
9-2-8 25122-000 Slide block assembly 6 –
9-2-9 25967-000 Slide block 2 –
9-2-10 25273-000 Chain anchor 1 –
9-2-11 26294-000 Chain anchor spacer 1 –
9-2-12 25399-000 Chain pin x 2 LG 1 –
9-2-13 25269-000 Chain anchor 1 –
9-2-14 26972-000 Hose clamp assembly 2 –
9-2-15 25267-000 Rotate cylinder pin 1 –
9-2-16 25383-000 Pin retainer plate 2 –
9-2-17 26368-000 Pin boom hook 1 –
9-2-18 12213-008 Hook 2” lifting with latch 1 –
9-2-19 13722-002 Bearing 2 x 2-3/8 x 2 2 –
9-2-20 12252-000 Grease seal 2-3/8 x 2 2 –
9-2-21 11915-000 Fitting grease 1/8 NPT 45 2 –
9-2-22 11711-003 Fitting STR BH -08MFS-08MFS 2 –
9-2-23 11691-003 Nut bulkhead -08FS 2 –
9-2-24 11708-003 Fitting STR -08MB-08FFSA 2 –

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Xtreme Manufacturing XR1270 Forklift

Table 9-2. Inner Boom Assembly

Figure &
Part No. Description Quantity Use On
Item No.

9-2-25 11956-000 Fitting QD coupling (female) 1 –

9-2-26 11957-000 Fitting QD coupling (male) 1 –
9-2-27 11001-008 Washer 1/2 SAE flat 14 –
9-2-28 10004-010 Screw 1/2-13UNC HHC x 1-1/4 4 –
9-2-29 11001-005 Washer 5/16 SAE flat ASTM 4 –
9-2-30 10001-024 Screw 5/16-18UNC HHC x 3 4 –
9-2-31 10908-006 Nut 3/8-16UNC hex lock reg 2 –
9-2-32 11001-006 Washer 3/8 SAE flat 12 –
9-2-33 10002-18 Screw 3/8-16UNC HHC x 2-1/4 2 –
9-2-34 10002-026 Screw 3/8-16UNC HHC x 3-1/4 2 –
9-2-35 10900-006 Nut 3/8-16UNC reg hex 4 –
9-2-36 10024-040 Screw 1/2-20UNF HHC x 5 2 –
9-2-37 11002-008 Extra thick grade 8 SAE washer 2 –
9-2-38 10004-008 Screw 1/2-13UNC HHC x 1 2 –
9-2-39 10358-006 Set screw 1/2-13UNC HSCP-S x 3/4 2 –
9-2-40 10002-030 Screw 3/8-16UNC HHC x 3-3/4 2 –
9-2-41 10022-022 Screw 3/8-24UNF HHC x 2-3/4 2 –
9-2-42 10004-007 Screw 1/2-13UNC HHC x 7/8 8 –
9-2-43 11204-020 Rollpin 3/8 x 2-1/2 2 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 9-14

Xtreme Manufacturing XR1270 Forklift

4
57 12
13

56

13

12

56
57

5
11
8
39

4
10 3

39
2

48 54

3
9

45

4
48

49

Figure 9-3. 1st Mid Boom Assembly (Sheet 1 of 4)

April 18, 2011 Preliminary Manual 9-15

Xtreme Manufacturing XR1270 Forklift

Figure 9-3. 1st Mid Boom Assembly (Sheet 2 of 4)

April 18, 2011 Preliminary Manual 9-16

Xtreme Manufacturing XR1270 Forklift

Figure 9-3. 1st Mid Boom Assembly (Sheet 3 of 4)

April 18, 2011 Preliminary Manual 9-17

Xtreme Manufacturing XR1270 Forklift

Figure 9-3. 1st Mid Boom Assembly (Sheet 4 of 4)

April 18, 2011 Preliminary Manual 9-18

Xtreme Manufacturing XR1270 Forklift

Table 9-3. 1st Mid Boom Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 27381-000 1st mid boom assembly – –

9-3-1 27345-000 1st mid boom weldment 1 –
9-3-2 26011-000 Outer boom roller pin 1 –
9-3-3 13751-018 Mach bushing 2 x 14 GA 2 –
9-3-4 11913-000 Fitting grease 1/4 NPT STR 4 –
9-3-5 25866-000 Outer boom roller assembly 1 –
9-3-6 26831-000 Boom manifold assembly 1 –
9-3-7 11702-015 Fitting elbow 90 -10MBA-10MFS 4 –
9-3-8 25395-000 Chain tensioner 1 –
9-3-9 25980-000 Chain tensioner retainer 1 –
9-3-10 26100-000 Spring guide 1 –
9-3-11 25845-001 Spring stack assembly 1 –
9-3-12 26954-000 Sheave pin weldment 2 –
9-3-13 26848-000 Chain sheave assembly 2 –
9-3-14 25443-000 Tube clamp assembly #2 8 –
9-3-15 26918-000 Roller pin 1 –
9-3-16 11910-000 Fitting grease 1/8NPT STR 3 –
9-3-17 11402-300 Retaining ring ext spiral 3 dia 2 –
9-3-18 26951-000 Roller assembly 4.50 OD x 3.00 ID 2 –
9-3-19 26911-000 Sheave pin 1 –
9-3-20 26842-000 Chain sheave assembly 1 –
9-3-21 26910-000 Sheave spacer 2 –
9-3-22 25289-000 Slide block shim 4 –
9-3-23 25122-000 Slide block assembly 4 –
9-3-24 26929-000 Slide block shim 6 –

April 18, 2011 Preliminary Manual 9-19

Xtreme Manufacturing XR1270 Forklift

Table 9-3. 1st Mid Boom Assembly

Figure &
Part No. Description Quantity Use On
Item No.

9-3-25 26928-000 Slide block 2 –

9-3-26 11712-006 Fitting elbow 90 BH -10MFS-10MFS 4 –
9-3-27 11691-004 Nut bulkhead -10MFS 8 –
9-3-28 11731-006 Fitting reducer FS2406-10-08 4 –
9-3-29 26935-000 Chain tensioner 1 –
9-3-30 12202-189 Chain BL1066 x 189 pitches M-M 1 –
9-3-31 25398-000 Chain pin x 3 LG 1 –
9-3-32 27346-000 Catrack assembly x 46 links 2 –
9-3-33 26957-000 Boom hydraulic tube assembly #1 2 –
9-3-34 26958-000 Boom hydraulic tube assembly #2 2 –
9-3-35 26789-000 Catrack bracket (LH) 1 –
9-3-36 26930-001 Hydraulic tube bracket 2 –
9-3-37 27167-000 Catrack roller 2 –
9-3-38 27177-000 Mid boom guard plate 1 –
9-3-39 13752-004 Mach bushing 1” ID x 1.5 OD x 10 GA 2 –
9-3-40 18056-000 Boom lettering A-B-C 1 –
9-3-41 18057-000 Boom lettering D-E 1 –
9-3-42 18058-000 Boom lettering F-G 1 –
9-3-43 26789-001 Catrack bracket (RH) 1 –
9-3-44 11236-006 Cotter pin 1/8 dia x 1-1/2 LG 2 –
9-3-45 10903-010 Nut 5/8-18UNF hex jam 1 –
9-3-46 11001-008 Washer 1/2 SAE flat 12 –
9-3-47 10004-012 Screw 1/3-12UNC HHC x 1-1/2 4 –
9-3-48 11001-005 Washer 5/16 SAE flat ASTM 12 –
9-3-49 10001-032 Screw 5/16-18UNC HHC x 4 2 –
9-3-50 11001-006 Washer 3/8 SAE flat 10 –

April 18, 2011 Preliminary Manual 9-20

Xtreme Manufacturing XR1270 Forklift

Table 9-3. 1st Mid Boom Assembly

Figure &
Part No. Description Quantity Use On
Item No.

9-3-51 10002-036 Screw 3/8-16UNC HHC x 4-1/2 2 –

9-3-52 10900-006 Nut 3/8-16UNC reg hex 2 –
9-3-53 10001-040 Screw 5/16-18UNC HHC x 5 2 –
9-3-54 10900-005 Nut 5/16-18UNC reg hex 4 –
9-3-55 10004-008 Screw 1/2-13UNC HHC x 1 8 –
9-3-56 11002-008 Extra thick grade 8 SAE washer 2 –
9-3-57 10004-010 Screw 1/2-13UNC HHC x 1-1/4 2 –
9-3-58 10058-016 Screw 1/2-13UNC SHC x 2 4 –
9-3-59 11001-004 Washer 1/4 SAE flat 12 –
9-3-60 10101-003 Screw 1/4-20UNC SBHC x 3/8 8 –
9-3-61 10002-008 Screw 3/8-16UNC HHC x 1 6 –
9-3-62 10001-008 Screw 5/16-18UNC HHC x 1 4 –
9-3-63 10000-004 Screw 1/4-20UNC HHC x 1/2 4 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 9-21

Xtreme Manufacturing XR1270 Forklift

Figure 9-4. 2nd Mid Boom Assembly (Sheet 1 of 3)

April 18, 2011 Preliminary Manual 9-22

Xtreme Manufacturing XR1270 Forklift

19

23

45

13
24
A 3

18
12
13

13

22

Figure 9-4. 2nd Mid Boom Assembly (Sheet 2 of 3)

April 18, 2011 Preliminary Manual 9-23

Xtreme Manufacturing XR1270 Forklift

Figure 9-4. 2nd Mid Boom Assembly (Sheet 3 of 3)

April 18, 2011 Preliminary Manual 9-24

Xtreme Manufacturing XR1270 Forklift

Table 9-4. 2nd Mid Boom Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 26840-000 2nd mid boom assembly – –

9-4-1 26839-000 2nd mid boom weldment 1 –
9-4-2 25270-000 Hose guide 2 –
9-4-3 25282-000 Sheave hub 2 –
9-4-4 25284-000 Hose sheave 2 –
9-4-5 26841-000 Chain sheave assembly 1 –
9-4-6 25115-000 Sheave pin weldment 1 –
9-4-7 25114-000 Chain sheave assembly 1 –
9-4-8 13751-017 Mach bushing 2-1/2 x 1-3/4 4 –
9-4-9 11910-000 Fitting grease 1/8 NPT STR 3 –
9-4-10 25289-000 Slide block shim 8 –
9-4-11 25283-000 Slide block shim 2 –
9-4-12 25288-000 Slide block spacer 2 –
9-4-13 25122-000 Slide block assembly 6 –
9-4-14 10928-008 Nutsert 1/4-20UNC x .260 2 –
9-4-15 26009-000 Roller pin 1 –
9-4-16 25839-000 Mid boom roller assembly 1 –
9-4-17 11913-000 Fitting grease 1/4NPT STR 2 –
9-4-18 26074-000 Roller pin 1 –
9-4-19 25865-000 Roller assembly 2 –
9-4-20 11402-200 Retaining ring ext spiral 2 dia 2 –
9-4-21 26068-000 Mid boom cover plate 1 –
9-4-22 26905-000 Chain anchor 1 –
9-4-23 12200-333 Leaf chain BL666 x 333 F/F 1 –
9-4-24 26907-000 Extend cylinder support 1 –
9-4-25 25273-000 Chain anchor 2 –

April 18, 2011 Preliminary Manual 9-25

Xtreme Manufacturing XR1270 Forklift

Table 9-4. 2nd Mid Boom Assembly

Figure &
Part No. Description Quantity Use On
Item No.

9-4-26 12200-271 Leaf chain BL666 x 271 F/F 2 –

9-4-27 25399-000 Chain pin x 2 LG 2 –
9-4-28 11002-008 Extra thick grade 8 SAE washer 1 –
9-4-29 11001-008 Washer 1/2 SAE flat 13 –
9-4-30 10004-016 Screw 1/2-13UNC HHC x 2 4 –
9-4-31 10004-007 Screw 1/2-13UNC HHC x 7/8 8 –
9-4-32 10154-004 Screw 1/4-20UNC FSHC x 1/2 2 –
9-4-33 10004-010 Screw 1/2-13UNC HHC x 1-1/4 1 –
9-4-34 11001-005 Washer 5/16 SAE flat ASTM 4 –
9-4-35 11001-006 Washer 3/8 SAE flat 20 –
9-4-36 10002-008 Screw 3/8-16UNC HHC x 1 12 –
9-4-37 10001-032 Screw 5/16-18UNC HHC x 4 2 –
9-4-38 10900-005 Nut 5/16-18UNC reg hex 2 –
9-4-39 10002-026 Screw 3/8-16UNC HHC x 3-1/4 2 –
9-4-40 10900-006 Nut 3/8-16UNC reg hex 2 –
9-4-41 10004-022 Screw 1/2-13UNC HHC x 2-3/4 1 –
9-4-42 10022-028 Screw 3/8-24UNF HHC x 3-1/2 4 –
9-4-43 11001-010 Washer 5/8 SAE flat 2 –
9-4-44 10080-020 Screw 5/8-18UNF HHC x 2-1/2 2 –
9-4-45 10158-018 Screw 1/2-13UNC FSHC x 2-1/4 2 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 9-26

Xtreme Manufacturing XR1270 Forklift

Figure 9-6. Outer Boom Assembly (Sheet 1 of 2)

April 18, 2011 Preliminary Manual 9-27

Xtreme Manufacturing XR1270 Forklift

15
15

16

14

14 5

25

12
13
2X 23 23 2X

2X 22 22 2X 5

25

6 9

26

17
18

17
18

1
REF

Figure 9-6. Outer Boom Assembly (Sheet 2 of 2)

April 18, 2011 Preliminary Manual 9-28

Xtreme Manufacturing XR1270 Forklift

Table 9-5. Outer Boom Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 27380-000 Outer boom assembly – –

9-5-1 27272-000 Outer boom weldment 1 –
9-5-2 26847-000 Outer boom roller assembly 2 –
9-5-3 26899-000 Outer boom roller pin 1 –
9-5-4 11913-000 Fitting grease 1/4NPT STR 2 –
9-5-5 25443-000 Tube clamp assembly #2 4 –
9-5-6 27425-000 Boom manifold assembly (LH) 1 –
9-5-7 27426-000 Boom manifold assembly (RH) 1 –
9-5-8 27113-000 Proximity switch bracket 1 –
9-5-9 13151-000 Proximity switch 1 –
9-5-10 26325-000 Angle indicator assembly 1 –
9-5-11 10304-006 Screw 5/8 SH shoulder x 3/4 1 –
9-5-12 27216-000 Plate manifold retainer 2 –
9-5-13 27355-000 Hydraulic tube assembly .75 x 93.7 2 –
9-5-14 27595-000 Outer boom hydraulic tube assembly 4 –
9-5-15 11720-007 Fitting STR 10MFS-10MFS 4 –
9-5-16 11720-009 Fitting STR 12MFS-10MFS 2 –
9-5-17 11001-004 Washer 1/4 SAE flat ASTM 6 –
9-5-18 10000-005 Screw 1/4-20UNC HHC x 5/8 6 –
9-5-19 11001-005 Washer 5/16 SAE flat ASTM 4 –
9-5-20 10001-052 Screw 5/16-18UNC HHC x 6-1/2 2 –
9-5-21 10900-005 Nut 5/16-18UNC reg hex 2 –
9-5-22 11001-006 Washer 3/8 SAE flat ASTM 8 –
9-5-23 10002-008 Screw 3/8-16UNC HHC x 1 8 –
9-5-24 11001-010 Washer 5/8 SAE flat 1 –
9-5-25 26956-000 Tube clamp assembly 6 –

April 18, 2011 Preliminary Manual 9-29

Xtreme Manufacturing XR1270 Forklift

Table 9-5. Outer Boom Assembly

Figure &
Part No. Description Quantity Use On
Item No.

9-5-26 27210-004 Boom tube x 118 1 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 9-30

Xtreme Manufacturing XR1270 Forklift

Figure 9-6. Angle Indicator Assembly

April 18, 2011 Preliminary Manual 9-31

Xtreme Manufacturing XR1270 Forklift

Table 9-6. Angle Indicator Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 26325-000 Angle indicator subassembly – –

9-6-1 26163-001 Angle indicator 1 –
9-6-2 13714-008 Bushing 5/8” ID x 7/8” OD fiber x 1/2” 1 –
9-6-3 11018-010 Washer 5/8” dia UHMW flat 2 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 9-32

Xtreme Manufacturing XR1270 Forklift

Figure 9-7. Adapter Assembly

April 18, 2011 Preliminary Manual 9-33

Xtreme Manufacturing XR1270 Forklift

Table 9-7. Adapter Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 25414-001 Adapter assembly – –

9-7-1 25413-000 Adapter weldment 1 –
9-7-2 25107-001 Latch plate weldment 1 –
9-7-3 25186-001 Carriage adapter spring 1 –
9-7-4 25106-001 Carriage pin assembly 1 –
9-7-5 25362-000 Adapter mounting pin 1 –
9-7-6 11001-012 Washer 3/4” SAE flat 2 –
9-7-7 10908-012 Nut 3/4-10UNC hex lock reg 1 –
9-7-8 10007-056 Screw 3/4-10UNC HHC x 7” 1 –
9-7-9 11001-006 Washer 3/8” SAE flat 8 –
9-7-10 10900-006 Nut 3/8-16UNC reg hex 4 –
9-7-11 10002-036 Screw 3/8-16UNC HHC x 4-1/2” 4 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 9-34

Xtreme Manufacturing XR1270 Forklift

Figure 9-8. Slide Block Assembly

April 18, 2011 Preliminary Manual 9-35

Xtreme Manufacturing XR1270 Forklift

Table 9-8. Slide Block Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 25122-000 Slide block assembly – –

9-8-1 25271-000 Slide block 1 –
9-8-2 25272-000 Slide block insert 2 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 9-36

Xtreme Manufacturing XR1270 Forklift

Figure 9-9. Outer Boom Roller Assembly

April 18, 2011 Preliminary Manual 9-37

Xtreme Manufacturing XR1270 Forklift

Table 9-9. Outer Boom Roller Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 25866-000 Outer boom roller assembly – –

9-9-1 26005-000 Outer boom roller 1 –
9-9-2 26010-000 Inner thrust washer 2 –
9-9-3 13807-000 Outer roller bearing 2 –
9-9-4 13808-000 Bearing inner race 2 –
9-9-5 13760-002 Torrington #TRD-3244 thrust washer 2 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 9-38

Xtreme Manufacturing XR1270 Forklift

Figure 9-10. Outer Boom Roller Assembly

April 18, 2011 Preliminary Manual 9-39

Xtreme Manufacturing XR1270 Forklift

Table 9-10. Outer Boom Roller Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 26847-000 Outer boom roller assembly – –

9-10-1 26900-000 Roller 1 –
9-10-2 26901-000 Bearing retainer 2 –
9-10-3 26902-000 Sleeve 1 –
9-10-4 13809-000 Outer roller bearing 2 –
9-10-5 13810-000 Bearing inner race 2 –
9-10-6 11400-450 Retaining ring-internal 4.50” dia 2 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 9-40

Xtreme Manufacturing XR1270 Forklift

Figure 9-11. Mid Boom Roller Assembly

April 18, 2011 Preliminary Manual 9-41

Xtreme Manufacturing XR1270 Forklift

Table 9-11. Mid Boom Roller Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 25839-000 Mid boom roller assembly – –

9-11-1 25939-000 Mid boom roller 1 –
9-11-2 13760-001 Torrington #TRD-2840 thrust washer 2 –
9-11-3 13803-000 Outer roller bearing 2 –
9-11-4 13802-000 Bearing inner race 2 –
9-11-5 25941-000 Inner thrust washer 2 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 9-42

Xtreme Manufacturing XR1270 Forklift

Figure 9-12. Roller Assembly

April 18, 2011 Preliminary Manual 9-43

Xtreme Manufacturing XR1270 Forklift

Table 9-12. Roller Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 25133-000 Roller assembly – –

9-12-1 25307-000 Roller 1 –
9-12-2 13803-000 Outer roller bearing 1 –
9-12-3 13802-000 Bearing inner race 1 –
9-12-4 26156-000 Bearing retainer 1 –
9-12-5 25358-000 Bearing retainer 1 –
9-12-6 11400-300 Retaining ring-internal 3.00” dia 2 –
9-12-7 13760-001 Torrington #TRD-2840 thrust washer 1 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 9-44

Xtreme Manufacturing XR1270 Forklift

Figure 9-13. Roller Assembly

April 18, 2011 Preliminary Manual 9-45

Xtreme Manufacturing XR1270 Forklift

Table 9-13. Roller Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 25865-000 Roller assembly – –

9-13-1 26006-000 Roller 1 –
9-13-2 13807-000 Outer roller bearing 1 –
9-13-3 13808-000 Bearing inner race 1 –
9-13-4 26157-000 Bearing retainer 1 –
9-13-5 26007-000 Bearing retainer 1 –
9-13-6 11400-325 Retaining ring-internal 3.25” dia 2 –
9-13-7 13760-002 Torrington #TRD-3244 thrust washer 1 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 9-46

Xtreme Manufacturing XR1270 Forklift

Figure 9-14. Roller Assembly

April 18, 2011 Preliminary Manual 9-47

Xtreme Manufacturing XR1270 Forklift

Table 9-14. Roller Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 26951-000 Roller assembly – –

9-14-1 26915-000 Roller 1 –
9-14-2 26916-000 Bearing retainer 1 –
9-14-3 26917-000 Bearing retainer 1 –
9-14-4 13809-000 Outer roller bearing 1 –
9-14-5 13810-000 Bearing inner race 1 –
9-14-6 11400-450 Retaining ring-internal 4.50” dia 2 –
9-14-7 13760-003 Thrust washer 3.75” OD x 3.00” ID x 1 –
.125”

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 9-48

Xtreme Manufacturing XR1270 Forklift

Figure 9-15. Chain Sheave Assembly

April 18, 2011 Preliminary Manual 9-49

Xtreme Manufacturing XR1270 Forklift

Table 9-15. Chain Sheave Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 26841-000 Chain sheave assembly – –

9-15-1 25192-000 Chain sheave 1 –
9-15-2 13803-000 Outer roller bearing 1 –
9-15-3 13802-000 Bearing inner race 1 –
9-15-4 25198-000 Bearing cap 2 –
9-15-5 26892-000 Chain sheave pin 1 –
9-15-6 25305-000 Bearing spacer 2 –
9-15-7 11913-000 Fitting grease, straight- 1/4” NPT 1 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 9-50

Xtreme Manufacturing XR1270 Forklift

Figure 9-16. Chain Sheave Assembly

April 18, 2011 Preliminary Manual 9-51

Xtreme Manufacturing XR1270 Forklift

Table 9-16. Chain Sheave Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 25114-000 Chain sheave assembly – –

9-16-1 25191-000 Chain sheave 1 –
9-16-2 13803-000 Outer roller bearing 1 –
9-16-3 13802-000 Bearing inner race 1 –
9-16-4 25198-000 Bearing cap 2 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 9-52

Xtreme Manufacturing XR1270 Forklift

Figure 9-17. Chain Sheave Assembly

April 18, 2011 Preliminary Manual 9-53

Xtreme Manufacturing XR1270 Forklift

Table 9-17. Chain Sheave Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 26848-000 Chain sheave assembly – –

9-17-1 25192-000 Chain sheave 1 –
9-17-2 13803-000 Outer roller bearing 1 –
9-17-3 13802-000 Bearing inner race 1 –
9-17-4 25198-000 Bearing cap 2 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 9-54

Xtreme Manufacturing XR1270 Forklift

Figure 9-18. Chain Sheave Assembly

April 18, 2011 Preliminary Manual 9-55

Xtreme Manufacturing XR1270 Forklift

Table 9-18. Chain Sheave Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 26842-000 Chain sheave assembly – –

9-18-1 26908-000 Chain sheave 1 –
9-18-2 26909-000 Bearing cap 2 –
9-18-3 13809-000 Outer roller bearing 1 –
9-18-4 13810-000 Bearing inner race 1 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 9-56

Xtreme Manufacturing XR1270 Forklift

A A

1
1

SECTION A-A

Figure 9-19. Belleville Spring Stack

April 18, 2011 Preliminary Manual 9-57

Xtreme Manufacturing XR1270 Forklift

Table 9-19. Belleville Spring Stack

Figure &
Part No. Description Quantity Use On
Item No.

– 25845-000 Belleville spring stack – –

9-19-1 11008-001 Belleville spring washer 22 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 9-58

Xtreme Manufacturing XR1270 Forklift

1
3

Figure 9-20. Tube Clamp Assembly No. 2

April 18, 2011 Preliminary Manual 9-59

Xtreme Manufacturing XR1270 Forklift

Table 9-20. Tube Clamp Assembly No. 2

Figure &
Part No. Description Quantity Use On
Item No.

