Reeving the Ropes 9

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 Reeving the Ropes 9

9 Reeving the Ropes

9.1 General

Derricking ropes, luffing ropes and hoist ropes may only be

reeved in accordance with the following tables and reeving dia-
grams.

Other reeving configurations would disrupt the function of the

load limit device.

The safety of the crane can be endangered as a result of in-

correct reeving!

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9

Ansicht ’D’
View ’D’

5
1
7 3
6 1
9 2
4
8

2 9
10
5 10
F1 4
6

7
F1
8

E1
E1

X
Y
Z 53 928

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 Reeving the Ropes 9

9.2 Reeving the Derricking Ropes

9.2.1 General

As the derricking ropes can remain on the crane during trans-

portation, reeving is only required in exceptional cases (e.g. fol-
lowing repairs or replacement of ropes).
The diagram (Z 53 928) shows the required reeving.

9.2.2 Table for Reeving the Derricking Ropes

(Z 53 928)

E Derricking gear
A Roller set on the A--frame
O Roller set on the superstructure
F Fixing points on the lifting beam
X drum, left--handed
Y drum, right--handed

Wind the rope in the right direction of twist onto the right--handed
drum and the rope in the left direction of twist onto the left--
handed drum.

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9

Ansicht ’A’
View ’A’

2 4
6
8 10
A
12

B
1
35
7
9 11

FM
H2

H1
W2
W2

H1
H2
W2
H1
H2

1x12 B--M1--W1--M2--W2--M3--W3--M4--W4--M5--W5--M6--W6--FM
Z 53 930

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 Reeving the Ropes 9

9.3 Reeving the Luffing Ropes

9.3.1 --

9.3.2 Reeving the Luffing Rope W2

[Link] General

The luffing rope (W2) is reeved when the Superlift mast has been
fitted on the superstructure and lowered forwards.

In this position the luffing rope is reeved fold between the mast
point and the luffing lifting beam.

The course of the luffing rope in the mast point is shown in dia-
gram (Z53 930).

[Link] Table for reeving the luffing rope W2

(Z 53 930)

B Guide sheave in the mast point

M Roller set in the mast point
W Roller set in the luffing lifting beam
FM Fixing point in the mast point
W2 Luffing rope W2
H1 Hoist rope H1
H2 Hoist rope H2

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 Reeving the Ropes 9

9.4 Reeving the Hoist Ropes

9.4.1 Reeving the Hoist Ropes -- Combination SH

The hoist ropes may only be reeved in accordance with the fol-
lowing tables.
Other reevings would disrupt the function of the load limit device.

The safety of the crane can be endangered as a result of in-

correct reeving!

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9

K A
Strang-- Tab.: Einscherung am Anlenkkopf HA -
zahl Unterflasche 1x300t - 200t
’F’
Rope Chart: Rope reeving head boom -
reeving Hook block 1x300t - 200t
H1

Ansicht ’F’
View ’F’
K1
Seilrolle A1
vorne
K2 A2
Front of K3
sheave
K4
K5 Ansicht ’Z’
K6 View ’Z’
K7
K8
K9
K10 1 FK
K11
2
FK1
K12
5 3.1
FU

U1
U2
FK
U3 4
U4 1
U5 ’Z’ 2
U6 FU1
U7 3.2
U8 FU
U9

U10
U11
Z 53 931

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 Reeving the Ropes 9

Reeving the hoist ropes on the main boom SH with a hook

block 1 x 300 --200 t
(Z 53 931)

Example: 1 x 22 rods
A Deflection rope sheaves in the pivot head
K Pulleys in the pivot head
U Sheaves in the hook block
FK Fixed points in the pivot head
FU Fixing points on the hook block
H1 Hoist rope hoist 1

Legend for view “ Z”

1 Cross rope
2 Rear ropes
3.1 Insert the round steel rod from the switching weight be-
tween the rear ropes and the cross rope.
3.1 Insert the round steel rod from the switching weight diago-
nally behind cross rope A and in front of the rope to the
lower fixed point B.
4 Rope to the lower fixed point
5 Rope to the upper fixed point

Observe the adjacent table when carrying out reeving!

