Powered Instruments

Orthopaedic Powered Instruments and Accessories

About MicroAire
Our Story
In 1977, a team of engineers working in San Fernando, In 1995, MicroAire relocated to its current home in
California, developed a set of three powered surgical Charlottesville, Virginia. From this new location, MicroAire
instruments that could be used by orthopaedic surgeons launched a new line of small-power orthopaedic surgical
to operate on bones and joints. The instruments—a drill, instruments powered by a separate microprocessor
an oscillating saw and a reciprocating saw—were made console controlling the rpm, torque limits, hand piece
with miniature vane motors, and powered by compressed recognition and irrigation system.
air found in most hospital operating rooms.
MicroAire continued its growth in 1998 by acquiring
The instruments were about the length of a typical pencil a ground-breaking, minimally invasive instrument for
and the diameter of a penny, and were operated by a endoscopic treatment of carpal tunnel syndrome. The
fingertip lever. They quickly won praise from surgeons company also introduced the first pneumatic-powered
who valued the precise control, unobstructed vision, high instrument made especially for plastic surgery lipoplasty.
degree of torque and smooth running without vibration. This new instrument, the PAL LipoSculptor, is now the
number-one, power-assisted lipoplasty device in the world.
Shortly after the success of these first three instruments,
two more instruments were introduced. A wire-driver, In 2002, MicroAire became part of a family of medical
used to secure bone sections with stainless steel wire, companies under Colson Associates, Inc. MicroAire
and a bone chisel. These were similar in size and shape continued its growth and innovation with the introduction
to the first instruments, they functioned in the same way, of the industry’s first Nickel Metal Hydride (NiMH) battery-
and once again the community of orthopaedic surgeons operated instruments. MicroAire’s NiMH batteries are the
embraced the new tools and the reliability of the company longest lasting, most powerful and best-warranted battery
behind these innovations. on the market.

With this early success, the company became a member MicroAire’s cost-containment pricing and quality
of the Marmon Group in 1979, and was named MicroAire craftsmanship have kept MicroAire positioned as a top
Surgical Instruments. Two years later, MicroAire introduced manufacturer in the medical device industry for over three
the industry’s first line of pre-sterilized, packaged, decades. MicroAire cherishes its reputation as a company
disposable burs, blades and drills for its instruments. whose performance is matched by its commitment to
Through the mid-1990s, the company continued to integrity and to continuously improving surgeon and
produce new and innovative products, and saw its sales patient outcomes.
expand into the global marketplace. MicroAire’s brand
became synonymous with quality, innovation, unsurpassed Visit us online at [Link].
performance and outstanding customer service.
Table of Contents
Orthopaedic Series 5000 (Solo™) 1
Powered SmartDriver™ (Modular Trauma) 7
Instruments Series 7000 (Large-Bone) 13
Sternum Saw 18
Pulse Lavage 19

Energy Supplies Batteries, Chargers

Consoles and Cables 23

Sterilization MicroAire Modular

Cases Sterilization Cases 26

Air Hoses Pneumatic Air Hoses,

Regulators, and
Connection Manifolds 29
Series 5000
Small-Bone Instrument System
The ergonomic Solo™ Driver is the smallest wire driver with the
widest range of wire sizes, part of the new 5000 Series small-bone
power system developed with surgeons, for surgeons by MicroAire.

FEATURES AND BENEFITS

• Single-hand operation
• Fingertip control (forward, reverse, oscillate)
• Optimal visibility for hand and foot procedures
• Fully cannulated
• Light Weight and compact
• Ergonomic - resulting in less hand fatigue for surgeons
• No-fail wire guidance system
• Superior control for small delicate applications
• Ambidextrous
1
 Solo™ • Wire / Drill Driver

5995U
Solo™ Driver
(Unitized) Wire Driver
The ergonomic Solo™ Driver is the smallest wire driver with the
widest range of wire sizes, part of the 5000 Series small-bone
power system developed with surgeons, for surgeons (for use
with the new 5025 electric power console).

• Single-hand operation • Smaller than other

• Fingertip control (forward,
wire-drivers
reverse, oscillate) • Designed for
• Optimal visibility for hand
ambidextrous use
and foot procedures • Ergonomic, comfortable
• Fully cannulated
and powerful

• Wide range of wires

(0.7mm to 2.0mm)

Accessories
5025 Electric Instrument Control Console p.25
5006-5000 Electric Instrument Cable for 5025 Console p. 25
View K-Wires & Pins in the Power Disposables Catalog at [Link]

2 [Link]
 Series 5000 • Small-Bone Instrument System

Modular Trauma Instrument System

5641 5641-045
Dual Trigger Electric Automatic
SmartDriver DUO®e Wire Driver Coupler
• Powered by the 5025 Console with Operating Speed: 1600 RPM
onboard maximum speed setting 0.7mm – 1.6mm
• Compliments 5000 Series Fits 5641 SmartDriver DUO®e
Electric System Handpiece Only
• Dedicated power
• Convenience of portability
• Quiet and smooth operation
• Variable-speed trigger 5641-050
• Precise control Automatic
• Dual trigger forward/reverse and oscillate controls Pin Driver Coupler
Operating Speed: 1600 RPM
Accessories 1.7mm – 3.2mm
5641SC SmartDriver DUO®e Sterilization Case p. 28 Fits 5641 SmartDriver DUO®e
5025 Electric Instrument Control Console p. 25 Handpiece Only
5006-5000 Electric Instrument Cable for 5025 Console  p. 25
5000SC Sterilization Case holds: Series 5000 Small-Bone Instrument
System / 5641 SmartDriver DUO®e w/couplers p. 27

Note: For full range of compatible couplers see pages 10 and 11.