– 25443-000 Tube clamp assembly #2 – –

9-20-1 11356-000 Stirrup-tube clamp #2 1 –
9-20-2 11355-000 Body-tube clamp #2 x 5/8” 1 –
9-20-3 11354-000 Sleeve-tube clamp 1 –
9-20-4 11357-000 Screw #6 x 25 hex head 1 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 9-60

Xtreme Manufacturing XR1270 Forklift

Figure 9-21. Hose Clamp Assembly

April 18, 2011 Preliminary Manual 9-61

Xtreme Manufacturing XR1270 Forklift

Table 9-21. Hose Clamp Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 26972-000 Hose clamp assembly – –

9-21-1 27007-000 Hose clamp body 1 –
9-21-2 25335-000 Hose clamp cap 2 –
9-21-3 10900-005 Nut 5/16-18UNC reg hex 2 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 9-62

Xtreme Manufacturing XR1270 Forklift

Section 10
Cab and Consoles

April 18, 2011 Preliminary Manual 10-1

Xtreme Manufacturing XR1270 Forklift

Figure 10-1. Cab Assembly (Sheet 1 of 4)

April 18, 2011 Preliminary Manual 10-2

Xtreme Manufacturing XR1270 Forklift

Figure 10-1. Cab Assembly (Sheet 2 of 4)

April 18, 2011 Preliminary Manual 10-3

Xtreme Manufacturing XR1270 Forklift

Figure 10-1. Cab Assembly (Sheet 3 of 4)

April 18, 2011 Preliminary Manual 10-4

Xtreme Manufacturing XR1270 Forklift

Figure 10-1. Cab Assembly (Sheet 4 of 4)

April 18, 2011 Preliminary Manual 10-5

Xtreme Manufacturing XR1270 Forklift

Table 10-1. Cab Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 27410-000 Cab assembly – –

10-1-1 27405-000 Cab weldment (open) 1 –
10-1-2 27067-000 Front control console assembly 1 –
10-1-3 26600-001 Fuel tank assembly 1 –
10-1-4 25215-000 Brake valve assembly 1 –
10-1-5 27412-000 Accelerator pedal assembly 1 –
10-1-6 14666-000 Seat assembly 1 –
10-1-7 25646-000 Splash guard 2 –
10-1-8 25983-001 Fuel sender cover 1 –
10-1-9 25981-001 Filler plate 1 –
10-1-10 13408-000 Flood light 2 –
10-1-11 12300-000 Hole grommet 1-5/16” ID 1 –
10-1-12 13300-000 Manual case (large) 1 –
10-1-13 14659-000 Slope indicator 1 –
10-1-14 25572-001 Mirror bracket 1 –
10-1-15 13424-000 Mirror (7” x 5”) 1 –
10-1-16 26604-001 Tool box assembly 1 –
10-1-17 11001-005 Washer 5/16” SAE flat ASTM 40 –
10-1-18 10001-006 Screw 5/16-18UNC reg hex 25 –
10-1-19 11001-006 Washer 3/8” SAE flat 8 –
10-1-20 10002-010 Screw 3/8-16UNC reg hex 4 –
10-1-21 10900-006 Nut 3/8-16UNC reg hex 8 –
10-1-22 10001-008 Screw 5/16-18UNC HHC x 1” 7 –
10-1-23 10001-005 Screw 5/16-18UNC HHC x 5/8” 8 –
10-1-24 11001-004 Washer 1/4” SAE flat ASTM 8 –

April 18, 2011 Preliminary Manual 10-6

Xtreme Manufacturing XR1270 Forklift

Table 10-1. Cab Assembly

Figure &
Part No. Description Quantity Use On
Item No.

10-1-25 10000-004 Screw 1/4-20UNC HHC x 1/2” 6 –

10-1-26 11011-005 Washer 5/16” ID square 4 –
10-1-27 10101-006 Screw 1/4-20UNC SBHC x 3/4” 2 –
10-1-28 10900-004 Nut 1/4-20UNC reg hex 2 –
10-1-29 11001-006 Washer 3/8” SAE 12 –
10-1-30 10002-008 Screw 3/8-16UNC HHC x 1” 6 –
10-1-31 10908-006 Nut 3/8-16UNC hex lock reg 2 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 10-7

Xtreme Manufacturing XR1270 Forklift

Figure 10-2. Enclosed Cab Assembly

April 18, 2011 Preliminary Manual 10-8

Xtreme Manufacturing XR1270 Forklift

Table 10-2. Enclosed Cab Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 27445-000 Cab assembly – –

10-2-1 27445-001 Cab 1 –
10-2-2 27445-020 Glass, front 1 –
10-2-3 27445-023 Glass, rear LH 1 –
10-2-4 27445-022 Glass, rear flat 1 –
10-2-5 27445-021 Glass, top curved 1 –
10-2-6 27445-025 Glass, RH slider 1 –
10-2-7 27445-002 Door 1 –
10-2-8 27445-035 Door, hinge pin 4 –
10-2-9 27445-036 Door, hinge clip 4 –
10-2-10 27445-061 Wiper blade 1 –
10-2-11 27445-060 Wiper arm 1 –
10-2-12 27445-046 Door holdback receptacle 1 –
10-2-13 27445-044 Door holdback gasket 1 –
10-2-14 27445-077 Retaining bolt, holdback 3 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 10-9

Xtreme Manufacturing XR1270 Forklift

Figure 10-3. Front Control Console Assembly (Sheet 1 of 2)

April 18, 2011 Preliminary Manual 10-10

Xtreme Manufacturing XR1270 Forklift

Figure 10-3. Front Control Console Assembly (Sheet 2 of 2)

April 18, 2011 Preliminary Manual 10-11

Xtreme Manufacturing XR1270 Forklift

Table 10-3. Front Control Console Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 27067-000 Front control console assembly – –

10-3-1 25780-000 Control enclosure subassembly 1 –
10-3-2 27083-000 Front control panel assembly 1 –
10-3-3 26745-000 Steering column assembly 1 –
10-3-4 14660-000 Shifter 1 –
10-3-5 25642-000 Console access panel hinge 1 –
10-3-6 14651-000 Steering wheel 1 –
10-3-7 14652-000 Steering wheel nut 1 –
10-3-8 14653-000 Horn button 1 –
10-3-9 12400-012 Hole plug, 3/4” DIA 1 –
10-3-10 13110-000 Power outlet 1 –
10-3-11 12400-008 Hole plug, 1/2” DIA 1 –
10-3-12 13157-000 Key switch 1 –
10-3-13 12311-003 Trim seal 1/8” x 9” 1 –
10-3-14 10101-006 Screw 1/4-20UNC SBHC x 3/4” 8 –
10-3-15 11015-011 Washer M10 flat metric 4 –
10-3-16 11940-011 Nut M10 reg hex metric 2 –
10-3-17 10425-030 Screw M10 x 1.5 SHC x 30mm 2 –
10-3-18 11001-004 Washer 1/4” SAE flat ASTM 21 –
10-3-19 10000-006 Screw 1/4-20UNC HHC x 3/4” 12 –
10-3-20 10900-004 Nut 1/4-20UNC reg hex 9 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 10-12

Xtreme Manufacturing XR1270 Forklift

5 6 4

Figure 10-4. Front Control Panel Assembly

April 18, 2011 Preliminary Manual 10-13

Xtreme Manufacturing XR1270 Forklift

Table 10-4. Front Control Panel Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 27083-000 Front control panel assembly – –

10-4-1 25048-000 Electrical assembly 1 –
10-4-2 18001-000 Dash overlay 1 –
10-4-3 12302-000 Hole grommet 9/16” ID 2563 1 –
10-4-4 10829-001 U-bolt 10-24UNC 9/16” x 1-3/8” 2 –
10-4-5 11001-003 Washer #10 SAE flat 8 –
10-4-6 10908-003 Nut #10-24UNC hex lock 8 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 10-14

Xtreme Manufacturing XR1270 Forklift

Figure 10-5. Control Enclosure Subassembly (Sheet 1 of 2)

April 18, 2011 Preliminary Manual 10-15

Xtreme Manufacturing XR1270 Forklift

2
2

Figure 10-5. Control Enclosure Subassembly (Sheet 2 of 2)

April 18, 2011 Preliminary Manual 10-16

Xtreme Manufacturing XR1270 Forklift

Table 10-5. Control Enclosure Subassembly

Figure &
Part No. Description Quantity Use On
Item No.

– 25780-000 Control enclosure subassembly – –

10-5-1 25790-000 Front control enclosure weld 1 –
10-5-2 10928-007 Nutsert 1/4-20UNC x .165 grip 14 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 10-17

Xtreme Manufacturing XR1270 Forklift

Figure 10-6. Side Control Console Assembly (Sheet 1 of 2)

April 18, 2011 Preliminary Manual 10-18

Xtreme Manufacturing XR1270 Forklift

Figure 10-6. Side Control Console Assembly (Sheet 2 of 2)

April 18, 2011 Preliminary Manual 10-19

Xtreme Manufacturing XR1270 Forklift

Table 10-6. Side Control Console Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 26757-000 Side control console assembly – –

10-6-1 27250-000 Control valve mount weldment 1 –
10-6-2 26653-001 Operator control valve 1 –
10-6-3 27358-000 Side console cover 1 –
10-6-4 12809-011 Circuit board 1 –
10-6-5 13264-006 Terminal block #8 x 6 1 –
10-6-6 27257-000 Side console front cover 1 –
10-6-7 25984-000 Filler plate (front) 1 –
10-6-8 25846-001 Filler plate assembly 1 –
10-6-9 11001-004 Washer 1/4 SAE flat ASTM 8 –
10-6-10 10000-006 Screw 1/4-20UNC HHC x 3/4 8 –
10-6-11 10404-016 Screw M8 x 1.5 HHC x 16mm 3 –
10-6-12 11015-010 Washer M8 flat metric 3 –
10-6-13 10253-006 Screw #10-24UNC PHM x 3/4 4 –
10-6-14 10908-003 Nut #10-24UNC hex lock 4 –
10-6-15 11001-003 Washer #10 SAE flat 2 –
10-6-16 11001-005 Washer 5/16 SAE flat 4 –
10-6-17 10001-008 Screw 5/16-18UNC HHC x 1 4 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 10-20

Xtreme Manufacturing XR1270 Forklift

Figure 10-7. Side Console Cover Assembly

April 18, 2011 Preliminary Manual 10-21

Xtreme Manufacturing XR1270 Forklift

Table 10-7. Side Console Cover Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 26758-000 Side console cover assembly – –

10-7-1 26761-000 Top access cover assembly 1 –
10-7-2 27258-000 Arm rest bracket 1 –
10-7-3 25665-001 Rear handle seal 2 –
10-7-4 25664-001 Handle seal retainer 2 –
10-7-5 25904-001 Control boot 1 –
10-7-6 25652-000 Arm rest pad 1 –
10-7-7 11001-005 Washer 5/16 SAE flat 4 –
10-7-8 10001-008 Screw 5/16-18UNC HHC x 1 4 –
10-7-9 10154-014 Screw 1/4-20UNC FSHC x 1-3/4 3 –
10-7-10 11001-004 Washer 1/4 SAE flat ASTM 3 –
10-7-11 10908-004 Nut 1/4-20UNC hex lock reg 3 –
10-7-12 10253-006 Screw #10-24UNC PHM x 3/4 8 –
10-7-13 11001-003 Washer #10 SAE flat 8 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 10-22

Xtreme Manufacturing XR1270 Forklift

Figure 10-8. Accelerator Pedal Assembly

April 18, 2011 Preliminary Manual 10-23

Xtreme Manufacturing XR1270 Forklift

Table 10-8. Accelerator Pedal Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 27412-000 Accelerator pedal assembly – –

10-8-1 27170-000 Accelerator plate bracket 1 –
10-8-2 14662-000 Accelerator pedal 1 –
10-8-3 11001-005 Washer 5/16” SAE flat ASTM 6 –
10-8-4 10001-008 Screw 5/16-18UNC HHC x 1” 3 –
10-8-5 10900-005 Nut 5/16-18UNC reg hex 3 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 10-24

Xtreme Manufacturing XR1270 Forklift

Figure 10-9. Front Cover Assembly (Sheet 1 of 2)

April 18, 2011 Preliminary Manual 10-25

Xtreme Manufacturing XR1270 Forklift

Figure 10-9. Front Cover Assembly (Sheet 2 of 2)

April 18, 2011 Preliminary Manual 10-26

Xtreme Manufacturing XR1270 Forklift

Table 10-9. Front Cover Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 25758-001 Front cover assembly – –

10-9-1 25591-001 Front cover 1 –
10-9-2 25759-000 Front cover bracket weldment 1 –
10-9-3 25669-000 Handle backing plate 3 –
10-9-4 13558-000 Pull handle 6" 1 –
10-9-5 13552-002 Latch keeper 1 –
10-9-6 25585-000 Gas spring bracket 1 –
10-9-7 25585-001 Gas spring bracket 1 –
10-9-8 11253-000 Ball end gas spring 2 –
10-9-9 11001-004 Washer 1/4” SAE flat ASTM 14 –
10-9-10 10000-008 Screw 1/4-20UNC HHC x 1” 7 –
10-9-11 10908-004 Nut 1/4-20UNC hex lock reg 7 –
10-9-12 11001-003 Washer #10 SAE flat 24 –
10-9-13 10253-006 Screw #10-24UNC PHM x 3/4” 2 –
10-9-14 10908-003 Nut #10-24UNC hex lock 14 –
10-9-15 10273-008 Screw 10-24UNC OHM x 1” 4 –
10-9-16 10253-008 Screw #10-24UNC PHM x 1” 8 –
10-9-17 11001-005 Washer 5/16” SAE flat ASTM 2 –
10-9-18 10900-005 Nut 5/16-18UNC reg hex 2 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

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Xtreme Manufacturing XR1270 Forklift

Figure 10-10. Engine Cover Assembly (Sheet 1 of 2)

April 18, 2011 Preliminary Manual 10-28

Xtreme Manufacturing XR1270 Forklift

Figure 10-10. Engine Cover Assembly (Sheet 2 of 2)

April 18, 2011 Preliminary Manual 10-29

Xtreme Manufacturing XR1270 Forklift

Table 10-10. Engine Cover Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 27061-002 Engine cover assembly – –

10-10-1 27110-001 Engine cover 1 –
10-10-2 24749-001 Hood roller assembly (RH) 1 –
10-10-3 24749-000 Hood roller assembly (LH) 1 –
10-10-4 13552-002 Latch keeper 1 –
10-10-5 13558-000 Pull handle 6” 2 –
10-10-6 25669-000 Handle backing plate 2 –
10-10-7 26017-000 Engine cover guide 2 –
10-10-8 12310-045 Trim seal 1/4 x 44-1/2 1 –
10-10-9 11001-003 Washer #10 SAE flat 48 –
10-10-10 10253-006 Screw #10-24UNC hex lock 20 –
10-10-11 10908-003 Nut #10-24UNC hex lock 28 –
10-10-12 10273-008 Screw 10-24UNC OHM x 1 8 –
10-10-13 10292-008 Screw #10 PWH Type-A x 3/4 4 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 10-30

Xtreme Manufacturing XR1270 Forklift

Figure 10-11. Radiator Cover Assembly

April 18, 2011 Preliminary Manual 10-31

Xtreme Manufacturing XR1270 Forklift

Table 10-11. Radiator Cover Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 25843-000 Radiator cover assembly – –

10-11-1 25506-000 Radiator cover 1 –
10-11-2 25507-000 Cover bracket 1 –
10-11-3 13558-000 Pull handle 6” 2 –
10-11-4 13552-002 Latch keeper 1 –
10-11-5 13556-000 Draw latch - medium 2 –
10-11-6 11001-006 Washer 3/8” SAE flat 8 –
10-11-7 10002-006 Screw 3/8-16UNC HHC x 3/4” 4 –
10-11-8 10900-006 Nut 3/8-16UNC reg hex 4 –
10-11-9 11001-003 Washer #10 SAE flat 20 –
10-11-10 10253-005 Screw #10-24UNC PHM x 5/8” 6 –
10-11-11 10908-003 Nut #10-24UNC hex lock 14 –
10-11-12 10273-006 Screw 10-24UNC OHM x 3/4” 8 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

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Xtreme Manufacturing XR1270 Forklift

Figure 10-12. Battery Cover Assembly

April 18, 2011 Preliminary Manual 10-33

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Table 10-12. Battery Cover Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 26998-000 Battery cover assembly – –

10-12-1 27038-000 Battery cover 1 –
10-12-2 25795-000 Rear light assembly 1 –
10-12-3 25508-000 Cover hinge 1 –
10-12-4 25936-000 Battery heat shield 1 –
10-12-5 13556-002 Draw latch keeper med 2 –
10-12-6 13558-000 Pull handle 6" 1 –
10-12-7 12360-000 Door stop 1 –
10-12-8 11001-003 Washer #10 SAE flat 16 –
10-12-9 10253-006 Screw #10-24UNC PHM x 3/4” 4 –
10-12-10 10253-005 Screw #10-24UNC PHM x 5/8” 4 –
10-12-11 10908-003 Nut #10-24UNC hex lock 8 –
10-12-12 10273-006 Screw 10-24UNC OHM x 3/4” 4 –
10-12-13 11001-004 Washer 1/4” SAE flat ASTM 10 –
10-12-14 10000-006 Screw 1/4-20UNC HHC x 3/4” 4 –
10-12-15 10900-004 Nut 1/4-20UNC reg hex 4 –
10-12-16 10254-006 Screw 1/4-20UNC PHM x 3/4” 1 –
10-12-17 10908-004 Nut 1/4-20UNC hex lock reg 1 –
10-12-18 11001-006 Washer 3/8” SAE flat 4 –
10-12-19 10002-008 Screw 3/8-16UNC HHC x 1” 2 –
10-12-20 10900-006 Nut 3/8-16UNC reg hex 2 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 10-34

Xtreme Manufacturing XR1270 Forklift

Figure 10-13. Rear Light Assembly

April 18, 2011 Preliminary Manual 10-35

Xtreme Manufacturing XR1270 Forklift

Table 10-13. Rear Light Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 25795-000 Rear light assembly – –

10-13-1 25670-000 Rear light mount 1 –
10-13-2 25861-000 Light guard weldment 1 –
10-13-3 13401-000 Light #16369 1 –
10-13-4 10928-005 Nutsert #10-24UNC x .130 grip 8 –
10-13-5 11001-003 Washer #10 SAE flat 4 –
10-13-6 10253-008 Screw #10-24UNC PHM x 1” 4 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

April 18, 2011 Preliminary Manual 10-36

Xtreme Manufacturing XR1270 Forklift

Figure 10-14. Radiator Shroud Assembly

April 18, 2011 Preliminary Manual 10-37

Xtreme Manufacturing XR1270 Forklift

Table 10-14. Radiator Shroud Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 26996-000 Radiator shroud assembly – –

10-14-1 26997-000 Radiator shroud weldment 1 –
10-14-2 26014-000 Shroud mounting bracket 2 –
10-14-3 27023-000 Radiator / hood support 1 –
10-14-4 13552-001 Draw latch 2 –
10-14-5 11001-003 Washer #10 SAE flat 8 –
10-14-6 10253-005 Screw #10-24UNC PHM x 5/8” 4 –
10-14-7 10908-003 Nut #10-24UNC hex lock 4 –
10-14-8 11001-004 Washer 1/4” SAE flat ASTM 4 –
10-14-9 10000-024 Screw 1/4-20UNC HHC x 3” 2 –
10-14-10 10908-004 Nut 1/4-20UNC hex lock reg 2 –
10-14-11 11001-005 Washer 5/16” SAE flat ASTM 8 –
10-14-12 10001-008 Screw 5/16-18UNC HHC x 1” 4 –
10-14-13 10900-005 Nut 5/16-18UNC reg hex 4 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

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Xtreme Manufacturing XR1270 Forklift

Figure 10-15. Filler Plate Assembly

April 18, 2011 Preliminary Manual 10-39

Xtreme Manufacturing XR1270 Forklift

Table 10-15. Filler Plate Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 25846-001 Filler plate assembly – –

10-15-1 25985-001 Filler plate-rear 1 –
10-15-2 10928-007 Nutsert 1/4-20UNC x .165 grip 2 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

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Xtreme Manufacturing XR1270 Forklift

Section 11
Boom Attachments

April 18, 2011 Preliminary Manual 11-1

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5
4
5
7

2 2

Figure 11-1. Standard Carriage Assembly

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Xtreme Manufacturing XR1270 Forklift

Table 11-1. Standard Carriage Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 25419-010 Standard carriage assembly – –

11-1-1 25100-010 Carriage weldment 1 –
11-1-2 25101-000 Standard carriage fork 2 –
11-1-3 25103-000 Fork mounting pin weldment 1 –
11-1-4 25389-000 Shaft collar 1 –
11-1-5 11001-008 Washer 1/2 SAE flat 2 –
11-1-6 10004-032 Screw 1/2-13UNC HHC x 4 1 –
11-1-7 10900-008 Nut 1/2-13UNC reg hex 1 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

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Xtreme Manufacturing XR1270 Forklift

Figure 11-2. Carriage Pin Assembly

April 18, 2011 Preliminary Manual 11-4

Xtreme Manufacturing XR1270 Forklift

Table 11-2. Carriage Pin Assembly

Figure &
Part No. Description Quantity Use On
Item No.

– 25106-001 Carriage pin assembly – –

11-2-1 25184-001 Carriage pin 1 –
11-2-2 10822-010 Shoulder eye bolt 3/8-16UNC x 1-1/4” 1 –
11-2-3 25383-000 Pin retainer plate 1 –
11-2-4 11001-006 Washer 3/8” SAE flat 1 –

Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.

