Beri Module 3 Welding DocumentsCee cas sudan dafau Dts: frtertal-geelgh. allroad comin! Module 3 Objectives “The purpose of this module is ta understand the purpose of Welding Procedure Specifications (WW 2 Welding Procedure Qualification Record (POR), ‘After completing this section, yau willbe able to: + Identify essential variables of a Welding Procecure Specification based on code requirernent + Understand there are a number of non-essential variables contained in 2 WPS + Recognize that changes in essertial variables require re-qualification af the welding procecu: + Recognize the various destructive tests applicable to the POR. + Describe the relationship between the WES and POR Click next to begin.Cee cas sudan dafau Dts: frtertal-geelgh. allroad comin! | | [MEE What is a WPS A Wwelcing Procedure Specificaton or WPS, is document that provides specific instructions to th performed in production. It specifies the welding parameters, mare cammoniy referred to as varia the weldmment are achieved when made by apprapriataly traned welders or welding operators, ion codelstandard and Intertek Technical Sp les listed in the WPS. AWPS is required by the applicable constru the welder or welding operator strictly adheres to the variCee cas Bhs: [Link] comoinet2udertléeaut aps7parms=t | | [MEE Viewing a WPS Let's take a closer look at a WPS. It may be necessary to take a moment to find the information ne Become familiar with the many variables it contains, as shown in the table below + Company name + Interpess cleaning method + Wes number and date Supparting POR + Contacttube to work distance + Welding process(es) + Welding tachrique— stingeriweay. + orifice, nozzla or gae cup size + Base meiels and applicable opecticetions + Electical characteristics (current, + Travel speed /heat input + Base metal hicknesses + Filler metal type, classiication, and applicable + aint dasign and tolerances (bevel specifications hacking) + skejuiarneterCee cas Bhs [Link] comoinet ude dca Fields of a WPS The table below shows the details covered in a typical WPS) + Base metals and applicable specications + Welding processes + Summary of important welding pracedure details + Current range and ty + Arc voltage and travel speed + Joint design and tole + _ Joint prenaration and cleaning of surfaces far wading + Tackweldng = Joint welding details = Position(s) of weldin + Preheat and interpass temperatures: = Heat input + Root preparabon = Peening + Remaval of weld sections for repair + Repair welding + Tyae, classification, compostion and storace of filer meCee cas sudan dafau Dts: frtertal-geelgh. allroad comin! | ee Variables Factors or concitians under which welding must he performed are called variables. Depending an applicable welding cade will classify vanables as: essental, non-essential, or supplementary 2532) Essential variables are those that, changed beyond the qualified range, may procuce changes ‘weld and, therefore, require re-qualfication of the welding procecure Non-essential variables are those in the WPS which may be changed or revised without requirin Supplementary essential variables are those that become additional essential variables when th notch toughness requirements for the base metalCee cas Bhs: [Link] comoinet2udertléeaut aps7parms=t | | [MEE What is a PQR Weld procedures must he qualified ay mechanical testing to determine whether the waldmant pray provicing the required propertes tor its intended application. This information is recorced’ an the Pr ‘Attest omnt or coupon is prepared and welded. Test specimens are then removed tram the test cot Used during welding of the Coupan and the results of the destructive tests are recorcied on the Fro is the supplier or manutacturer's responsibilty to conduct the proper tests to meet the requirement APOR must be certfied accurate by the manufacturer or supplier. In some jurisdictions or count (ike Intertek), ray be required to witness and very the welding variables used and the results oft Once the POR has been certfied by the manufacturer or supple, it cannot ke changed or revised In some codes, the Procedure Qualification Record may be referred to as a WF Procedure Qualification Record) ~ rather than simply as a POR.Cee cas Bhs [Link] comoinet ude dca Steps in preparing PQR The steps typically involved in performing a procedure qualification test are as folaws 1. Preparation cf test wie Recording of welding variables \Visual inspection and other non-destructye exernination (NDE; where applicable 2s pet ‘Specimen preparation and mechanical testng Evaluation of testing and recording of results Certfication of PORCee cas Biboe tertal-geonigtslload comjasnet!=uderlcetaut sop 7parmemt | . ] IEE een Physical characteristics of destructive tests To \eam mare about the physical characteristics of the destructive tests used to verity a welding a below. The resuts of these tests are documented on the POR. + Bend testing + Tensile testing + Noteh toughness testing (ex, Charpy, Drop weight tear test) + Macro specimens The results of these destructive tests should be noted on the PQR when required by the applicable welding standardicode.Cee cas Biboe tertal-geonigtslload comjasnet!=uderlcetaut sop 7parmemt | . ] IEE een Physical characteristics of destructive tests To \eam mare about the physical characteristics of the destructive tests used to verity a welding a below. The resuts of these tests are documented on the POR. + Bend testing + Tensile testing + Noteh toughness testing (ex, Charpy, Drop weight tear test) + Macro specimens The results of these destructive tests should be noted on the PQR when required by the applicable welding standardicode.Cee cas Biboe tertal-geonigtslload comjasnet!