Small-Bone System
5000ET
Electric Motor Handpiece
with Hand Throttle
• Powered by the 5025 Electric Instrument Control Console
• Optional 5401 foot pedal
• Variable-speed throttle
• Also available without fingertip throttle (5000E)

Accessories
5000SC Sterilization Case p. 27
5025 Electric Instrument Control Console p. 25
5006-5000 Electric Instrument Cable for 5025 Console p. 25
5401 Foot pedal for 5025 console p. 25
5025-5401 Foot pedal cable p. 25

[Link] 3
 Series 5000 • Small-Bone Instrument System

5000-100
Pneumatic Motor Handpiece
• Powered by compressed air or Nitrogen
• Various air-hose connectors available,
to match your existing air-power source
• Variable-speed throttle

Pneumatic motor with throttle

5000-100 with MicroAire® connector
5000-200 with Hall® connector
Accessories
5000SC Sterilization Case p. 27
9000-000 10 ft (3m) pneumatic hose with MicroAire® connector p. 30
9013-000 10 ft (3m) pneumatic hose with Hall® connector p. 30
9010-000 Throttle locking rings, 10 pack p. 31
9500-000 Single-outlet regulator p. 31
9502-000 Dual-outlet regulator p. 31

Drill Modules

5980
5930 Jacobs® Style Drill Module
Micro Drill Module
Operating Speed:
1,670 RPM Accessories
Operating Speed: 30,000 RPM
MicroAire 8051 and 8054-series
The work-horse of small bone Accessories twist drills
surgery (See Power Disposables Catalog)
Diameter between 1.0mm and
Sculpting, drilling and reaming 1100-005 Long Bur Guard 4.0mm, up to 127mm in length
intramedullary canals for
1100-006 Extra-Long Bur Guard 1645-004 Key (included)
small bones
Use with any of MicroAire’s
Built-in medium-length bur guard
extensive selection of
Long and extra-long bur guards ZB-series burs 
available

5990
Synthes® Style Drill Module
Operating Speed:
1,670 RPM Accessories
MicroAire 8053-series quick-
coupling twist drills
Diameter between 0.1mm and
3.5mm, up to 127mm in length

4 [Link]
 Series 5000 • Small-Bone Instrument System

Saw Modules

5922 5945
Micro Sagittal Saw Module Reciprocating Saw Module
Operating Speed: 30,000 CPM Operating Speed: 16,000 CPM
Sagittal saw module provides the ultimate in control, power, Powerful, quick-cutting reciprocating saw
and maneuverability
Oral and maxillofacial surgery
Transverse or wedge osteotomies
Shaping, contouring and preparing intramedullary
Accepts a variety of ultra-thin (.3 mm) straight, angled, canals of small bones
bent or offset blades

5950 5972
Keyless Hall® Style Sagittal Saw Oscillating Saw Module
Operating Speed: 18,000 CPM Operating Speed: 30,000 CPM
Powerful saw designed to operate longer and larger sagittal For use with MicroAire Series 5000
Accessories
saw blades motor module 1745-001 Locking Key
(included)
Simple push-button release, eliminates the need for a hex Accepts MicroAire ZO series small
wrench to lock blades oscillating blades
Blades positioned at any location along a 160° arc
Good visibility and optimal approach 5130
Transverse or wedge osteotomies High-Speed Drill
Coming Soon!

5932
20° Angled Drill
5955
Hall® Style Sagittal Saw Module Coming Soon!

Operating Speed: 18,000 CPM

Powerful saw designed to Accessories 5970
operate longer and larger 2250-001 Locking Key Micro Oscillating Saw
sagittal saw blades (included)
Blades positioned at any Coming Soon!
location along a 160° arc
Good visibility and optimal approach
Transverse or wedge osteotomies
Blades are secured in place with a 2250-001 Locking Tool (included)

[Link] 5
 Small-Bone Instruments

1625
Pencil Grip Wire Driver
• Cannulated to 1.6mm
• Accepts K-wires with special
plastic guides
• Also accepts special Twist
Drills (wire guide 1600-012NS
required, not included)
6640-002 Wire Guard Included
• Various air-hose connectors
available to match your
existing air-power source
Accessories
9000-000 10 ft (3m) pneumatic hose with MicroAire® connector  p. 30
9013-000 10 ft (3m) pneumatic hose with Hall® connector  p. 30
Pencil Grip Wire Driver
9010-000 Throttle locking rings, 10 pack  p. 31
1625-100 with MicroAire® connector
1625-200 with Hall® connector 9500-000 Single-outlet regulator  p. 31
9502-000 Dual-outlet regulator  p. 31