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THIS PAGE INTENTIONALLY LEFT BLANK

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Xtreme Manufacturing XR1270 Forklift

Numerical and Alphabetical Indexes

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

10000-004 Screw 1/4-20UNC HHC x 1/2 8-9-10

10000-004 Screw 1/4-20UNC HHC x 1/2 9-3-63

10000-004 Screw 1/4-20UNC HHC x 1/2 10-1-25
10000-005 Screw 1/4-20UNC HHC x 5/8 9-5-18
10000-006 Screw 1/4-20UNC HHC x 3/4 2-3-41

10000-006 Screw 1/4-20UNC HHC x 3/4 2-5-9

10000-006 Screw 1/4-20 UNC HHC x 3/4 4-3-4
10000-006 Screw 1/4-20UNC HHC x 3/4 9-1-49
10000-006 Screw 1/4-20UNC HHC x 3/4 10-3-19

10000-006 Screw 1/4-20UNC HHC x 3/4 10-6-10

10000-006 Screw 1/4-20UNC HHC x 3/4 10-12-14
10000-008 Screw 1/4-20 UNC HHC x 1 4-1-33

10000-008 Screw 1/4-20UNC HHC x 1 10-9-10

10000-010 Screw 1/4-20UNC HHC x 1-1/4 9-1-62
10000-024 Screw 1/4-20UNC HHC x 3 10-14-9

10000-032 Screw 1/4-20 UNC HHC x 4 7-16-4

10001-004 Screw 5/16-18UNC HHC x 1/2 2-3-50
10001-004 Screw 5/16-18 UNC HHC x 1/2 4-2-14

10001-005 Screw 5/16-18UNC HHC x 5/8 2-4-36

10001-005 Screw 5/16-18UNC HHC x 5/8 10-1-23
10001-006 Screw 5/16-18UNC HHC x 3/4 2-3-34

10001-006 Screw 5/16-18UNC HHC x 3/4 2-5-19

April 18, 2011 Preliminary Manual Index-1

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

10001-006 Screw 5/16-18 UNC HHC x 3/4 4-4-9
10001-006 Screw 5/16-18UNC HHC x 3/4 9-1-50
10001-006 Screw 5/16-18UNC reg hex 10-1-18
10001-008 Screw 5/16-18UNC HHC x 1 2-3-37
10001-008 Screw 5/16-18 UNC HHC x 1 4-4-8
10001-008 Screw 5/16-18UNC HHC x 1 9-3-62

10001-008 Screw 5/16-18UNC HHC x 1 10-1-22

10001-008 Screw 5/16-18UNC HHC x 1 10-6-17
10001-008 Screw 5/16-18UNC HHC x 1 10-7-8

10001-008 Screw 5/16-18UNC HHC x 1 10-8-4

10001-008 Screw 5/16-18UNC HHC x 1 10-14-12
10001-010 Screw 5/16-18 UNC HHC x 1-1/4 4-1-38
10001-010 Screw 5/16-18 UNC HHC x 1-1/4 7-15-5

10001-010 Screw 5/16-18UNC HHC x 1-1/4 9-1-46

10001-024 Screw 5/16-18UNC HHC x 3 2-3-48
10001-024 Screw 5/16-18UNC HHC x 3 7-21-9
10001-024 Screw 5/16-18UNC HHC x 3 9-2-30
10001-032 Screw 5/16-18UNC HHC x 4 9-3-49
10001-032 Screw 5/16-18UNC HHC x 4 9-4-37
10001-040 Screw 5/16-18UNC HHC x 5 9-3-53
10001-052 Screw 5/16-18UNC HHC x 6-1/2 9-5-20
10002-006 Screw 3/8-16UNC HHC x 3/4 2-2-18
10002-006 Screw 3/8-16UNC HHC x 3/4 9-1-52
10002-006 Screw 3/8-16UNC HHC x 3/4 10-11-7
10002-008 Screw 3/8-16UNC HHC x 1 2-3-36

April 18, 2011 Preliminary Manual Index-2

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

10002-008 Screw 3/8-16UNC HHC x 1 2-4-47
10002-008 Screw 3/8-16UNC HHC x 1 7-23-20
10002-008 Screw 3/8-16UNC HHC x 1 9-3-61
10002-008 Screw 3/8-16UNC HHC x 1 9-4-36
10002-008 Screw 3/8-16UNC HHC x 1 9-5-23
10002-008 Screw 3/8-16UNC HHC x 1 10-1-30
10002-008 Screw 3/8-16UNC HHC x 1 10-12-19

10002-010 Screw 3/8-16UNC reg hex 2-3-27

10002-010 Screw 3/8-16 UNC reg hex 4-1-42
10002-010 Screw 3/8-16 UNC HHC x 1-1/4 5-1-15
10002-010 Screw 3/8-16UNC reg hex 10-1-20

10002-012 Screw 3/8-16UNC HHC x 1-1/2 2-3-29

10002-012 Screw 3/8-16UNC HHC x 1-1/2 2-4-40
10002-024 Screw 3/8-16UNC HHC x 3 7-21-10

10002-026 Screw 3/8-16UNC HHC x 3-1/4 9-2-34

10002-026 Screw 3/8-16UNC HHC x 3-1/4 9-4-39
10002-030 Screw 3/8-16UNC HHC x 3-3/4 9-2-40
10002-036 Screw 3/8-16UNC HHC x 4-1/2 2-3-39
10002-036 Screw 3/8-16UNC HHC x 4-1/2 9-3-51
10002-036 Screw 3/8-16UNC HHC x 4-1/2 9-7-11
10002-18 Screw 3/8-16UNC HHC x 2-1/4 9-2-33
10004-007 Screw 1/2-13UNC HHC x 7/8 9-2-42
10004-007 Screw 1/2-13UNC HHC x 7/8 9-4-31
10004-008 Screw 1/2-13UNC HHC x 1 2-4-49
10004-008 Screw 1/2-13 UNC HHC x 1 7-15-7

April 18, 2011 Preliminary Manual Index-3

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

10004-008 Screw 1/2-13UNC HHC x 1 9-1-44
10004-008 Screw 1/2-13UNC HHC x 1 9-2-38
10004-008 Screw 1/2-13UNC HHC x 1 9-3-55
10004-010 Screw 1/2-13UNC HHC x 1-1/4 2-2-13
10004-010 Screw 1/2-13UNC HHC x 1-1/4 2-4-32
10004-010 Screw 1/2-13UNC HHC x 1-1/4 9-1-53

10004-010 Screw 1/2-13UNC HHC x 1-1/4 9-2-28

10004-010 Screw 1/2-13UNC HHC x 1-1/4 9-3-57
10004-010 Screw 1/2-13UNC HHC x 1-1/4 9-4-33

10004-012 Bolt 1/2-13UNC x 1.5 2-3-44

10004-012 Screw 1/3-12UNC HHC x 1-1/2 7-23-16
10004-012 Bolt 1/2-13UNC x 1.5 9-1-54
10004-012 Screw 1/3-12UNC HHC x 1-1/2 9-3-47

10004-014 Screw 1/2-13UNC HHC x 1-3/4 2-4-38

10004-014 Screw 1/2-13UNC HHC x 1-3/4 9-1-55
10004-016 Screw 1/2-13UNC HHC x 2 9-4-30
10004-018 Screw 1/2-13UNC x 2-1/4 9-1-56
10004-022 Screw 1/2-13UNC HHC x 2-3/4 9-4-41
10004-024 Screw 1/2-13UNC HHC x 3 2-1-6
10004-032 Screw 1/2-13UNC HHC x 4 9-1-58
10004-032 Screw 1/2-13UNC HHC x 4 11-1-6
10006-014 Screw 5/8-11 UNC HHC x 1-3/4 5-1-11
10006-032 Screw 5/8-11UNC HHC x 4 2-3-24
10006-052 Screw 5/8-11UNC HHC x 6-1/2 2-2-15
10007-014 Screw 3/4-10 UNC HHC x 1-3/4 5-1-13

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Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

10007-048 Screw 3/4-10UNC HHC x 6 7-23-13
10007-056 Screw 3/4-10UNC HHC x 7 9-7-8
10021-024 Screw 5/16-24UNF HHC x 3 2-3-47
10022-010 Screw 3/8-24UNF HHC x 1-1/4 2-3-38
10022-022 Screw 3/8-24UNF HHC x 2-3/4 9-2-41
10022-028 Screw 3/8-24UNF HHC x 3-1/2 9-4-42

10024-016 Screw 1/2-20UNF HHC x 2 9-1-38

10024-040 Screw 1/2-20UNF HHC x 5 9-2-36
10028-096 Screw 7/8-14UNF HHC x 12 2-4-34

10029-080 Screw 1-14UNF HHC x 10 2-4-29

10031-018 Screw 1-1/4-12UNF HHC x 2-1/4 2-1-8
10031-032 Screw 1-1/4-12UNF HHC x 4 2-1-9
10058-016 Screw 1/2-13UNC SHC x 2 9-3-58

10080-020 Screw 5/8-18UNF HHC x 2-1/2 9-4-44

10101-003 Screw 1/4-20UNC SBHC x 3/8 9-3-60
10101-006 Screw 1/4-20UNC SBHC x 3/4 10-1-27
10101-006 Screw 1/4-20UNC SBHC x 3/4 10-3-14
10154-004 Screw 1/4-20UNC FSHC x 1/2 9-4-32
10154-014 Screw 1/4-20UNC FSHC x 1-3/4 10-7-9
10158-018 Screw 1/2-13UNC FSHC x 2-1/4 9-4-45
10252-004 Screw #8-32UNC PH machine x 1/2 8-1-26
10253-004 Screw #10-24UNC PHM x 1/2 2-5-6
10253-004 Screw #10-24UNC PHM x 1/2 8-9-7
10253-005 Screw #10-24UNC PHM x 5/8 10-11-10
10253-005 Screw #10-24UNC PHM x 5/8 10-12-10

April 18, 2011 Preliminary Manual Index-5

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

10253-005 Screw #10-24UNC PHM x 5/8 10-14-6
10253-006 Screw #10-24UNC PHM x 3/4 2-3-35
10253-006 Screw #10-24UNC PHM x 3/4 10-6-13
10253-006 Screw #10-24UNC PHM x 3/4 10-7-12
10253-006 Screw #10-24UNC PHM x 3/4 10-9-13
10253-006 Screw #10-24UNC hex lock 10-10-10

10253-006 Screw #10-24UNC PHM x 3/4 10-12-9

10253-008 Screw #10-24UNC PHM x 1 8-8-4
10253-008 Screw #10-24UNC PHM x 1 10-9-16

10253-008 Screw #10-24UNC PHM x 1 10-13-6

10254-004 Screw 1/4-20UNC PHM x 1/2 8-9-6
10254-006 Screw 1/4-20UNC PHM x 3/4 8-1-24
10254-006 Screw 1/4-20UNC PHM x 3/4 10-12-16

10273-006 Screw 10-24UNC OHM x 3/4 10-11-12

10273-006 Screw 10-24UNC OHM x 3/4 10-12-12
10273-008 Screw 10-24UNC OHM x 1 10-9-15
10273-008 Screw 10-24UNC OHM x 1 10-10-12
10292-008 Screw #10 PWH Type-A x 3/4 10-10-13
10303-006 Screw #10-24UNC SBHC x 3/4 2-3-31
10304-006 Screw 5/8 SH shoulder x 3/4 9-5-11
10353-002 Screw #10-24 UNC HS set x 1/4 7-10-5
10358-006 Set screw 1/2-13UNC HSCP-S x 3/4 9-2-39
10404-016 Screw M8 x 1.5 HHC x 16mm 10-6-11
10405-030 Screw M10-1.5 HHC x 30mm LG 4-1-27
10405-035 Screw M10-1.50mm HHC x 35mm 4-1-31

April 18, 2011 Preliminary Manual Index-6

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

10406-030 Screw M12-1.75mm HHC x 30mm 4-1-30
10406-040 Screw M12-1.75mm HHC x 40mm LG 4-1-29
10408-030 Screw M16 x 2.00 HHC x 30mm 4-1-36
10425-030 Screw M10 x 1.5 SHC x 30mm 10-3-17
10822-010 Shoulder eye bolt 3/8-16UNC x 1-1/4 11-2-2
10829-001 U-bolt 10-24UNC 9/16 x 1-3/8 10-4-4

10853-001 Stud bolt 1/2-13 UNC x 2 7-14-2

10857-003 Bolt 1-8UNC stud x 6 2-4-42
10867-003 Stud bolt M10 x 1.50 full THD x 50mm 6-1-3

10900-004 Nut 1/4-20 UNC reg hex 2-3-42

10900-004 Nut 1/4-20 UNC reg hex 2-5-8
10900-004 Nut 1/4-20 UNC reg hex 4-1-34
10900-004 Nut 1/4-20 UNC reg hex 4-3-5

10900-004 Nut 1/4-20UNC reg hex 8-9-9

10900-004 Nut 1/4-20UNC reg hex 10-1-28
10900-004 Nut 1/4-20UNC reg hex 10-3-20
10900-004 Nut 1/4-20UNC reg hex 10-12-15
10900-005 Nut 5/16-18UNC reg hex 2-3-49
10900-005 Nut 5/16-18 UNC reg hex 4-1-39
10900-005 Nut 5/16-18 UNC reg hex 4-4-10
10900-005 Nut 5/16-18UNC reg hex 9-1-47
10900-005 Nut 5/16-18UNC reg hex 9-3-54
10900-005 Nut 5/16-18UNC reg hex 9-4-38
10900-005 Nut 5/16-18UNC reg hex 9-5-21
10900-005 Nut 5/16-18UNC reg hex 9-21-3

April 18, 2011 Preliminary Manual Index-7

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

10900-005 Nut 5/16-18UNC reg hex 10-8-5
10900-005 Nut 5/16-18UNC reg hex 10-9-18
10900-005 Nut 5/16-18UNC reg hex 10-14-13
10900-006 Nut 3/8-16UNC reg hex 2-3-28
10900-006 Nut 3/8-16UNC reg hex 2-4-41
10900-006 Nut 3/8-16 UNC reg hex 4-1-41

10900-006 Nut 3/8-16 UNC reg hex 4-2-12

10900-006 Nut 3/8-16 UNC reg hex 5-1-16
10900-006 Nut 3/8-16UNC reg hex 9-2-35

10900-006 Nut 3/8-16UNC reg hex 9-3-52

10900-006 Nut 3/8-16UNC reg hex 9-4-40
10900-006 Nut 3/8-16UNC reg hex 9-7-10
10900-006 Nut 3/8-16UNC reg hex 10-1-21

10900-006 Nut 3/8-16UNC reg hex 10-11-8

10900-006 Nut 3/8-16UNC reg hex 10-12-20
10900-008 Nut 1/2-13UNC reg hex 2-3-45
10900-008 Nut 1/2-13UNC reg hex 9-1-43
10900-008 Nut 1/2-13UNC reg hex 11-1-7
10900-010 Nut 5/8-11UNC reg hex 2-2-16
10900-010 Nut 5/8-11UNC reg hex 2-3-25
10900-010 Nut 5/8-11UNC reg hex 7-23-18
10900-012 Nut 3/4-10UNC reg hex 7-23-14
10900-016 Nut 1-8UNC reg hex 2-4-44
10901-014 Nut 7/8-14UNF reg hex 2-4-45
10901-016 Nut 1-14UNF reg hex 2-4-30

April 18, 2011 Preliminary Manual Index-8

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

10901-020 Hnut 1-1/4-12UNF 2-1-10
10902-006 Nut 3/8-16 UNC hex jam 7-10-3
10903-010 Nut 5/8-18UNF hex jam 9-1-42
10903-010 Nut 5/8-18UNF hex jam 9-3-45
10903-016 Nut 1-14UNF hex jam 9-1-40
10908-001 Nut #6-32UNC hex lock 8-1-28

10908-003 Nut #10-24UNC hex lock 2-3-32

10908-003 Nut #10-24UNC hex lock 8-8-6
10908-003 Nut #10-24UNC hex lock 8-9-8

10908-003 Nut #10-24UNC hex lock 10-4-6

10908-003 Nut #10-24UNC hex lock 10-6-14
10908-003 Nut #10-24UNC hex lock 10-9-14
10908-003 Nut #10-24UNC hex lock 10-10-11

10908-003 Nut #10-24UNC hex lock 10-11-11

10908-003 Nut #10-24UNC hex lock 10-12-11
10908-003 Nut #10-24UNC hex lock 10-14-7
10908-004 Nut 1/4-20 UNC hex lock reg 7-16-3
10908-004 Nut 1/4-20UNC hex lock reg 8-2-7
10908-004 Nut 1/4-20UNC hex lock reg 10-7-11
10908-004 Nut 1/4-20UNC hex lock reg 10-9-11
10908-004 Nut 1/4-20UNC hex lock reg 10-12-17
10908-004 Nut 1/4-20UNC hex lock reg 10-14-10
10908-006 Nut 3/8-16UNC hex lock reg 9-2-31
10908-006 Nut 3/8-16UNC hex lock reg 10-1-31
10908-012 Nut 3/4-10UNC hex lock reg 9-7-7

April 18, 2011 Preliminary Manual Index-9

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

10928-005 Nutsert #10-24UNC x .130 grip 10-13-4
10928-007 Nutsert 1/4-20UNC x .165 grip 10-5-2
10928-007 Nutsert 1/4-20UNC x .165 grip 10-15-2
10928-008 Nutsert 1/4-20UNC x .260 9-1-61
10928-008 Nutsert 1/4-20UNC x .260 9-4-14
10941-011 Nut M10x1.5 hex jam 6-1-8

10949-016 Nut 1-8UNC hex coupling 2-4-43

11001-001 Washer #6 SAE flat 8-1-27
11001-003 Washer #10 SAE flat 2-3-30

11001-003 Washer #10 SAE flat 2-5-5

11001-003 Washer #10 SAE flat 8-8-5
11001-003 Washer #10 SAE flat 8-9-4
11001-003 Washer #10 SAE flat 10-4-5

11001-003 Washer #10 SAE flat 10-6-15

11001-003 Washer #10 SAE flat 10-7-13
11001-003 Washer #10 SAE flat 10-9-12
11001-003 Washer #10 SAE flat 10-10-9
11001-003 Washer #10 SAE flat 10-11-9
11001-003 Washer #10 SAE flat 10-12-8
11001-003 Washer #10 SAE flat 10-13-5
11001-003 Washer #10 SAE flat 10-14-5
11001-004 Washer 1/4 SAE flat ASTM 2-3-40
11001-004 Washer 1/4 SAE flat ASTM 2-5-7
11001-004 Washer 1/4 SAE flat ASTM 4-1-32
11001-004 Washer 1/4 SAE flat ASTM 4-3-3

April 18, 2011 Preliminary Manual Index-10

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

11001-004 Washer 1/4 SAE flat ASTM 7-16-2
11001-004 Washer 1/4 SAE flat ASTM 8-1-23
11001-004 Washer 1/4 SAE flat ASTM 8-9-5
11001-004 Washer 1/4 SAE flat ASTM 9-1-48
11001-004 Washer 1/4 SAE flat 9-3-59
11001-004 Washer 1/4 SAE flat ASTM 9-5-17
11001-004 Washer 1/4 SAE flat ASTM 10-1-24

11001-004 Washer 1/4 SAE flat ASTM 10-3-18

11001-004 Washer 1/4 SAE flat ASTM 10-6-9
11001-004 Washer 1/4 SAE flat ASTM 10-7-10
11001-004 Washer 1/4 SAE flat ASTM 10-9-9

11001-004 Washer 1/4 SAE flat ASTM 10-12-13

11001-004 Washer 1/4 SAE flat ASTM 10-14-8
11001-005 Washer 5/16 SAE flat ASTM 2-3-33

11001-005 Washer 5/16 SAE flat 2-3-46

11001-005 Washer 5/16 SAE flat ASTM 2-4-35
11001-005 Washer 5/16 SAE flat ASTM 2-5-18
11001-005 Washer 5/16 SAE flat ASTM 4-1-37
11001-005 Washer 5/16 SAE flat ASTM 4-2-13
11001-005 Washer 5/16 SAE flat ASTM 4-4-7
11001-005 Washer 5/16 SAE flat ASTM 7-15-4
11001-005 Washer 5/16 SAE flat 7-21-8
11001-005 Washer 5/16 SAE flat ASTM 9-1-45
11001-005 Washer 5/16 SAE flat ASTM 9-2-29
11001-005 Washer 5/16 SAE flat ASTM 9-3-48

April 18, 2011 Preliminary Manual Index-11

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

11001-005 Washer 5/16 SAE flat ASTM 9-4-34
11001-005 Washer 5/16 SAE flat ASTM 9-5-19
11001-005 Washer 5/16 SAE flat ASTM 10-1-17
11001-005 Washer 5/16 SAE flat 10-6-16
11001-005 Washer 5/16 SAE flat 10-7-7
11001-005 Washer 5/16 SAE flat ASTM 10-8-3

11001-005 Washer 5/16 SAE flat ASTM 10-9-17

11001-005 Washer 5/16 SAE flat ASTM 10-14-11
11001-006 Washer 3/8 SAE flat 2-2-17

11001-006 Washer 3/8 SAE flat 2-3-26

11001-006 Washer 3/8 SAE flat 2-4-39
11001-006 Washer 3/8 SAE flat ASTM 2-4-46
11001-006 Washer 3/8 SAE flat 4-1-40

11001-006 Washer 3/8 SAE flat 4-2-11

11001-006 Washer 3/8 SAE flat 5-1-14
11001-006 Washer 3/8 SAE flat ASTM 7-21-7
11001-006 Washer 3/8 SAE flat 7-23-19
11001-006 Washer 3/8 SAE flat 9-1-51
11001-006 Washer 3/8 SAE flat 9-2-32
11001-006 Washer 3/8 SAE flat 9-3-50
11001-006 Washer 3/8 SAE flat 9-4-35
11001-006 Washer 3/8 SAE flat ASTM 9-5-22
11001-006 Washer 3/8 SAE flat 9-7-9
11001-006 Washer 3/8 SAE flat 10-1-19
11001-006 Washer 3/8 SAE 10-1-29

April 18, 2011 Preliminary Manual Index-12

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

11001-006 Washer 3/8 SAE flat 10-11-6
11001-006 Washer 3/8 SAE flat 10-12-18
11001-006 Washer 3/8 SAE flat 11-2-4
11001-008 Washer 1/2 SAE flat 2-1-5
11001-008 Washer 1/2 SAE flat 2-3-43
11001-008 Washer 1/2 SAE flat 2-4-37

11001-008 Washer 1/2 SAE flat 2-4-48

11001-008 Washer 1/2 SAE flat 7-15-6
11001-008 Washer 1/2 SAE flat 9-1-37

11001-008 Washer 1/2 SAE flat 9-2-27

11001-008 Washer 1/2 SAE flat 9-3-46
11001-008 Washer 1/2 SAE flat 9-4-29
11001-008 Washer 1/2 SAE flat 11-1-5

11001-010 Washer 5/8 SAE flat 2-2-14

11001-010 Washer 5/8 SAE flat 2-3-23
11001-010 Washer 5/8 SAE flat 5-1-10
11001-010 Washer 5/8 SAE flat 7-23-17
11001-010 Washer 5/8 SAE flat 9-1-41
11001-010 Washer 5/8 SAE flat 9-4-43
11001-010 Washer 5/8 SAE flat 9-5-24
11001-012 Washer 3/4 SAE flat 5-1-12
11001-012 Washer 3/4 SAE flat 7-23-12
11001-012 Washer 3/4 SAE flat 9-7-6
11001-014 Washer 7/8 SAE flat 2-4-33
11001-016 Washer 1 DIA SAE flat 2-4-28

April 18, 2011 Preliminary Manual Index-13

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

11001-016 Washer 1 dia SAE flat 9-1-39
11001-020 Washer 1-1/4 SAE flat 2-1-7
11002-008 Extra thick grade 8 washer 2-2-12
11002-008 Extra thick grade 8 SAE washer 2-4-31
11002-008 Extra thick grade 8 SAE washer 7-23-15
11002-008 Extra thick grade 8 SAE washer 9-1-57

11002-008 Extra thick grade 8 SAE washer 9-2-37

11002-008 Extra thick grade 8 SAE washer 9-3-56
11002-008 Extra thick grade 8 SAE washer 9-4-28

11003-006 Washer 3/8 flat fender 2-3-22

11008-001 Belleville spring washer 9-19-1
11011-005 Washer 5/16 ID square 10-1-26
11015-010 Washer M8 flat metric 10-6-12

11015-011 Washer M10 flat metric 4-1-26

11015-011 Washer M10 flat metric 6-1-7
11015-011 Washer M10 flat metric 10-3-15
11015-012 Washer M12 flat metric 4-1-28
11015-014 Washer M16 flat metric 4-1-35
11018-010 Washer 5/8 dia UHMW flat 9-6-3
11201-010 Spacer 7-10-4
11201-012 Roll pin (3/16 x 1-1/2) 7-10-5
11204-020 Rollpin 3/8 x 2-1/2 9-2-43
11222-006 Hair pin clip 1/8 x 1/2 dia 9-1-63
11236-006 Cotter pin 1/8 dia x 1-1/2 LG 9-1-9
11236-006 Cotter pin 1/8 dia x 1-1/2 LG 9-3-44

April 18, 2011 Preliminary Manual Index-14

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

11252-001 Gas spring 2-5-3
11253-000 Ball end (gas spring) 2-5-4
11253-000 Ball end gas spring 10-9-8
11354-000 Sleeve-tube clamp 9-20-3
11355-000 Body-tube clamp #2 x 5/8 9-20-2
11356-000 Stirrup-tube clamp #2 9-20-1

11357-000 Screw #6 x 25 hex head 9-20-4

11359-000 Accumulator clamp / mount 6-3-2
11370-000 Clamp mount 8 dia 4-4-6

11400-300 Retaining ring-internal 3.00 dia 9-12-6

11400-325 Retaining ring-internal 3.25 dia 9-13-6
11400-450 Retaining ring-internal 4.50 dia 9-10-6
11400-450 Retaining ring-internal 4.50 dia 9-14-6

11402-175 Retaining ring ext spiral 1-3/4 dia 9-2-5

11402-200 Retaining ring ext spiral 2 dia 9-4-20
11402-300 Retaining ring ext spiral 3 dia 9-3-17
11564-008 Fitting elbow 90-3/8 NPT x 5/16 barb 4-5-5
11636-001 Fitting elbow 45 -2MP-2FP 4-1-25
11651-009 Fitting STR -20MBA-20MB 7-4-3
11691-003 Nut bulkhead -08FS 9-2-23
11691-004 Nut bulkhead -10MFS 9-3-27
11698-006 Plug ext hex HD -08MB 5-1-9
11698-006 Plug EXT hex HD -08MB 7-1-6
11698-008 Plug EXT hex HD -12MB 7-1-5
11698-011 Plug external hex HD-20MB 7-2-3

April 18, 2011 Preliminary Manual Index-15

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

11700-001 Fitting STR 04MFS-04MB 6-5-2
11700-001 Fitting STR 04MFS-04MB 7-5-2
11700-001 Fitting STR 04MFS-04MB 7-8-5
11700-004 Fitting STR 04MFS-08MB 6-4-2
11700-009 Fitting STR -06MB-06MFS 7-6-4
11700-009 Fitting STR 06MFS-06MB 7-5-3

11700-009 Fitting STR 06MFS-06MB 7-22-2

11700-010 Fitting STR 06MFS-08MB 6-3-3
11700-011 Fitting STR 06MFS-10MB 7-8-6

11700-013 Fitting STR 08MFS-06MB 6-4-5

11700-014 Fitting STR -08MB-08MFS 7-6-3
11700-014 Fitting STR 08MFS-08MB 7-1-3
11700-014 Fitting STR -08MB-08MFS 7-3-3

