AVR FASTENERS PVT. LTD.

STATISTICAL PROCESS CONTROL STUDY

PART NAME: STAY ROD J1D INSTRUMENT: MICROMETER [Link]: 0.01
PART NO.: 021RVM2598-03RABX SPECIFIC: DIAMETER:- 11.80-12.20 MACHINE: CLG
SAMPLE SIZE: 50 NOS. OPERATION: GRINDING [Link] DECIMALS: Date 01.10.24
DATA COLLECTION: - ALL DIMENSIONS ARE IN INCHES / MM MM
SNO. 1 2 3 4 5 6 7 8 9 10 SAMPLE D2 A2 D4
1 11.95 11.94 11.98 11.98 11.96 11.97 11.96 11.94 11.96 11.98 U.S.L. 12.20 1 1.123 2.560 3.270
2 11.98 11.94 11.94 11.93 11.94 11.95 11.94 11.98 11.98 11.94 2 1.128 1.880 3.270
3 11.94 11.94 11.95 11.97 11.93 11.94 11.95 11.95 11.93 11.96 3 1.693 1.020 2.570
4 11.93 11.97 11.93 11.94 11.93 11.93 11.94 11.94 11.95 11.94 L.S.L 11.80 4 2.059 0.730 2.230
5 11.95 11.93 11.93 11.93 11.94 11.93 11.93 11.93 11.94 11.93 5 2.326 0.590 2.110
11.99
FOR HISTOGRAM
XLARGE 11.98 11.97 11.98 11.98 11.96 11.97 11.96 11.98 11.98 11.98 Xmax.= 11.9800
[Link] NON CONFORMING PART = 0 NOS.
XSMALL 11.93 11.93 11.93 11.93 11.93 11.93 11.93 11.93 11.93 11.93 Xmin.= 11.9300
RANGE 0.05 0.04 0.05 0.05 0.03 0.04 0.03 0.05 0.05 0.05 2 = 0.04400 NO. OF PARTS ABOVE U.T.L. = 0 NOS.
AVG. 11.95 11.944 11.946 11.95 11.94 11.944 11.944 11.948 11.952 11.95 8 = 11.9468 NO. OF PARTS BELOW L.T.L. = 0 NOS.
Process Width ( P ) = 0.0501 Specification Width(S) = 0.4000 Index (K)={2 x (D-8) / S}= 0.2661 INTERVAL FREQ. CU. FREQ.
Design Centre ( D ) = 12.0000 Interval = 0.010100 Selecting no. of classes = 5 10.89 10.90 0 0
Starting Point = 10.9300 No. of readings= 50.0000 Shift Of '8' from 'D' = 0.053200 10.90 10.91 0 0
8 - CHART 10.91 10.92 0 0
HISTOGRAM 11.98
1
U.C.L. 11.97276 11.97276 11.97276 11.97276 11.9728 11.9728 11.9728 11.9728
11.97 11.97276 11.9728 10.92 10.93 0 0
11.96
0.9
L.C.L. 11.9208 11.9208 11.9208 11.9208 11.9208 11.9208 11.9208 11.9208 11.9208 11.9208 10.93 10.94 0 0
VALUE

11.95

0.8
U.C.L. 0.0928 0.0928 0.0928 0.0928 0.0928 0.0928 0.0928 0.0928
11.94 0.0928 0.0928 10.94 10.95 0 0
11.93 AV
0.7
L.C.L. 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
11.92 0.0000 0.0000 G.
U.C
10.95 10.96 0 0
.L.
0.6
X-BAR 11.9468 11.9468 11.9468 11.9468 11.9468 11.9468 11.9468 11.9468
11.91
11.9468 11.9468
11.9
L.C
.L.
10.96 10.97 0 0
0.5
R-BAR 0.0440 0.0440 0.0440 0.0440 0.0440 0.0440 0.0440 0.0440
11.89 0.0440 0.0440 10.97 10.98 0 0
1 2 3 4 5 6 7 8 9 10
0.4 SAMPLE 10.98 10.99 0 0
0.3 2 - CHART 10.99 11.00 0 0
0.1
0.2 0.09 MINIMUM DECIMAL VALUE M4 VALUE 11.00 11.01 0 0
0.08
0.1 0.07 1.0000 0 U.C.L.8 ={8+A2x2} 11.97276
VALUE

0
0.06
0.05
0.1000 1 L.C.L.8 ={8-A2x2} 11.92084
RA
10.8997
10.8896
10.9098
10.8997
10.9199
10.93
0.04
0.0100 2 NG
E U.C.L.2 ={2 x D4} 0.0928400000000018
10.9098 10.9401 0.03
10.9199 10.9502 U.
10.93 10.9603
10.9401
10.9502
10.9704 0.02 0.0010 3 C.L L.C.L.2 ={2 x D3} 0
QTY

10.9805 .
10.9603 10.9906 0.01
10.9704 11.0007
10.9805
10.9906 0 0.0001 4 [Link]."σ"= 0.01671
1 2 3 4 5 6 7 8 9 10
DIMENSION SAMPLE Pp=(S/6σ)= 3.98880
Ppk={1-K}xCp)= 2.92740
REMARKS: - PROCESS IS EXCELLENT
PREPARED BY Shubham

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