BPGF100 Ground Fault Relay Guide
BPGF100 Ground Fault Relay Guide
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Retain for future use.
Introduction
This document is intended as a reference guide for installing and using a BPGF100
service entrance, ground fault (GF) relay. This document includes installation,
setup, and usage instructions.
Description of Components
8
2.7 .5)
The BPGF100 GF relay is a control-powered ground fault protection device used to
(70
7
1.42 protect an electrical distribution system from ground faults. The relay receives input
1.8 .5) (36)
(47 from the connected current transformers, processes the information, and, if
.22
1
(31
.1) necessary, changes the state of output contacts. The output contacts are intended
to be connected to the protection device to initiate a trip in the case of a detected
ground fault.
The relay supports a pickup range of 60–1200 A when using a compatible current
transformer. Supported current transformers meet the following requirements:
3.54
(90)
• 1 A, 5 A, or 10 A secondary rating
1.77
(45)
When the ratio of the current transformer is entered into the settings of the
BPGF100 GF relay, the value shown on the device’s LCD display will be the value
read on the primary side of the current transformer. Factory default settings support
a 600:1 ratio current transformer. 1000:1 current transformers are supported after a
Dimensions shown in Inches (mm). settings adjustment.
Contents
Ensure that the following components have been included with the product:
• BPGF100 ground fault relay
• Surface mounting kit
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Read these instructions carefully and look at the equipment to become familiar with
the device before trying to install, operate, service, or maintain it. The following
special messages may appear throughout this bulletin or on the equipment to warn
of hazards or to call attention to information that clarifies or simplifies a procedure.
The addition of either symbol to a “Danger” or “Warning” safety label indicates that
an electrical hazard exists which will result in personal injury if the instructions are
not followed.
This is the safety alert symbol. It is used to alert you to personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
NOTICE
NOTICE is used to address practices not related to physical injury. The safety
alert symbol is not used with this signal word.
NOTE: Provides additional information to clarify or simplify a procedure.
Please Note
Electrical equipment should be installed, operated, serviced, and maintained only
by qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction,
installation, and operation of electrical equipment and has received safety training
to recognize and avoid the hazards involved.
Safety Precautions
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DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Apply appropriate personal protective equipment (PPE) and follow safe
electrical work practices. See NFPA 70E or CSA Z462.
• This equipment must be installed and serviced only by qualified
electrical personnel.
• Perform such work only after reading and understanding all of the instructions
contained in this bulletin.
• Turn off all power supplying this equipment before working on or
inside equipment.
• Always use a properly rated voltage sensing device to confirm power is off.
• Replace all devices, doors, and covers before turning on power to this
equipment.
Failure to follow these instructions will result in death or serious injury.
Testing
Perform testing after installation, periodically, and following any severe electrical fault.
NOTICE
HAZARD OF EQUIPMENT DAMAGE
Do not perform high pot or megger tests. These are high-voltage insulation tests
which can damage relay.
Failure to follow these instructions can result in equipment damage.
Installation
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DIN Rail Mounting
1. Install a 1.375 in. (35 mm) DIN rail for relay mounting.
2. Using a flathead screwdriver, pull the bottom mounting clip away from the relay
until it clicks and provides sufficient clearance for mounting onto the DIN rail.
Refer to the figure at left.
3. Slide the relay onto the top side of the DIN rail, then rotate it slowly downward
to snap onto the bottom side of the rail.
4. Push the bottom mounting clip back in until the relay is locked into position.
DIN rail
Claw fastener
BPGF100 GF relay
Frame
1.8 W x 2.8 H
(45 W x 72 H) Panel cutout
1.77 W x 1.77 H Dimensions shown
(45 W x 45 H) in Inches (mm).
1. Secure the cutout template from instruction bulletin 80262-402-01 to the panel
front, and trace the 1.77 in. x 1.77 in. (45 mm x 45 mm) cutout.
2. Using a punch or saw, cut out the traced square on the panel front.
3. Attach claw fasteners to the included DIN rail as shown in the figure above.
4. Slide the relay front through the panel cutout. Attach claw fasteners to the sides
of the cutout until the relay is securely attached.
5. From the front of the panel, slide the mounting frame over the relay front and
secure it to the panel cutout.
Relay Removal
Door-Mounted 1. Disconnect all power before servicing.
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2. From inside the panel front, locate the claw fastener of the relay mounting
bracket at the place where it contacts the inside of the door.
3. Insert a small, thin, flathead screwdriver between the claw fastener and the
exterior front frame catch. This will unlatch the exterior frame catch from the
relay claw fastener catch point. Do this again on the other side of the relay.
Remove the exterior frame from the panel.
4. Remove the BPGF100 GF relay from the panel cutout by squeezing both sides
of the claw fastener together, inward towards the relay, to disengage the slots
on the claw fastener from the cutout in the door.
5. Disconnect the wires from the screw terminals, if necessary.
6. For re-installation, see Panel Front Mounting on page 5.
DIN Rail-Mounted 1. Disconnect all power before servicing.