11700-014 Fitting STR 08MFS-08MB 7-5-4

11700-015 Fitting STR 08MFS-10MB 7-5-9
11700-015 Fitting STR 08MFS-10MB 7-8-7
11700-019 Fitting STR -10MB-10MFS 7-6-5
11700-019 Fitting STR 10MFS-10MB 4-2-8
11700-019 Fitting STR 10MFS-10MB 7-8-8
11700-023 Fitting STR -12MB-12MFS 7-6-6
11700-023 Fitting STR 12MFS-12MB 5-1-6
11700-024 Fitting STR 12MFS-16MB 7-5-5
11700-028 Fitting STR 16MFS-20MB 7-4-5
11702-001 Fitting elbow 90 -04MBA-04MFS 5-1-7
11702-001 Fitting elbow 90 -04MBA-04MFS 6-1-6

April 18, 2011 Preliminary Manual Index-16

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

11702-001 Fitting elbow 90 -04MBA-04MFS 7-4-4
11702-001 Fitting elbow 90 -04MBA-04MFS 7-5-7
11702-002 Fitting elbow 90 -06MBA-04MFS 6-2-4
11702-002 Fitting elbow 90 -06MBA-04MFS 6-4-4
11702-006 Fitting elbow 90 -06MBA-06MFS 7-6-2
11702-006 Fitting elbow 90 -06MBA-06MFS 6-2-5

11702-007 Fitting elbow 90 -08MBA-06MFS 7-12-3

11702-011 Fitting elbow 90 -08MBA-08MFS 7-6-7
11702-011 Fitting elbow 90 -08MBA-08MFS 5-1-8

11702-011 Fitting elbow 90 -08MBA-08MFS 7-3-2

11702-011 Fitting elbow 90 -08MBA-08MFS 7-19-3
11702-011 Fitting elbow 90 -08MBA-08MFS 7-24-3
11702-014 Fitting elbow 90 -08MBA-10MFS 7-12-2

11702-015 Fitting elbow 90 -10MBA-10MFS 7-13-2

11702-015 Fitting elbow 90 -10MBA-10MFS 9-3-7
11702-019 Fitting elbow 90 -12MBA-12MFS 7-8-9
11702-019 Fitting elbow 90 -12MBA-12MFS 7-17-3
11702-022 Fitting elbow 90 -12MBA-16MFS 7-8-10
11702-023 Fitting elbow 90 -16MBA-16MFS 7-5-8
11702-027 Fitting STR 16MFS-16MB 7-5-6
11705-004 Fitting elbow 45 -06MBA-06MFS 6-4-3
11705-004 Fitting elbow 45 -06MBA-06MFS 7-20-2
11705-004 Fitting elbow 45 -06MBA-06MFS 7-21-5
11705-005 Fitting elbow 45 -8MBA-6MFS 5-2-3
11705-005 Fitting elbow 45 -8MBA-6MFS 5-3-3

April 18, 2011 Preliminary Manual Index-17

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

11705-005 Fitting elbow 45 -8MBA-6MFS 6-1-5
11705-008 Fitting elbow 45 -8MBA-8MFS 6-1-4
11705-011 Fitting elbow 45-10MBA-10MFS 4-2-9
11705-013 Fitting elbow 45 -10MBA-12MFS 7-8-11
11705-020 Fitting elbow 45 -24MBA-24MFS 7-1-4
11706-006 Fitting tee -08MFS-08MFS-08MBA 6-4-6

11707-004 Fitting tee -6MFS-6MBA-6MFS 6-2-6

11707-007 Fitting tee -8MFS-12MBA-8MFS 7-4-6
11708-003 Fitting STR -08MB-08FFSA 7-7-2

11708-003 Fitting STR -08MB-08FFSA 9-2-24

11711-003 Fitting STR BH -08MFS-08MFS 9-2-22
11712-006 Fitting elbow 90 BH -10MFS-10MFS 9-3-26
11720-007 Fitting STR 10MFS-10MFS 9-5-15
11720-009 Fitting STR 12MFS-10MFS 9-5-16
11729-001 Fitting tee -04MFS-04FFSS-04MFS 5-2-4
11729-001 Fitting tee -04MFS-04FFSS-04MFS 5-3-4
11731-006 Fitting reducer FS2406-10-08 9-3-28
11740-003 Fitting STR 04MFS-14MMORB 5-2-2
11740-003 Fitting STR 04MFS-14MMORB 5-3-2
11910-000 Fitting grease 1/8 NPT STR 2-4-24
11910-000 Fitting grease 1/8 NPT STR 7-21-6
11910-000 Fitting grease 1/8 NPT STR 7-24-4
11910-000 Fitting grease 1/8 NPT STR 9-2-6
11910-000 Fitting grease 1/8NPT STR 9-3-16

11910-000 Fitting grease 1/8 NPT STR 9-4-9

11913-000 Fitting grease 1/4 NPT STR 9-3-4

April 18, 2011 Preliminary Manual Index-18

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

11913-000 Fitting grease 1/4NPT STR 9-4-17
11913-000 Fitting grease 1/4NPT STR 9-5-4
11913-000 Fitting grease, straight- 1/4 NPT 9-15-7
11915-000 Fitting grease 1/8 NPT 45 7-17-2
11915-000 Fitting grease 1/8 NPT 45 7-19-2
11915-000 Fitting grease 1/8 NPT 45 7-24-5
11915-000 Fitting grease 1/8 NPT 45 9-2-21

11940-011 Nut M10 reg hex metric 10-3-16

11956-000 Fitting QD coupling (female) 9-2-25
11957-000 Fitting QD coupling (male) 9-2-26
11958-000 Drain cock, 1/4 NPT angle BIB 4-5-4

12000-013 Charge valve to P.S. 7-26-1

12000-060 Control valve L.S.-LS5 7-26-2
12000-065 Pump L.S.-LS1 7-26-3

12002-015 Brake charge valve L.S.-LS4 7-26-4

12002-017 Brake crossover 7-26-5
12002-042 Steer L.S.-LS3 7-26-6
12002-048 Park brake release 7-26-7
12002-080 Brake front (valve top port) 7-26-8
12002-146 Brake rear (valve bottom port) 7-26-9
12003-017 Priority valve T-T2 7-26-10
12003-017 Brake crossover 7-26-11
12003-020 Priority valve L.S.-LS2 7-26-12
12003-020 Brake crossover 7-26-13
12004-030 Charge valve. T- T4 7-26-14

April 18, 2011 Preliminary Manual Index-19

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

12004-035 FLL to F-sway tee 7-26-15
12004-124 Rear axle lock-ALR 7-26-26
12004-124 Rear axle lock-ALL 7-26-27
12004-124 Rear axle lock-ALS 7-26-28
12006-026 Accumulator supply B 7-26-16
12006-026 Accumulator supply A 7-26-17

12006-035 R-sway tee to cylinder 7-26-18

12006-035 R-sway tee (ALS) to cylinder 7-26-19
12006-035 F-sway tee to cylinder 7-26-20

12006-045 Brake valve ret.(pedal) 7-26-21

12006-045 Brake valve supply 7-26-22
12006-045 Brake valve supply 7-26-23
12006-060 Frame level Hawe A- FLA 7-26-24

12006-081 Frame level Hawe B-front cylinder R 7-26-25

12008-075 Fork tilt FTD- Lft. cyl 7-26-29
12008-075 Fork tilt FTU- Rt. cyl 7-26-30
12008-138 Aux A and B 7-25-1
12008-476 Aux A and B 7-25-2
12008-489 Fork level 7-25-3
12010-042 Front Str. (FSB-R cyl.) 7-26-31
12010-045 Steer unit R-SVR 7-26-33
12010-055 Charge valve P - priority BR 7-26-32
12010-070 Front steer ([Link]-L cyl.) 7-26-34
12010-075 Steer P - divider 7-26-35
12010-108 Rear steering (RSB) 7-26-36

April 18, 2011 Preliminary Manual Index-20

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

12010-141 Fork level 7-25-4
12010-144 Boom lower (A to BA) 7-26-38
12010-146 Fork tilt A to FTA 7-26-39
12010-146 Fork tilt B to FTB 7-26-40
12010-224 Tele retract.- Hawe A 7-26-41
12011-054 Steer return-T3 7-26-42

12011-145 Steering, R-LHS to RSA 7-26-37

12012-137 Tele extend 7-25-5
12014-225 Tele extend-Hawe B 7-26-43

12018-150 Boom lift B-BB 7-26-44

12019-070 Control valve P-P2 7-26-45
12022-015 Valve block P1-divider EF 7-26-46
12023-065 Pump -H.P filter 7-26-47

12027-036 Suction 7-26-48

12036-065 Master/slave Lft base end 7-26-49
12036-065 Master/slave [Link] end 7-26-50
12037-065 [Link] port R 7-26-51
12037-065 BD2-L cyl. Port E 7-26-52
12038-065 BU1-R cyl port E. 7-26-53
12038-065 BU2-left cyl. Port E 7-26-54
12041-228 Aux A and B 7-26-55
12041-228 Aux A and B 7-26-56
12046-035 Return Hydac-tank 7-26-57
12048-061 Control valve return 7-26-58
12049-048 Pump case drain 7-26-59

April 18, 2011 Preliminary Manual Index-21

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

12056-000 Reducer hose 2-1/4 to 2 4-1-12
12200-271 Leaf chain BL666 x 271 F/F 9-4-26
12200-333 Leaf chain BL666 x 333 F/F 9-4-23
12202-189 Chain BL1066 x 189 pitches M-M 9-3-30
12213-008 Hook 2 lifting with latch 9-2-18
12250-001 Seal O-ring 6.484 ID 7-2-2

12252-000 Grease seal 2-3/8 x 2 9-2-20

12253-000 Grease seal 2-1/4 x 1-3/4 x 3/16 7-18-2
12257-000 Grease seal 3-1/2 x 3 2-4-23

12300-000 Hole grommet 1-5/16 ID 10-1-11

12302-000 Hole grommet 9/16 ID 2563 10-4-3
12310-045 Trim seal 1/4 x 44-1/2 10-10-8
12311-003 Trim seal 1/8 x 9 10-3-13

12350-000 Isolator mount 2-3-4

12353-000 Isolator mount (engine/transmission) 2-3-3
12353-000 Isolator mount – engine/transmission 5-1-4
12354-000 Isolator mount 4-2-10
12355-000 Shock mount 1-3/8 DIA 7-1-7
12360-000 Door stop 10-12-7
12400-008 Hole plug, 1/2 DIA 10-3-11
12400-012 Hole plug, 3/4 DIA 10-3-9
12750-000 Fuel level gauge 8-1-6
12751-000 Oil pressure gauge 8-1-7
12752-000 Coolant temp gauge 8-1-8
12753-000 Volt gauge 8-1-9

April 18, 2011 Preliminary Manual Index-22

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

12754-000 Hourmeter 8-1-10
12809-000 Front handle grip 7-10-1
12809-011 Control board 7-10-6
12809-011 Circuit board 10-6-4
12809-012 Wire harness (not shown) –
12852-000 Fuel level sender 4-5-3

12855-002 Pressure switch, 1500 PSI 7-24-2

13001-001 5 AMP mini fuse 8-2-5
13001-002 7.5 AMP mini fuse 8-2-8

13001-003 10 AMP mini fuse 8-2-6

13002-007 Fuse ATC 10AMP 8-8-3
13003-001 50 AMP maxi fuse 8-6-3
13012-009 Circuit breaker 50 AMP 8-9-3

13051-000 Back up alarm 2-3-11

13052-000 Horn 2-4-19
13101-000 Engine relay – SPST 8-6-2
13105-000 Electrical center 8-2-2
13106-000 Electrical center cover 8-2-1
13107-000 Mini relay 8-2-3
13108-000 Micro relay 8-2-4
13109-000 Micro relay 8-2-9
13110-000 Power outlet 10-3-10
13151-000 Proximity switch 9-5-9
13153-000 Brake low pressure switch 6-5-1
13154-000 Pressure switch SPDT 6-2-2

April 18, 2011 Preliminary Manual Index-23

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

13157-000 Key switch 10-3-12
13158-001 Toggle switch DPDT maintained 8-1-11
13158-002 Toggle switch SPDT 3 pos. maintained 8-1-12
13158-003 Toggle switch SPDT 3 pos. momentary 8-1-14
13158-004 Toggle switch SPST maintained 8-1-13
13159-000 Switch guard 8-1-15

13160-000 Temperature switch 7-1-2

13161-000 Switch 8-7-2
13162-000 Switch lock 8-7-1

13200-000 Solenoid relay 8-9-2

13251-001 Fuse block ATC/ATO x 6 8-8-2
13255-002 Terminal block strip #6 x 7.88 LG 8-4-1
13255-003 Terminal block strip #6 x 8.75 LG 8-5-1

13256-000 Terminal block #6 8-4-2

13256-000 Terminal block #6 8-5-2
13257-000 End stop-#6 terminal block 8-4-3
13257-000 End stop-#6 terminal block 8-5-3
13258-002 Terminal block strip #8 x 7.88 8-3-1
13259-000 Terminal block #8 8-3-2
13260-000 End stop -#8 terminal block 8-3-3
13261-000 Jumper #8 cinch 95B 8-1-22
13264-006 Terminal block #8 x 6 10-6-5
13300-000 Manual case (large) 10-1-12
13401-000 Light #16369 10-13-3
13402-001 Indicator light red 8-1-16

April 18, 2011 Preliminary Manual Index-24

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

13402-002 Indicator light amber 8-1-17
13402-004 Indicator light green 8-1-18
13408-000 Flood light 10-1-10
13424-000 Mirror (7 x 5) 10-1-15
13425-000 Mirror (12 x 8) 2-5-15
13503-000 Overflow tank 4-3-2

13506-000 Fuel tank cap 3 4-5-2

13552-001 Draw latch 2-5-2
13552-001 Draw latch 10-14-4

13552-002 Latch keeper 10-9-5

13552-002 Latch keeper 10-10-4
13552-002 Latch keeper 10-11-4
13556-000 Draw latch - medium 10-11-5

13556-002 Draw latch keeper med 10-12-5

13558-000 Pull handle 6 10-9-4
13558-000 Pull handle 6 10-10-5
13558-000 Pull handle 6 10-11-3
13558-000 Pull handle 6 10-12-6
13714-008 Bushing 5/8 ID x 7/8 OD fiber x 1/2 9-6-2
13721-001 Bearing 1-3/4 x 2-1/4 x 2 7-18-3
13722-002 Bearing 2 x 2-3/8 x 2 9-2-19
13728-001 Bearing 3-1/2 x 4 x 6-1/2 2-4-22
13751-017 Mach bushing 2-1/2 x 1-3/4 9-4-8
13751-018 Mach bushing 2 x 14 GA 9-3-3
13752-004 Mach bushing 1 ID x 1.5 OD x 10 GA 9-3-39

April 18, 2011 Preliminary Manual Index-25

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

13760-001 Torrington #TRD-2840 thrust washer 9-11-2
13760-001 Torrington #TRD-2840 thrust washer 9-12-7
13760-002 Torrington #TRD-3244 thrust washer 9-9-5
13760-002 Torrington #TRD-3244 thrust washer 9-13-7
13760-003 Thrust washer 3.75 OD x 3.00 ID x .125 9-14-7
13802-000 Bearing inner race 9-11-4

13802-000 Bearing inner race 9-12-3

13802-000 Bearing inner race 9-15-3
13802-000 Bearing inner race 9-16-3

13802-000 Bearing inner race 9-17-3

13803-000 Outer roller bearing 9-11-3
13803-000 Outer roller bearing 9-12-2
13803-000 Outer roller bearing 9-15-2

13803-000 Outer roller bearing 9-16-2

13803-000 Outer roller bearing 9-17-2
13804-009 Spherical bearing 1-3/4 ID 2-4-26
13804-014 Spherical bearing 3 ID 2-4-25
13804-014 Bushing 7-12-6
13807-000 Outer roller bearing 9-9-3
13807-000 Outer roller bearing 9-13-2
13808-000 Bearing inner race 9-9-4
13808-000 Bearing inner race 9-13-3
13809-000 Outer roller bearing 9-10-4
13809-000 Outer roller bearing 9-14-4
13809-000 Outer roller bearing 9-18-3

April 18, 2011 Preliminary Manual Index-26

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

13810-000 Bearing inner race 9-10-5
13810-000 Bearing inner race 9-14-5
13810-000 Bearing inner race 9-18-4
13908-002 Nut #8-32UNC hex lock 8-1-25
13952-009 Oil filter –
13952-011 Air intake elbow 4-1-15

13952-013 Exhaust gasket 4-1-13

13952-045 Fuel filter –
13956-001 Engine 4-1-1

13956-010 Fuel water separator 4-1-7

13970-000 Fan 4-1-8
14003-000 Pump 5-1-2
14006-000 Steering control unit 6-1-1

14107-000 Transmission 5-1-1

14107-011 Transmission filter –
14204-001 Handle nut 7-10-3
14204-001 Handle nut 7-11-2
14204-002 Handle knob 7-11-3
14205-000 Accumulator charge valve 6-4-1
14206-000 Brake valve 6-2-1
14236-000 Operator control valve 7-8-1
14242-000 Steering priority valve 7-4-2
14244-001 Cartridge valve 7-12-5
14245-000 Manual retract valve 7-12-4
14255-010 Pressure reduction valve 7-5-15

April 18, 2011 Preliminary Manual Index-27

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

14255-012 Cartridge 7-5-18
14255-013 Cartridge 7-5-20
14255-016 Pressure reduction valve 7-5-14
14255-016 Cartridge 7-5-16
14255-018 Cartridge 7-5-19
14255-019 Check valve 7-5-12

14255-020 Relief valve 7-5-11

14255-023 Orifice, 1mm dia 7-5-17
14257-000 Rear axle lock manifold 7-21-2

14257-000 Rear axle lock manifold 7-22-1

14257-010 Cartridge 7-22-3
14257-011 Cartridge 7-22-4
14268-000 Distribution manifold 7-5-1

14268-014 Directional valve 7-5-21

14268-027 Directional valve 7-5-13
14275-000 Isolation manifold 7-6-1
14275-011 Counterbalance valve cartridge 7-6-8
14275-012 Counterbalance valve cartridge 7-6-9
14275-013 Check valve cartridge 7-6-10
14275-014 Shuttle valve cartridge 7-6-11
14275-015 Pilot operated 2-way 7-6-12
14275-016 Pressure reducing valve 7-6-13
14301-000 Accumulator 6-3-1
14359-000 High pressure filter 7-4-1
14360-000 Filter element 7-4-7

April 18, 2011 Preliminary Manual Index-28

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

14361-000 Filter 7-5-10
14362-000 Air cleaner 4-4-3
14362-010 Air filter, primary (not shown) –
14362-011 Air filter, secondary (not shown) –
14363-000 Air pre-cleaner 4-4-4
14364-000 Adapter sleeve 4-4-5

14368-000 Breather 7-2-4

14405-000 Exhaust clamp 2-1/2 4-1-14
14407-000 Exhaust clamp 2-1/4 4-1-18

14408-000 Exhaust muffler 4-1-19

14450-000 Battery 2-3-12
14451-000 Battery J-bolt 2-3-13
14452-000 Battery hold down 2-3-14

14528-000 Tire wheel assembly 2-4-4

14528-000 Wheel tire assembly –
14529-000 Tire 17.5 x 25 (foam filled) 6-6-2
14530-000 Wheel 14 x 25 lock ring 6-6-1
14558-000 Radiator/cooler assembly 4-2-1
14611-012 Screw HHC 5-4-3
14611-012 Screw HHC 5-5-3
14617-000 Front axle 5-2-1
14618-000 Rear axle 5-3-1
14619-000 Drive shaft (front) 2-3-16
14619-000 Front driveshaft assembly –
14619-010 Cross and bearing kit 5-4-1

April 18, 2011 Preliminary Manual Index-29

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

14619-010 Cross and bearing kit 5-5-1
14619-011 Slip yoke 5-4-2
14620-000 Drive shaft (rear) 2-3-15
14620-000 Rear driveshaft assembly –
14620-011 Slip yoke 5-5-2
14650-000 Steering column 6-1-2

14651-000 Steering wheel 10-3-6

14652-000 Steering wheel nut 10-3-7
14653-000 Horn button 10-3-8

14659-000 Slope indicator 10-1-13

14660-000 Shifter 10-3-4
14662-000 Accelerator pedal 10-8-2
14666-000 Seat assembly 10-1-6

16002-064 Rt. master rod end hose 7-26-60

16002-064 Lft master rod end hose 7-26-61
16004-111 Master/slave tank line 7-26-62
16086-140 Tele retract 7-25-6
16091-060 Bottom cooler to bottom transmission 7-26-63
16091-066 Top cooler to top transmission 7-26-64
17216-000 Load chart, standard carriage, OR up 3-1-54
17217-000 Load chart, standard carriage, OR down 3-1-55
18001-000 Dash overlay 10-4-2
18001-002 Dash overlay 3-1-2
18008-000 Data plate 3-1-1
18010-001 Caution slip / trip hazard 3-1-3

April 18, 2011 Preliminary Manual Index-30

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

18011-001 Caution engine damage hazard 3-1-4
18013-001 Diesel only 3-1-5
18014-001 Check engine oil 3-1-6
18015-001 Check / fill coolant 3-1-7
18016-001 Caution burn hazard 3-1-8
18017-001 Danger crushing hazard 3-1-9

18018-001 Danger electrocution hazard 3-1-10

18018-002 Danger electrocution hazard 3-1-11
18019-001 Danger crushing hazard 3-1-12

18020-001 Warning tip over hazard 3-1-13

18021-001 Danger crushing hazard 3-1-14
18022-001 Warning tip over hazard 3-1-15
18023-001 Warning welding modification hazard 3-1-16

18025-001 Warning falling hazard 3-1-17

18026-001 Warning unrestrained operator hazard 3-1-18
18027-001 Danger rotating equipment hazard 3-1-19
18031-001 Warning safe operation checklist 3-1-20
18032-001 Warning improper use hazard 3-1-21
18033-100 Auxiliary handle control 3-1-22
18039-000 Angle indicator 3-1-24
18041-001 Warning pinch point hazard 3-1-25
18042-000 Xtreme (small) 3-1-26
18043-000 Xtreme (medium) 3-1-38
18044-000 Xtreme X 3-1-39
18046-000 Boom swoosh left front 3-1-40

April 18, 2011 Preliminary Manual Index-31

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

18047-000 Boom swoosh left rear 3-1-41
18048-000 Boom swoosh right front 3-1-42
18049-000 Boom swoosh right rear 3-1-43
18056-000 Boom lettering A-B-C 3-1-45
18056-000 Boom lettering A-B-C 9-3-40
18057-000 Boom lettering D-E 3-1-46

18057-000 Boom lettering D-E 9-3-41

18058-000 Boom lettering F-G 3-1-47
18058-000 Boom lettering F-G 9-3-42

18066-001 Caution crushing hazard 3-1-27

18067-100 Frame sway handle 3-1-28
18069-000 Hydraulic tank fluid level 3-1-30
18082-001 Warning injection hazard 3-1-31

18083-001 Warning explosion hazard 3-1-32

18086-001 Hydraulic fluid use Dexron III 3-1-33
18090-001 Warning tip over hazard 3-1-34
18300-001 Warning falling hazard 3-1-35
18306-000 Danger crushing hazard 3-1-53
18306-001 Danger crushing hazard 3-1-52
18307-001 Warning falling hazard 3-1-51
18311-002 Boom hook, 12K (optional) 3-1-48
18312-000 Warning falling hazard 3-1-36
18315-000 Tie down point 3-1-37
18331-000 Caution carriage damage (optional) 3-1-49
18332-000 Warning tow capacity (optional) 3-1-50

April 18, 2011 Preliminary Manual Index-32

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

18334-001 Handle, auxiliary controls 3-1-29
18347-000 Boom handle control 3-1-23
18367-000 XR1270 3-1-44
24749-000 Hood roller assembly (LH) 10-10-3
24749-001 Hood roller assembly (RH) 10-10-2
25015-000 Electrical assembly –

25048-000 Electrical assembly 10-4-1

25100-010 Carriage weldment 11-1-1
25101-000 Standard carriage fork 11-1-2

25102-000 Tilt cylinder 7-18-1

25103-000 Fork mounting pin weldment 11-1-3
25106-001 Carriage pin assembly 9-7-4
25106-001 Carriage pin assembly –

25107-001 Latch plate weldment 9-7-2

25114-000 Chain sheave assembly 9-4-7
25114-000 Chain sheave assembly –
25115-000 Sheave pin weldment 9-4-6
25122-000 Slide block assembly 7-15-2
25122-000 Slide block assembly 9-1-26
25122-000 Slide block assembly 9-2-8
25122-000 Slide block assembly 9-3-23
25122-000 Slide block assembly 9-4-13
25122-000 Slide block assembly –
25133-000 Roller assembly 9-2-4
25133-000 Roller assembly –