=uderlcetaut sop 7parmemt ] IEE een Physical characteristics of destructive tests To \eam mare about the physical characteristics of the destructive tests used to verity a welding a below. The resuts of these tests are documented on the POR. + Bend testing + Tensile testing + Noteh toughness testing (ex, Charpy, Drop weight tear test) + Macro specimens ws, The results of these destructive tests should be noted on the PQR when required by the applicable welding standardicode.Cee cas Biboe tertal-geonigtslload comjasnet!=uderlcetaut sop 7parmemt | . ] IEE een Physical characteristics of destructive tests To \eam mare about the physical characteristics of the destructive tests used to verity a welding a below. The resuts of these tests are documented on the POR. + Bend testing + Tensile testing + Noteh toughness testing (ex, Charpy, Drop weight tear test) + Macro specimens The results of these destructive tests should be noted on the PQR when required by the applicable welding standardicode.Cee cas Biboe tertal-geonigtslload comjasnet!=uderlcetaut sop 7parmemt ] IEE een Physical characteristics of destructive tests To \eam mare about the physical characteristics of the destructive tests used to verity a welding a below. The resuts of these tests are documented on the POR. + Bend testing + Tensile testing + Noteh toughness testing (ex, Charpy, Drop weight tear test) + Macro specimens The results of these destructive tests should be noted on the PQR when required by the applicable welding standardicode.Cee cas sudan dafau Dts: frtertal-geelgh. allroad comin! | | [MEE What is the relationship between WPS and a PQR The WES must he supported by ane oF more POR(s) and the applicable POR(s) must be specific Vanables in the WES must be within the range qualiied by the supporting POP The variable range cove/standard, For eample’ ifthe POR test coupon was welded on pipe with a thickness ot 260 range qualfied by the welding code is 0.260" — 0.750", (6 4mm — 18mm), the POR would support « wall thickness cf 0.625" ([Link]) Many WFSs can be generated an the basis of a single POR. tis also acceptable to use more tha example, e WPS established for the welding of a carbon steel butt jcint using GTAW for the raat at supported by one PQR for the GTAW process and a second PGR for the SMAW pracess. The Technical Specialist is often expected to verify a WPS is correctly supportec POR. Itis, therefore, critical to be able to identify the essential variables in the WCee cas Bhs: [Link] comoinet2udertléeaut aps7parms=t Knowledge Checks “The next few pages contain questions reviewing the information in this module. These questions ‘comprehension of the materials covered in this module. Once you have completed this checkpointCee cas Biboe tertal-geonigtslload comjasnet!=uderlcetaut sop 7parmemt \ (Meche q IntertekTechnical Specialists are responsible for verifying the Welder 0 > Operator adheres to the variables listed in the WPS. od © True © FalseCee cas Biboe tertal-geonigtslload comjasnet!=uderlcetaut sop 7parmemt a | Ie variables are those that, if changed beyond tt produce changes to the mechanical properties of the weld and, the! qualification of the welding procedure. a Essential Non-essental Complimentary Exempt aanCee cas Biboe tertal-geonigtslload comjasnet!=uderlcetaut sop 7parmemt \ (Meche Which of the following variables can be found on a typical WPS? Compary Name Supporiing PAR Electrical characteristics All ofthe above aaa 2| {BD hitos:[Link]. acp:parms=1 (Metin Variables used during the welding of a coupon and the results of d > not need to be recorded on the POR. od © Thue Canon cas ® False tets:\/ntertek-areenloht silkroad. comidatalcompariesimoodyintis Incorrect \Vatiables used in welding a coupon and the ree of all Gestuctve tests must be recorded on tr POR.Cee cas Biboe tertal-geonigtslload comjasnet!=uderlcetaut sop 7parmemt \ (Meche e Bend, tensile, notch toughness, and macro-specimen tests are all des that may be pertormedtto quality a welding procedure ® The © FalseCee cas Bobo artalegoonat sllevad concent DEC Click to display the WPS. What is the acceptable thickness range fc wPs? A 0.0000 in to 0.1875 inches 0.1875 in to 0.2875 inches 0.1875 into 18.000 inches 0.1875 into 8.000 inches oao 2 PS| {B hitos:ntertak-greenightsllroadcom|olenet 18iangid=1 Ie Click to display the WPS. What is the acceptable thickness range fc 0.0000 in to 0.1875 inches 0.1875 in to 0.2875 inches 0.1875 into 18.000 inches 0.1875 into 8.000 inches Tho acceptable thic Click ta cisplay the WPS onthis WPS is 0.18| hitos:|ntertak-greenightsllrozd comloienetstudent{defaut asp-7parms=lelangid=t1 ee Ie Click to display the WPS. What is the Weld Deposit limit for the sec © 4.4250 inches minimum © 4.1250 inches meximum Pepe tert geanightsitrozd © 4.2500 inches maximum ;- © 4.1125 inches maximum Inc The maximum weld deps Click to cisplay the WPS, process is 1.1260 inche:| 1B hitos:ntertak-greenightsllrozd com|olenet ssiangd=t DEC Based on the POR shown, what is the required PWHT temperature : 41278" F, 2 hours 100° F; 2 hours 4178" F; 4 hours 4175" F, 2 hours Brac ce kc oa G) htpsfrtertlegrcnlt sss casslcnpaielncosCee cas sudan dafau Dts: frtertal-geelgh. allroad comin! Module 3 Summary In this module you learned + The purpose of a Welding Procedure Specification (WPS). + Essential variables of a Welding Procedure Specification, based on coce requirements. + There are a number of non-essential variables contained in a WPS + That changes in essential variables reauire re-quaification of the welding procedure. + The purpose of a welding Procedure Quaiffication Record + Torecognize the various destructive tests applicable to the POR ‘+ The relationship between the WPS and POR Next we wil look at the Welder and Welding Qualification Records. This concludes Module 3: Welding Documents.