2500 Osteotomes
Impactor Power Osteotome 2500-203 Osteotome 10mm x 50mm 
2500-205 Osteotome 06mm x 80mm 
The 2500 Impactor is a unique, multi-purpose precision
2500-206 Osteotome 10mm x 80mm 
instrument that combines the control of a manual instrument
with the efficiency of a powered instrument. The linear 2500-209 Osteotome 15mm x 70mm 

impulse motor impacts the cutting blade at high frequency. 2500-216 Osteotome 10mm x 80mm 
The blade remains essentially stationary, preventing jumping 2500-316 Osteotome 06mm x 80mm 
or heating at the blade tip. The 2500 Impactor is powered
by compressed air or nitrogen at 35–100 psi. The greater Gouges
the pressure, the greater the frequency of impulses. The 2500-230 Gouge, Curved, 10mm x 80mm 
autoclavable instrument requires no lubrication and is
available with optional foot control. Accessories
9000-000 10 ft (3m) pneumatic hose with MicroAire® connector p. 30
• Shave precise layers and smoothly sculpt edges
9010-000 Throttle Locking Rings  p. 31
• Minimal pressure allows delicate bone sculpting
9500-000 Regulator, Single Outlet  p. 31
• Perform dorsal hump reductions
9502-000 Regulator, Dual Outlet  p. 31
• Decorticate the donor bone from the iliac crest and
other sites 9650-000 Sterilization Case  p. 28

• Bone graft harvesting

• Rhinoplasty
• Orthopaedic/foot and ankle

Micro Impactor
2500-100 with MicroAire® Connector
2500-200 with Hall® Connector

6 [Link]
SmartDriver™
Modular Trauma
Instrument System

The MicroAire® SmartDriver™ is the first choice in

power for orthopaedics, trauma and sports medicine.

SmartDrivers™ provide the versatility and The Battery, Electric, and Pneumatic
choice of power sources including pneumatic, SmartDrivers™ accept the same wide
electric and the industry’s first Nickel Metal selection of couplers, making all
Hydride Battery. The SmartDriver™ provides SmartDrivers an excellent choice for:
up to 140 in. oz. of torque and 1600 RPM of • ACL surgery • Internal Fixation
speed to insert K-wires and Steinmann pins • I.M. Nailing • External Fixation
up to 3.2mm for fixation. The high-torque • Trauma • Ilizarov fixation
drilling and light reaming couplers produce an • Lavage • Drilling
impressive 31 in. lbs. of torque at 500RPM. The • Osteotomies • Reaming
attachments are available for drilling, pinning,
reaming, sawing and pulse lavage.

7
 SmartDriver™

6643
SmartDriver Duo®
Dual-Trigger Cordless Handpiece
Offering the ultimate in convenience and versatility, the
SmartDriver Duo® functions as a cordless instrument. Choose
between battery power: the industry’s first autoclavable or
aseptic transfer NiMH battery.

• Cordless freedom
• Dual-trigger (forward/reverse/oscillate)
• Variable-speed triggers
• Single-hand operation
• Wide selection of quick-connect couplers
• Designed for percutaneous drilling and fixation
• Advanced NiMH battery technology
• Quick charging
• More power, longer running time
• Autoclavable
• Handpiece and couplers validated for use in automated
washer/sanitizer

Accessories
A complete
6643-040 Sterilization Case and Washer Tray.
Fits two handpieces and couplers.  p. 28
collection of
7500-700 Universal Battery Charger  p. 24
SmartDriver™
6640-710 NiMH SmartDriver™ Battery Pack  p. 24
couplers can
7505-710 Large NiMH Battery Pack  p. 24
be found on
7500-615 Aseptic Battery Housing  p. 24
pages 10 - 11
7500-620 Aseptic NiMH Battery Pack  p. 24
7500-625 Charging Adapter  p. 24
7500-630 Aseptic Transfer Shield  p. 24

6643-045 6643-050
Automatic Automatic
Wire Driver Coupler Pin Driver Coupler
(Fits 6643 SmartDriver Duo®) (Fits 6643 SmartDriver Duo®)

Operating Speed: 1600 RPM Operating Speed: 1600 RPM

0.7mm – 1.6mm 1.7mm – 3.2mm
Fits 6643 SmartDriver Duo® Fits 6643 SmartDriver Duo®
Handpiece Only Handpiece Only

8 [Link]
 SmartDriver™

5641 6640
Dual Trigger Electric Pneumatic SmartDriver™
SmartDriver DUO®e
• Powered by the 5025 Console • Time-proven reliability of air
with onboard maximum power
speed setting • Adaptable to many existing
• Compliments 5000 Series air systems
Electric System • Complements Series 5000
• Dedicated power Pneumatic System
• Convenience of portability • Variable-speed trigger
• Quiet and smooth operation • Precise control
• Variable-speed trigger • Forward/reverse control on
• Precise control
instrument base

• Dual trigger forward/reverse

and oscillate controls

5641-045 6645
Automatic Automatic
Wire Driver Coupler Wire Driver Coupler
(Fits 5641 SmartDriver DUO®e) (Fits 6640 and 1641 SmartDrivers™)

Operating Speed: 1600 RPM Operating Speed: 1600 RPM

0.7mm – 1.6mm 0.7mm – 1.6mm

5641-050 6650
Automatic Automatic
Pin Driver Coupler Pin Driver Coupler
(Fits 5641 SmartDriver DUO®e) (Fits 6640 and 1641 SmartDrivers™)

Operating Speed: 1600 RPM Operating Speed: 1600 RPM

1.7mm – 3.2mm 1.7mm – 3.2mm

Connectors
6640-100 Pneumatic SmartDriver™ Handpiece
(with MicroAire® Hose Connector) 
6640-200 Pneumatic SmartDriver™ Handpiece
(with Hall® Hose Connector)

