eTACT Method Reduces High-Rise Build Time
eTACT Method Reduces High-Rise Build Time
Abstract. The finish work on high-rise residential buildings is performed simultaneously with mechanical and electrical
construction work, which results in frequent work interference and delay. This significantly hinders efficient schedule
management. Critical Path Method (CPM) is inefficient when applied to high-rise residential building projects in which
work is repeatedly carried out for each floor. Line-of-Balance (LOB) is widely used for its effectiveness in managing
repetitive work. LOB was developed into TACT and eTACT (enhanced-TACT) to combine heterogeneous works con-
tinuously. In particular, the eTACT schedule management method has an advantage in that it is capable of systemati-
cally connecting detailed construction, mechanical and electrical construction projects using a work planning template.
This study evaluates the time reduction effect of the eTACT method for a high-rise residential building. A comparative
analysis of data on 102 cases of non-applied projects and 44 cases of projects using the eTACT method over a period
of 10 years is presented to verify its effectiveness. The result shows that finish work time was reduced by 25% or about
53 days on average.
Keywords: time reduction effect, finish work, TACT, residential building, schedule management.
Introduction
The LOB method is efficient at analyzing repetitive
Most high-rise residential buildings are constructed simi- works (Al Sarraj 1990); however, it is difficult to manage
larly on each floor or in zones which have similar floor works that involve the interaction of several schedules
plans. These works are broken down into smaller works (Arditi et al. 2002) which affects waiting time. In addi-
(Sacks, Goldin 2007; Cho et al. 2013). Finish work is tion, LOB and other existing methods do not reflect the
carried out simultaneous with mechanical and electrical subcontractor’s scheduling management (Choi 2012). For
construction work. Such works are repeated at each floor, efficient scheduling of high-rise residential buildings, re-
resulting in complicated interconnections. Furthermore, source levelling is necessary (Cho et al. 2013). To this
as the repeat count increases, the waiting time due to end, TACT and eTACT methods that combine LOB, val-
work interference will increase (Al-Momani 2000). For ue stream analysis and the new scheduling concept of
this reason, various studies have been conducted with Lean Construction are being studied (Kim et al. 2003;
Critical Path Method (CPM), Line-of-Balance (LOB) and Suh et al. 2003). Lee et al. (2004) well introduced the
other methods (Suhail, Neale 1994; Yamín, Harmelink TACT scheduling method that serves to synchronize the
2001; Arditi, Albulak 1986). Among these methods, the cycle time of repetitive works by zoning the work places
most common is the CPM. The significance of CPM in and maintaining each work with the proper number of
the construction industry is recognized because it is sys- workers, so there is less waiting time for the crews.
tematic and detailed (Kim 2012); however, it is difficult The concept of TACT is to reduce work time by con-
to modify its logic and is inefficient for repetitive works sistently repeating the works of precedence relationship.
(Rahbar, Rowings 1992). CPM is also unsuitable for However, it is difficult to realize time reduction without
high-rise residential buildings since the productivity of details of the TACT method. The eTACT method system-
workers is not taken into consideration (Selinger 1980). atically combines detailed construction and mechanical
In particular, it is not helpful for simplifying progress and electrical construction projects, applying the work
management, which requires significant effort and time. planning template to the existing TACT method. It is ex-
pected that this process will closely connect heterogene- Apartment Construction Simulation Game (LEAPCON),
ous works, reducing the wait time. a computer simulation method to improve the work in
This study evaluates the time reduction effect of the progress based on the LOB method and the lean model.
eTACT method. To do so, the enhanced-TACT (eTACT) However, LOB method has limitations on the ex-
method was applied to high-rise residential buildings, and pression of specific interfaces among work trades per-
the data on construction time were collected. The eTACT formed in a certain space or floor as shown in Figure 1.
method can be applied to a wide range of finished works For example, finish works, such as masonry, plastering,
with different sequences and methods, yet the study scope waterproofing and painting works, have different char-
is limited to residential buildings. The study is conducted acteristics in variety, quantity, working circulation and
in three different steps. First, the scheduling methods of productivity of their subdivided activities. And some fin-
repetitive works are examined, the concept of eTACT ish works are interruptively conducted with mechanical
scheduling method is established and the procedure for and electrical works at the same space. The more work
applying the method is identified. Second, the eTACT trades are involved, the more interruptions among subdi-
method is applied to large residential buildings for a pe- vided activities may occur. In this case, LOB method has
riod of 10 years. Third, the data of work duration on high- limitation on the expression of critical activities that can
rise residential buildings applied with the eTACT method happen among subdivided activities. Figure 1 (1) shows
and those not applying the method within the same firm the example of interfaces among work trades, and Fig-
are compared to verify the time reduction effect. ure 1 (2) illustrates the details of interfaces among subdi-