2. To release the relay from the DIN rail, first locate the black clip at the rear of the
relay (the side opposite the LCD screen). Pull downwards on the black clip until
it clicks—the relay is no longer locked onto the DIN rail.
3. Remove the relay from the DIN rail by rotating the relay slowly upwards
approximately 30° and lifting it upwards away from the rail. The relay is now
free from the DIN rail
4. Disconnect the wires from the screw terminals, if necessary.
5. For re-installation, see DIN Rail Mounting on page 5.
Wiring
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Refer to the wiring diagram below. Note the following instructions before wiring the
relay:
• Use minimum 24, maximum 14 AWG size wire.
• Use copper wiring only.
• Appropriate wiring stripping length is 0.3 in. (8 mm).
• Torque wire binding screws to 4–5 lb-in (0.5–0.6 N•m).
• A compatible current transformer is required for proper operation. Compatible
current sensors support a 600–1000 primary turns ratio, and a secondary rating
of 1, 5, or 10 A. The factory default setting for current transformers is a 600:1
ratio.
• Refer to Contacts on page 9 for detailed information regarding wiring and using
the output dry contacts.
1. Connection to supply
voltage—120 VAC, 60 Hz, 5 A
fuse required.
2. Connection to external current
transformer (CT). All system
conductors, including the 1
neutral, are routed through the
CT. Refer to Current
Transformer Routing on
page 8 for instructions on
routing system conductors
through the current 2
transformer. Refer to the table
on page 8 for compatible
current transformers.
3. Relay K1, Form C contact —
this contact changes state 3
when the threshold alarm is
activated. Refer to Contacts on
page 9 for more information.
4. Relay K2, Form C contact— 4
this contact changes state
when the main pickup alarm is
activated. Refer to Contacts on
page 9 for more information.
transformer. Ensure that conductors are placed centrally in the current transformer.
Direction is unimportant. Refer to the figures below.
Contacts
Using Output Contacts with The following applies only when using the factory default settings. Changing any
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Default Settings settings related to outputs will affect contact behavior.
The BPGF100 GF relay has two Form C contact outputs. By default, Relay 1
(marked terminals 11/12/14) switches on activation of the pre-alarm, and Relay 2
(marked terminals 21/22/24) switches on activation of the main pickup alarm.
Under default conditions, Relay 2 operates in normally de-energized mode and
behaves in the following manner:
• During the normal condition, the contact is not energized. Terminals 21 and 22
are closed and terminals 21 and 24 are open.
• When the BPGF100 GF relay enters the alarm condition, the contact will be
energized. Terminals 21 and 22 will open and terminals 21 and 24 will close.
The figure below shows a typical application of wiring the main alarm contact to a
normally open shunt trip breaker or switch. Consult the manufacturer of the
interruption device to determine proper contact behavior before connecting any
interruption device. Changing any contact settings changes this wiring diagram.
21 24
Front Display
1. LED “ON” (green): Illuminates when power is applied to the device.
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5 6 7
Default Values
This table shows important default values for the device that are adjustable during
device setup.
Settings Adjustments
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The instructions in this section show how to adjust settings. Follow the appropriate
diagram to adjust settings in the device.
Menu Legend
The following table provides a description of each button used in the main menu.
Short press
NOTICE
HAZARD OF IMPROPER OPERATION
Failure to use the correct ratio will cause improper readings.
Failure to follow these instructions will result in equipment damage.
Follow the steps below to change the current transformer ratio from the default
600:1 to 1000:1. The value selected is the net transformation ratio. For example,
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both a 600:1 and a 3000:5 transformer would use a value of 600. A 1000:1 or
5000:5 current transformer would require changing the value to 1000.
Short press
Pickup Value
Follow the steps below to adjust the pickup value. The pickup value can be
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adjusted in the following increments:
Pickup Value Increments
By default, when the pickup value is activated, the following state changes will take
place:
• Alarm LED “AL2” will illuminate
• Relay K2 (terminals 21/22/24) will change state
alarm, in amperes.
Response Delay
The response delay is activated when the BPGF100 GF relay sees a current level
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right corner.
4. Press the DOWN button. The
2
flashing “1” in the top right corner
will change to “2.” This is the 010
.
ton
s
0.01 seconds.
7. Once adjustment is completed,
press the MENU button. The middle 2
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delivered with a factory-set password.
AL
1. Hold the MENU button for > 1.5 s. A
flashing “AL” will appear on the screen.
Hold > 1.5 sec
SEt
2. Press the DOWN button three times. A
x3
flashing “SEt” will appear on the screen. R
I 12
3. Press the MENU button. The word “HI” will
appear in the middle of the screen.
Short press
HI
4. Press the DOWN button twice. A flashing
lock icon will appear in the lower right
corner, and “OFF” will appear on the left R
x2 0FF
side of the screen.
Change Password
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password. Follow the steps below to allow settings to be changed.