Accessories
Accessories
5641SC SmartDriver DUO®e Sterilization Case p. 28
5641SC SmartDriver™ Sterilization Case  p. 28
5025 Electric Instrument Control Console p. 25
9000-000 10 ft (3m) pneumatic hose with MicroAire® connector p. 30
5006-5000 Electric Instrument Cable for 5025 Console  p. 25
9013-000 10 ft (3m) pneumatic hose with Hall® connector  p. 30
5000SC Sterilization Case holds: Series 5000 Small-Bone Instrument
System / 5641 SmartDriver DUO®e w/couplers p. 27 5000SC Series 5000 Sterilization Case p. 27

[Link] 9
 SmartDriver™

Drilling and Reaming Couplers

The SmartDriver™ line offers exceptional speed and torque for tunneling in
ACL surgery, trauma drilling, and intramedullary reaming for I.M. nails. 6665-M1
Hudson®
Coupler
Operating Speed: 1600 RPM

6680 6690
Jacobs®-Style Synthes® Quick 6660
Coupler 5/32" Connect Coupler Trinkle Coupler
Operating Speed: 1600 RPM Operating Speed: 1600 RPM Operating Speed: 1600 RPM
1645-004 Key (included)

6685
Jacobs®-Style
6686 6688 High-Torque
Jacobs®-Style Keyless Drill Reamer
Coupler ¼" Coupler ¼" Coupler ¼"
Operating Speed: 1600 RPM Operating Speed: 1600 RPM Operating Speed: 500 RPM
4100-030 Key (included) 4100-030 Key (included)

6687
6665 Zimmer®
Hudson® (Hudson® 6689
High-Torque Modified Trinkle) Synthes® Reamer
Reamer Coupler Reamer Coupler Coupler
Operating Speed: 500 RPM Operating Speed: 500 RPM Operating Speed: 500 RPM

10 [Link]
 SmartDriver™

Wire and Pin Driving

Automatic wire and pin couplers allow for simple placement of wires, pins and guide
wires. Use the oscillate feature for accurate placement without spooling of soft tissue.

5641-045 5641-050
Automatic Automatic
Wire Driver Coupler Wire Driver Coupler
(Fits 5641 SmartDriver DUO®e) (Fits 5641 SmartDriver DUO®e)

Operating Speed: 1600 RPM Operating Speed: 1600 RPM

0.7mm – 1.6mm 0.7mm – 3.2mm
Fits 5641 SmartDriver DUO®e Fits 5641 SmartDriver DUO®e
Handpiece Only Handpiece Only

6643-045 6643-050
Automatic Automatic
Wire Driver Coupler Pin Driver Coupler
(Fits 6643 SmartDriver Duo®) (Fits 6643 SmartDriver Duo®)

Operating Speed: 1600 RPM Operating Speed: 1600 RPM

0.7mm – 1.6mm 1.7mm – 3.2mm
Fits 6643 SmartDriver Duo® Fits 6643 SmartDriver Duo®
Handpiece Only Handpiece Only

6645 6650
Automatic Automatic
Wire Driver Coupler Pin Driver Coupler
(Fits 6640 and 1641 SmartDrivers™) (Fits 6640 and 1641 SmartDrivers™)

Operating Speed: 1600 RPM Operating Speed: 1600 RPM

0.7mm – 1.6mm 1.7mm – 3.2mm

[Link] 11
 SmartDriver™

Sawing
Three styles of sagittal saws and a reciprocating saw for precision and
heavy-duty cutting. Sagittal saws are available with quick-connect keyless
connections or with locking keys.

6670 6672
Sagittal Saw Coupler with Key Keyless Sagittal Saw Coupler
Operating Speed: 18,000 CPM Operating Speed: 18,000 CPM
Accepts MicroAire® ZS-0XX and ZS-3XX Accepts MicroAire® ZS-3XX Sagittal Blades
Sagittal Blades
2250-001 Hex Wrench (included)

6673 6400
Heavy-Duty Sagittal Reciprocating Saw Coupler
Saw Coupler
Operating Speed: 16,000 CPM
Operating Speed: 18,000 CPM Accepts MicroAire® 1400 Series and ZR Series
Reciprocating Blades and Rasps
Accepts MicroAire® ZO-7XXX (not longer than
71mm),
ZS-0XX and ZS-3XX Sagittal Blades
2250-001 Hex Wrench (included)

Pulse Lavage Coupler

Used for debriding bone surfaces and cleaning of trauma
and other soft tissue wounds. MicroAire® offers a wide
range of tubing sets for specific surgical applications,
with extra nozzles and splash shields available.

6640-474
Pulse Lavage Coupler
Note: See page 21 for complete list of
tubing sets and accessories.

12 [Link]
Series 7000
Large-Bone
Instrument System

MicroAire proudly offers the Series 7000, a complete line

of battery and pneumatic-powered instruments for large-
power orthopaedic applications. The Series 7000 features
three handpieces and a variety of modular reaming, sawing
and drilling attachments.