(X) Rope from the front head sheave to the bottom rear head
sheave (cross--over point)

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9

Strang-- Tab.: Einscherung am Anlenkkopf HA -

zahl Unterflasche 1x200t
K A
Rope Chart: Rope reeving head boom -
’F’ reeving Hook block 1x200t

H1

Ansicht ’F’
K1
View ’F’ A1
Seilrolle
vorne
K2 A2
Front of
K3
sheave
K4
K5
K6
K7 Ansicht ’Z’
K8 View ’Z’
K9
Seilrolle K10
vorne
K11
Front of FK1 1 FK
sheave K12 2

5 3.1
FU
U1
U2

U3 ’Z’
U4 FK
U5
U6 FU1 1 4
U7 2
U8
U9
FU2 3.2
U10 FU
U11

Z 53 932

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 Reeving the Ropes 9

Reeving the hoist ropes on the main boom SH with a hook

block 1 x 200 t
(Z 53 932)

Example: 1 x13 rods

A Deflection rope sheaves in the pivot head
K Pulleys in the pivot head
U Sheaves in the hook block
FK Fixed points in the pivot head
FU Fixing points on the hook block
H1 Hoist rope hoist 1

Legend for view “ Z”

1 Cross rope
2 Rear ropes
3.1 Insert the round steel rod from the switching weight be-
tween the rear ropes and the cross rope.
3.1 Insert the round steel rod from the switching weight diago-
nally behind cross rope A and in front of the rope to the
lower fixed point B.
4 Rope to the lower fixed point
5 Rope to the upper fixed point

Observe the adjacent table when carrying out reeving!

(X) Rope from the front head sheave to the bottom rear head
sheave (cross--over point)

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9

K A
Strang-- Tab.: Einscherung am Anlenkkopf HA -
zahl Unterflasche 1x160t
’F’
Rope Chart: Rope reeving head boom -
reeving Hook block 1x160t
H1

Ansicht ’F’
View ’F’

K1 A1
Front of
sheave
K2 A2
Front of K3
sheave
K4
K5
K6
K7
K8
K9
K10
K11
Front of
sheave
K12
Front of
sheave

FK1

U1
U2
FU1
U3
U4
U5

Z 53 935

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 Reeving the Ropes 9

Reeving the hoist ropes on the main boom SH with a hook

block 1 x 160 t
(Z 53 935)

Example:1 x11 rods

A Deflection rope sheaves in the pivot head
K Pulleys in the pivot head
U Sheaves in the hook block
FK Fixed points in the pivot head
FU Fixing points on the hook block
H1 Hoist rope hoist 1

Observe the adjacent table when carrying out reeving!

The front rope strands of the hoist rope (H1), which run from
the sheaves of the pivot head down to the hook block, must
be fed through the rope shackle of the hoist limit switch.

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9

K A

’F’
Strang-- Tab.: Einscherung am Anlenkkopf HA -
zahl Unterflasche 1x100t
H1
Rope Chart: Rope reeving head boom -
reeving Hook block 1x100t
U

Ansicht ’F’
View ’F’
Seilrolle
A1
vorne K1 A2
Front of
sheave
K2
K3
K4
K5
K6
K7
K8
K9
K10
K11
FK1
K12

Seilrolle
vorne

Front of
sheave

U1
U2 FU2
U3

Z 53 933

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 Reeving the Ropes 9

Reeving the hoist ropes on the main boom SH with a hook

block 1 x 100 t
(Z 53 933)

Example:1 x13 rods

A Deflection rope sheaves in the pivot head
K Pulleys in the pivot head
U Sheaves in the hook block
FK Fixed points in the pivot head
FU Fixing points on the hook block
H1 Hoist rope hoist 1

Observe the adjacent table when carrying out reeving!

The front rope strands of the hoist rope (H1), which run from
the sheaves of the pivot head down to the hook block, must
be fed through the rope shackle of the hoist limit switch.

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H R
A

K
Tab.: Einscherung am Runner max.30t -
H2 Unterflasche 50t oder Hakengehänge
Chart: Rope reeving at Runner max.30t -
U Hook block 50t or hook suspension

Ansicht ’H’
R View ’H’

FR

K1 A1
Seilrolle
vorne
K2 A2
Front of K3
sheave K4
K5
K6
K7
K8
K9
K10
K11
FK1
U K12
K

Z 53 934

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 Reeving the Ropes 9

Reeving the hoist rope on the runner with a 1 x 50 t hook

block
(Z 53 934)

Example:1 x 2 rods
A Deflection rope sheaves in the pivot head
K Pulleys in the pivot head
U Sheaves in the hook block
R Sheave in the runner
FR fixed point in the runner
H2 Hoist rope hoist 2

Observe the adjacent table when carrying out reeving!