• Password protection is restored after exiting the main menu. Re-entering the
main menu and attempting to change settings will require re-entering the
password.
• The password is stored in non-volatile memory and is retained on power loss.
• After five minutes of idle time in the menu, the device will automatically exit to
the normal display. Entering the menu again requires re-entering the password
to change settings.
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This section provides the menu structure of the BPGF100 service entrance,
ground fault relay, along with a checklist of entered settings for the device.
50–100%
>I1 Prewarning (as a percentage of the 50%
main pickup value)
Relay K1 trips on
R1 ERR ON ON
detected device error
Relay K1 trips on
>I1 ON ON
prewarning
Relay K1 trips on
>I2 OFF OFF
main pickup alarm
Relay K1 trips on
Tes ON ON
device self-test
Relay K2 trips on
R2 ERR ON ON
detected device error
Relay K2 trips on
>I2 OFF OFF
prewarning
Relay K2 trips on
>I1 ON ON
main pickup alarm
Relay K2 trips on
Tes ON ON
device self-test
Response delay,
t ton1 0–0.9 s 0.1 s
prewarning
Response delay,
ton2 0–0.9 s 0.1 s
main pickup alarm
Startup delay
t 0.1 s 0.1 s
(applies only on device startup)
ESC Note: If using a CT ratio other than the factory default, change the ratio before entering in the pickup level.
Technical Data
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Rated operational
voltage
230 V 230 V 24 V 110 V 220 V
Rated operational
current
5A 3A 1A 0.2 A 0.1 A
Environment / EMC
EMC IEC 61326-1
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Operating temperature -13 °F to +131 °F (-25 °C to +55 °C)
Climatic class acc. to IEC 60721
3K5 (except condensation and
Stationary use (IEC 60721-3-3)
formation of ice)
2K3 (except condensation and
Transport (IEC 60721-3-2)
formation of ice)
1K4 (except condensation and
Long-time storage (IEC 60721-3-1)
formation of ice)
Classification of mechanical conditions IEC 60721
Stationary use (IEC 60721-3-3) 3M4
Transport (IEC 60721-3-2) 2M2
Long-time storage (IEC 60721-3-1) 1M3
Connection
Connection screw terminals
Connection properties:
Rigid 0.2–2.5 mm2 (AWG 24–14)
Flexible without ferrules 0.2–2.5 mm2 (AWG 24–14)
Flexible with ferrules 0.2–1.5 mm2 (AWG 24–16)
Stripping length 0.3–0.35 in. (8–9 mm)
Tightening torque 4–5 lb-in (0.5–0.6 N•m)
Test opening, diameter 2.1 mm
Other
Operating mode continuous operation
Position of normal use any
Degree of protection, internal components (IEC 60529) IP30 (NEMA 1)
Degree of protection, terminals (IEC 60529) IP20 (NEMA 1)
Enclosure material polycarbonate
Flammability class UL94V-0
DIN rail mounting acc. to IEC 60715
Screw mounting 2 x M4 with mounting clip
Product standard IEC 61010-1 and according to IEC 60255-6
Operating manual TGH1400
Weight 5.6 oz. (160 g)
Trip Curve
NOTE: The BPGF100 relay has an accuracy of ± 3%.
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Current in Amperes X
.5 .6 .8 1 2 3 4 5 6 7 8 9 10 2 3 4 5 6 7 8 9 100 2 3 4 5 6 7 8 9 1000 2 3 4 5 6 7 8 9 10000
1000 1000
900 900
800 800
700 700
600 600
500 500
400 400
300 300
200 200
100 100
90 90
80 80
70 70
60 60
50 50
40 40
30 30
20 20
10 10
9 9
8 8
7 7
Time in Seconds
Time in Seconds
6 6
5 5
4 4
3 3
2 2
0.9 delay
1 1
.9 .9
.8 .8
.7 .7
.6 .6
.5 .5
.4 .4
.3 .3
.2 .2
.1 .1
.09 .09
.08 .08
.07 .07
.06 .06
.05 0 delay .05
.04 .04
.03 .03
.02 .02
.01 .01
.5 .6 .8 1 2 3 4 5 6 7 8 9 10 2 3 4 5 6 7 8 9 100 2 3 4 5 6 7 8 9 1000 2 3 4 5 6 7 8 9 10000
Current in Amperes X
Troubleshooting
Troubleshooting
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Condition Possible Cause Solution
Loose terminal Check all terminal connections and tighten any
Intermittent operation
connections loose connections.
Power supply LED does not Make sure power is connected to correct module
No voltage
come on. terminals.
BPGF100 GF relay trips too Improper relay Verify pickup level and delay time settings conform
quickly or too slowly. settings with system coordination study.
Sensor Terminals
Relay Terminals
Terminal
Description
Number
24 Trip Solenoid N/O
21 Trip Solenoid Common
k Ground Fault Sensor Input Common
l Ground Fault Sensor Input
A1 120 Vac Input
A2 120 Vac Common
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