vided activities that shows critical path. The eTACT can
1. Preliminary study make up for limitations of the LOB method with work
1.1. Line of Balance (LOB) planning templates introduced in Chapter 2.
ducted by a local construction firm were collected over Table 3. Finish work of a housing unit in this study
the past 10 years. In addition, 102 cases that did not apply
Floor Wall Ceiling
the eTACT method for the same period were examined to
conduct the ANOVA test of construction duration. Eve- Ondol heating
Living Wall Gypsum board
system + Wood
ry project of two groups was independently conducted, room
flooring
paper + paper
and construction duration of the project is a quantitative
Ondol heating Wall Gypsum board
variable. The difference of construction duration between Bedroom
system + Vinyl sheet paper + paper
two groups is examined by one-way ANOVA test due to
Ondol heating
the existence of single independent variable for compari- Unit plastic
Bathroom system + Ceramic Wall tile
son. The Levene’s test and t-test between two groups are ceiling
tile
conducted to examine the distribution of collected data,
Ondol heating
which is used for a clue of solving the productivity issue. Wall Gypsum board
Kitchen system + Wood
paper + paper
flooring
3.2. Variable control of ANOVA test
For more accurate verification of the time reduction ef-
fect of the eTACT method against non-application of the
during the finish work, and no such case occurred
method, other variables that may affect time reduction,
in this study.
including ease of supplying workers, managing the abil-
The productivity of finish work is mainly affected
ity of firms, work duration and details, and other external
by the evolution of material, equipment, technology and
delay factors are excluded. First, the same conditions ap-
management. Among the factors, material, equipment and
ply for supplying workers and for project management in
technology evolved over the past 10 years are considered
order to minimize the effect on work time. In addition,
to be equally applied to two groups of collected data,
the duration change caused by development of construc-
which may not affect the productivity of finish work.
tion technologies for the projects performed in the same
However, management technique has been evolved from
period is controlled. Since the work time differs accord-
the LOB to the eTACT method, which may affect the
ing to the construction type, projects with the same finish
productivity.
work are the study subjects. Finally, works under special
To prove the assumption, the distribution of yearly
conditions, such as suspension of the given work and de-
collected data is surveyed as shown in Figure 9. The fig-
sign changes, are excluded from the comparison analysis.
ure shows comparatively consistent distribution although
The description of each variable control is as follows:
the numeric difference between two groups happens. And
1) Worker supply: It is not difficult to supply workers
statistically, the equality of variances can be confirmed by
in Korea, since labors are abundant in urban areas.
the Levene’s test result of two groups that shows 0.116
Thus, the case study is carried out on projects im-
of F value and 0.734 of P value which means the distri-
plemented in urban areas with population of at least
bution of collected data statistically acceptable as shown
1 million persons;
in Table 4.
2) Unification of managing ability: The managing abil-
ity and system differ by firm, and this may impact
the work time. Therefore, the eTACT method is ap-
plied to a large construction firm that constantly im-
plements numerous housing projects, and cases of
the same firm not employing eTACT are used for
comparison;
3) Restriction of the duration of project implementa-
tion: The cases applying the eTACT method are
executed in 2002~2011, and the non-eTACT cases
are examined from projects implemented within the
same range of years;
4) Restriction of the construction details: If the fin-
ish work type differs, it may lead to different work
times. Our study is restricted to residential buildings
built with the same finishing materials, as shown in
Table 3;
5) Restrictions on external delay factors: External delay
factors, including suspension of the given work and
design changes, may distort the result. Thus, projects
with these delay factors are excluded from the case
study. Delay caused by external factors is not likely Fig. 9. Distribution of yearly collected data
950 D. Lee et al. Time reduction effect of the enhanced TACT method for high-rise residential buildings
Table 4. Levene’s test result of two groups Table 6. Correlation of workload and duration
population means. The hypotheses for this ANOVA prob- 6. Findings and results
lem are as follows: The F test results are shown in Table 8. The variance of
H0 : μT = μN; (1) the data to determine the difference between two group
means can be analyzed by an F test, which provides the
H1 : μT ≠ μN, (2)
p-value. Based on the p-value, the hypotheses above are
here, μT is the mean of the work time of the residential tested. Through the F test, if the between-group variabil-
buildings to which the eTACT method was applied, ity is larger than the within-group variability, H0 could be
and μN is that of the residential buildings to which the rejected, i.e., it could be concluded that the means of the
eTACT method was not applied. To confirm the outliers two groups are statistically different (Walpole et al. 1993).
of the two samples, a box plot was adopted as shown in The study applied the eTACT method to residential
Figure 11. There were no outliers found in the eTACT buildings to verify the time reduction effect. The top floor
applied cases or the non-applied cases. finish work duration applied with the eTACT method for
10 years was 153 days on average and 206.2 days for
the non-applied cases. Moreover, the F-Test result of the
case data shows that the mean values of the two groups
are significant at the 95% confidence interval level.
