NETTUR TECHNICAL TRAINING FOUNDATION
DIPLOMA IN TOOL ENGINEERING & DIGITAL MANUFACTURING-CP01
VI SEMESTER REGULAR & SUPPLEMENTARY EXAMINATION-APRIL 2024
Subject: Additive Manufacturing Total Time: 2 Hr.
Subject Code: CP01605T Total Marks: 50
PART B
1.0 ANSWER ANY EIGHT OF THE FOLLOWING 2*8=16
1.1 Define Additive manufacturing
1.2 Explain about support structure in SLA
1.3 Write down the common application of Binder jetting printed parts
1.4 Write any 4 applications of 3D printing in Automobile industry
1.5 Define vat polymerization
1.6 Write the applications of polyjet printed parts
1.7 Define STL format
1.8 Name the common plastics used in 3D printing process
1.9 Write down the reinforcement for composites used in 3D printing
1.10 Write the Classification of AM materials
2.0 ANSWER ANY SIX OF THE FOLLOWING 3*6=18
2.1 Write down the advantages &dis advantages of additive manufacturing
2.2 What are the different testing carried out in 3D Printing Materials?
2.3 Explain different types of support structures used in FDM, how is it removed?
2.4 Write a short note on binder jetting process
2.5 Explain the DLP process
2.6 Write down the advantages & disadvantages of material jetting process
2.7 List the features of Powder bed technology
2.8 Name the different types of AM technologies
3.0 ANSWER ANY FOUR OF THE FOLLOWING 4*4=16
3.1 Explain the Post processing methods and tools needed for post-processing
3.2 Write a brief explanation about poly jet process
3.3 Explain Directed energy Deposition Printing process
3.4 Explain the types of SLA printers and process
3.5 Write down the advantages &dis advantages FDM
3.6 Write down the applications of Subtractive manufacturing, formative manufacturing
& additive manufacturing with example
IMSF-8615
NETTUR TECHNICAL TRAINING FOUNDATION
DIPLOMA IN TOOL ENGINEERING & DIGITAL MANUFACTURING-CP01
VI SEMESTER SUPPLEMENTARY EXAMINATION-APRIL 2024
Subject : Press Tool Technology Total Marks : 50
Subject Code: CP01 06 02 Total Time : 2H
PART B
1.0 ANSWER ANY EIGHT OF THE FOLLOWING 2*8=16
1. 1 Define buckling of punches.
1. 2 Explain the problems associated with slugs.
1. 3 Why should Press Capacity required for deep drawing be greater than drawing force?
1. 4 How does stripping force affect tool life?
1. 5 Define process capability.
1. 6 How can we decide whether particular size hole can be pierced in a given sheet
thickness?
1. 7 What are the requirements of stock material to increase die life?
1. 8 Mention any two factors does buckling force depend.
1. 9 Providing Optimum, Insufficient & Excessive clearance can affect the component in
what way?
1. 10 List the type of lubricants used in deep drawing operations.
2.0 ANSWER ANY SIX OF THE FOLLOWING 3*6=18
2. 1 Briefly describe slug pulling and explain its causes.
2. 2 Explain Ironing operation.
2. 3 Mention the defects in deep drawing and what are the causes for the defects?
2. 4 Explain Standard deviation with reference to the normal distribution curve.
2. 5 Is it possible to punch 1mm brass sheet with a 5mm square punch?
Tmax=320 N/mm2, Length of punch=60mm , E = 2.9 GN/m2
2. 6 There is a relation between strain hardening, strain factor and tensile strength. Explain
the relation.
2. 7 Explain the role of lubrication in drawing in detail.
2. 8 Material used in drawing operation can cause what faults in component?
3.0 ANSWER ANY FOUR OF THE FOLLOWING 4*4=16
3. 1 Explain the preventive methods to avoid jamming.
3. 2 Determine the blank diameter required to produce a cup of Ø68mm height 76mm,
corner radius 3.5mm drawn from a 1mm DD Quality steel.
3. 3 Explain any two methods to prolong tool life.
3. 4 How to calculate corner radius in rectangular drawing?
3. 5 A die plate 25 thick having an opening with 3mm land and 1/2º taper thereafter
produces component tolerated ±0.05 in the middle of the tolerance field. Determine
the number of components that can be produced with the regrinding allowance is 0.2
mm. It is possible to produce 10,000 components between the consecutive sharpening.
3. 6 Explain the progressive tool with a pivoted bending punch.
IMSF-8615
IMSF-8615