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Lab Testing Report for Aggregate Quality

The document contains multiple test reports for various aggregate materials, including sieve analysis, moisture content, silt content, flakiness and elongation index, aggregate impact value, and cement fineness tests, all adhering to IS standards. Each report includes details such as project name, sampling and testing dates, material types, and specific test results. The results indicate compliance with relevant specifications and provide insights into the quality of the materials tested.

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0% found this document useful (0 votes)
55 views23 pages

Lab Testing Report for Aggregate Quality

The document contains multiple test reports for various aggregate materials, including sieve analysis, moisture content, silt content, flakiness and elongation index, aggregate impact value, and cement fineness tests, all adhering to IS standards. Each report includes details such as project name, sampling and testing dates, material types, and specific test results. The results indicate compliance with relevant specifications and provide insights into the quality of the materials tested.

Uploaded by

a.srivastava
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd

Document Numbe

SAEL/Solar/QA/TEST-01
Test Report for Sieve Analysis of Coarse & Fine Aggregate IS:
Rev No. 0
2386 Part - 1 Rev Date: 3/13/2024
Project Name and
Capacity:
Location: Date of Sampling

Contractor: Date of Testing

Name of Source: Sample Number:

Type of Material Total Weigth 5000


Specification as per IS: 383 (percentage of
Weight Cumulative % of retained passing)
IS Sieve Cum. Wt. retained % Passing
[Link]. retained
(mm) (gms)
(gms) 40mm 20mm 12.5mm 10mm

1 40 100 95-100 100 - -

2 20 100 30 to 70 85 to 100 100 -

3 16 - - 90-100 -

4 12.5 - - - 100

5 10 100 10 to 35 0-20 30-70 85-100

6 4.75 100 0-5 0-5 0 - 10 0-20

7 2.36 - - - 0-5

8 PAN - - - -
Result:

Comments:

Checked by: Witnessed by:

Name: Name:

Sign: Sign:

Date: Date:

Controlled Quality Assurance SAEL 1 of 23


LOCATION :- Bulk Density of Sand (GS) 1.39
DATE OF TESTING :- M.D.D (gm/cc) (yd max) 2.275
LAYER:- O.M.C. (%) 6
FIELD DENSITY TEST - (SAND REPLACEMENT METHOD)
IS : 2720 (Part 28)-1974
[Link] Description Observation
1 Test hole No. 1 2 3 4
2 Depth of hole, (mm) 150 150
3 Weight of Wet Sample from hole, (gm) Ww
Weight of Cylinder filled with sand before Pouring,
4
(gm) W1
Weight of Cylinder filled with sand after Pouring,
5
(gm) W2
6 Weight of sand in Cone, (gm) W3
7 Weight of sand in hole, (gm) (Ws= W1-W2-W3)
8 Volume of hole, (cc) V =Ws/GS
9 Wet Density of Sample, (gm/cc) yb = Ww/V
10 Weight of Wet Sample (gm) = ww
11 Weight of Dry Sample (gm) = wd
12 Moisture Contant (%) = w = { (ww - wd)/wd } x100
13 Dry density of Sample (gm/cc) yd = ( yb/1+w )

14 Relative Degree of Compaction (%) = (yd/yd max.) x 100

15 Avarage compaction(%)

Remarks :
gm/cc
gm/cc
%
ST - (SAND REPLACEMENT METHOD)
S : 2720 (Part 28)-1974
Observation
5
Test Report for Sieve Analysis of Coarse Aggregate Document Number:
Rev No.
IS: 2386 Part - 1 Rev Date:
Project Name
and Capacity:
Location: Date of Sampling
Contractor: Date of Testing
Name of Source: Sample Number:
Type of Material Total Weigth
Cumulative % of % Specification as per IS: 383 (percen
IS Sieve Weight retained Cum. Wt. retained passing)
[Link]. retained Passing
(mm) (gms) (gms) 40mm 20mm
1 80 100 -
2 63 - -
3 40 95-100 100
4 20 30 to 70 85 to 100
5 16 - -
6 12.5 - -
7 10 10 to 35 0-20
8 4.75 0-5 0-5
9 2.36 - -
10 PAN - -
Result:
Comments:
Checked by: Witnessed by:
Company Name: Company Name:
Sign: Sign:
Date: Date:
SAEL/Solar/QA/TES
0
3/13/2024