April 18, 2011 Preliminary Manual Index-33

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

25173-000 Access cover 9-1-21
25184-001 Carriage pin 11-2-1
25186-001 Carriage adapter spring 9-7-3
25191-000 Chain sheave 9-16-1
25192-000 Chain sheave 9-15-1
25192-000 Chain sheave 9-17-1

25198-000 Bearing cap 9-15-4

25198-000 Bearing cap 9-16-4
25198-000 Bearing cap 9-17-4

25212-004 Isolation manifold assembly 2-3-8

25212-004 Isolation manifold assembly –
25213-000 Rear axle lock manifold assembly –
25214-001 Distribution manifold assembly 2-3-7

25214-001 Distribution manifold assembly –

25215-000 Brake valve assembly –
25215-000 Brake valve assembly 10-1-4
25267-000 Rotate cylinder pin 9-2-15
25268-000 Hose guide 9-2-2
25269-000 Chain anchor 9-2-13
25270-000 Hose guide 9-4-2
25271-000 Slide block 9-8-1
25272-000 Slide block insert 9-8-2
25273-000 Chain anchor 9-2-10
25273-000 Chain anchor 9-4-25
25282-000 Sheave hub 9-4-3

April 18, 2011 Preliminary Manual Index-34

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

25283-000 Slide block shim 9-1-29
25283-000 Slide block shim 9-4-11
25284-000 Hose sheave 9-4-4
25288-000 Slide block spacer 9-1-28
25288-000 Slide block spacer 9-4-12
25289-000 Slide block shim 9-1-27

25289-000 Side block shim 9-2-7

25289-000 Slide block shim 9-3-22
25289-000 Slide block shim 9-4-10

25290-000 Slide block spacer 9-1-30

25298-000 Slide block 7-15-3
25301-000 Boom access cover 9-1-22
25305-000 Bearing spacer 9-15-6

25307-000 Roller 9-12-1

25335-000 Hose clamp cap 9-21-2
25348-000 Rotate cylinder pin 9-1-34
25358-000 Bearing retainer 9-12-5
25362-000 Adapter mounting pin 9-7-5
25368-000 Tilt cylinder access cover 9-1-24
25383-000 Pin retainer plate 9-2-16
25383-000 Pin retainer plate 11-2-3
25389-000 Shaft collar 9-1-35
25389-000 Shaft collar 11-1-4
25394-000 Chain tensioner 9-1-12
25395-000 Chain tensioner 9-1-15

April 18, 2011 Preliminary Manual Index-35

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

25395-000 Chain tensioner 9-3-8
25398-000 Chain pin x 3 9-1-13
25398-000 Chain pin x 3 LG 9-3-31
25399-000 Chain pin x 2 LG 9-1-16
25399-000 Chain pin x 2 LG 9-2-12
25399-000 Chain pin x 2 LG 9-4-27

25413-000 Adapter weldment 9-7-1

25414-001 Adapter assembly 9-1-33
25414-001 Adapter assembly –

25419-010 Standard carriage assembly 2-2-19

25419-010 Standard carriage assembly –
25429-000 Adapter pin weldment 9-1-32
25443-000 Tube clamp assembly #2 9-3-14
25443-000 Tube clamp assembly #2 9-5-5
25443-000 Tube clamp assembly #2 –
25445-000 Engine relay assembly 2-4-20
25445-000 Engine relay assembly –
25493-001 Chassis counterweight 2-4-7
25506-000 Radiator cover 10-11-1
25507-000 Cover bracket 10-11-2
25508-000 Cover hinge 10-12-3
25539-000 Air cleaner bracket 4-4-1
25572-001 Mirror bracket 10-1-14
25585-000 Gas spring bracket 10-9-6
25585-001 Gas spring bracket 10-9-7

April 18, 2011 Preliminary Manual Index-36

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

25590-000 Air cleaner hose 4-1-4
25591-001 Front cover 10-9-1
25597-000 Overflow tank bracket 4-3-1
25607-000 Muffler mounting band 4-1-22
25611-002 Control handle rod 7-10-2
25613-000 Rear valve handle 7-11-1

25620-000 Radiator hose lower 4-2-4

25621-001 Radiator hose upper 4-2-5
25622-000 Air cooler hose out 4-2-6

25637-000 Front control panel 8-1-1

25642-000 Console access panel hinge 10-3-5
25643-001 Console access panel 8-1-2
25646-000 Splash guard 10-1-7

25652-000 Arm rest pad 10-7-6

25664-001 Handle seal retainer 10-7-4
25665-001 Rear handle seal 10-7-3
25669-000 Handle backing plate 10-9-3
25669-000 Handle backing plate 10-10-6
25670-000 Rear light mount 10-13-1
25672-000 Hitch pin washer 7-23-6
25699-000 Pivot sleeve 7-23-5
25740-000 Axle cylinder pin weldment 2-4-6
25758-001 Front cover assembly 2-5-12
25758-001 Front cover assembly –
25759-000 Front cover bracket weldment 10-9-2

April 18, 2011 Preliminary Manual Index-37

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

25763-002 HP filter / steering valve assembly 2-3-9
25763-002 High-pressure filter/steering valve assembly –
25767-000 Brake pressure switch assembly –
25768-000 Accumulator charge valve assembly –
25769-000 Accumulator assembly 2-3-10
25769-000 Accumulator assembly –

25770-000 Overflow tank assembly 4-2-3

25770-000 Overflow tank assembly –
25772-004 Front handle assembly 7-8-2

25772-004 Front handle assembly –

25773-001 Rear handle assembly 7-8-3
25773-001 Rear handle assembly –
25780-000 Control enclosure subassembly 10-3-1

25780-000 Control enclosure subassembly –

25790-000 Front control enclosure weld 10-5-1
25795-000 Rear light assembly 10-12-2
25795-000 Rear light assembly –
25796-000 Hitch pin assembly 2-5-14
25807-000 Outrigger leg assembly 7-23-2
25808-000 Outrigger foot weldment 7-23-4
25809-000 Outrigger pivot pin weldment 7-23-7
25811-000 Outrigger cylinder pin weldment 7-23-8
25812-000 Outrigger mount pin weldment 2-4-11
25816-000 Outrigger cylinder pin weldment 7-23-9
25817-000 Outrigger cylinder assembly 7-23-3

April 18, 2011 Preliminary Manual Index-38

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

25817-002 Outrigger cylinder assembly –
25832-000 Carriage tilt cylinder assembly –
25832-000 Rotate cylinder assembly –
25832-000 Rotate cylinder assembly 9-1-31
25839-000 Mid boom roller assembly 9-4-16
25839-000 Mid boom roller assembly –

25842-001 Electrical center assembly 8-1-3

25842-001 Electrical center assembly –
25843-000 Radiator cover assembly 2-5-13

25843-000 Radiator cover assembly –

25845-000 Spring stack assembly 9-1-17
25845-000 Belleville spring stack –
25845-001 Spring stack assembly 9-3-11

25846-001 Filler plate assembly 10-6-8

25846-001 Filler plate assembly –
25848-000 Cylinder assembly 7-24-1
25849-000 Tilt cylinder 7-17-1
25849-000 Carriage tilt cylinder subassembly –
25849-000 Tilt cylinder 7-19-1
25861-000 Light guard weldment 10-13-2
25865-000 Roller assembly 9-4-19
25865-000 Roller assembly –
25866-000 Outer boom roller assembly 9-3-5
25866-000 Outer boom roller assembly –
25877-001 Terminal strip assembly #8x12 8-1-21

April 18, 2011 Preliminary Manual Index-39

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

25877-001 Terminal strip assembly –
25878-001 Terminal strip assembly #6x16 8-1-19
25878-001 Terminal strip assembly –
25878-002 Terminal strip assembly #6x18 8-1-20
25878-002 Terminal strip assembly –
25904-001 Control boot 10-7-5

25933-000 Outrigger stop cam 7-23-10

25936-000 Battery heat shield 10-12-4
25939-000 Mid boom roller 9-11-1

25941-000 Inner thrust washer 9-11-5

25946-000 Isolator washer 5-1-5
25955-000 Intake hose 3 4-1-11
25957-000 Relay bracket 8-6-1

25967-000 Slide block 9-2-9

25980-000 Chain tensioner retainer 9-3-9
25981-001 Filler plate 10-1-9
25983-001 Fuel sender cover 10-1-8
25984-000 Filler plate (front) 10-6-7
25985-001 Filler plate-rear 10-15-1
26005-000 Outer boom roller 9-9-1
26006-000 Roller 9-13-1
26007-000 Bearing retainer 9-13-5
26009-000 Roller pin 9-4-15
26010-000 Inner thrust washer 9-9-2
26011-000 Outer boom roller pin 9-3-2

April 18, 2011 Preliminary Manual Index-40

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

26014-000 Shroud mounting bracket 10-14-2
26017-000 Engine cover guide 10-10-7
26022-001 Air inlet spacer 4-1-16
26024-000 Intake tube bracket 4-1-17
26057-000 Fitting elbow modified 6-2-3
26059-000 Air cooler hose in 4-2-7

26068-000 Mid boom cover plate 9-4-21

26074-000 Roller pin 9-4-18
26075-000 Inner boom roller pin 9-2-3

26100-000 Spring guide 9-1-18

26100-000 Spring guide 9-3-10
26156-000 Bearing retainer 9-12-4
26157-000 Bearing retainer 9-13-4

26163-001 Angle indicator 9-6-1

26164-000 Cylinder mount/collar 7-16-1
26253-000 Fuse block bracket 8-8-1
26294-000 Chain anchor spacer 9-2-11
26296-000 Solenoid bracket 8-9-1
26304-001 Outrigger mount assembly 7-23-1
26307-000 Boom extend valve assembly 2-3-21
26308-000 Outrigger bulkhead assembly 7-23-11
26325-000 Angle indicator assembly 9-5-10
26325-000 Angle indicator subassembly –
26368-000 Pin boom hook 9-2-17
26591-000 Cylinder collar assembly 7-13-1

April 18, 2011 Preliminary Manual Index-41

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

26591-000 Extend cylinder collar assembly –
26599-000 Fuel tank weldment 4-5-1
26600-000 Fuel tank assembly –
26600-001 Fuel tank assembly 10-1-3
26604-001 Tool box assembly 10-1-16
26613-000 Battery disconnect switch assembly 2-3-18

26613-000 Battery disconnect switch assembly –

26653-001 Operator control valve assembly –
26653-001 Operator control valve 10-6-2

26683-001 Solenoid assembly 8-1-5

26683-001 Solenoid assembly –
26690-000 Fuse block assembly 8-1-4
26690-000 Fuse block assembly –

26714-001 Filler breather plate weldment 7-2-1

26715-002 Hydraulic tank lid assembly –
26745-000 Steering column assembly –
26745-000 Steering column assembly 10-3-3
26750-000 Final assembly –
26755-000 Master cylinder assembly 2-2-11
26755-000 Master cylinder assembly –
26755-010 Seal kit (not shown) –
26756-000 Boom hose kit –
26757-000 Side console assembly 2-4-27
26757-000 Side control console assembly –
26758-000 Side console cover assembly 2-5-17

April 18, 2011 Preliminary Manual Index-42

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

26758-000 Side console cover assembly –
26761-000 Top access cover assembly 10-7-1
26789-000 Catrack bracket (LH) 9-3-35
26789-001 Catrack bracket (RH) 9-3-43
26818-002 Axle cylinder mount weldment 2-4-5
26822-000 Lift cylinder 7-12-1

26822-010 Seal kit (not shown) –

26823-001 Outrigger mount assembly 2-4-10
26823-001 Outrigger mount assembly –

26831-000 Boom manifold assembly –

26831-000 Boom manifold assembly 9-3-6
26839-000 2nd mid boom weldment 9-4-1
26840-000 2nd mid boom assembly 9-1-2

26840-000 2nd mid boom assembly –

26841-000 Chain sheave assembly 9-4-5
26841-000 Chain sheave assembly –
26842-000 Chain sheave assembly 9-3-20
26842-000 Chain sheave assembly –
26847-000 Outer boom roller assembly 9-5-2
26847-000 Outer boom roller assembly –
26848-000 Chain sheave assembly 9-3-13
26848-000 Chain sheave assembly –
26849-002 Extend cylinder 7-13-3
26850-001 Extend cylinder assembly –
26850-001 Extend cylinder 9-1-6

April 18, 2011 Preliminary Manual Index-43

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

26877-000 Boom manifold 7-7-1
26892-000 Chain sheave pin 9-15-5
26899-000 Outer boom roller pin 9-5-3
26900-000 Roller 9-10-1
26901-000 Bearing retainer 9-10-2
26902-000 Sleeve 9-10-3
26905-000 Chain anchor 9-4-22

26907-000 Extend cylinder support 9-4-24

26908-000 Chain sheave 9-18-1
26909-000 Bearing cap 9-18-2
26910-000 Sheave spacer 9-3-21

26911-000 Sheave pin 9-3-19

26914-000 Boom mounting pin 2-2-3
26915-000 Roller 9-14-1

26916-000 Bearing retainer 9-14-2

26917-000 Bearing retainer 9-14-3
26918-000 Roller pin 9-3-15
26928-000 Slide block 9-3-25
26929-000 Slide block shim 9-3-24
26930-001 Hydraulic tube bracket 9-3-36
26935-000 Chain tensioner 9-3-29
26938-000 Chain tensioner retainer 9-1-19
26948-000 Extend cylinder pin 9-1-8
26949-000 Rear boom access cover 2-2-6
26951-000 Roller assembly 4.50 OD x 3.00 ID 9-3-18

April 18, 2011 Preliminary Manual Index-44

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

26951-000 Roller assembly –
26952-000 Extend cylinder housing assembly –
26952-000 Extend cylinder housing assembly 9-1-5
26953-000 Extend cylinder housing weldment 7-14-1
26954-000 Sheave pin weldment 9-3-12
26956-000 Tube clamp assembly 9-5-25
26957-000 Boom hydraulic tube assembly #1 9-3-33

26958-000 Boom hydraulic tube assembly #2 9-3-34

26961-000 Cylinder housing pin weldment 9-1-10
26968-000 Inner boom assembly 9-1-1
26968-000 Inner boom assembly –

26969-000 Inner boom subassembly 9-2-1

26972-000 Hose clamp assembly 9-2-14
26972-000 Hose clamp assembly –

26973-000 Chain tensioner guide weldment 9-1-20

26976-000 Hydraulic tank assembly 2-1-2
26976-000 Hydraulic tank assembly –
26977-000 Hydraulic tank 7-1-1
26996-000 Radiator shroud assembly 2-3-6
26996-000 Radiator shroud assembly –
26997-000 Radiator shroud weldment 10-14-1
26998-000 Battery cover assembly 2-5-11
26998-000 Battery cover assembly –
26999-000 Engine mount weldment 4-1-5
27007-000 Hose clamp body 9-21-1

April 18, 2011 Preliminary Manual Index-45

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

27008-000 Boom access cover 9-1-23
27009-000 Slide block shim 9-1-25
27011-000 Plate cut shape 9-1-14
27023-000 Radiator / hood support 10-14-3
27036-001 Cylinder mount plate 2-4-12
27038-000 Battery cover 10-12-1

27039-001 Outrigger mount shim (.040) 2-4-13

27042-000 Transmission mount 5-1-3
27046-000 Air intake tube 4-1-9

27047-001 Air intake tube 4-1-10

27050-001 Radiator assembly 2-3-5
27050-001 Radiator assembly –
27051-000 Fan shroud weldment 4-2-2

27055-001 Engine transmission assembly 2-3-2

27055-001 Engine transmission assembly –
27056-000 Transmission / pump assembly 4-1-2
27056-000 Transmission and pump assembly –
27057-000 Exhaust header weldment 4-1-6
27061-002 Engine cover assembly (roller) 2-5-10
27061-002 Engine cover assembly –
27062-000 Master cylinder pin assembly 2-2-7
27063-000 Lift cylinder pin assembly 2-2-8
27064-000 Master cylinder pin assembly 2-2-9
27067-000 Front control console assembly 10-1-2
27067-000 Front control console assembly –

April 18, 2011 Preliminary Manual Index-46

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

27069-000 Lift cylinder assembly 2-2-10
27069-000 Lift cylinder assembly –
27071-000 Air cleaner assembly 4-1-3
27071-000 Air cleaner assembly –
27083-000 Front control panel assembly 10-3-2
27083-000 Front control panel assembly –

27086-000 Front axle assembly 2-4-2

27086-000 Front axle assembly –
27087-000 Rear axle assembly 2-4-3

27087-000 Rear axle assembly –

27092-000 Extend tube support weldment 7-15-1
27093-000 Extend cylinder support assembly –
27093-000 Extend cylinder support assembly 9-1-7

27103-000 Front cover bracket 2-4-14

27104-000 Gas spring bracket 2-4-15
27104-001 Gas spring bracket (LH) 2-4-16
27108-000 Engine cover track (LH) 2-4-17
27109-000 Engine cover track (RH) 2-4-18
27110-001 Engine cover 10-10-1
27111-001 Muffler hanger right 4-1-24
27111-002 Muffler hanger left 4-1-23
27112-001 Hose/exhaust bracket 2-3-17
27113-000 Proximity switch bracket 9-5-8
27114-000 Shim washer 2-2-4
27115-000 Shaft collar 2-2-5

April 18, 2011 Preliminary Manual Index-47

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

27121-000 Isolator retainer plate 2-1-4
27127-000 Pump shield 2-4-21
27158-001 Exhaust pipe 4-1-20
27159-000 Exhaust pipe 4-1-21
27167-000 Catrack roller 9-3-37
27170-000 Accelerator plate bracket 10-8-1

27172-000 Boom access cover 9-1-36

27177-000 Mid boom guard plate 9-3-38
27183-000 Fuel water separator bracket 4-4-2

27198-000 Hose guard 2-3-19

27210-004 Boom tube x 118 9-5-26
27216-000 Plate manifold retainer 9-5-12
27220-000 Basic assembly –
27220-000 Basic assembly 2-2-1

27221-000 Chassis assembly – covers 2-1-1

27221-000 Chassis assembly – covers and console –
27222-000 Chassis assembly – engine –
27222-000 Chassis assembly – engine 2-5-1
27223-000 Chassis assembly – axles 2-3-1
27223-000 Chassis subassembly with axles –
27224-000 Chassis hose kit –
27250-000 Control valve mount weldment 10-6-1
27257-000 Side console front cover 10-6-6
27258-000 Arm rest bracket 10-7-2
27262-000 Mirror mounting bracket 2-5-16

April 18, 2011 Preliminary Manual Index-48

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

27263-000 Axle sway cylinder 7-20-1
27263-000 Axle sway cylinder 7-21-1
27264-000 Front sway cylinder assembly 2-4-8
27264-000 Front sway cylinder assembly –
27265-000 Rear sway cylinder assembly 2-4-9
27265-000 Rear sway cylinder assembly –

27270-000 Chassis weldment 2-4-1

27272-000 Outer boom weldment 9-5-1
27345-000 1st mid boom weldment 9-3-1
27346-000 Catrack assembly x 46 links 9-3-32
27349-000 Master cylinder 7-3-1
27355-000 Hydraulic tube assembly .75 x 93.7 9-5-13
27356-000 Boom pin support 2-2-20
27357-000 Wire cover 9-1-60
27358-000 Side console cover 10-6-3
27359-001 Pin 2.00 x 14.18 grip 9-1-59
27379-000 Boom assembly 2-2-2
27379-000 Boom assembly –
27380-000 Outer boom assembly 9-1-4
27380-000 Outer boom assembly –
27381-000 1st mid boom assembly 9-1-3
27381-000 1st mid boom assembly –
27405-000 Cab weldment (open) 10-1-1
27410-000 Cab assembly 2-1-3
27410-000 Cab assembly –

27412-000 Accelerator pedal assembly 10-1-5

April 18, 2011 Preliminary Manual Index-49

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

27412-000 Accelerator pedal assembly –
27425-000 Boom manifold assembly (LH) 9-5-6
27426-000 Boom manifold assembly (RH) 9-5-7
27434-000 Brake charge valve assembly 2-3-20
27445-000 Cab assembly –
27445-001 Cab 10-2-1
27445-002 Door 10-2-7
27445-020 Glass, front 10-2-2

27445-021 Glass, top curved 10-2-5

27445-022 Glass, rear flat 10-2-4
27445-023 Glass, rear LH 10-2-3
27445-025 Glass, RH slider 10-2-6

27445-035 Door, hinge pin 10-2-8

27445-036 Door, hinge clip 10-2-9
27445-044 Door holdback gasket 10-2-13
27445-046 Door holdback receptacle 10-2-12
27445-060 Wiper arm 10-2-11
27445-061 Wiper blade 10-2-10
27445-077 Retaining bolt, holdback 10-2-14
27595-000 Outer boom hydraulic tube assembly 9-5-14
29236-001 Pin, 2.5 x 2.68 grip 7-20-3
29236-001 Pin, 2.50 x 2.68 grip 7-21-4
29241-000 Rear axle valve cover 7-21-3
50503-000 Sway handle grip 7-10-4
50504-000 Sway handle weldment 7-10-2

50507-000 Sway valve handle 7-10-1

April 18, 2011 Preliminary Manual Index-50

Xtreme Manufacturing XR1270 Forklift

Numerical Index of Parts Numbers

Part No. Part Description Fig. & Index No.