13
 Series 7000 • Large-Bone Instrument System

Pneumatic
7105-200 7205-200 7405-200
Pneumatic Pneumatic Pneumatic
Drill/Reamer Oscillating Saw Reciprocating Saw
• Drill speed: 750 rpm • Saw speed: 13,000 cpm • Saw speed: 14,000 cpm
• Drill torque: 50 in. lbs (5.6 Nm) • Arc 4.5° • 360° blade rotation
• Reamer speed: 250 rpm • 12-position rotating head • Blade stroke 3.2 mm
• Reamer torque: 150 in. lbs (16.9 Nm) • Secure latch-style blade locking system

7100-045
Wire/Pin Driver
Coupler
(Used only with 7105)
Accessories
9700-000 Sterilization Case
Operating Speed: 750 RPM for Series 7000 Pneumatic System  p. 27
Accepts wires and pins
7013-000 Large Power “Whisper” Air Hose
from 1.6mm to 2.8mm with Hall® Connector – 10 ft (3m)  p. 30
9013-000 10 ft (3m) pneumatic hose with Hall® connector  p. 30

7100-050 A complete collection of Series 7000 couplers can be found on pages 16 - 17.
Pin Driver Coupler
(Used only with 7105)

Operating Speed: 750 RPM

Accepts wires and pins
from 3.2mm to 4.0mm

14 [Link]
 Series 7000 • Large-Bone Instrument System

Cordless
Offering the ultimate in convenience and versatility, Series 7000 handpieces function as a cordless instrument. The Series 7000 battery
Large Power System features the industry’s first autoclavable (or aseptic transfer) Nickel Metal Hydride (NiMH) Battery. This system
includes a drill/reamer, oscillating saw and reciprocating saw, along with a wide selection of attachments.
• Series 7000 cordless handpiece and couplers validated for use in automated washer/sanitizer

7505 7506 7507

Cordless Cordless Cordless
Drill/Reamer Oscillating Saw Reciprocating Saw
• Operates at two speeds for multiple • Dual speed control • Saw speed: 15,000 cpm
drilling and reaming applications • Secure latch-style blade locking system • New simple twist-lock blade hub
• 16 different coupler attachments
• Cutting head may be rotated into • Blade stroke 3.2mm
• Drilling, reaming, pinning, and 8 positions for cutting in any plane • 360° blade rotation
wound debridement • Unsurpassed power and speed for
• Drill speed: 750 rpm quick and complete osteotomies
• Drill torque: 50 in. lbs (5.6 Nm) • Saw speed: 15,000 cpm
• Reamer speed: 250 rpm
Low speed: 12,000 cpm
• Arc 4°
• Reamer torque: 150 in. lbs (16.9 Nm)

7505-045 7505-050 Accessories

Wire/Pin Driver Pin Driver 7505-040 Sterilization Case and Washer Tray  p. 27
Coupler Coupler 7500-700 Universal Battery Charger  p. 24
(Used only with (Used only with
7505-710 Large NiMH Battery Pack  p. 24
7505 Drill/Reamer) 7505 Drill/Reamer)
7500-615 Aseptic Battery Housing  p. 24

Operating Speed: 750 RPM Operating Speed: 750 RPM 7500-620 Aseptic NiMH Battery Pack  p. 24

Accepts Wires and Pins Accepts wires and pins 7500-625 Charging Adapter  p. 24
from 1.6 mm to 2.8 mm from 3.2mm to 4.0mm 7500-630 Aseptic Transfer Shield  p. 24

[Link] 15
 Series 7000 • Large-Bone Instrument System

Drilling

7100-003
Jacobs®-Style 7100-004 7100-005
Coupler ¼" (with Keyless Keyless
key) Coupler ¼" Coupler 1/8"
Operating Speed: 750 RPM Operating Speed: 750 RPM Operating Speed: 750 RPM
4100-030 Key (included)

7100-051
Zimmer®
7100-006 (Hudson®
Synthes® Quick Modified Trinkle) 7100-058
Connect Coupler Coupler Hudson® Coupler
Operating Speed: 750 RPM Operating Speed: 750 RPM Operating Speed: 750 RPM

Pulse Lavage Wire/Pin Driving

7505-045
7100-474 Wire/Pin Driver
Pulse Lavage Coupler
(Used only with
7100-002 Coupler 7505 Drill/Reamer)
Trinkle Coupler
Uses 5740 tubing sets Operating Speed: 750 RPM
Operating Speed: Note: See page 21 for Accepts Wires and Pins
750 RPM complete list of tubing sets from 1.6 mm to 2.8 mm
and accessories.

16 [Link]
 Series 7000 • Large-Bone Instrument System

Reaming

7100-001
Zimmer® Reamer 7100-008 7100-010
Coupler (Hudson® Hudson® Jacobs®-Style
Modified Trinkle) Reamer Coupler Coupler ¼"
Operating Speed: 250 RPM Operating Speed: 250 RPM Operating Speed: 250 RPM
4100-030 Key (included)

7100-112
7100-011 7100-111 Synthes®
Harris/Aesculap® Synthes® Reamer Non-reversing
Reamer Coupler Coupler Reamer Coupler
Operating Speed: 250 RPM Operating Speed: 250 RPM Operating Speed: 250 RPM

7505-050
Pin Driver 7100-045
Coupler Wire/Pin Driver 7100-050
(Used only with Coupler Pin Driver Coupler
7505 Drill/Reamer) (Used only with 7105) (Used only with 7105)

Operating Speed: 750 RPM Operating Speed: 750 RPM Operating Speed: 750 RPM
Accepts wires and pins Accepts wires and pins Accepts wires and pins
from 3.2mm to 4.0mm from 1.6mm to 2.8mm from 3.2mm to 4.0mm

[Link] 17
 Sternum Saw

7800
Cordless Sternum Saw
• 7800-002 Sternum Guard included Accessories
• 14.4-volt NiMH battery ZR-032M Sternum Saw Blade p.18