Specification as per IS: 383 (percentage of


passing)
12.5mm 10mm
- -
- -
- -
100 -
90-100 -
- 100
30-70 85-100
0 - 10 0-20
- 0-5
- -

Witnessed by:
Company Name:
Sign:
Date:
Document Number: SAEL/Solar/QA/TEST-002
Test Report for Sieve Analysis of Fine Aggregate IS: 2386 Part - 1 Rev No. 0
Rev Date: 3/13/2024
Project Name and Capacity:

Location: Date of Sampling

Contractor: Date of Testing

Name of Source: Sample Number:

Type of Material Total Weigth 3000

Cumulative Specification as per IS:383 (percentage of passing)


IS Sieve Weight retained Cum. Wt. retained % Passing
[Link]. % of Retained
(mm) (gms) (gms)
Zone I Zone II Zone III

1 10 100 100 100

2 4.75 90 - 100 90 - 100 90 - 100

3 2.36 60 - 95 75 - 100 85 - 100

4 1.18 30 - 70 55 - 90 75 - 100

5 0.6 15 - 34 35 - 59 60 - 79

6 0.3 5 - 20 8 - 30 12 - 40

7 0.15 0 - 20 0 - 20 0 - 20

8 Pan - - -

Zone Sample:
Fineness Modulus (Total Cum. % Wt. retained/100) =

Result:

Comments:

Checked by: Witnessed by:

Company Name: Company Name:

Sign: Sign:

Date: Date:

Controlled by Quality Assurance SAEL 6 of 23


SAEL/Solar/QA/TEST-002
0
3/13/2024

3000

Specification as per IS:383 (percentage of passing)

Zone IV

100

95 - 100

95 - 100

90 - 100

80 - 100

15 - 50

0 - 20

Witnessed by:

Company Name:

Sign:

Date:

Controlled by Quality Assurance SAEL 7 of 23


Document Number: SAEL/Solar/QA/TEST-003
Test Report for Moisture Content of Coarse & Fine Aggregate (As
Rev No. 0
Per IS:2386 Part - 3) Rev Date: 3/13/2024
Project Name and Capacity:

Location: Date of Sampling

Contractor: Date of Testing

Name of Source: Sample Number:

Type of Material Total Weigth

Observations
[Link]. Parameters
20mm 10mm Sand

1 Container Number 1 2 3

2 Mass of container (gms) - W1 2500 2500 2500

3 Mass of wet aggregate + container (gms)-W2 3500 3500 3000

4 Mass of dry aggregate + container (gms)-W3 3500 3500 2987

5 Mass of water (gms) 0 0 13

6 Mass of dry aggregate (gms) - W4 = W3-W1 1000 1000 487

7 Moisture Content in percentage: ( 𝑊2−𝑊3∕ 𝑊4) X 100 0.00 0.00 2.67

Result:

Comments:

Checked by: Witnessed by:

Company Name: Company Name:

Sign: Sign:

Date: Date:

Controlled by Quality Assurance SAEL 8 of [Pages]


SAEL/Solar/QA/TEST-003
0
3/13/2024

Remarks

Witnessed by:

Company Name:

Sign:

Date:

Controlled by Quality Assurance SAEL 9 of [Pages]


Document Number: SAEL/Solar/QA/TEST-004
Determination of Silt Content in Fine Aggregate IS:2386-Part-3 Rev No. 0
Rev Date: 3/13/2024
Project Name and Capacity:

Location: Date of Sampling

Contractor: Date of Testing

Name of Source: Sample Number:

Type of Material Total Weigth 200 G

[Link]. Parameters Observations Remarks

1 Dry Weight of sample before washing in Gms ( A ) 300

2 Dry Weight of sample after Washing in Gms (B) 295

3 Loss of Material after washing in Gms © 5

Precentage of Material finer than 75 Micron in % )


4 1.66666666666667
( A-B) / B X 100

Result:

Comments:

Checked by: Witnessed by:

Company Name: Company Name:

Sign: Sign:

Date: Date:

Controlled by Quality Assurance SAEL 10 of 23


SAEL/Solar/QA/TEST-004
0
3/13/2024

200 G

Remarks

Witnessed by:

Company Name:

Sign:

Date:

Controlled by Quality Assurance SAEL 11 of 23


Document Number: SAEL/Solar/QA/TEST
Determination of Silt Content in
Rev No. 1
Fine Aggregate IS:2386 Rev Date: 3/13/2024
Project Name and
GUVNL 400 MW Solar Power Plant Khavda Gujrat P4
Capacity:
Location: Batching Plant Lab Date of Sampling
Contractor: Date of Testing
Name of Source: Sample Number:
Type of Material F.A. Silt By Volume Method
[Link]. Parameters SampleVolume Remarks
1 Volume of Sand V1 265

2 Volume of Silt V2 8

3 Percentage of Silt V2/V1*100 3.0

Note: Allowable limit as per standard less than 8%


Comments:

Sign Contractor Witness by SAEL Quality


EL/Solar/QA/TEST-004

3/2024

Method
Remarks
Document Number: SAEL/Solar/QA/TEST-005
FLAKINESS AND ELONGATION INDEX (IS 2386 Part-I) Rev No. 0
Rev Date: 3/13/2024
Project Name and Capacity:

Location: Date of Sampling

Contractor: Date of Testing

Name of Source: Sample Number:

Type of Material Total Weigth

Size of Aggregate Flakiness Index Elongation Index


[Link].
Weight of aggregate retained on Wt. of aggregate passing through Wt. of aggregate retained on Wt. of aggregate retained on
Passing through Sieve (mm) Retained on Sieve (mm)
sieve (gms) thickness gauge (gms) thickness gauge (gms) length gauge (gms)

1 25.0 20.0

2 20.0 16.0

3 16.0 12.5

4 12.5 10.0

5 10.0 6.3

Total

Results

Flakiness Index = B/A X 100 =

Elongation Index = D/C X 100 =

Combined FI and EI =

Comments:

Checked by: Witnessed by:

Company Name: Company Name:

Sign: Sign:

Date: Date:

Controlled by Quality Assurance SAEL 14 OF 23


Document Number: SAEL/Solar/QA/TEST-006
AGGREGATE IMPACT VALUE TEST (IS 2386 Part-4) Rev No. 0
Rev Date: 3/13/2024
Project Name and Capacity:

Location: Date of Sampling

Contractor: Date of Testing

Name of Source: Sample Number:

Type of Material Total Weigth

[Link]. Parameters Trail 1 Trail 2 Trail 3

1 Weight of dry sample passing 12.5 mm and retained on 10 mm IS sieves, W1 (gms)

2 Weight of fraction retained on 2.36 mm IS sieve, after the test, W2 (gms)

3 Weight of fraction passing on 2.36 mm IS sieve after the test, W3 (gms)

4 A.I.V. = (W3 / W1)X100

5 Average value of A.I.V. (%)

Result:

Comments:

Checked by: Witnessed by:

Company Name: Company Name:

Sign: Sign:

Date: Date:

Controlled by Quality Assurance SAEL


15 of 23
Document Number:
CEMENT FINENESS TEST (IS 4031 Part-1 1998) Rev No.
Rev Date:
Project Name and Capacity:

Location: Date of Sampling

Contractor: Date of Testing

Brand of Cement Sample Number:

Grade of Cement Week No.

[Link]. Discription 1 2 3

1 Weight of Cement taken (gms) (A)

2 Weight of cement retained on 90 micron Sieve in (gms) (B)

3 Weight of Cement passing on 90 mic sieve (gms) (c)

4 % of Fineness = B/A X 100

5 Average value

Result:

Comments:

Checked by: Witnessed by:

Company Name: Company Name:

Sign: Sign:

Date: Date:

Controlled by Quality Assurance SAEL 16 of 23


SAEL/Solar/QA/TEST-008
0
3/13/2024

Remarks

Controlled by Quality Assurance SAEL 17 of 23


Contractor Name Document Number: SAEL/Solar/QA/TEST-09
Cube Test Reports (IS 516) Grade of Concrete
Cube Size
Rev No.
Rev Date:
0
3/13/2024
Project:
Drawing No. :
After 7 Days After 28 days
Date of Average Comp.
Casting Sr. Date of Weight of Load Compressive Strength Date of Weight of Cube Load Compressive Strength Average Comp. Strength
Strength Result Result Remarks
No. Testing Cube (Kg) (kN) (N/mm2) Testing (Kg) (kN) (N/mm2) (N/mm2)
(N/mm2)