50508-000 Sway handle assembly 7-8-4
50508-000 Sway handle assembly –

April 18, 2011 Preliminary Manual Index-51

Xtreme Manufacturing XR1270 Forklift

Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

10 AMP mini fuse 13001-003 8-2-6
1st mid boom assembly 27381-000 9-1-3
1st mid boom assembly 27381-000 –
1st mid boom weldment 27345-000 9-3-1
2nd mid boom assembly 26840-000 9-1-2
2nd mid boom assembly 26840-000 –
2nd mid boom weldment 26839-000 9-4-1
5 AMP mini fuse 13001-001 8-2-5

50 AMP maxi fuse 13003-001 8-6-3

7.5 AMP mini fuse 13001-002 8-2-8
Accelerator pedal 14662-000 10-8-2
Accelerator pedal assembly 27412-000 10-1-5

Accelerator pedal assembly 27412-000 –

Accelerator plate bracket 27170-000 10-8-1
Access cover 25173-000 9-1-21
Accumulator 14301-000 6-3-1
Accumulator assembly 25769-000 2-3-10
Accumulator assembly 25769-000 –

Accumulator charge valve 14205-000 6-4-1

Accumulator charge valve assembly 25768-000 –
Accumulator clamp / mount 11359-000 6-3-2
Accumulator supply A 12006-026 7-26-17
Accumulator supply B 12006-026 7-26-16
Adapter assembly 25414-001 9-1-33

Adapter assembly 25414-001 –

April 18, 2011 Preliminary Manual Index-52

Xtreme Manufacturing XR1270 Forklift

Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Adapter mounting pin 25362-000 9-7-5
Adapter pin weldment 25429-000 9-1-32
Adapter sleeve 14364-000 4-4-5
Adapter weldment 25413-000 9-7-1
Air cleaner 14362-000 4-4-3
Air cleaner assembly 27071-000 4-1-3

Air cleaner assembly 27071-000 –

Air cleaner bracket 25539-000 4-4-1
Air cleaner hose 25590-000 4-1-4

Air cooler hose in 26059-000 4-2-7

Air cooler hose out 25622-000 4-2-6
Air filter, primary (not shown) 14362-010 –
Air filter, secondary (not shown) 14362-011 –

Air inlet spacer 26022-001 4-1-16

Air intake elbow 13952-011 4-1-15
Air intake tube 27046-000 4-1-9
Air intake tube 27047-001 4-1-10
Air pre-cleaner 14363-000 4-4-4
Angle indicator 18039-000 3-1-24
Angle indicator 26163-001 9-6-1
Angle indicator assembly 26325-000 9-5-10
Angle indicator subassembly 26325-000 –
Arm rest bracket 27258-000 10-7-2
Arm rest pad 25652-000 10-7-6
Aux A and B 12008-138 7-25-1

April 18, 2011 Preliminary Manual Index-53

Xtreme Manufacturing XR1270 Forklift

Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Aux A and B 12008-476 7-25-2
Aux A and B 12041-228 7-26-55
Aux A and B 12041-228 7-26-56
Auxiliary handle control 18033-100 3-1-22
Axle cylinder mount weldment 26818-002 2-4-5
Axle cylinder pin weldment 25740-000 2-4-6

Axle sway cylinder 27263-000 7-20-1

Axle sway cylinder 27263-000 7-21-1
Back up alarm 13051-000 2-3-11

Ball end (gas spring) 11253-000 2-5-4

Ball end gas spring 11253-000 10-9-8
Basic assembly 27220-000 –
Basic assembly 27220-000 2-2-1

Battery 14450-000 2-3-12

Battery cover 27038-000 10-12-1
Battery cover assembly 26998-000 2-5-11
Battery cover assembly 26998-000 –
Battery disconnect switch assembly 26613-000 2-3-18
Battery disconnect switch assembly 26613-000 –
Battery heat shield 25936-000 10-12-4
Battery hold down 14452-000 2-3-14
Battery J-bolt 14451-000 2-3-13
[Link] port R 12037-065 7-26-51
BD2-L cyl. Port E 12037-065 7-26-52
Bearing 1-3/4 x 2-1/4 x 2 13721-001 7-18-3

April 18, 2011 Preliminary Manual Index-54

Xtreme Manufacturing XR1270 Forklift

Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Bearing 2 x 2-3/8 x 2 13722-002 9-2-19
Bearing 3-1/2 x 4 x 6-1/2 13728-001 2-4-22
Bearing cap 25198-000 9-15-4
Bearing cap 25198-000 9-16-4
Bearing cap 25198-000 9-17-4
Bearing cap 26909-000 9-18-2

Bearing inner race 13808-000 9-9-4

Bearing inner race 13810-000 9-10-5
Bearing inner race 13802-000 9-11-4

Bearing inner race 13802-000 9-12-3

Bearing inner race 13808-000 9-13-3
Bearing inner race 13810-000 9-14-5
Bearing inner race 13802-000 9-15-3

Bearing inner race 13802-000 9-16-3

Bearing inner race 13802-000 9-17-3
Bearing inner race 13810-000 9-18-4
Bearing retainer 26901-000 9-10-2
Bearing retainer 26156-000 9-12-4
Bearing retainer 25358-000 9-12-5
Bearing retainer 26157-000 9-13-4
Bearing retainer 26007-000 9-13-5
Bearing retainer 26916-000 9-14-2
Bearing retainer 26917-000 9-14-3
Bearing spacer 25305-000 9-15-6
Belleville spring stack 25845-000 –

April 18, 2011 Preliminary Manual Index-55

Xtreme Manufacturing XR1270 Forklift

Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Belleville spring washer 11008-001 9-19-1
Body-tube clamp #2 x 5/8 11355-000 9-20-2
Bolt 1/2-13UNC x 1.5 10004-012 2-3-44
Bolt 1/2-13UNC x 1.5 10004-012 9-1-54
Bolt 1-8UNC stud x 6 10857-003 2-4-42
Boom access cover 25301-000 9-1-22

Boom access cover 27008-000 9-1-23

Boom access cover 27172-000 9-1-36
Boom assembly 27379-000 2-2-2

Boom assembly 27379-000 –

Boom extend valve assembly 26307-000 2-3-21
Boom handle control 18347-000 3-1-23
Boom hook, 12K (optional) 18311-002 3-1-48

Boom hose kit 26756-000 –

Boom hydraulic tube assembly #1 26957-000 9-3-33
Boom hydraulic tube assembly #2 26958-000 9-3-34
Boom lettering A-B-C 18056-000 3-1-45
Boom lettering A-B-C 18056-000 9-3-40
Boom lettering D-E 18057-000 3-1-46
Boom lettering D-E 18057-000 9-3-41
Boom lettering F-G 18058-000 3-1-47
Boom lettering F-G 18058-000 9-3-42
Boom lift B-BB 12018-150 7-26-44
Boom lower (A to BA) 12010-144 7-26-38
Boom manifold 26877-000 7-7-1

April 18, 2011 Preliminary Manual Index-56

Xtreme Manufacturing XR1270 Forklift

Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Boom manifold assembly 26831-000 –
Boom manifold assembly 26831-000 9-3-6
Boom manifold assembly (LH) 27425-000 9-5-6
Boom manifold assembly (RH) 27426-000 9-5-7
Boom mounting pin 26914-000 2-2-3
Boom pin support 27356-000 2-2-20
Boom swoosh left front 18046-000 3-1-40
Boom swoosh left rear 18047-000 3-1-41

Boom swoosh right front 18048-000 3-1-42

Boom swoosh right rear 18049-000 3-1-43
Boom tube x 118 27210-004 9-5-26
Bottom cooler to bottom transmission 16091-060 7-26-63

Brake charge valve assembly 27434-000 2-3-20

Brake charge valve L.S.-LS4 12002-015 7-26-4
Brake crossover 12002-017 7-26-5
Brake crossover 12003-017 7-26-11
Brake crossover 12003-020 7-26-13
Brake front (valve top port) 12002-080 7-26-8
Brake low pressure switch 13153-000 6-5-1
Brake pressure switch assembly 25767-000 –
Brake rear (valve bottom port) 12002-146 7-26-9
Brake valve 14206-000 6-2-1
Brake valve assembly 25215-000 –
Brake valve assembly 25215-000 10-1-4

Brake valve ret.(pedal) 12006-045 7-26-21

Brake valve supply 12006-045 7-26-22

April 18, 2011 Preliminary Manual Index-57

Xtreme Manufacturing XR1270 Forklift

Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Brake valve supply 12006-045 7-26-23
Breather 14368-000 7-2-4
BU1-R cyl port E. 12038-065 7-26-53
BU2-left cyl. Port E 12038-065 7-26-54
Bushing 13804-014 7-12-6
Bushing 5/8 ID x 7/8 OD fiber x 1/2 13714-008 9-6-2

Cab 27445-001 10-2-1

Cab assembly 27410-000 2-1-3
Cab assembly 27410-000 –

Cab assembly 27445-000 –

Cab weldment (open) 27405-000 10-1-1
Carriage adapter spring 25186-001 9-7-3
Carriage pin 25184-001 11-2-1

Carriage pin assembly 25106-001 9-7-4

Carriage pin assembly 25106-001 –
Carriage tilt cylinder assembly 25832-000 –
Carriage tilt cylinder subassembly 25849-000 –
Carriage weldment 25100-010 11-1-1
Cartridge 14255-016 7-5-16
Cartridge 14255-012 7-5-18
Cartridge 14255-018 7-5-19
Cartridge 14255-013 7-5-20
Cartridge 14257-010 7-22-3
Cartridge 14257-011 7-22-4
Cartridge valve 14244-001 7-12-5

April 18, 2011 Preliminary Manual Index-58

Xtreme Manufacturing XR1270 Forklift

Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Catrack assembly x 46 links 27346-000 9-3-32
Catrack bracket (LH) 26789-000 9-3-35
Catrack bracket (RH) 26789-001 9-3-43
Catrack roller 27167-000 9-3-37
Caution burn hazard 18016-001 3-1-8
Caution carriage damage (optional) 18331-000 3-1-49

Caution crushing hazard 18066-001 3-1-27

Caution engine damage hazard 18011-001 3-1-4
Caution slip / trip hazard 18010-001 3-1-3

Chain anchor 25273-000 9-2-10

Chain anchor 25269-000 9-2-13
Chain anchor 26905-000 9-4-22
Chain anchor 25273-000 9-4-25

Chain anchor spacer 26294-000 9-2-11

Chain BL1066 x 189 pitches M-M 12202-189 9-3-30
Chain pin x 2 LG 25399-000 9-1-16
Chain pin x 2 LG 25399-000 9-2-12
Chain pin x 2 LG 25399-000 9-4-27
Chain pin x 3 25398-000 9-1-13
Chain pin x 3 LG 25398-000 9-3-31
Chain sheave 25192-000 9-15-1
Chain sheave 25191-000 9-16-1
Chain sheave 25192-000 9-17-1
Chain sheave 26908-000 9-18-1
Chain sheave assembly 26848-000 9-3-13

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Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Chain sheave assembly 26842-000 9-3-20
Chain sheave assembly 26841-000 9-4-5
Chain sheave assembly 25114-000 9-4-7
Chain sheave assembly 26841-000 –
Chain sheave assembly 25114-000 –
Chain sheave assembly 26848-000 –

Chain sheave assembly 26842-000 –

Chain sheave pin 26892-000 9-15-5
Chain tensioner 25394-000 9-1-12

Chain tensioner 25395-000 9-1-15

Chain tensioner 25395-000 9-3-8
Chain tensioner 26935-000 9-3-29
Chain tensioner guide weldment 26973-000 9-1-20

Chain tensioner retainer 26938-000 9-1-19

Chain tensioner retainer 25980-000 9-3-9
Charge valve P - priority BR 12010-055 7-26-32
Charge valve to P.S. 12000-013 7-26-1
Charge valve. T- T4 12004-030 7-26-14
Chassis assembly – axles 27223-000 2-3-1
Chassis assembly – covers 27221-000 2-1-1
Chassis assembly – covers and console 27221-000 –
Chassis assembly – engine 27222-000 –
Chassis assembly – engine 27222-000 2-5-1
Chassis counterweight 25493-001 2-4-7
Chassis hose kit 27224-000 –

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Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Chassis subassembly with axles 27223-000 –
Chassis weldment 27270-000 2-4-1
Check / fill coolant 18015-001 3-1-7
Check engine oil 18014-001 3-1-6
Check valve 14255-019 7-5-12
Check valve cartridge 14275-013 7-6-10

Circuit board 12809-011 10-6-4

Circuit breaker 50 AMP 13012-009 8-9-3
Clamp mount 8 dia 11370-000 4-4-6

Console access panel 25643-001 8-1-2

Console access panel hinge 25642-000 10-3-5
Control board 12809-011 7-10-6
Control boot 25904-001 10-7-5

Control enclosure subassembly 25780-000 10-3-1

Control enclosure subassembly 25780-000 –
Control handle rod 25611-002 7-10-2
Control valve L.S.-LS5 12000-060 7-26-2
Control valve mount weldment 27250-000 10-6-1
Control valve P-P2 12019-070 7-26-45
Control valve return 12048-061 7-26-58
Coolant temp gauge 12752-000 8-1-8
Cotter pin 1/8 dia x 1-1/2 LG 11236-006 9-1-9
Cotter pin 1/8 dia x 1-1/2 LG 11236-006 9-3-44
Counterbalance valve cartridge 14275-011 7-6-8
Counterbalance valve cartridge 14275-012 7-6-9

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Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Cover bracket 25507-000 10-11-2
Cover hinge 25508-000 10-12-3
Cross and bearing kit 14619-010 5-4-1
Cross and bearing kit 14619-010 5-5-1
Cylinder assembly 25848-000 7-24-1
Cylinder collar assembly 26591-000 7-13-1

Cylinder housing pin weldment 26961-000 9-1-10

Cylinder mount plate 27036-001 2-4-12
Cylinder mount/collar 26164-000 7-16-1

Danger crushing hazard 18017-001 3-1-9

Danger crushing hazard 18019-001 3-1-12
Danger crushing hazard 18021-001 3-1-14
Danger crushing hazard 18306-001 3-1-52

Danger crushing hazard 18306-000 3-1-53

Danger electrocution hazard 18018-001 3-1-10
Danger electrocution hazard 18018-002 3-1-11
Danger rotating equipment hazard 18027-001 3-1-19
Dash overlay 18001-002 3-1-2
Dash overlay 18001-000 10-4-2
Data plate 18008-000 3-1-1
Diesel only 18013-001 3-1-5
Directional valve 14268-027 7-5-13
Directional valve 14268-014 7-5-21
Distribution manifold 14268-000 7-5-1
Distribution manifold assembly 25214-001 2-3-7

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Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Distribution manifold assembly 25214-001 –
Door 27445-002 10-2-7
Door holdback gasket 27445-044 10-2-13
Door holdback receptacle 27445-046 10-2-12
Door stop 12360-000 10-12-7
Door, hinge clip 27445-036 10-2-9

Door, hinge pin 27445-035 10-2-8

Drain cock, 1/4 NPT angle BIB 11958-000 4-5-4
Draw latch 13552-001 2-5-2

Draw latch 13552-001 10-14-4

Draw latch - medium 13556-000 10-11-5
Draw latch keeper med 13556-002 10-12-5
Drive shaft (front) 14619-000 2-3-16

Drive shaft (rear) 14620-000 2-3-15

Electrical assembly 25015-000 –
Electrical assembly 25048-000 10-4-1
Electrical center 13105-000 8-2-2
Electrical center assembly 25842-001 8-1-3
Electrical center assembly 25842-001 –
Electrical center cover 13106-000 8-2-1
End stop -#8 terminal block 13260-000 8-3-3
End stop-#6 terminal block 13257-000 8-4-3
End stop-#6 terminal block 13257-000 8-5-3
Engine 13956-001 4-1-1
Engine cover 27110-001 10-10-1

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Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Engine cover assembly 27061-002 –
Engine cover assembly (roller) 27061-002 2-5-10
Engine cover guide 26017-000 10-10-7
Engine cover track (LH) 27108-000 2-4-17
Engine cover track (RH) 27109-000 2-4-18
Engine mount weldment 26999-000 4-1-5

Engine relay – SPST 13101-000 8-6-2

Engine relay assembly 25445-000 2-4-20
Engine relay assembly 25445-000 –

Engine transmission assembly 27055-001 2-3-2

Engine transmission assembly 27055-001 –
Exhaust clamp 2-1/2 14405-000 4-1-14
Exhaust clamp 2-1/4 14407-000 4-1-18

Exhaust gasket 13952-013 4-1-13

Exhaust header weldment 27057-000 4-1-6
Exhaust muffler 14408-000 4-1-19
Exhaust pipe 27158-001 4-1-20
Exhaust pipe 27159-000 4-1-21
Extend cylinder 26849-002 7-13-3
Extend cylinder 26850-001 9-1-6
Extend cylinder assembly 26850-001 –
Extend cylinder collar assembly 26591-000 –
Extend cylinder housing assembly 26952-000 –
Extend cylinder housing assembly 26952-000 9-1-5
Extend cylinder housing weldment 26953-000 7-14-1

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Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Extend cylinder pin 26948-000 9-1-8
Extend cylinder support 26907-000 9-4-24
Extend cylinder support assembly 27093-000 –
Extend cylinder support assembly 27093-000 9-1-7
Extend tube support weldment 27092-000 7-15-1
Extra thick grade 8 SAE washer 11002-008 2-4-31

Extra thick grade 8 SAE washer 11002-008 7-23-15

Extra thick grade 8 SAE washer 11002-008 9-1-57
Extra thick grade 8 SAE washer 11002-008 9-2-37

Extra thick grade 8 SAE washer 11002-008 9-3-56

Extra thick grade 8 SAE washer 11002-008 9-4-28
Extra thick grade 8 washer 11002-008 2-2-12
Fan 13970-000 4-1-8

Fan shroud weldment 27051-000 4-2-2

Filler breather plate weldment 26714-001 7-2-1
Filler plate 25981-001 10-1-9
Filler plate (front) 25984-000 10-6-7
Filler plate assembly 25846-001 10-6-8
Filler plate assembly 25846-001 –
Filler plate-rear 25985-001 10-15-1
Filter 14361-000 7-5-10
Filter element 14360-000 7-4-7
Final assembly 26750-000 –
Fitting elbow 45 -06MBA-06MFS 11705-004 6-4-3
Fitting elbow 45 -06MBA-06MFS 11705-004 7-20-2

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Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Fitting elbow 45 -06MBA-06MFS 11705-004 7-21-5
Fitting elbow 45 -10MBA-12MFS 11705-013 7-8-11
Fitting elbow 45 -24MBA-24MFS 11705-020 7-1-4
Fitting elbow 45 -2MP-2FP 11636-001 4-1-25
Fitting elbow 45 -8MBA-6MFS 11705-005 5-2-3
Fitting elbow 45 -8MBA-6MFS 11705-005 5-3-3

Fitting elbow 45 -8MBA-6MFS 11705-005 6-1-5

Fitting elbow 45 -8MBA-8MFS 11705-008 6-1-4
Fitting elbow 45-10MBA-10MFS 11705-011 4-2-9

Fitting elbow 90 -04MBA-04MFS 11702-001 5-1-7

Fitting elbow 90 -04MBA-04MFS 11702-001 6-1-6
Fitting elbow 90 -04MBA-04MFS 11702-001 7-4-4
Fitting elbow 90 -04MBA-04MFS 11702-001 7-5-7

Fitting elbow 90 -06MBA-04MFS 11702-002 6-2-4

Fitting elbow 90 -06MBA-04MFS 11702-002 6-4-4
Fitting elbow 90 -06MBA-06MFS 11702-006 7-6-2
Fitting elbow 90 -06MBA-06MFS 11702-006 6-2-5
Fitting elbow 90 -08MBA-06MFS 11702-007 7-12-3
Fitting elbow 90 -08MBA-08MFS 11702-011 7-6-7
Fitting elbow 90 -08MBA-08MFS 11702-011 5-1-8
Fitting elbow 90 -08MBA-08MFS 11702-011 7-3-2
Fitting elbow 90 -08MBA-08MFS 11702-011 7-19-3
Fitting elbow 90 -08MBA-08MFS 11702-011 7-24-3
Fitting elbow 90 -08MBA-10MFS 11702-014 7-12-2
Fitting elbow 90 -10MBA-10MFS 11702-015 7-13-2

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Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Fitting elbow 90 -10MBA-10MFS 11702-015 9-3-7
Fitting elbow 90 -12MBA-12MFS 11702-019 7-8-9
Fitting elbow 90 -12MBA-12MFS 11702-019 7-17-3
Fitting elbow 90 -12MBA-16MFS 11702-022 7-8-10
Fitting elbow 90 -16MBA-16MFS 11702-023 7-5-8
Fitting elbow 90 BH -10MFS-10MFS 11712-006 9-3-26

Fitting elbow 90-3/8 NPT x 5/16 barb 11564-008 4-5-5

Fitting elbow modified 26057-000 6-2-3
Fitting grease 1/4 NPT STR 11913-000 9-3-4

Fitting grease 1/4NPT STR 11913-000 9-4-17

Fitting grease 1/4NPT STR 11913-000 9-5-4
Fitting grease 1/8 NPT 45 11915-000 7-17-2
Fitting grease 1/8 NPT 45 11915-000 7-19-2
Fitting grease 1/8 NPT 45 11915-000 7-24-5

Fitting grease 1/8 NPT 45 11915-000 9-2-21

Fitting grease 1/8 NPT STR 11910-000 2-4-24
Fitting grease 1/8 NPT STR 11910-000 7-21-6
Fitting grease 1/8 NPT STR 11910-000 7-24-4
Fitting grease 1/8 NPT STR 11910-000 9-2-6
Fitting grease 1/8 NPT STR 11910-000 9-4-9
Fitting grease 1/8NPT STR 11910-000 9-3-16
Fitting grease, straight- 1/4 NPT 11913-000 9-15-7
Fitting QD coupling (female) 11956-000 9-2-25
Fitting QD coupling (male) 11957-000 9-2-26
Fitting reducer FS2406-10-08 11731-006 9-3-28

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Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Fitting STR 04MFS-04MB 11700-001 6-5-2
Fitting STR 04MFS-04MB 11700-001 7-5-2
Fitting STR 04MFS-04MB 11700-001 7-8-5
Fitting STR 04MFS-08MB 11700-004 6-4-2
Fitting STR 04MFS-14MMORB 11740-003 5-2-2
Fitting STR 04MFS-14MMORB 11740-003 5-3-2

Fitting STR -06MB-06MFS 11700-009 7-6-4

Fitting STR 06MFS-06MB 11700-009 7-5-3
Fitting STR 06MFS-06MB 11700-009 7-22-2

Fitting STR 06MFS-08MB 11700-010 6-3-3

Fitting STR 06MFS-10MB 11700-011 7-8-6
Fitting STR -08MB-08FFSA 11708-003 7-7-2
Fitting STR -08MB-08FFSA 11708-003 9-2-24

Fitting STR -08MB-08MFS 11700-014 7-6-3

Fitting STR -08MB-08MFS 11700-014 7-3-3
Fitting STR 08MFS-06MB 11700-013 6-4-5
Fitting STR 08MFS-08MB 11700-014 7-1-3
Fitting STR 08MFS-08MB 11700-014 7-5-4
Fitting STR 08MFS-10MB 11700-015 7-5-9
Fitting STR 08MFS-10MB 11700-015 7-8-7
Fitting STR -10MB-10MFS 11700-019 7-6-5
Fitting STR 10MFS-10MB 11700-019 4-2-8
Fitting STR 10MFS-10MB 11700-019 7-8-8
Fitting STR 10MFS-10MFS 11720-007 9-5-15
Fitting STR -12MB-12MFS 11700-023 7-6-6
Fitting STR 12MFS-10MFS 11720-009 9-5-16

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Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Fitting STR 12MFS-12MB 11700-023 5-1-6
Fitting STR 12MFS-16MB 11700-024 7-5-5
Fitting STR 16MFS-16MB 11702-027 7-5-6
Fitting STR 16MFS-20MB 11700-028 7-4-5
Fitting STR -20MBA-20MB 11651-009 7-4-3
Fitting STR BH -08MFS-08MFS 11711-003 9-2-22

Fitting tee -04MFS-04FFSS-04MFS 11729-001 5-2-4

Fitting tee -04MFS-04FFSS-04MFS 11729-001 5-3-4
Fitting tee -08MFS-08MFS-08MBA 11706-006 6-4-6

Fitting tee -6MFS-6MBA-6MFS 11707-004 6-2-6

Fitting tee -8MFS-12MBA-8MFS 11707-007 7-4-6
FLL to F-sway tee 12004-035 7-26-15
Flood light 13408-000 10-1-10

Fork level 12008-489 7-25-3

Fork level 12010-141 7-25-4
Fork mounting pin weldment 25103-000 11-1-3
Fork tilt A to FTA 12010-146 7-26-39
Fork tilt B to FTB 12010-146 7-26-40
Fork tilt FTD- Lft. cyl 12008-075 7-26-29
Fork tilt FTU- Rt. cyl 12008-075 7-26-30
Frame level Hawe A- FLA 12006-060 7-26-24
Frame level Hawe B-front cylinder R 12006-081 7-26-25
Frame sway handle 18067-100 3-1-28
Front axle 14617-000 5-2-1
Front axle assembly 27086-000 2-4-2

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Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Front axle assembly 27086-000 –
Front control console assembly 27067-000 10-1-2
Front control console assembly 27067-000 –
Front control enclosure weld 25790-000 10-5-1
Front control panel 25637-000 8-1-1
Front control panel assembly 27083-000 10-3-2

Front control panel assembly 27083-000 –

Front cover 25591-001 10-9-1
Front cover assembly 25758-001 2-5-12

Front cover assembly 25758-001 –

Front cover bracket 27103-000 2-4-14
Front cover bracket weldment 25759-000 10-9-2
Front driveshaft assembly 14619-000 –

Front handle assembly 25772-004 7-8-2

Front handle assembly 25772-004 –
Front handle grip 12809-000 7-10-1
Front steer ([Link]-L cyl.) 12010-070 7-26-34
Front Str. (FSB-R cyl.) 12010-042 7-26-31
Front sway cylinder assembly 27264-000 2-4-8
Front sway cylinder assembly 27264-000 –
F-sway tee to cylinder 12006-035 7-26-20
Fuel filter 13952-045 –
Fuel level gauge 12750-000 8-1-6
Fuel level sender 12852-000 4-5-3
Fuel sender cover 25983-001 10-1-8

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Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Fuel tank assembly 26600-000 –
Fuel tank assembly 26600-001 10-1-3
Fuel tank cap 3 13506-000 4-5-2
Fuel tank weldment 26599-000 4-5-1
Fuel water separator 13956-010 4-1-7
Fuel water separator bracket 27183-000 4-4-2

Fuse ATC 10AMP 13002-007 8-8-3

Fuse block assembly 26690-000 8-1-4
Fuse block assembly 26690-000 –

Fuse block ATC/ATO x 6 13251-001 8-8-2

Fuse block bracket 26253-000 8-8-1
Gas spring 11252-001 2-5-3
Gas spring bracket 27104-000 2-4-15

Gas spring bracket 25585-000 10-9-6

Gas spring bracket 25585-001 10-9-7
Gas spring bracket (LH) 27104-001 2-4-16
Glass, front 27445-020 10-2-2
Glass, rear flat 27445-022 10-2-4
Glass, rear LH 27445-023 10-2-3
Glass, RH slider 27445-025 10-2-6
Glass, top curved 27445-021 10-2-5
Grease seal 2-1/4 x 1-3/4 x 3/16 12253-000 7-18-2
Grease seal 2-3/8 x 2 12252-000 9-2-20
Grease seal 3-1/2 x 3 12257-000 2-4-23
Hair pin clip 1/8 x 1/2 dia 11222-006 9-1-63

April 18, 2011 Preliminary Manual Index-71

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Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Handle backing plate 25669-000 10-9-3
Handle backing plate 25669-000 10-10-6
Handle knob 14204-002 7-11-3
Handle nut 14204-001 7-10-3
Handle nut 14204-001 7-11-2
Handle seal retainer 25664-001 10-7-4

Handle, auxiliary controls 18334-001 3-1-29

High pressure filter 14359-000 7-4-1
High-pressure filter/steering valve assembly 25763-002 –