9.4.2 --

9.4.3 --

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 Reeving the Ropes 9

9.4.4 Reeving the Hoist Ropes - Combination SSL

The hoist ropes may only be reeved in accordance with the fol-
lowing tables.
Other reevings would disrupt the function of the load limit device.

When reeving the hoist ropes the following must be ob-

served:
The safety of the crane can be endangered as a result of in-
correct reeving!

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9

K A
Strang-- Tab.: Einscherung am Anlenkkopf HA -
zahl Unterflasche 1x300t - 200t
’F’
Rope Chart: Rope reeving head boom -
reeving Hook block 1x300t - 200t
H1

Ansicht ’F’
K1
View ’F’
Seilrolle A1
vorne
K2 A2
Front of K3
sheave K4
K5 Ansicht ’Z’
K6 View ’Z’
K7
K8
K9
K10
K11 1 FK
2
FK1 K12
5 3.1
FU

U1
U2 FK
U3 1 4
U4 ’Z’ 2
U5 FU1
U6 3.2
U7 FU
U8
U9
U10
U11
Z 53 931

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 Reeving the Ropes 9

Reeving the hoist ropes on the main boom SSL with a hook
block 1 x 300 --200 t
(Z 53 931)

Example: 1 x 22 rods
A Deflection rope sheaves in the pivot head
K Pulleys in the pivot head
U Sheaves in the hook block
FK Fixed points in the pivot head
FU Fixing points on the hook block
H1 Hoist rope hoist 1

Legend for view “ Z”

1 Cross rope
2 Rear ropes
3.1 Insert the round steel rod from the switching weight be-
tween the rear ropes and the cross rope.
3.1 Insert the round steel rod from the switching weight diago-
nally behind cross rope A and in front of the rope to the
lower fixed point B.
4 Rope to the lower fixed point
5 Rope to the upper fixed point

Observe the adjacent table when carrying out reeving!

(X) Rope from the front head sheave to the bottom rear head
sheave (cross--over point)

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9

Strang-- Tab.: Einscherung am Anlenkkopf HA -

zahl Unterflasche 1x200t
K A
Rope Chart: Rope reeving head boom -
’F’ reeving Hook block 1x200t

H1

Ansicht ’F’
K1 View ’F’
A1
Seilrolle
vorne
K2 A2
Front of
sheave
K3
K4
K5
K6
K7 Ansicht ’Z’
K8 View ’Z’
K9
Seilrolle K10
vorne K11
Front of 1 FK
sheave
FK1 K12 2

5 3.1
FU
U1
U2
U3 ’Z’
U4 FK
U5
U6 FU1 1 4
U7 2
U8
U9 FU2 3.2
U10 FU
U11

Z 53 932

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 Reeving the Ropes 9

Reeving the hoist rope on the main boom SSL with a hook
block 200 t
(Z 53 932)

Example: 1 x13 rods

A Deflection rope sheaves in the pivot head
K Pulleys in the pivot head
U Sheaves in the hook block
FK Fixed points in the pivot head
FU Fixing points on the hook block
H1 Hoist rope hoist 1

Legend for view “ Z”

1 Cross rope
2 Rear ropes
3.1 Insert the round steel rod from the switching weight be-
tween the rear ropes and the cross rope.
3.1 Insert the round steel rod from the switching weight diago-
nally behind cross rope A and in front of the rope to the
lower fixed point B.
4 Rope to the lower fixed point
5 Rope to the upper fixed point

Observe the adjacent table when carrying out reeving!

