Welding Processes Multiple Choice Quiz
Welding Processes Multiple Choice Quiz
MULTIPLE CHOICE
1. Which of the following gas mixtures is not used in Gas tungsten arc welding (TIG)?
a. Argon-Helium c. Argon-Hydrogen
ANS: B PTS: 1
2. In Gas metal arc welding (MIG) which of the following polarity is generally used
a. Direct current straight polarity c. Alternating Current high frequency
(DCSP) (ACHF)
b. Direct current reverse polarity d. All of the above
(DCRP)
ANS: A PTS: 1
3. Which welding process is used to join two thick plates in one single pass?
ANS: D PTS: 1
4. The following welding process is used to weld fastener to plates without drilling or punching
holes?
a. Electroslag welding c. Butt welding
b. Oxy-acetylene welding d. Stud welding
ANS: D PTS: 1
ANS: A PTS: 1
6. The following welding process has greater directional stability due to passage of arc through
copper orifice
a. Oxy-acetylene welding c. Gas tungsten arc welding (TIG)
b. Gas metal arc welding (MIG) d. Plasma arc welding
ANS: D PTS: 1
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7. The process which employ an exothermal chemical reaction to develop high temperature
a. Electroslag welding c. Thermit welding
b. Plasma arc welding d. Stud welding
ANS: C PTS: 1
8. During exothermal chemical reaction in Thermal welding, the temperature is of the order of
a. 2100°C c. 3100°C
b. 2700°C d. 3500°C
ANS: B PTS: 1
9. Which process is used for repairing of tracks and spokes of driving wheels?
a. Electroslag welding c. Thermit welding
b. Plasma arc welding d. Electron beam welding
ANS: C PTS: 1
10. Which process allows fusion welds of great depth with minimum width?
a. Electron beam welding c. Plasma arc welding
b. Ultrasonic welding d. Friction welding
ANS: A PTS: 1
14. The voltage needed in resistance welding does not depend upon
a. Composition c. Thickness of weld
b. Area d. Length of weld
ANS: D PTS: 1
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15. Which of the following statement(s) is/are true for resistance welding?
i. The time for which current flows is very important
ii. After switching off the current, the pressure is maintained until the weld cools
iii. Water is circulated through hollow electrodes to cool the electrodes
a. i & ii c. ii & iii
b. i & iii d. i, ii & iii
ANS: D PTS: 1
18. The resistance welding process suitable for welding ferrous and non-ferrous metals upto 8mm
thickness is
a. Spot welding c. Butt welding
b. Projection welding d. Pressure welding
ANS: A PTS: 1
19. In spot welding, for lap joint, the diameter of welded zone (weld nugget) should be
a. 4t c. 12t
b. 8t d. 16t
ANS: C PTS: 1
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22. In which of the following resistance welding, a large number of welds can be carried out
simultaneously
a. spot welding c. Seam welding
b. Projection welding d. Percussion welding
ANS: B PTS: 1
23. Which resistance welding process is used for making continuous welds between two
overlapping pieces of sheet metals?
a. Projection welding c. Flash welding
b. Seam welding d. Percussion welding
ANS: A PTS: 1
ANS: B PTS: 1
25. In which of the following resistance welding process, electrodes of two copper wheels are
used
a. Projection welding c. Flash welding
b. Seam welding d. Percussion welding
ANS: B PTS: 1
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29. A gap of _______ is maintained for producing sound weld
a. 1mm c. 5mm
b. 3mm d. 7mm
ANS: B PTS: 1
ANS: A PTS: 1
31. In Gas tungsten arc welding (TIG) the following polarity is used
a. Direct current straight polarity (DCSP) c. Alternating Current high frequency
(ACHF)
b. Direct current reverse polarity (DCRP) d. All of the above
ANS: D PTS: 1
32. In friction welding process, materials are joined by _____ motion between materials.
a. rectilinear c. translatory
b. rubbing d. brownian
ANS: B PTS: 1
33. All metallic engineering materials which are _____ can be friction welded.
a. soft c. forgeable
b. weldable d. metamaterials
ANS: C PTS: 1
35. Friction welding produces quality joints, with a 100% _____ weld.
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36. Which of the following is not true about friction welding?
a. Dissimilar metals cannot be joined c. This technique is suitable for any parts of
shape or size
b. This technique is relatively faster as d. Sheared surfaces can also be joined by
compared to the other techniques the process
ANS: A PTS: 1
ANS: D PTS: 1
b. potential d. frictional
ANS: C PTS: 1
ANS: A PTS: 1
ANS: A PTS: 1
41. Which of the following can be easily be welded from flash butt welding process?
ANS: D PTS: 1
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42. Electrodes used in spot welding are made up of which material?