The difference in work time was caused by the delay
in executing the works in progress, as previously stated The eTACT method is applied to unify works per
(Fig. 2), and this can be identified in the progress schedule eTACT unit to perform the works continuously and to
of the case. Figure 12 shows the progress schedule of minimize the float. The method involves preparing a work
the eTACT-applied case with a short work time, and all planning template to control the activity time. Furthermore,
finish works were performed without waiting or delay. the eTACT scheduling method is applied to show the
The work time of this project data was 130 days. work within the eTACT unit in detail, in other words
Figure 13 shows a case without eTACT and with to prepare activities in 0.5 day increments. The works
a relatively short work time. It is one of the progress within the eTACT unit are composed of construction and
schedule of finish works in non-eTACT data. All finish mechanical and electrical communication construction
works were performed in order without delay, and the works, and the precedence relationship of the same work
top floor work duration was 180 days. The work time is and the critical path are analyzed by work experts. Then,
longer than that with the eTACT method because there the precedence relationship with the heterogeneous work
is a waiting time caused by the pace difference of the is analyzed upon discussion with other work experts.
works in progress, as shown in Figure 13 (c) and (d). In addition, critical work trades are selected from all
In addition, Figure 13 (a) is the air entrained concrete the simultaneously performed works, and interferences,
pouring work, which delayed the post floor plastering including the spatial restriction that may be generated
work, Figure 13 (b), for about 15~20 days due to the when the work is carried out in the limited space, are
change in the pace of work. These waiting time and work reflected. Based on this, the final work planning template
delays are commonly found in cases not applying eTACT. for work continuity is prepared to commence the work.
This seems to be caused by the mean difference of the The study verified the time reduction effect of the
two samples. eTACT method. The mean finish work duration was 153
Finally, the productivity data used for eTACT in this days for the case with eTACT and 206.2 days without,
study are based on the experiences of the given firm, and for a difference of 53 days. Time to completion with the
they were not verified, which may result in slight errors. eTACT method decreased by around 25% when compared
However, such errors may be commonly found in all to conventional LOB. Also, five variables including the
samples and should not affect the finish work duration. region, work type, worker supply, management ability
Furthermore, it was assumed that there is no productivity and application time of the given cases were controlled
difference between eTACT cases and non-eTACT cases, to conduct the F-test. As a result, there was a significant
so the effects of using the eTACT method should be mean difference in the two groups at the 95% confidence
studied in the future. interval level. Based on the result, the progress schedules
of the cases were analyzed, and it was discovered that
Conclusions the difference in work time is caused by the delay and
Scheduling the finish work of high-rise residential build- waiting time of the (prior/post) works in progress. When
ing projects significantly affects the overall work time. this method is applied to high-rise residential buildings,
The study examined the scheduling methods applied to the impacts of work delay and waiting time will increase,
high-rise residential building projects, defined the con- improving the time reduction effect. As follow-up studies,
cept of eTACT and applied it to the case projects. the productivity of unit works with the eTACT method
Journal of Civil Engineering and Management, 2016, 22(7): 944–953 953
should be analyzed, which is expected to improve the Kim, Y. J.; Han, J. Y.; Shin, D. W.; Kim, K. R.; Kim, C. D.;
time reduction effect of eTACT. Seo, S. W. 2003. A Tact Planning and Scheduling Process
Model for reduction of finishing work duration in building
construction projects, Journal of the Architectural Institute
Acknowledgements of Korea 19(1): 161–168.
This work was supported by the National Research Foun- Kim, S. K.; Son, K. Y.; Joo, J. K.; Lee, D. H.; Lee, S. H. 2011.
An enhanced TACT technique for finish work of high-rise
dation of Korea (NRF) grant funded by the Korea gov- residential buildings, Journal of Korea Institute of Build-
ernment (MSIP) (No. 2013R1A2A2A01068297). ing Construction 11(4): 396–406.
[Link]
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Donghoon LEE. He is a PhD candidate of the Department of Architectural Engineering at Kyung Hee University. He received
the professional engineer’s license of building construction in 2012. His research interests include the construction engineering and
management, particularly the cost and time management of buildings, the production technology of free-form concrete segments
and the crane management with support design.
Dong-Sub KIM. He is a leader of building construction technology team at Daelim Industrial Co., Ltd. He has served as a field
engineer and a cost and schedule engineer since 1995. He received the professional engineer’s license of building construction
in 2004. His research interests include the cost and time management, particularly the practical application of TACT scheduling
method in site.
Gwang-Hee KIM. He is the associate professor of the Department of Plant & Architectural Engineering at Kyonggi University. He
was a vice president of the Korea Institute of Building Construction. He is currently the editor-in-chief of the Journal of Building
Construction and Planning Research. His research interests are in the areas of cost estimating, data mining, building information
modelling, green construction, and construction information technology.
Sunkuk KIM. He is a leader of the innovative construction technology and management system. Currently, he has served as a
vice director of the Centre for Sustainable Healthy Buildings and a vice president of Korean Council on Tall Buildings and Urban
Habitat (K-CTBUH). His research interests include the construction engineering and management issues, particularly the develop-
ment of innovative practical construction technologies such as the Green Frame, a sustainable environment-friendly structure, and
the production technology of free-form concrete segments.