(X) Rope from the front head sheave to the bottom rear head
sheave (cross--over point)

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K A
Strang-- Tab.: Einscherung am Anlenkkopf HA -
zahl Unterflasche 1x160t
’F’
Rope Chart: Rope reeving head boom -
reeving Hook block 1x160t
H1

Ansicht ’F’
View ’F’

K1 A1
Front of
sheave
K2 A2
Front of K3
sheave
K4
K5
K6
K7
K8
K9
K10
K11
Front of
sheave
K12
Front of
sheave

FK1

U1
U2
FU1
U3
U4
U5

Z 53 935

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 Reeving the Ropes 9

Reeving the Hoist Ropes on the Main Boom SSL with a Hook
Block 1 x 160 t
(Z 53 935)

Example:1 x13 rods

A Deflection rope sheaves in the pivot head
K Pulleys in the pivot head
U Sheaves in the hook block
FK Fixed points in the pivot head
FU Fixing points on the hook block
H1 Hoist rope hoist 1

Observe the adjacent table when carrying out reeving!

The front rope strands of the hoist rope (H1) and (H2), which
run from the sheaves of the pivot head down to the hook
block, must be fed through the rope shackle of the hoist limit
switch.

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K A

’F’
Strang-- Tab.: Einscherung am Anlenkkopf HA -
zahl Unterflasche 1x100t
H1
Rope Chart: Rope reeving head boom -
reeving Hook block 1x100t
U

Ansicht ’F’
View ’F’
Seilrolle
A1
vorne K1 A2
Front of
sheave
K2
K3
K4
K5
K6
K7
K8
K9
K10
K11
FK1
K12

Seilrolle
vorne

Front of
sheave

U1
U2 FU2
U3

Z 53 933

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 Reeving the Ropes 9

Reeving the Hoist Ropes on the Main Boom SSL with a Hook
Block 1 x 100 t
(Z 53 933)

Example:1 x13 rods

A Deflection rope sheaves in the pivot head
K Pulleys in the pivot head
U Sheaves in the hook block
FK Fixed points in the pivot head
FU Fixing points on the hook block
H1 Hoist rope hoist 1

Observe the adjacent table when carrying out reeving!

The front rope strands of the hoist rope (H1) and (H2), which
run from the sheaves of the pivot head down to the hook
block, must be fed through the rope shackle of the hoist limit
switch.

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H R
A

K
Tab.: Einscherung am Runner max.30t --
H2 Unterflasche 50t oder Hakengehänge
U Chart: Rope reeving at Runner max.30t --
Hook block 50t or hook suspension

Ansicht ’H’
R View ’H’

FR

K1 A1
Seilrolle
vorne
K2 A2
Front of K3
sheave K4
K5
K6
K7
K8
K9
K10
K11
FK1
U K12
K

Z 53 934

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 Reeving the Ropes 9

Reeving the hoist rope on the Runner with a 1 x 50 t hook

block
(Z 53 934)

Example:1 x 2 rods
A Deflection rope sheaves in the pivot head
K Pulleys in the pivot head
U Sheaves in the hook block
R Sheave in the runner
FR fixed point in the runner
H2 Hoist rope hoist 2

Observe the adjacent table when carrying out reeving!

9.4.5 --

9.4.6 --

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 Reeving the Ropes 9

9.4.7 reeving of the hoist rope at the tip LF

The hoist rope may only be reeved in accordance with the follow-
ing table.
Other reevings would disrupt the function of the load limit device.

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9

K
’B’ H2 Strang-- Tab.: Einscherung Spitze LF -
zahl Unterflasche 1x100t
U
D Rope Chart: Rope reeving jib top section LF -
reeving Hook block 1x100t

H1

Ansicht ’B’
Seilrolle View ’B’
vorne
K1
Front of sheave
K2 D

K3

FK1

Seilrolle
vorne
Front of sheave

FU1

U1 FU2
U2
U3
Z 53 946

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 Reeving the Ropes 9

Reeving of the hoist rope at the LF top piece with a bottom

sheave 100 t
(Z 53 946)

Example: 1 x 6 rods
D Guide sheave in the brace
K Sheaves in the top piece LF
U Sheaves in the hook block
FK1 Fixing point on top piece LF
FU Fixing points on the hook block
H1 Hoist rope hoist 1
H2 Hoist rope hoist 2

Observe the adjacent table when carrying out reeving!

The hoist rope (H2) must be fed over the guide sheave (D) in
the brace.

The front rope strands of the hoist rope (H2), which run from
the sheaves of the top piece LF down to the hook block, must
be fed through the rope shackle of the hoist limit switch.

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