a. Only Copper c. Copper and chromium
b. Copper and tungsten d. Copper and aluminium
ANS: D PTS: 1
43. Which of the following method is not used in applying pressure in spot welding process?
44. What is the maximum power supply needed for the working of spot welding process?
a. True c. both
b. False d. none of the above
ANS: B PTS: 1
46. What is the minimum power supply needed for the working of spot welding process?
a. 10 kVA c. 6 kVA
b. 14 kVA d. 22 kVA
ANS: A PTS: 1
47. The liquid temperature of the filler metal used in brazing is _________
a. 150ºC c. 723ºC
b. 427ºC d. 1000ºC
ANS: B PTS: 1
48. Copper and aluminum can be joined by brazing when _________ alloy is used.
a. Copper-zinc c. Copper-tellurium
b. Aluminum-silicon d. Aluminum-zinc
ANS: B PTS: 1
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49. Tin-zinc solders are used for joining __________
a. Aluminum c. Copper
b. Zinc d. Glass
ANS: A PTS: 1
ANS: A PTS: 1
a. Bismuth c. Antimony
b. Tellurium d. Molybdenum
ANS: C PTS: 1
52. Aluminum can be joined to another aluminum with the use of ________ solder.
a. Lead-silver c. Cadmium-silver
ANS: C PTS: 1
53. __________ solders are used for glass-to-glass and glass-to-metal soldering.
a. Lead-silver c. Cadmium-zinc
b. Tin-zinc d. Indium-tin
ANS: D PTS: 1
ANS: A PTS: 1
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56. Which of the following is not true?
a. Soft solder – lead-37%, tin-63% c. Electrician solder – lead-64%, tin-36%
b. Medium solder – lead-50%, tin-50% d. Plumber’s solder – lead-70%, tin-30%
ANS: C PTS: 1
61. The plastic deformation of metal takes place when the stress induced in the metal, due to the applied
forces, reached the
a. Yield point c. Fatigue strength
b. Proportional limit d. Ultimate strength
ANS: A PTS: 1
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64. In deformation by twin, deformation occurs along two ____ planes
a. parallel c. inclined
b. perpendicular d. any of the above
ANS: A PTS: 1
67. Which of the following process is used to convert larger sections, such as ingots into smaller sections?
a. hot rolling c. hot spinning
b. hot forging d. hot extrusion
ANS: A PTS: 1
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72. During extrusion of steel, adequate lubrication around the billet is done by providing a coating of
a. vegetable oil c. water
b. graphite d. powdered glass
ANS: D PTS: 1
a. solid c. no
a. less force is required in forward c. same force is applied in both forward and
extrusion as compared to backward backward extrusion
extrusion
b. more force is required in forward d. any of the above
extrusion as compared to backward
extrusion
ANS: B PTS: 1
ANS: D PTS: 1
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79. Tubes for shaving cream and tooth paste are made by
a. forward extrusion c. impact extrusion
b. backward extrusion d. all of the above
ANS: C PTS: 1
81. Which of the following is not true for cold working of metals?
a. residual stresses are set up in the c. it reduces the corrosion resistance of the
metal metal
b. stress required to cause deformation is d. distortion of grains takes place in most of
less than hot working of metals the cold working processes
ANS: B PTS: 1
84. All processes are formed in both hot and cold working except
a. forging c. drawing
b. piercing d. extrusion
ANS: D PTS: 1
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87. Which of the following is an application of hot working?
a. Shapes the metal c. Thinning of material
b. Finishing d. Dimensional accuracy
ANS: A PTS: 1
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94. __________ involves hammering of heated bars inside closed impression dies.
a. Press forging c. Hammer forging
b. Drop forging d. Upset forging
ANS: B PTS: 1
95. Depending upon the temperature the forming process can be classified as?
a. Hot working c. Warm working
b. Cold working d. All of the mentioned
ANS: D PTS: 1
96. If Tm is the melting temperature then in hot working the value of Tm is?
a. .5 Tm c. .4 Tm
b. .6Tm d. .7Tm
ANS: B PTS: 1
98. During hot working, the Grain Growth can takes place in which part of the material?
a. Exterior c. Along the edges
b. Interior d. Side faces
ANS: B PTS: 1
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102. In which of the following process plastic deformation takes place?