• Three battery types 7800-002 Sternum Guard p.18

• Autoclavable or aseptic-transfer batteries 6640-710 NiMH Battery Pack p.24

• Variable-speed trigger 7505-710 Large NiMH Battery Pack  p. 24

• Optimal balance ZR-033M Aggressive Saw Blade p.18

• Simple twist-lock blade hub 7500-700 NiMH Battery Charger p.24

• Standard or aggressive saw blade 7500-615 Aseptic Battery Housing  p. 24

• Adjustable for inferior or superior sternotomy 7500-620 Aseptic NiMH Battery Pack  p. 24
approaches 7500-625 Charging Adapter  p. 24
• 12,000 CPM SV cycles per minute 7500-630 Aseptic Transfer Shield  p. 24
• Handpiece and guard validated for use in
automated washer/sanitizer

Usable Cut Material

Part No. Width Length Thickness Thickness TPI

ZR-032M 9.4 mm 34 mm 1.0 mm 0.6 mm 18

ZR-033M 9.4 mm 34 mm 1.0 mm 0.6 mm 16

18 [Link]
Pulse Lavage
Fully-Disposable and Semi-Disposable
Pulse Lavage System

A high-pressure lavage system with an ergonomic shape

to reduce muscle fatigue in total joint procedures.

19
 Pulse Lavage
Secure locking
mechanism
Fully-Disposable
Pulse Lavage
• For use in total joint procedures
• Concurrent suction with soft cone splash shield for
optimal fluid containment without damaging soft tissue Ergonomic high-pressure
• Ergonomic shape to reduce muscle fatigue
lavage system
• Specific design to enhance suction capabilities
• Complete disposable system
Rocking trigger provides
full control of variable
high or low speed

201-02-00 201-04-00
Disposable Pulse Lavage Component Kit Disposable Pulse Lavage Hip Kit
• Includes Fully-Disposable Pulse Lavage, handpiece and battery • Includes Fully-Disposable Pulse Lavage, hand piece, battery,
shower spray tip with splash shield and femoral spray tip

201-03-00 201-05-00
Disposable Pulse Lavage Knee Kit Disposable Pulse Lavage Fan Spray Kit
• Includes Fully-Disposable Pulse Lavage, hand piece, battery, • Includes Fully-Disposable Pulse Lavage, handpiece, battery
shower spray tip with splash shield and fan spray tip with splash shield

Fully Disposable Pulse Lavage Compatible Tips

201-00-52 201-00-37
Femoral Brush Tip Shower Spray Tip w/ Splash Shield

201-00-46 201-00-44
Femoral Spray Tip Fan Tip w/ Splash Shield

201-00-80
Splash Shield
• 6 inch (15.2cm)
201-00-50 201-00-51
Shower Spray Tip Fan Spray Tip

20 [Link]
 Pulse Lavage

Semi-Disposable Pulse Lavage

• Ergonomic design
• Integrated suction
• Accepts integrated-suction or
non-suction tubing sets
• Total knee and hip arthroplasty
• Trauma/wound debridement
• Flexible splash shields on suction
tubing sets Accessories
• Rigid splash shields available for 6640-474 Pulse Lavage Coupler
non-suction tubing sets for MicroAire® SmartDriver Handpieces p.11
7100-474 Pulse Lavage Coupler
for MicroAire® Series 7000 Drill/Reamers p.16
4740-013 Small Splash Shield (4 cm) 
4700-015 Large Splash Shield (15 cm) 
4700-016 Medium Splash Shield (10 cm) 
5740-100 MicroAire® Hose Connector
Fits 9000-000 MicroAire® Standard Air Hose 

Tubing Sets, including 5740-200 Hall® Style Hose Connector

Fits 9013-000 Hall® Style Air Hose 

integrated suction 5740-600 Synthes® Style Hose Connector

Fits 9017-000 Stryker® Style Air Hose 

• 40% increased flow

• Also compatible with 4740 handpiece and Pulse Lavage couplers

5740-020
Standard Tubing
5740-060
5740-020S
Standard Tubing with Suction
General Tubing Package
Includes:
• 5740-020 Standard Tubing
• 5740-005 Showerhead Nozzle

5740-061 5740-062
Hip Tubing Set Knee Tubing Set
Includes: Includes:
• 5740-020 Standard Tubing • 5740-020 Standard Tubing
• 5740-005 Showerhead Nozzle • 5740-008 Angled Showerhead Nozzle
• 5740-006 Femoral Spray Nozzle

5740-061S 5740-062S
Hip Tubing Set with Suction Knee Tubing Set with Suction
Includes: Includes:
• 5740-020S Standard Tubing with Suction • 5740-020 Standard Tubing with Suction
• 5740-005S Showerhead Nozzle with Suction • 5740-005S Showerhead Nozzle with Suction
• 5740-006S Femoral Spray Nozzle with Suction

[Link] 21
 Pulse Lavage

Semi-Disposable Pulse Lavage Nozzles

5740-008 5740-006
Angled Showerhead Nozzle Femoral Spray Nozzle

5740-004 5740-006S
Single Orifice Nozzle Femoral Spray Nozzle with Suction

5740-004S 5740-010S
Single Orifice Nozzle with Suction Femoral Brush with Suction

5740-005 5740-009
Showerhead Nozzle Extended Femoral Spray Nozzle

5740-009S
5740-005S Extended Femoral Spray Nozzle
Showerhead Nozzle with Suction with Suction

22 [Link]
Energy Supplies
Batteries, Chargers, Consoles and Cables

MicroAire® offers state-of-the-art power supplies

through a variety of systems that will match your
needs in the operating room.