Hitch pin assembly 25796-000 2-5-14

Hitch pin washer 25672-000 7-23-6
Hnut 1-1/4-12UNF 10901-020 2-1-10
Hole grommet 1-5/16 ID 12300-000 10-1-11

Hole grommet 9/16 ID 2563 12302-000 10-4-3

Hole plug, 1/2 DIA 12400-008 10-3-11
Hole plug, 3/4 DIA 12400-012 10-3-9
Hood roller assembly (LH) 24749-000 10-10-3
Hood roller assembly (RH) 24749-001 10-10-2
Hook 2 lifting with latch 12213-008 9-2-18
Horn 13052-000 2-4-19
Horn button 14653-000 10-3-8
Hose clamp assembly 26972-000 9-2-14
Hose clamp assembly 26972-000 –
Hose clamp body 27007-000 9-21-1
Hose clamp cap 25335-000 9-21-2

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Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Hose guard 27198-000 2-3-19
Hose guide 25268-000 9-2-2
Hose guide 25270-000 9-4-2
Hose sheave 25284-000 9-4-4
Hose/exhaust bracket 27112-001 2-3-17
Hourmeter 12754-000 8-1-10

HP filter / steering valve assembly 25763-002 2-3-9

Hydraulic fluid use Dexron III 18086-001 3-1-33
Hydraulic tank 26977-000 7-1-1

Hydraulic tank assembly 26976-000 2-1-2

Hydraulic tank assembly 26976-000 –
Hydraulic tank fluid level 18069-000 3-1-30
Hydraulic tank lid assembly 26715-002 –
Hydraulic tube assembly .75 x 93.7 27355-000 9-5-13
Hydraulic tube bracket 26930-001 9-3-36
Indicator light amber 13402-002 8-1-17
Indicator light green 13402-004 8-1-18
Indicator light red 13402-001 8-1-16
Inner boom assembly 26968-000 9-1-1
Inner boom assembly 26968-000 –
Inner boom roller pin 26075-000 9-2-3
Inner boom subassembly 26969-000 9-2-1
Inner thrust washer 26010-000 9-9-2
Inner thrust washer 25941-000 9-11-5
Intake hose 3 25955-000 4-1-11

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Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Intake tube bracket 26024-000 4-1-17
Isolation manifold 14275-000 7-6-1
Isolation manifold assembly 25212-004 2-3-8
Isolation manifold assembly 25212-004 –
Isolator mount 12350-000 2-3-4
Isolator mount 12354-000 4-2-10

Isolator mount – engine/transmission 12353-000 5-1-4

Isolator mount (engine/transmission) 12353-000 2-3-3
Isolator retainer plate 27121-000 2-1-4

Isolator washer 25946-000 5-1-5

Jumper #8 cinch 95B 13261-000 8-1-22
Key switch 13157-000 10-3-12
Latch keeper 13552-002 10-9-5

Latch keeper 13552-002 10-10-4

Latch keeper 13552-002 10-11-4
Latch plate weldment 25107-001 9-7-2
Leaf chain BL666 x 271 F/F 12200-271 9-4-26
Leaf chain BL666 x 333 F/F 12200-333 9-4-23
Lft master rod end hose 16002-064 7-26-61
Lift cylinder 26822-000 7-12-1
Lift cylinder assembly 27069-000 2-2-10
Lift cylinder assembly 27069-000 –
Lift cylinder pin assembly 27063-000 2-2-8
Light #16369 13401-000 10-13-3
Light guard weldment 25861-000 10-13-2

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Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Load chart, standard carriage, OR down 17217-000 3-1-55
Load chart, standard carriage, OR up 17216-000 3-1-54
Mach bushing 1 ID x 1.5 OD x 10 GA 13752-004 9-3-39
Mach bushing 2 x 14 GA 13751-018 9-3-3
Mach bushing 2-1/2 x 1-3/4 13751-017 9-4-8
Manual case (large) 13300-000 10-1-12

Manual retract valve 14245-000 7-12-4

Master cylinder 27349-000 7-3-1
Master cylinder assembly 26755-000 2-2-11

Master cylinder assembly 26755-000 –

Master cylinder pin assembly 27062-000 2-2-7
Master cylinder pin assembly 27064-000 2-2-9
Master/slave Lft base end 12036-065 7-26-49

Master/slave [Link] end 12036-065 7-26-50

Master/slave tank line 16004-111 7-26-62
Micro relay 13108-000 8-2-4
Micro relay 13109-000 8-2-9
Mid boom cover plate 26068-000 9-4-21
Mid boom guard plate 27177-000 9-3-38
Mid boom roller 25939-000 9-11-1
Mid boom roller assembly 25839-000 9-4-16
Mid boom roller assembly 25839-000 –
Mini relay 13107-000 8-2-3
Mirror (12 x 8) 13425-000 2-5-15
Mirror (7 x 5) 13424-000 10-1-15

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Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Mirror bracket 25572-001 10-1-14
Mirror mounting bracket 27262-000 2-5-16
Muffler hanger left 27111-002 4-1-23
Muffler hanger right 27111-001 4-1-24
Muffler mounting band 25607-000 4-1-22
Nut #10-24UNC hex lock 10908-003 2-3-32

Nut #10-24UNC hex lock 10908-003 8-8-6

Nut #10-24UNC hex lock 10908-003 8-9-8
Nut #10-24UNC hex lock 10908-003 10-4-6

Nut #10-24UNC hex lock 10908-003 10-6-14

Nut #10-24UNC hex lock 10908-003 10-9-14
Nut #10-24UNC hex lock 10908-003 10-10-11
Nut #10-24UNC hex lock 10908-003 10-11-11

Nut #10-24UNC hex lock 10908-003 10-12-11

Nut #10-24UNC hex lock 10908-003 10-14-7
Nut #6-32UNC hex lock 10908-001 8-1-28
Nut #8-32UNC hex lock 13908-002 8-1-25
Nut 1/2-13UNC reg hex 10900-008 2-3-45
Nut 1/2-13UNC reg hex 10900-008 9-1-43
Nut 1/2-13UNC reg hex 10900-008 11-1-7
Nut 1/4-20 UNC hex lock reg 10908-004 7-16-3
Nut 1/4-20 UNC reg hex 10900-004 2-3-42
Nut 1/4-20 UNC reg hex 10900-004 2-5-8
Nut 1/4-20 UNC reg hex 10900-004 4-1-34
Nut 1/4-20 UNC reg hex 10900-004 4-3-5

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Part Description Part No. Fig. & Index No.

Nut 1/4-20UNC hex lock reg 10908-004 8-2-7
Nut 1/4-20UNC hex lock reg 10908-004 10-7-11
Nut 1/4-20UNC hex lock reg 10908-004 10-9-11
Nut 1/4-20UNC hex lock reg 10908-004 10-12-17
Nut 1/4-20UNC hex lock reg 10908-004 10-14-10
Nut 1/4-20UNC reg hex 10900-004 8-9-9

Nut 1/4-20UNC reg hex 10900-004 10-1-28

Nut 1/4-20UNC reg hex 10900-004 10-3-20
Nut 1/4-20UNC reg hex 10900-004 10-12-15

Nut 1-14UNF hex jam 10903-016 9-1-40

Nut 1-14UNF reg hex 10901-016 2-4-30
Nut 1-8UNC hex coupling 10949-016 2-4-43
Nut 1-8UNC reg hex 10900-016 2-4-44

Nut 3/4-10UNC hex lock reg 10908-012 9-7-7

Nut 3/4-10UNC reg hex 10900-012 7-23-14
Nut 3/8-16 UNC hex jam 10902-006 7-10-3
Nut 3/8-16 UNC reg hex 10900-006 4-1-41
Nut 3/8-16 UNC reg hex 10900-006 4-2-12
Nut 3/8-16 UNC reg hex 10900-006 5-1-16
Nut 3/8-16UNC hex lock reg 10908-006 9-2-31
Nut 3/8-16UNC hex lock reg 10908-006 10-1-31
Nut 3/8-16UNC reg hex 10900-006 2-3-28
Nut 3/8-16UNC reg hex 10900-006 2-4-41
Nut 3/8-16UNC reg hex 10900-006 9-2-35
Nut 3/8-16UNC reg hex 10900-006 9-3-52

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Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Nut 3/8-16UNC reg hex 10900-006 9-4-40
Nut 3/8-16UNC reg hex 10900-006 9-7-10
Nut 3/8-16UNC reg hex 10900-006 10-1-21
Nut 3/8-16UNC reg hex 10900-006 10-11-8
Nut 3/8-16UNC reg hex 10900-006 10-12-20
Nut 5/16-18 UNC reg hex 10900-005 4-1-39

Nut 5/16-18 UNC reg hex 10900-005 4-4-10

Nut 5/16-18UNC reg hex 10900-005 2-3-49
Nut 5/16-18UNC reg hex 10900-005 9-1-47

Nut 5/16-18UNC reg hex 10900-005 9-3-54

Nut 5/16-18UNC reg hex 10900-005 9-4-38
Nut 5/16-18UNC reg hex 10900-005 9-5-21
Nut 5/16-18UNC reg hex 10900-005 9-21-3
Nut 5/16-18UNC reg hex 10900-005 10-8-5

Nut 5/16-18UNC reg hex 10900-005 10-9-18

Nut 5/16-18UNC reg hex 10900-005 10-14-13
Nut 5/8-11UNC reg hex 10900-010 2-2-16
Nut 5/8-11UNC reg hex 10900-010 2-3-25
Nut 5/8-11UNC reg hex 10900-010 7-23-18
Nut 5/8-18UNF hex jam 10903-010 9-1-42
Nut 5/8-18UNF hex jam 10903-010 9-3-45
Nut 7/8-14UNF reg hex 10901-014 2-4-45
Nut bulkhead -08FS 11691-003 9-2-23
Nut bulkhead -10MFS 11691-004 9-3-27
Nut M10 reg hex metric 11940-011 10-3-16

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Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Nut M10x1.5 hex jam 10941-011 6-1-8
Nutsert #10-24UNC x .130 grip 10928-005 10-13-4
Nutsert 1/4-20UNC x .165 grip 10928-007 10-5-2
Nutsert 1/4-20UNC x .165 grip 10928-007 10-15-2
Nutsert 1/4-20UNC x .260 10928-008 9-1-61
Nutsert 1/4-20UNC x .260 10928-008 9-4-14

Oil filter 13952-009 –

Oil pressure gauge 12751-000 8-1-7
Operator control valve 14236-000 7-8-1

Operator control valve 26653-001 10-6-2

Operator control valve assembly 26653-001 –
Orifice, 1mm dia 14255-023 7-5-17
Outer boom assembly 27380-000 9-1-4
Outer boom assembly 27380-000 –
Outer boom hydraulic tube assembly 27595-000 9-5-14
Outer boom roller 26005-000 9-9-1
Outer boom roller assembly 25866-000 9-3-5
Outer boom roller assembly 26847-000 9-5-2
Outer boom roller assembly 25866-000 –
Outer boom roller assembly 26847-000 –
Outer boom roller pin 26011-000 9-3-2
Outer boom roller pin 26899-000 9-5-3
Outer boom weldment 27272-000 9-5-1
Outer roller bearing 13807-000 9-9-3

Outer roller bearing 13809-000 9-10-4

Outer roller bearing 13803-000 9-11-3

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Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Outer roller bearing 13803-000 9-12-2
Outer roller bearing 13807-000 9-13-2
Outer roller bearing 13809-000 9-14-4
Outer roller bearing 13803-000 9-15-2
Outer roller bearing 13803-000 9-16-2
Outer roller bearing 13803-000 9-17-2

Outer roller bearing 13809-000 9-18-3

Outrigger bulkhead assembly 26308-000 7-23-11
Outrigger cylinder assembly 25817-000 7-23-3

Outrigger cylinder assembly 25817-002 –

Outrigger cylinder pin weldment 25811-000 7-23-8
Outrigger cylinder pin weldment 25816-000 7-23-9
Outrigger foot weldment 25808-000 7-23-4

Outrigger leg assembly 25807-000 7-23-2

Outrigger mount assembly 26823-001 2-4-10
Outrigger mount assembly 26823-001 –
Outrigger mount assembly 26304-001 7-23-1
Outrigger mount pin weldment 25812-000 2-4-11
Outrigger mount shim (.040) 27039-001 2-4-13
Outrigger pivot pin weldment 25809-000 7-23-7
Outrigger stop cam 25933-000 7-23-10
Overflow tank 13503-000 4-3-2
Overflow tank assembly 25770-000 4-2-3
Overflow tank assembly 25770-000 –
Overflow tank bracket 25597-000 4-3-1

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Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Park brake release 12002-048 7-26-7
Pilot operated 2-way 14275-015 7-6-12
Pin 2.00 x 14.18 grip 27359-001 9-1-59
Pin boom hook 26368-000 9-2-17
Pin retainer plate 25383-000 9-2-16
Pin retainer plate 25383-000 11-2-3

Pin, 2.5 x 2.68 grip 29236-001 7-20-3

Pin, 2.50 x 2.68 grip 29236-001 7-21-4
Pivot sleeve 25699-000 7-23-5

Plate cut shape 27011-000 9-1-14

Plate manifold retainer 27216-000 9-5-12
Plug ext hex HD -08MB 11698-006 5-1-9
Plug EXT hex HD -08MB 11698-006 7-1-6
Plug EXT hex HD -12MB 11698-008 7-1-5

Plug external hex HD-20MB 11698-011 7-2-3

Power outlet 13110-000 10-3-10
Pressure reducing valve 14275-016 7-6-13
Pressure reduction valve 14255-016 7-5-14
Pressure reduction valve 14255-010 7-5-15
Pressure switch SPDT 13154-000 6-2-2
Pressure switch, 1500 PSI 12855-002 7-24-2
Priority valve L.S.-LS2 12003-020 7-26-12
Priority valve T-T2 12003-017 7-26-10
Proximity switch 13151-000 9-5-9
Proximity switch bracket 27113-000 9-5-8
Pull handle 6 13558-000 10-9-4

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Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Pull handle 6 13558-000 10-12-6
Pull handle 6 13558-000 10-10-5
Pull handle 6 13558-000 10-11-3
Pump 14003-000 5-1-2
Pump case drain 12049-048 7-26-59
Pump -H.P filter 12023-065 7-26-47

Pump L.S.-LS1 12000-065 7-26-3

Pump shield 27127-000 2-4-21
Radiator / hood support 27023-000 10-14-3

Radiator assembly 27050-001 2-3-5

Radiator assembly 27050-001 –
Radiator cover 25506-000 10-11-1
Radiator cover assembly 25843-000 2-5-13

Radiator cover assembly 25843-000 –

Radiator hose lower 25620-000 4-2-4
Radiator hose upper 25621-001 4-2-5
Radiator shroud assembly 26996-000 2-3-6
Radiator shroud assembly 26996-000 –
Radiator shroud weldment 26997-000 10-14-1
Radiator/cooler assembly 14558-000 4-2-1
Rear axle 14618-000 5-3-1
Rear axle assembly 27087-000 2-4-3
Rear axle assembly 27087-000 –
Rear axle lock manifold 14257-000 7-21-2
Rear axle lock manifold 14257-000 7-22-1

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Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Rear axle lock manifold assembly 25213-000 –
Rear axle lock-ALL 12004-124 7-26-27
Rear axle lock-ALR 12004-124 7-26-26
Rear axle lock-ALS 12004-124 7-26-28
Rear axle valve cover 29241-000 7-21-3
Rear boom access cover 26949-000 2-2-6

Rear driveshaft assembly 14620-000 –

Rear handle assembly 25773-001 7-8-3
Rear handle assembly 25773-001 –

Rear handle seal 25665-001 10-7-3

Rear light assembly 25795-000 10-12-2
Rear light assembly 25795-000 –
Rear light mount 25670-000 10-13-1

Rear steering (RSB) 12010-108 7-26-36

Rear sway cylinder assembly 27265-000 2-4-9
Rear sway cylinder assembly 27265-000 –
Rear valve handle 25613-000 7-11-1
Reducer hose 2-1/4 to 2 12056-000 4-1-12
Relay bracket 25957-000 8-6-1
Relief valve 14255-020 7-5-11
Retaining bolt, holdback 27445-077 10-2-14
Retaining ring ext spiral 1-3/4 dia 11402-175 9-2-5
Retaining ring ext spiral 2 dia 11402-200 9-4-20
Retaining ring ext spiral 3 dia 11402-300 9-3-17
Retaining ring-internal 3.00 dia 11400-300 9-12-6

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Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Retaining ring-internal 3.25 dia 11400-325 9-13-6
Retaining ring-internal 4.50 dia 11400-450 9-10-6
Retaining ring-internal 4.50 dia 11400-450 9-14-6
Return Hydac-tank 12046-035 7-26-57
Roll pin (3/16 x 1-1/2) 11201-012 7-10-5
Roller 26900-000 9-10-1

Roller 25307-000 9-12-1

Roller 26006-000 9-13-1
Roller 26915-000 9-14-1

Roller assembly 25133-000 9-2-4

Roller assembly 25865-000 9-4-19
Roller assembly 25133-000 –
Roller assembly 25865-000 –

Roller assembly 26951-000 –

Roller assembly 4.50 OD x 3.00 ID 26951-000 9-3-18
Roller pin 26918-000 9-3-15
Roller pin 26009-000 9-4-15
Roller pin 26074-000 9-4-18
Rollpin 3/8 x 2-1/2 11204-020 9-2-43
Rotate cylinder assembly 25832-000 –
Rotate cylinder assembly 25832-000 9-1-31
Rotate cylinder pin 25348-000 9-1-34
Rotate cylinder pin 25267-000 9-2-15
R-sway tee (ALS) to cylinder 12006-035 7-26-19
R-sway tee to cylinder 12006-035 7-26-18

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Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Rt. master rod end hose 16002-064 7-26-60
Screw #10-24UNC PHM x 1 10253-008 10-9-16
Screw #10 PWH Type-A x 3/4 10292-008 10-10-13
Screw #10-24 UNC HS set x 1/4 10353-002 7-10-5
Screw #10-24UNC hex lock 10253-006 10-10-10
Screw #10-24UNC PHM x 1 10253-008 8-8-4

Screw #10-24UNC PHM x 1 10253-008 10-13-6

Screw #10-24UNC PHM x 1/2 10253-004 2-5-6
Screw #10-24UNC PHM x 1/2 10253-004 8-9-7

Screw #10-24UNC PHM x 3/4 10253-006 2-3-35

Screw #10-24UNC PHM x 3/4 10253-006 10-6-13
Screw #10-24UNC PHM x 3/4 10253-006 10-7-12
Screw #10-24UNC PHM x 3/4 10253-006 10-9-13

Screw #10-24UNC PHM x 3/4 10253-006 10-12-9

Screw #10-24UNC PHM x 5/8 10253-005 10-11-10
Screw #10-24UNC PHM x 5/8 10253-005 10-12-10
Screw #10-24UNC PHM x 5/8 10253-005 10-14-6
Screw #10-24UNC SBHC x 3/4 10303-006 2-3-31
Screw #6 x 25 hex head 11357-000 9-20-4
Screw #8-32UNC PH machine x 1/2 10252-004 8-1-26
Screw 1/2-13 UNC HHC x 1 10004-008 7-15-7
Screw 1/2-13UNC FSHC x 2-1/4 10158-018 9-4-45
Screw 1/2-13UNC HHC x 1 10004-008 2-4-49
Screw 1/2-13UNC HHC x 1 10004-008 9-1-44
Screw 1/2-13UNC HHC x 1 10004-008 9-2-38

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Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Screw 1/2-13UNC HHC x 1 10004-008 9-3-55
Screw 1/2-13UNC HHC x 1-1/4 10004-010 2-2-13
Screw 1/2-13UNC HHC x 1-1/4 10004-010 2-4-32
Screw 1/2-13UNC HHC x 1-1/4 10004-010 9-1-53
Screw 1/2-13UNC HHC x 1-1/4 10004-010 9-2-28
Screw 1/2-13UNC HHC x 1-1/4 10004-010 9-3-57

Screw 1/2-13UNC HHC x 1-1/4 10004-010 9-4-33

Screw 1/2-13UNC HHC x 1-3/4 10004-014 2-4-38
Screw 1/2-13UNC HHC x 1-3/4 10004-014 9-1-55

Screw 1/2-13UNC HHC x 2 10004-016 9-4-30

Screw 1/2-13UNC HHC x 2-3/4 10004-022 9-4-41
Screw 1/2-13UNC HHC x 3 10004-024 2-1-6
Screw 1/2-13UNC HHC x 4 10004-032 9-1-58

Screw 1/2-13UNC HHC x 4 10004-032 11-1-6

Screw 1/2-13UNC HHC x 7/8 10004-007 9-2-42
Screw 1/2-13UNC HHC x 7/8 10004-007 9-4-31
Screw 1/2-13UNC SHC x 2 10058-016 9-3-58
Screw 1/2-13UNC x 2-1/4 10004-018 9-1-56
Screw 1/2-20UNF HHC x 2 10024-016 9-1-38
Screw 1/2-20UNF HHC x 5 10024-040 9-2-36
Screw 1/3-12UNC HHC x 1-1/2 10004-012 7-23-16
Screw 1/3-12UNC HHC x 1-1/2 10004-012 9-3-47
Screw 1/4-20 UNC HHC x 1 10000-008 4-1-33
Screw 1/4-20 UNC HHC x 3/4 10000-006 4-3-4
Screw 1/4-20 UNC HHC x 4 10000-032 7-16-4

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Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Screw 1/4-20UNC FSHC x 1/2 10154-004 9-4-32
Screw 1/4-20UNC FSHC x 1-3/4 10154-014 10-7-9
Screw 1/4-20UNC HHC x 1 10000-008 10-9-10
Screw 1/4-20UNC HHC x 1/2 10000-004 9-3-63
Screw 1/4-20UNC HHC x 1/2 10000-004 8-9-10
Screw 1/4-20UNC HHC x 1/2 10000-004 10-1-25

Screw 1/4-20UNC HHC x 1-1/4 10000-010 9-1-62

Screw 1/4-20UNC HHC x 3 10000-024 10-14-9
Screw 1/4-20UNC HHC x 3/4 10000-006 2-3-41

Screw 1/4-20UNC HHC x 3/4 10000-006 2-5-9

Screw 1/4-20UNC HHC x 3/4 10000-006 9-1-49
Screw 1/4-20UNC HHC x 3/4 10000-006 10-6-10
Screw 1/4-20UNC HHC x 3/4 10000-006 10-3-19

Screw 1/4-20UNC HHC x 3/4 10000-006 10-12-14

Screw 1/4-20UNC HHC x 5/8 10000-005 9-5-18
Screw 1/4-20UNC PHM x 1/2 10254-004 8-9-6
Screw 1/4-20UNC PHM x 3/4 10254-006 8-1-24
Screw 1/4-20UNC PHM x 3/4 10254-006 10-12-16
Screw 1/4-20UNC SBHC x 3/4 10101-006 10-1-27
Screw 1/4-20UNC SBHC x 3/4 10101-006 10-3-14
Screw 1/4-20UNC SBHC x 3/8 10101-003 9-3-60
Screw 10-24UNC OHM x 1 10273-008 10-10-12
Screw 10-24UNC OHM x 1 10273-008 10-9-15
Screw 10-24UNC OHM x 3/4 10273-006 10-11-12
Screw 10-24UNC OHM x 3/4 10273-006 10-12-12

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Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Screw 1-1/4-12UNF HHC x 2-1/4 10031-018 2-1-8
Screw 1-1/4-12UNF HHC x 4 10031-032 2-1-9
Screw 1-14UNF HHC x 10 10029-080 2-4-29
Screw 3/4-10 UNC HHC x 1-3/4 10007-014 5-1-13
Screw 3/4-10UNC HHC x 6 10007-048 7-23-13
Screw 3/4-10UNC HHC x 7 10007-056 9-7-8

Screw 3/8-16 UNC HHC x 1-1/4 10002-010 5-1-15

Screw 3/8-16 UNC reg hex 10002-010 4-1-42
Screw 3/8-16UNC HHC x 1 10002-008 2-3-36

Screw 3/8-16UNC HHC x 1 10002-008 2-4-47

Screw 3/8-16UNC HHC x 1 10002-008 7-23-20
Screw 3/8-16UNC HHC x 1 10002-008 9-3-61
Screw 3/8-16UNC HHC x 1 10002-008 9-4-36
Screw 3/8-16UNC HHC x 1 10002-008 9-5-23
Screw 3/8-16UNC HHC x 1 10002-008 10-1-30
Screw 3/8-16UNC HHC x 1 10002-008 10-12-19
Screw 3/8-16UNC HHC x 1-1/2 10002-012 2-3-29
Screw 3/8-16UNC HHC x 1-1/2 10002-012 2-4-40
Screw 3/8-16UNC HHC x 2-1/4 10002-18 9-2-33
Screw 3/8-16UNC HHC x 3 10002-024 7-21-10
Screw 3/8-16UNC HHC x 3/4 10002-006 2-2-18
Screw 3/8-16UNC HHC x 3/4 10002-006 9-1-52
Screw 3/8-16UNC HHC x 3/4 10002-006 10-11-7
Screw 3/8-16UNC HHC x 3-1/4 10002-026 9-2-34
Screw 3/8-16UNC HHC x 3-1/4 10002-026 9-4-39

