VW/AUDI SPECIAL TOOLS 0AM (7 SPEED DSG)
LUK Basic tool kit (OE)
The basic tool kit (our part no. TOOL.225) forms the basis of the modular tool system. It contains those
tools that are generally required for all repairs to double clutches. Together with a vehicle-specific tool
kit, they form a complete kit for professional repairs. This is based on all dry double clutch systems
currently available from LuK.
1. Puller with spindle and pressure
piece
2. 3 thumb screws
3. 3 M10 threaded bolts, 100 mm
long
4. 3 M10 threaded bolts, 160 mm
long
5. Circlip pliers, angled
6. Magnet
7. Transmission support with height
adjustment
8. 2 plugs for driveshaft holes
9. DMF reset tool
10. Unlocking key
11. Special open-end wrench
12. DVD with assembly/disassembly
instructions and training video
Part No. TOOL.225
Supplementary tool kit for Volkswagen (OE)
This vehicle-specific tool kit (our part no. 0AM.TOOL05) must be combined with the basic tool kit. It can be
used to disassemble, assemble and adjust both first generation dry double clutches (up to May 2011) and
second generation dry double clutches (from June 2011) in vehicles manufactured by Audi, SEAT, ŠKODA
and Volkswagen with a 0AM transmission.
1. Dial gauge with tripod
2. Reference gauge 32.92 mm (1st
generation, K2)
3. Reference gauge 48.63 mm (1st
generation, K1)
4. Reference gauge 32.12 mm (2nd
generation, K2)
5. Reference gauge 48.42 mm (2nd
generation, K1)
6. 3 thrust pieces
7. Support sleeve for disassembly
8. Pressure sleeve for assembly
9. Plugs
10. 3 hooks
11. Setting gauge for reference
gauge
12. Coupling hooks
13. Weight, 3.5 kg
14. DVD with assembly/disassembly
instructions and training video
Part No. 0AM.TOOL05
149
VW/AUDI SPECIAL TOOLS 0AM (7 SPEED DSG)
Mechatronic Assembly Lever (OE)
Insertion of the assembly lever between release
lever and gearbox housing, makes it possible to
remove the load from the plungers of Mechatronic
unit then they may be removed by hand from cups
of engaging levers, so that the Mechatronic unit can
be removed and inserted.
Part No. 0AM.TOOL02
Setting Tool - Release Bearing (OE)
Used for determining position of release bearings
“K1 and K2”
on
Generation 1,
7-speed dual clutch gearbox 0AM.
Part No. 0AM.TOOL03
Setting Tool - Release Bearing (OE)
Used for determining position of release bearings
“K1 and K2”
on
Generation 2,
7-speed dual clutch gearbox 0AM.
Part No. 0AM.TOOL08
0AM After-market Tool-kit
0AM, 7 Speed DSG Tool-kit
for
Generation 1, Generation 2
and
Plug-in Hybrid
Part No. 0AM.TOOL06
150
VW/AUDI SPECIAL TOOLS 0AM (7 SPEED DSG)
0AM After-market Supplementary Tool-kit
0AM, 7 Speed DSG
Supplementary tool-kit for 0AM.TOOL06
Mechatronic Assembly Lever
and
Transmission case separation tool
Part No. 0AM.TOOL07
0AM DSG 7 Speed Input Seal Extractor Tool
0AM, 7 Speed DSG
Used to remove shaft seal of inner input shaft on
7-speed dual clutch gearbox 0AM.
Part No. 0AM.TOOL09
0AM DSG 7 Speed Input Seal Installer Tool
0AM, 7 Speed DSG
Used to install input shaft seal on 7-speed dual
clutch gearbox 0AM.
Part No. 0AM.TOOL10
0AM DSG 7 Speed Mechatronic Guide Pin
7-speed dual clutch gearbox 0AM
To guide the mechatronic component during the
mounting of the mechatronic unit
Part No. 0AM.TOOL11
151
VW/AUDI SPECIAL TOOLS 0AM (7 SPEED DSG)
0AM DSG 7 Speed Clutch Install/Pressing Tool
Used for installing clutch on 7-speed dual clutch
gearbox 0AM.
Part No. 0AM.TOOL12
0AM DSG 7 Speed Clutch Removal Tool
This puller is used to remove the dual clutch his
puller is a modification of the earlier puller and
optimizes the flow of power during pulling and
allows for future, longer drive shafts. This tool
supersedes the previous puller, which is to be taken
out of service.
Part No. 0AM.TOOL13
0AM DSG 7 Speed Selector Lever Setting Tool
For setting selector lever push button in fitting position
Part No. 0AM.TOOL14
0AM DSG 7 Speed Clutch Removal & Install Tool
This special tool is used to remove and install the
double clutch and is used in conjunction with the
support device 08D.TOOL01. The integrated viewing
window provides the user with visual control during the
press-on process.
Part No. 0AM.TOOL15
152
VW/AUDI SPECIAL TOOLS 0AM (7 SPEED DSG)
0AM DSG 7 Speed Clutch Housing Assembly
Support Bridge
Used used in conjunction with 0AM.TOOL12 or
0AM.TOOL15 to emove and replace the clutch
housing.
Part No. 08D.TOOL01
153