MicroAire® NiMH batteries are the strongest and longest-lasting batteries in

the industry. We’ll keep you running strong through the toughest cases.

23
 Energy Supplies

MicroAire Batteries
MicroAire Surgical Instruments is the market-leading pioneer of NiMH battery technology. With 14.4 volts of power,
MicroAire batteries have plenty of power and capacity to last through even the toughest cases, including total joint
arthroplasty. MicroAire NiMH batteries feature longer run times, more power, longer shelf lives, and the best warranties.

Benefits of NiMH Environmentally friendly Sterilization options

• Twice the run time • No special disposal requirements • Autoclave
• Three times the battery life • No heavy metals • Sterrad®
• Batteries last an average of one year+ • Quick charging
• No recharge-memory limits
• 30% more torque

7505-710 7500-700
Large NiMH Battery Universal Battery Charger
• Fits any of MicroAire’s • Charges 14.4-volt Nickel Metal Hydride (NiMH) autoclavable or
battery-powered aseptic-transfer battery
orthopaedic instruments • Charge up to four MicroAire NiMH batteries at one time
• 14.4 volts
• SmartDriver™ and Large-Bone batteries can be charged
• Full one-year warranty— at the same time
the best in the industry • NiMH batteries have longer run times and do not require
memory-based charging
• Batteries charged in 90 minutes or less

6640-710 • MicroAire NiMH batteries last three times longer and have
30% more power than the leading NiCad system
SmartDriver NiMH Battery
• Designed specifically for
SmartDriver™ instruments
• Also fits MicroAire’s 7800 Sternum
Saw
• Smaller and lighter
than the 7505-710
Large NiMH Battery
• 14.4 volts provide
unparalleled strength
and run time
• Full one-year warranty— the best in the industry

Universal Drop-In Aseptic Battery Kit

7500-620 Aseptic NiMH Battery Pack 14.4-volts
7500-625 Charging Adapter
7500-630 Aseptic Transfer Shield
7500-615 Battery Housing

• Fits any of MicroAire’s battery-powered orthopaedic instruments

• Battery is not autoclaved
• Contained within a sterile housing (7500-615) that is autoclaved
• Smaller and lighter than the 7505-710 Large NiMH Battery
• Full one-year warranty— the best in the industry

24 [Link]
 Energy Supplies

Power Console
5025
Electric Instrument
Control Console
• Runs two handpieces simultaneously
• Intuitive graphical user interface
• Precise “smart loop” instrument control
• Integrated irrigation pump
• For use with 5000 series small-bone instruments, 1000
series small power instruments, SmartDriver DUO®e and
Solo™ and 1641 Single Trigger electric SmartDriver™

5601-IT 5006-5000
Irrigation Tubing Cable for 5000 Series
Electric Instruments
Connects to 5025 Power Console

5401
Electric Foot Pedal 5006-1000
Cable for 1000 Series
• Compatible with 5025 console only Electric Instruments
• Two pedals provide variable-speed control for forward or
reverse rotation Connects to 5025 Power Console
• Irrigation control
• Needs 5025-5401
1006-1000
Cable for 1000 Series
Electric Instruments
Connects to 1025 Power Console

ELEC-220
5025-5401 Power Cord (EU)
Foot Pedal Cable

[Link] 25
 Sterilization Cases

MicroAire sterilization cases are modular systems built

to provide easy maintenance and storage for MicroAire’s
Small Power, Large Power, and SmartDriver.
Each sterilization case is designed specifically for the instruments it holds, and each case is built
using a medical-grade polymer or stainless steel; or a hybrid medical-grade polymer and aluminum.
Cases are engineered to protect and prolong the life of your MicroAire surgical instruments.

26
 Sterilization Cases

5000SC
Series 5000
Small-Bone Modular Instruments
Sterilization Case with Tray
• Modular tray
• Base fits all MicroAire® small-power surgical instrument sets
• High-quality, medical-grade polymer
• Withstands most sterilization procedures
including temperatures up to 380°F
• 25cm × 52cm × 10cm

9700-000
Series 7000
Pneumatic Large-Bone System
Sterilization Case
• Medical-grade polymer and aluminum construction provides durability
• Base holds 3 handpieces and hose
• Insert tray is molded with compartments for 11 couplers and pin driver
• Additional space for other accessories
• 25cm × 50cm × 10cm

7505-040
Series 7000
Battery Large-Bone System
Sterilization Case
• First case from MicroAire designed for use in automated washer disinfector systems
• Aluminum outer case and lid to minimize weight and maintain durability
• Nylon coated brackets protect the handpieces and couplers
• Inner tray is made from medical-grade stainless steel
• Inner tray may be used to hold instruments in the sterile field
• Inner tray is designed to hold three handpieces, fourteen drive couplers,
and wire/pin couplers
• 24.28cm × 38.50cm × 19.86cm

[Link] 27
 Sterilization Cases

5641SC
SmartDriver DUO®e
Sterilization Case with Tray
• High-quality, medical-grade polymer
• Base holds the SmartDriver handpiece and air hose or electric cable
• Insert tray holds 10 couplers and wire/pin couplers
• Slots for measuring the diameter of K-wires and Steinmann Pins.
• Withstands most sterilization procedures including temperatures
up to 380º F
• 25cm × 37.5cm × 10cm