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Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Screw 3/8-16UNC HHC x 3-3/4 10002-030 9-2-40
Screw 3/8-16UNC HHC x 4-1/2 10002-036 2-3-39
Screw 3/8-16UNC HHC x 4-1/2 10002-036 9-3-51
Screw 3/8-16UNC HHC x 4-1/2 10002-036 9-7-11
Screw 3/8-16UNC reg hex 10002-010 2-3-27
Screw 3/8-16UNC reg hex 10002-010 10-1-20

Screw 3/8-24UNF HHC x 1-1/4 10022-010 2-3-38

Screw 3/8-24UNF HHC x 2-3/4 10022-022 9-2-41
Screw 3/8-24UNF HHC x 3-1/2 10022-028 9-4-42

Screw 5/16-18 UNC HHC x 1 10001-008 4-4-8

Screw 5/16-18 UNC HHC x 1/2 10001-004 4-2-14
Screw 5/16-18 UNC HHC x 1-1/4 10001-010 4-1-38
Screw 5/16-18 UNC HHC x 1-1/4 10001-010 7-15-5

Screw 5/16-18 UNC HHC x 3/4 10001-006 4-4-9

Screw 5/16-18UNC HHC x 1 10001-008 2-3-37
Screw 5/16-18UNC HHC x 1 10001-008 9-3-62
Screw 5/16-18UNC HHC x 1 10001-008 10-6-17
Screw 5/16-18UNC HHC x 1 10001-008 10-7-8
Screw 5/16-18UNC HHC x 1 10001-008 10-1-22
Screw 5/16-18UNC HHC x 1 10001-008 10-8-4
Screw 5/16-18UNC HHC x 1 10001-008 10-14-12
Screw 5/16-18UNC HHC x 1/2 10001-004 2-3-50
Screw 5/16-18UNC HHC x 1-1/4 10001-010 9-1-46
Screw 5/16-18UNC HHC x 3 10001-024 2-3-48
Screw 5/16-18UNC HHC x 3 10001-024 7-21-9

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Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Screw 5/16-18UNC HHC x 3 10001-024 9-2-30
Screw 5/16-18UNC HHC x 3/4 10001-006 2-3-34
Screw 5/16-18UNC HHC x 3/4 10001-006 2-5-19
Screw 5/16-18UNC HHC x 3/4 10001-006 9-1-50
Screw 5/16-18UNC HHC x 4 10001-032 9-3-49
Screw 5/16-18UNC HHC x 4 10001-032 9-4-37

Screw 5/16-18UNC HHC x 5 10001-040 9-3-53

Screw 5/16-18UNC HHC x 5/8 10001-005 2-4-36
Screw 5/16-18UNC HHC x 5/8 10001-005 10-1-23
Screw 5/16-18UNC HHC x 6-1/2 10001-052 9-5-20
Screw 5/16-18UNC reg hex 10001-006 10-1-18

Screw 5/16-24UNF HHC x 3 10021-024 2-3-47

Screw 5/8 SH shoulder x 3/4 10304-006 9-5-11
Screw 5/8-11 UNC HHC x 1-3/4 10006-014 5-1-11
Screw 5/8-11UNC HHC x 4 10006-032 2-3-24
Screw 5/8-11UNC HHC x 6-1/2 10006-052 2-2-15
Screw 5/8-18UNF HHC x 2-1/2 10080-020 9-4-44
Screw 7/8-14UNF HHC x 12 10028-096 2-4-34
Screw HHC 14611-012 5-4-3
Screw HHC 14611-012 5-5-3
Screw M10 x 1.5 SHC x 30mm 10425-030 10-3-17
Screw M10-1.5 HHC x 30mm LG 10405-030 4-1-27
Screw M10-1.50mm HHC x 35mm 10405-035 4-1-31
Screw M12-1.75mm HHC x 30mm 10406-030 4-1-30

Screw M12-1.75mm HHC x 40mm LG 10406-040 4-1-29

Screw M16 x 2.00 HHC x 30mm 10408-030 4-1-36

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Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Screw M8 x 1.5 HHC x 16mm 10404-016 10-6-11
Seal kit (not shown) 26755-010 –
Seal kit (not shown) 26822-010 –
Seal O-ring 6.484 ID 12250-001 7-2-2
Seat assembly 14666-000 10-1-6
Set screw 1/2-13UNC HSCP-S x 3/4 10358-006 9-2-39

Shaft collar 27115-000 2-2-5

Shaft collar 25389-000 9-1-35
Shaft collar 25389-000 11-1-4

Sheave hub 25282-000 9-4-3

Sheave pin 26911-000 9-3-19
Sheave pin weldment 26954-000 9-3-12
Sheave pin weldment 25115-000 9-4-6

Sheave spacer 26910-000 9-3-21

Shifter 14660-000 10-3-4
Shim washer 27114-000 2-2-4
Shock mount 1-3/8 DIA 12355-000 7-1-7
Shoulder eye bolt 3/8-16UNC x 1-1/4 10822-010 11-2-2
Shroud mounting bracket 26014-000 10-14-2
Shuttle valve cartridge 14275-014 7-6-11
Side block shim 25289-000 9-2-7
Side console assembly 26757-000 2-4-27
Side console cover 27358-000 10-6-3
Side console cover assembly 26758-000 2-5-17
Side console cover assembly 26758-000 –

April 18, 2011 Preliminary Manual Index-91

Xtreme Manufacturing XR1270 Forklift

Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Side console front cover 27257-000 10-6-6
Side control console assembly 26757-000 –
Sleeve 26902-000 9-10-3
Sleeve-tube clamp 11354-000 9-20-3
Slide block 25298-000 7-15-3
Slide block 25967-000 9-2-9

Slide block 26928-000 9-3-25

Slide block 25271-000 9-8-1
Slide block assembly 25122-000 7-15-2

Slide block assembly 25122-000 9-1-26

Slide block assembly 25122-000 9-2-8
Slide block assembly 25122-000 9-3-23
Slide block assembly 25122-000 9-4-13

Slide block assembly 25122-000 –

Slide block insert 25272-000 9-8-2
Slide block shim 27009-000 9-1-25
Slide block shim 25289-000 9-1-27
Slide block shim 25283-000 9-1-29
Slide block shim 25289-000 9-3-22
Slide block shim 26929-000 9-3-24
Slide block shim 25289-000 9-4-10
Slide block shim 25283-000 9-4-11
Slide block spacer 25288-000 9-1-28
Slide block spacer 25290-000 9-1-30
Slide block spacer 25288-000 9-4-12

April 18, 2011 Preliminary Manual Index-92

Xtreme Manufacturing XR1270 Forklift

Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Slip yoke 14619-011 5-4-2
Slip yoke 14620-011 5-5-2
Slope indicator 14659-000 10-1-13
Solenoid assembly 26683-001 8-1-5
Solenoid assembly 26683-001 –
Solenoid bracket 26296-000 8-9-1

Solenoid relay 13200-000 8-9-2

Spacer 11201-010 7-10-4
Spherical bearing 1-3/4 ID 13804-009 2-4-26

Spherical bearing 3 ID 13804-014 2-4-25

Splash guard 25646-000 10-1-7
Spring guide 26100-000 9-1-18
Spring guide 26100-000 9-3-10

Spring stack assembly 25845-000 9-1-17

Spring stack assembly 25845-001 9-3-11
Standard carriage assembly 25419-010 2-2-19
Standard carriage assembly 25419-010 –
Standard carriage fork 25101-000 11-1-2
Steer L.S.-LS3 12002-042 7-26-6
Steer P - divider 12010-075 7-26-35
Steer return-T3 12011-054 7-26-42
Steer unit R-SVR 12010-045 7-26-33
Steering column 14650-000 6-1-2
Steering column assembly 26745-000 –
Steering column assembly 26745-000 10-3-3

April 18, 2011 Preliminary Manual Index-93

Xtreme Manufacturing XR1270 Forklift

Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Steering control unit 14006-000 6-1-1
Steering priority valve 14242-000 7-4-2
Steering wheel 14651-000 10-3-6
Steering wheel nut 14652-000 10-3-7
Steering, R-LHS to RSA 12011-145 7-26-37
Stirrup-tube clamp #2 11356-000 9-20-1

Stud bolt 1/2-13 UNC x 2 10853-001 7-14-2

Stud bolt M10 x 1.50 full THD x 50mm 10867-003 6-1-3
Suction 12027-036 7-26-48

Sway handle assembly 50508-000 7-8-4

Sway handle assembly 50508-000 –
Sway handle grip 50503-000 7-10-4
Sway handle weldment 50504-000 7-10-2

Sway valve handle 50507-000 7-10-1

Switch 13161-000 8-7-2
Switch guard 13159-000 8-1-15
Switch lock 13162-000 8-7-1
Tele extend 12012-137 7-25-5
Tele extend-Hawe B 12014-225 7-26-43
Tele retract 16086-140 7-25-6
Tele retract.- Hawe A 12010-224 7-26-41
Temperature switch 13160-000 7-1-2
Terminal block #6 13256-000 8-4-2
Terminal block #6 13256-000 8-5-2
Terminal block #8 13259-000 8-3-2

April 18, 2011 Preliminary Manual Index-94

Xtreme Manufacturing XR1270 Forklift

Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Terminal block #8 x 6 13264-006 10-6-5
Terminal block strip #6 x 7.88 LG 13255-002 8-4-1
Terminal block strip #6 x 8.75 LG 13255-003 8-5-1
Terminal block strip #8 x 7.88 13258-002 8-3-1
Terminal strip assembly 25877-001 –
Terminal strip assembly 25878-001 –

Terminal strip assembly 25878-002 –

Terminal strip assembly #6x16 25878-001 8-1-19
Terminal strip assembly #6x18 25878-002 8-1-20

Terminal strip assembly #8x12 25877-001 8-1-21

Thrust washer 3.75 OD x 3.00 ID x .125 13760-003 9-14-7
Tie down point 18315-000 3-1-37
Tilt cylinder 25849-000 7-17-1

Tilt cylinder 25102-000 7-18-1

Tilt cylinder 25849-000 7-19-1
Tilt cylinder access cover 25368-000 9-1-24
Tire 17.5 x 25 (foam filled) 14529-000 6-6-2
Tire wheel assembly 14528-000 2-4-4
Toggle switch DPDT maintained 13158-001 8-1-11
Toggle switch SPDT 3 pos. maintained 13158-002 8-1-12
Toggle switch SPDT 3 pos. momentary 13158-003 8-1-14
Toggle switch SPST maintained 13158-004 8-1-13
Tool box assembly 26604-001 10-1-16
Top access cover assembly 26761-000 10-7-1
Top cooler to top transmission 16091-066 7-26-64

April 18, 2011 Preliminary Manual Index-95

Xtreme Manufacturing XR1270 Forklift

Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Torrington #TRD-2840 thrust washer 13760-001 9-11-2
Torrington #TRD-2840 thrust washer 13760-001 9-12-7
Torrington #TRD-3244 thrust washer 13760-002 9-9-5
Torrington #TRD-3244 thrust washer 13760-002 9-13-7
Transmission 14107-000 5-1-1
Transmission / pump assembly 27056-000 4-1-2

Transmission and pump assembly 27056-000 –

Transmission filter 14107-011 –
Transmission mount 27042-000 5-1-3

Trim seal 1/4 x 44-1/2 12310-045 10-10-8

Trim seal 1/8 x 9 12311-003 10-3-13
Tube clamp assembly 26956-000 9-5-25
Tube clamp assembly #2 25443-000 9-3-14
Tube clamp assembly #2 25443-000 9-5-5
Tube clamp assembly #2 25443-000 –
U-bolt 10-24UNC 9/16 x 1-3/8 10829-001 10-4-4
Valve block P1-divider EF 12022-015 7-26-46
Volt gauge 12753-000 8-1-9
Warning explosion hazard 18083-001 3-1-32
Warning falling hazard 18025-001 3-1-17
Warning falling hazard 18300-001 3-1-35
Warning falling hazard 18312-000 3-1-36
Warning falling hazard 18307-001 3-1-51
Warning improper use hazard 18032-001 3-1-21

Warning injection hazard 18082-001 3-1-31

Warning pinch point hazard 18041-001 3-1-25

April 18, 2011 Preliminary Manual Index-96

Xtreme Manufacturing XR1270 Forklift

Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Warning safe operation checklist 18031-001 3-1-20
Warning tip over hazard 18020-001 3-1-13
Warning tip over hazard 18022-001 3-1-15
Warning tip over hazard 18090-001 3-1-34
Warning tow capacity (optional) 18332-000 3-1-50
Warning unrestrained operator hazard 18026-001 3-1-18

Warning welding modification hazard 18023-001 3-1-16

Washer #10 SAE flat 11001-003 2-3-30
Washer #10 SAE flat 11001-003 2-5-5

Washer #10 SAE flat 11001-003 8-8-5

Washer #10 SAE flat 11001-003 8-9-4
Washer #10 SAE flat 11001-003 10-4-5
Washer #10 SAE flat 11001-003 10-6-15

Washer #10 SAE flat 11001-003 10-7-13

Washer #10 SAE flat 11001-003 10-9-12
Washer #10 SAE flat 11001-003 10-10-9
Washer #10 SAE flat 11001-003 10-11-9
Washer #10 SAE flat 11001-003 10-12-8
Washer #10 SAE flat 11001-003 10-13-5
Washer #10 SAE flat 11001-003 10-14-5
Washer #6 SAE flat 11001-001 8-1-27
Washer 1 DIA SAE flat 11001-016 2-4-28
Washer 1 dia SAE flat 11001-016 9-1-39
Washer 1/2 SAE flat 11001-008 2-1-5
Washer 1/2 SAE flat 11001-008 2-3-43

April 18, 2011 Preliminary Manual Index-97

Xtreme Manufacturing XR1270 Forklift

Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Washer 1/2 SAE flat 11001-008 2-4-37
Washer 1/2 SAE flat 11001-008 2-4-48
Washer 1/2 SAE flat 11001-008 7-15-6
Washer 1/2 SAE flat 11001-008 9-1-37
Washer 1/2 SAE flat 11001-008 9-2-27
Washer 1/2 SAE flat 11001-008 9-3-46

Washer 1/2 SAE flat 11001-008 9-4-29

Washer 1/2 SAE flat 11001-008 11-1-5
Washer 1/4 SAE flat 11001-004 9-3-59

Washer 1/4 SAE flat ASTM 11001-004 2-3-40

Washer 1/4 SAE flat ASTM 11001-004 2-5-7
Washer 1/4 SAE flat ASTM 11001-004 4-1-32
Washer 1/4 SAE flat ASTM 11001-004 4-3-3

Washer 1/4 SAE flat ASTM 11001-004 7-16-2

Washer 1/4 SAE flat ASTM 11001-004 9-1-48
Washer 1/4 SAE flat ASTM 11001-004 9-5-17
Washer 1/4 SAE flat ASTM 11001-004 10-6-9
Washer 1/4 SAE flat ASTM 11001-004 10-7-10
Washer 1/4 SAE flat ASTM 11001-004 8-1-23
Washer 1/4 SAE flat ASTM 11001-004 8-9-5
Washer 1/4 SAE flat ASTM 11001-004 10-1-24
Washer 1/4 SAE flat ASTM 11001-004 10-3-18
Washer 1/4 SAE flat ASTM 11001-004 10-9-9
Washer 1/4 SAE flat ASTM 11001-004 10-12-13
Washer 1/4 SAE flat ASTM 11001-004 10-14-8

April 18, 2011 Preliminary Manual Index-98

Xtreme Manufacturing XR1270 Forklift

Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Washer 1-1/4 SAE flat 11001-020 2-1-7
Washer 3/4 SAE flat 11001-012 5-1-12
Washer 3/4 SAE flat 11001-012 7-23-12
Washer 3/4 SAE flat 11001-012 9-7-6
Washer 3/8 flat fender 11003-006 2-3-22
Washer 3/8 SAE 11001-006 10-1-29

Washer 3/8 SAE flat 11001-006 2-2-17

Washer 3/8 SAE flat 11001-006 2-3-26
Washer 3/8 SAE flat 11001-006 2-4-39

Washer 3/8 SAE flat 11001-006 4-1-40

Washer 3/8 SAE flat 11001-006 4-2-11
Washer 3/8 SAE flat 11001-006 5-1-14
Washer 3/8 SAE flat 11001-006 7-23-19

Washer 3/8 SAE flat 11001-006 9-1-51

Washer 3/8 SAE flat 11001-006 9-2-32
Washer 3/8 SAE flat 11001-006 9-3-50
Washer 3/8 SAE flat 11001-006 9-4-35
Washer 3/8 SAE flat 11001-006 9-7-9
Washer 3/8 SAE flat 11001-006 10-1-19
Washer 3/8 SAE flat 11001-006 10-11-6
Washer 3/8 SAE flat 11001-006 10-12-18
Washer 3/8 SAE flat 11001-006 11-2-4
Washer 3/8 SAE flat ASTM 11001-006 2-4-46
Washer 3/8 SAE flat ASTM 11001-006 7-21-7
Washer 3/8 SAE flat ASTM 11001-006 9-5-22

April 18, 2011 Preliminary Manual Index-99

Xtreme Manufacturing XR1270 Forklift

Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Washer 5/16 ID square 11011-005 10-1-26
Washer 5/16 SAE flat 11001-005 2-3-46
Washer 5/16 SAE flat 11001-005 7-21-8
Washer 5/16 SAE flat 11001-005 10-6-16
Washer 5/16 SAE flat 11001-005 10-7-7
Washer 5/16 SAE flat ASTM 11001-005 2-3-33

Washer 5/16 SAE flat ASTM 11001-005 2-4-35

Washer 5/16 SAE flat ASTM 11001-005 2-5-18
Washer 5/16 SAE flat ASTM 11001-005 4-1-37

Washer 5/16 SAE flat ASTM 11001-005 4-2-13

Washer 5/16 SAE flat ASTM 11001-005 4-4-7
Washer 5/16 SAE flat ASTM 11001-005 7-15-4
Washer 5/16 SAE flat ASTM 11001-005 9-1-45

Washer 5/16 SAE flat ASTM 11001-005 9-2-29

Washer 5/16 SAE flat ASTM 11001-005 9-3-48
Washer 5/16 SAE flat ASTM 11001-005 9-4-34
Washer 5/16 SAE flat ASTM 11001-005 9-5-19
Washer 5/16 SAE flat ASTM 11001-005 10-1-17
Washer 5/16 SAE flat ASTM 11001-005 10-8-3
Washer 5/16 SAE flat ASTM 11001-005 10-9-17
Washer 5/16 SAE flat ASTM 11001-005 10-14-11
Washer 5/8 dia UHMW flat 11018-010 9-6-3
Washer 5/8 SAE flat 11001-010 2-2-14
Washer 5/8 SAE flat 11001-010 2-3-23
Washer 5/8 SAE flat 11001-010 5-1-10

April 18, 2011 Preliminary Manual Index-100

Xtreme Manufacturing XR1270 Forklift

Alphabetical Index of Part Descriptions

Part Description Part No. Fig. & Index No.

Washer 5/8 SAE flat 11001-010 7-23-17
Washer 5/8 SAE flat 11001-010 9-1-41
Washer 5/8 SAE flat 11001-010 9-4-43
Washer 5/8 SAE flat 11001-010 9-5-24
Washer 7/8 SAE flat 11001-014 2-4-33
Washer M10 flat metric 11015-011 4-1-26
Washer M10 flat metric 11015-011 6-1-7

Washer M10 flat metric 11015-011 10-3-15

Washer M12 flat metric 11015-012 4-1-28
Washer M16 flat metric 11015-014 4-1-35
Washer M8 flat metric 11015-010 10-6-12

Wheel 14 x 25 lock ring 14530-000 6-6-1

Wheel tire assembly 14528-000 –
Wiper arm 27445-060 10-2-11

Wiper blade 27445-061 10-2-10

Wire cover 27357-000 9-1-60
Wire harness (not shown) 12809-012 –
XR1270 18367-000 3-1-44
Xtreme (medium) 18043-000 3-1-38
Xtreme (small) 18042-000 3-1-26
Xtreme X 18044-000 3-1-39

April 18, 2011 Preliminary Manual Index-101

 Contact

X t re me Man uf a ctu r ing

1 415 W est Bo na nza Ro ad
L as Ve ga s, N V 89 10 6
( 702) 851 -3 750

w ww .xtrem e ma nu f ac t u ri ng . com

Sa les ( 702) 858 -2 404

Pr od uct Su pp or t ( 702) 636 -2 969
En g in eer in g ( 702) 851 -3 750
Xtreme Manufacturing XR1270 Forklift

Limited Warranty

Products Warranted
This Limited Warranty applies to new Xtreme Manufacturing brand telescopic handlers, and attachments
bearing the Xtreme Manufacturing trademarks, herein referred to as Product(s), which are marketed by
Xtreme Manufacturing.

Warranty Period
Xtreme Manufacturing Warrants, its Authorized Sales and Service Centers (herein referred to as “SSC”),
new Product(s) to be free from defect in material or manufacture for thirty-six (36) months after date of
delivery to the purchaser, except the engine which will be covered for twenty-four (24) months.
Additionally, the main frame shall be free from defect in material or workmanship for ten (10) years. This
Warranty is made to the original owner of the new Product(s) and is transferable for the duration of the
period of coverage, to subsequent owners with prior written approval of Xtreme Manufacturing (See
Limitations).

Coverage
The Xtreme Manufacturing SSC shall repair or, at Xtreme Manufacturing's option, replace any Product(s)
shown to be defective in material or manufacture. Xtreme Manufacturing shall pay to the extent it has
established in its applicable service policy in effect at the time of delivery of the Product(s), the cost of
labor reasonably necessary to install any repaired or replaced part provided under this Warranty. The
remedies set forth in this paragraph are exclusive and correction by Xtreme Manufacturing or its SSC of
Product non-conformities in the manner provided above shall constitute fulfillment of all liabilities and
obligations of Xtreme Manufacturing or its SSC to those entitled to the benefit of this Limited Warranty.

Exclusions
This Limited Warranty shall not apply to general maintenance services (including but not limited to,
engine tune-up, brake adjustment, etc.) or to general maintenance parts (including but not limited to,
fluids, lubricants, light bulbs, etc.). In addition, this Limited Warranty shall not apply to parts/options not
manufactured by Xtreme Manufacturing which are warranted by their respective manufacturers including
but not limited to engines, tires, batteries, etc.

Owner Responsibilities
The owner is responsible for proper maintenance of the products(s). Any improper use including failure to
provide proper maintenance, operation after discovery of defective or worn parts, operation beyond rated
capacity, substitution of parts not approved by Xtreme Manufacturing, alteration or repair in such a
manner as in Xtreme Manufacturing's judgment adversely affects the Product(s), shall void this Warranty,
if requested by Xtreme Manufacturing, product(s) or parts, for which a warranty claim is made, are to be
returned, freight prepaid, to Xtreme Manufacturing.

April 18, 2011 Preliminary Manual Warranty-1

Xtreme Manufacturing XR1270 Forklift

Limitations
Xtreme Manufacturing's obligation under this Limited Warranty is expressly limited to the conditions as
stated above and shall not include duty, taxes, or any other charges whatsoever, or any liability for direct,
indirect, incidental, or consequential damage or delay. XTREME MANUFACTURING MAKES NO OTHER
WARRANTY, EXPRESSED OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WARRANTY OF
MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. No employee or representative
is authorized to change this Warranty in any way or grant any other Warranty, unless such change is
made in writing and signed by an officer of Xtreme Manufacturing.

Applicable Law
This Warranty shall be govemed by and interpreted in accordance with the laws of the State of Nevada.
This Warranty is applicable to contracts made and performed in Nevada.

April 18, 2011 Preliminary Manual Warranty-2

 Contact

X t re me Man uf a ctu r ing , LLC

1 415 W est Bo na nza Ro ad
L as Ve ga s, N V 89 10 6
( 702) 851 -3 750

w ww .xtrem e ma nu f ac t u ri ng . com

Sa les ( 702) 858 -2 404

Pr od uct Su pp or t ( 702) 636 -2 969
En g in eer in g ( 702) 851 -3 750
( 702) 646 -2 196 (fax )

MODEL NO. ____________________

SERIAL NO. ____________________