BOARD PRACTICAL EXAMINATION –OCT 21/FEB 22
790, PARAMVEER POLYTECHNIC COLLEGE, PAUPARAPATTI.
DEPARTMENT OF MECHANICAL ENGINEERING
SUB : MACHAINE TOOL TESTING AND MAINTENANCE PRACTICAL [Link]: 32065
SEM/YEAR: VI/ III DATE: 16/07/2022
PCODE: 790-1220-32065
ASPER SYLLABUS
Part A: Machine Tool Alignment Exercises
1. Conduct the following test for the lathe machine and prepare a test chart.
Check the level of slideways.
Check the straightness of carriage movement.
Check the parallelism of tailstock movement to carriage movements.
Check the run-out of the spindle.
Check the parallelism of the axis of the outside of tailstock sleeve to carriage movement.
2. Conduct the following test for the shaping machine and prepare a test chart.
Check the flatness of table top face.
Check the parallelism of table top face to its transverse movement.
Check the parallelism of table top face to the ram movement.
Check the parallelism of T-slot of top face to the ram movement.
Check the squareness of table side face to its transverse movement.
3. Conduct the following test for the drilling machine and prepare a test chart.
Check the level of the machine.
Check the flatness of the table surface.
Check the run-out of the internal taper of the spindle.
Check the straightness of the pillar and squareness of the spindle axis.
Check the squareness of the table surface to the vertical movement of the spindle housing .
4. Conduct the following test for the surface grinding machine and prepare a test chart.
Verify the levelling of slideways.
Verify the straightness of slideways in a horizontal plane.
Verify the flatness of the table surface.
Verify the parallelism of the table surface.
Check the run-out of the wheel spindle nose.
5. Conduct the following test for the milling machine and prepare a test chart.
Check the straightness of the vertical movement of the knee.
Check the squareness of the table surface to the column ways for knee.
Check the flatness of the table surface.
Check the parallelism of the table surface to its movement.
Check the run-out of the internal taper of the spindle.
6. Conduct the following test for the slotting machine and prepare a test chart.
Check the flatness of the table top face.
Check the run-out of the central locating bore.
Check the parallelism of table surface to its movement in longitudinal direction.
Check the squareness of the longitudinal and transverse movements of table.
Check the squareness of ram movement to the table surface in the transverse direction.
Part B: Maintenance
Dismantle, inspect and assemble the following machine components.
1. Lead screw and nut.
2. Tailstock.
3. Bench vice.
4. Three jaw chuck.
5. Four jaw chuck.
6. Drill chuck.
INTERNAL EXMINER EXTERNAL EXAMINER
BOARD PRACTICAL EXAMINATION –OCT 21/FEB 22
790, PARAMVEER POLYTECHNIC COLLEGE, PAUPARAPATTI.
DEPARTMENT OF MECHANICAL ENGINEERING
SUB : MACHAINE TOOL TESTING AND MAINTENANCE PRACTICAL [Link]: 32065
SEM/YEAR: VI/ III DATE: 16/07/2022
PCODE: 790-1220-32065
QUSTION PAPER SETTING
1. a) Conduct the following test for the lathe machine and prepare a test chart.
Check the level of slideways.
Check the straightness of carriage movement.
Check the parallelism of tailstock movement to carriage movements.
Check the run-out of the spindle.
Check the parallelism of the axis of the outside of tailstock sleeve to carriage movement.
b) Lead screw and nut
2. a) Conduct the following test for the shaping machine and prepare a test chart.
Check the flatness of table top face.
Check the parallelism of table top face to its transverse movement.
Check the parallelism of table top face to the ram movement.
Check the parallelism of T-slot of top face to the ram movement.
Check the squareness of table side face to its transverse movement.
b) Tailstock.
3. a) Conduct the following test for the drilling machine and prepare a test chart.
Check the level of the machine.
Check the flatness of the table surface.
Check the run-out of the internal taper of the spindle.
Check the straightness of the pillar and squareness of the spindle axis.
Check the squareness of the table surface to the vertical movement of the spindle housing .
b) Bench vice.
4. a) Conduct the following test for the surface grinding machine and prepare a test chart.
Verify the levelling of slideways.
Verify the straightness of slideways in a horizontal plane.
Verify the flatness of the table surface.
Verify the parallelism of the table surface.
Check the run-out of the wheel spindle nose.
b) Three jaw chuck.
5. a) Conduct the following test for the milling machine and prepare a test chart.
Check the straightness of the vertical movement of the knee.
Check the squareness of the table surface to the column ways for knee.
Check the flatness of the table surface.
Check the parallelism of the table surface to its movement.
Check the run-out of the internal taper of the spindle.
b) Four jaw chuck.
6. a) Conduct the following test for the slotting machine and prepare a test chart.
Check the flatness of the table top face.
Check the run-out of the central locating bore.
Check the parallelism of table surface to its movement in longitudinal direction.
Check the squareness of the longitudinal and transverse movements of table.
Check the squareness of ram movement to the table surface in the transverse direction.
b) Drill chuck.
INTERNAL EXMINER EXTERNAL EXAMINER
BOARD PRACTICAL EXAMINATION –OCT 21/FEB 22
790, PARAMVEER POLYTECHNIC COLLEGE, PAUPARAPATTI.
DEPARTMENT OF MECHANICAL ENGINEERING
SUB : MACHAINE TOOL TESTING AND MAINTENANCE PRACTICAL [Link]: 32065
SEM/YEAR: VI/ III DATE: 16/07/2022
PCODE: 790-1220-32065
Allocation of marks for Board Examination
PART –A
Machine Tool Alignment 45
Procedure / Drawing 15
Geometrical test 20
Result & Test Chart 10
Maintenance 25
Dismantling 10
Trouble shooting procedure 10
Assembling / Report 05
Viva-voce 05
TOTAL 75
INTERNAL EXMINER EXTERNAL EXAMINER