6643-040
SmartDriver Duo®
Battery Sterilization Case
• Aluminum outer case with polymer lid
• Stainless steel inner tray designed for use in automated washer disinfector systems
• Nylon coated brackets protect the handpieces and couplers
• Inner tray may be used to hold instruments in the sterile field
• Tray holds two handpieces, eight drive couplers, saws, and wire and pin driver
• 23cm × 36cm × 17cm

9650-000
Single Handpiece Case
• Holds one handpiece and one air hose
• Stainless steel
• 18cm x 25cm

Accessories Accessories
9916-000 Micro Lube
9600-061 CAP-100 fits MicroAire® Connectors
Drill/Reamer Cleaning Brush CAP-200 fits Hall® Connectors 
CAP-600 fits Synthes® Connector 
9600-063 Wire Driver Brush 
9600-064 Drill Collet Brush 
9600-161 19” Flexible Reamer Cannulations 

28 [Link]
Air Hoses

MicroAire® pneumatic air hoses, regulators and connection

manifolds provide a reliable and time-proven source of power
in the operating room. Smooth, consistent power, with a
variety of adaptors for connections to most standard systems.

29
 Air Hoses

Air Hoses MicroAire®

Standard Hose
MicroAire 9000-Series
Air Hoses 9000-000
9000-020
Standard Hose, 10 ft (3m)
Standard Hose, 20 ft (6m)
• Standard double-air hoses 7000-000 “Whisper” Hose, 10 ft (3m)
• Vent at the diffuser end 7000-020 “Whisper” Hose, 20 ft (6m)
• Outer hose is black silicone
• Schrader Connector at Diffuser
• Fits all MicroAire instruments with product
numbers ending with -100

7000-Series Linvatec (Hall®)

“Whisper” Hoses Style Hose
• Standard double-air hoses
9013-000 Standard Hose, 10 ft (3m)
• Vent at the diffuser end
9013-020 Standard Hose, 20 ft (6m)
• Outer hose is gray, double-layer vulcanized rubber 7013-000 “Whisper” Hose, 10 ft (3m)
supported with nylon mesh
7013-020 “Whisper” Hose, 20 ft (6m)
• Reduce instrument noise up to 40%.
• Schrader Connector at Diffuser
• Fits all MicroAire instruments with product
numbers ending with -200

Air Hose Extensions

9300-010 9300-020
Extension Hose, 10 ft (3m) Extension Hose, 20 ft (6m)
Replaces: Replaces:
• Linvatec/Hall® 5052-18 • Linvatec/Hall® 5052-31
• Schrader to Schrader • Schrader to Schrader

9300-030
Extension Hose, 30 ft (9m)
Replaces:
• Linvatec/Hall® 5052-29
• Schrader to DISS (Ohio)

9300-015
Extension Hose, 15 ft (4.5m)
Replaces:
• Linvatec/Hall® 5052-30
• Schrader to Schrader

30 [Link]
 Air Hoses

Multiple-Connection Manifolds
Connect multiple air hoses to a single pressure 9500-002
regulator. Includes 3-meter (~10-foot) extension
hose that connects to Schrader coupler.
Schrader
Connector Options
Input Connector
9500-001 Stryker®/ Schrader Adapter
9500-003 Stryker® Adapter Adapts Hall®, 3M®, and MicroAire® hoses
9500-004 Ohio/ Schrader Adapter to thread fitting, ¼” NPT

• 100 PSI
• Accepts Schrader connectors
(Hall®, 3M®, or MicroAire® standard hose)
• Plugs into standard Hall® type regulator

Regulators
• Accepts MicroAire®, Hall®, and 3M® air hoses
• Main tank and pressure output gauges
• Accepts Schrader connectors (Hall®, 3M®, or
MicroAire® standard hose)
9500-000 Single regulator
9502-000 Dual regulator

9010-000
Throttle-Locking Ring
• Foot control adaptor ring for finger throttle
• Enables small orthopaedic finger throttle
handpieces to be used with foot control
• Package of 10

[Link] 31
Also see MicroAire’s Power Disposables Catalog available for download from [Link].

All dimensions shown are nominal values subject to standard variances and tolerances.

MicroAire® is a registered trademark of MicroAire Surgical Instruments LLC.

The following companies are not affiliated with MicroAire Surgical Instruments LLC:
Conmed Corporation
Dyonics, Inc
Harris/Aesculap
Hudson Respiratory Care Co
Jacobs
Linvatec Corporation
Stryker
Depuy Synthes
Zimmer Biomet

Dyonics® is a trademark of Dyonics, Inc.

Hudson® is a registered trademark of Hudson Respiratory Care Co.
Jacobs® is a registered trademark of Jacobs.
Linvatec®, Hall®, Cebotome™, Osteon™, and Neurairtome™ Mini-Driver®, Maxi-Driver® and Maxion™
are trademarks of Linvatec® Corporation, a subsidiary of ConMed Corporation.
Stryker® is a registered trademark of Stryker Corporation.
Synthes® is a registered trademark of Depuy Synthes.

MicroAire Surgical Instruments

3590 Grand Forks Boulevard
Charlottesville, VA 22911 USA
800 722 0822 or +434 975 8000
[Link]

© 2017 MicroAire Surgical Instruments, LLC

All rights reserved. LIT-POWERCATALOG REV E