Checked by: Witnessed by:

Name: Name:

Sign: Sign:

Date: Date:
Document Number: SAEL/Solar/QA/TEST-010
Test Report for Compressive Strength of Bricks
Rev No. 0
(IS: 1077 & IS: 3495) Rev Date: 3/13/2024
Project Name and Capacity:

Location: Date of Sampling

Contractor: Date of Testing

Name of Source: Sample Number:

Type of Material Identification Mark

Dimension of Brick in mm
Compressive strength Avg-Compressive
[Link]. Area of brick in mm2 Load in KN Remarks
in N/mm2 strength in N/mm2
Length Width Height

Result:

Comments:

Checked by: Witnessed by:

Company Name: Company Name:

Sign: Sign:

Date: Date:

Controlled by Quality Assurance SAEL 19 of 23


Document Number: SAEL/Solar/QA/TEST-011

Test Report for Water Absorption of Bricks IS: 1077 & IS: 3496 Rev No. 0

Rev Date: 3/13/2024

Project Name and Capacity:

Location: Date of Sampling

Contractor: Date of Testing

Name of Source: Sample Number:

Type of Material Identification Mark

Sample No.
[Link]. Description Remark
1 2 3 4 5 6

1 [Link] wet brick after immerse the clean water after 24 [Link] (gms)

2 wt. of dry bricks in a ventilaty oven after 24 hours in (gms)

3 weight of water absorbed of brick in (gms)

4 Percentage of water absorbation of brick (%)

5 Average water absorbation in (%)

Calculation:-
Wt. of water absorbation
% of water in (gms)
X 100 =
absorbation = Weight of Oven dry brick
in (gms)

Result: The average water absorbation of brick sample is found to be ………….%

Comments:

Checked by: Witnessed by:

Company Name: Company Name:

Sign: Sign:

Date: Date:

Controlled by Quality Assurance SAEL 20 of 23


Document Number: SAEL/Solar/QA/TEST-012

CHECKLIST FOR FIELD CALIBRATION OF MIXER Rev No. 0

Rev Date: 3/13/2024

Project Name and Capacity:

Location: Date of Sampling

Contractor: Date of Testing

Name of Source: Sample Number:

Type of Material Identification Mark

ACTUAL WEIGHT OBSERVED WEIGHT DIFERENCE


[Link] NO OF BAGS REMARKS
(IN KG) (IN KG) (IN KG)

1 6 300

2 5 250

3 4 200

4 3 150

5 2 100

6 1 50

Comments:

Checked by: Witnessed by:

Company Name: Company Name:

Sign: Sign:

Date: Date:

Controlled by Quality Assurance SAEL 21 of 23


Document Number: SAEL/Solar/QA/TEST-007
CONSISTENCY AND SETTING TIME OF
Rev No. 0
CEMENT ( IS 4031 Part-4)
Rev Date: 3/13/2024
Project Name and Capacity:

Location: Date of Sampling:

Contractor: Date of Testing:

Brand of Cement: Sample Number:

Grade of Cement: Week No.


Penetration
[Link] Weight of Cement (gm) Water added (%) Weight of Water (gms)
(5 to 7 mm from bottom of mould)
1
2
3
4
Result:

SETTING TIME (INITIAL & FINAL) As Per IS 4031 Part-5


Penetration
Time
[Link] (4.5 to 5.5mm from bottom of Initial Setting Time (Minutes) Final Setting time (minutes)
(After Water added)
mould)
1
2
3
4
5
6
Result:
Comments:
Checked by: Witnessed by:
Company Name: Company Name:
Sign: Sign:

Date: Date:

Controlled by Quality Assurance SAEL 22 of 23


Document Number: SAEL/Solar/QA/TEST-013

Rev No. 0
WBM Road Level Sheet
Rev Date: 6/13/2024
Project Name
GUVNL 800 MW SOLAR POWER PLANT KHAVDA GUJRAT
and Capacity:
Location: Date of Inspection:
Contractor: Type of Layer:
Sl.N0. NGL 1 NGL 2 NGL Average Top of Layer Difference in mm Thickness of Layer Remarks
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

Result:
Comments:

Contractor Sign:- Witnessed by:

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