a. Hot working c. Warm working
b. Cold working d. Rolling
ANS: C PTS: 1
104. The work involved with the internal shearing process due to non-uniform deformation is?
a. Ideal work c. Redundant work
b. Frictional work d. None of the mentioned
ANS: C PTS: 1
105. Which of the following method is used for analyzing metal forming processes?
a. Slab method c. Slip line method
b. Upper bound method d. All of the mentioned
ANS: D PTS: 1
109. In which of the following forging metal is kept in the lower die?
a. Open die c. Impression dies
b. Closed die d. None of the Mentioned
ANS: A PTS: 1
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110. In which of the forging process metal is kept in between a pair of dies and a gutter is provided in the
lower die?
a. Open die c. Impression dies
b. Closed die d. None of the Mentioned
ANS: B PTS: 1
111. In which of the forging process metal is kept in between a pair of dies and no gutter is provided in the
lower die?
a. Open die c. Impression dies
b. Closed die d. None of the Mentioned
ANS: C PTS: 1
112. The extra metal which settles down in the gutter is known as?
a. Flash c. Flux
b. Slag d. Barreling
ANS: A PTS: 1
114. In which of the following forging process poor material utilization occurs?
a. Open die c. Impression dies
b. Closed die d. None of the Mentioned
ANS: A PTS: 1
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118. In forging, the compressive forces can be exerted by
i. Hammer
ii. Press
iii. An upsetting machine
iv. Rollers
a. i & ii c. i, ii & iv
b. i, ii & iii d. All of these
ANS: D PTS: 1
119. The suitable temperature range for forging steel with carbon content 0.7% is
a. 800 – 950°C c. 1100 – 1250°C
b. 1000 – 1150°C d. 1300 – 1450°C
ANS: B PTS: 1
122. What are the dimensions of the metal sheet used for the Tool Box?
a. 410 x 410 mm c. 450 x 450 mm
b. 10 x 10 inches d. 12 x 12 inches
ANS: A PTS: 1
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126. Which one of the following notches is used when making a job with a 90° bend
a. Square notch c. Wired notch
b. V notch d. Slant notch
ANS: B PTS: 1
129. Shearing the sheet into two or more pieces is known as?
a. Perforating c. Notching
b. Parting d. Lancing
ANS: B PTS: 1
131. Which of the following die can perform multiple operations such as blanking, punching, notching
etc.?
a. Simple dies c. Compound die
b. Progressive dies d. None of the Mentioned
ANS: B PTS: 1
133. Where does the granular molding material get loaded into?
a. Barrel c. Pellets
b. Hopper d. Split
ANS: B PTS: 1
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134. Which of the following material is not made by injection molding?
a. Nuts c. Car handles
b. Tubes d. Electrical fittings
ANS: B PTS: 1
135. What is the minimum temperature allowed to be given to the injection molding process?
a. 120°C c. 140°C
b. 130°C d. 150°C
ANS: D PTS: 1
136. Which of the following factors is not considered in a ram type injection molding?
a. Inner pressure of material c. Volume of material
b. Outer pressure of material d. Temperature of material
ANS: C PTS: 1
137. What is the minimum pressure allowed to be given to the injection molding process?
a. 90 MPa c. 140 MPa
b. 100 MPa d. 170 MPa
ANS: B PTS: 1
139. What is the minimum air pressure required in blow molding process?
a. 350 kPa c. 450 kPa
b. 400 kPa d. 500 kPa
ANS: B PTS: 1
140. What can be the maximum pressure to be given to a plastic for blow molding process?
a. 700 kPa c. 800 kPa
b. 750 kPa d. 850 kPa
ANS: C PTS: 1
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143. Wastage of material in powder metallurgy as scrap is
a. Large c. Depends on other factor
b. Small d. None of the mentioned
ANS: B PTS: 1
144. Range of particle size in powder to be used for powder metallurgy in microns should vary from
a. 4 to 200 c. 100 to 2000
b. 0.300 to 0.003 d. 5000 to 6000
ANS: A PTS: 1
145. Process of forming metal powder by directing molten metal through an orifice after which it is break
into small particle using high pressure fluid is known as
a. Atomization c. Crushing
b. Reduction d. Electrolysis
ANS: A PTS: 1
149. For powder of Aluminium and its alloys, the sintering temperature and time is
a. 370° – 500°C, upto 24 hrs c. 400°-600°C, upto 20 hrs
b. 250° – 350°C, upto 18 hrs d. 550° – 700°C, upto 22 hrs
ANS: A PTS: 1
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