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Rear Shelf Removal for Model 207.3

The document provides detailed instructions for removing, installing, and disassembling the rear shelf of the Model 207.3 vehicle, including specific steps for vehicles with and without the Roller sun blind feature. It outlines the necessary components, tools, and procedures required for the task, ensuring proper handling of electrical connectors and speaker systems. The instructions emphasize the importance of reversing the steps for reassembly.

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Sait Ali KOÇAK
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0% found this document useful (0 votes)
83 views3 pages

Rear Shelf Removal for Model 207.3

The document provides detailed instructions for removing, installing, and disassembling the rear shelf of the Model 207.3 vehicle, including specific steps for vehicles with and without the Roller sun blind feature. It outlines the necessary components, tools, and procedures required for the task, ensuring proper handling of electrical connectors and speaker systems. The instructions emphasize the importance of reversing the steps for reassembly.

Uploaded by

Sait Ali KOÇAK
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

AR68.30-P-4580EC Remove/install and disassemble rear shelf 6.12.

10
MODEL 207.3

P68.30-3461-09

Shown with code (540) Roller sun blind


and code (810) Sound system
1 Rear shelf 4 Expansion clip H4/29 Rear shelf bass speaker
2 Electrical connector (with code (540) 5 Rear backrest lock H4/57 Right rear surround speaker
Roller sun blind) 6 Bolt (with code (540) Roller sun
3 Roller sun blind (with code (540) blind)
Roller sun blind) 7 Foam material

With code (540) Roller sun blind

1 Rear shelf
3 Roller sun blind unit
8 Clip
9 Wiring harness
10 Top Tether cover
11 Speaker cover
12 Nut

P68.30-3462-05

© Daimler AG, 1/23/17, B/01/17, ar68.30-p-4580ec, Remove/install and disassemble rear shelf Page 1 of 3
MODEL 207.3
Without code (540) Roller sun blind

1 Rear shelf
10 Top Tether cover
11 Speaker cover
13 Catch hook
14 Support

P68.30-3463-12

Remove/install
1 Remove left and right C-pillar paneling Place C-pillar paneling with attached seat AR68.30-P-4490EC
belt to one side.
2 Remove rubber from left and right expansion Clip remover *452589016300
clip (4) and remove expansion clips (4)
3 Disconnect electrical connector (2) On vehicles with code (540) Roller sun blind
4 Remove bolts (6) On vehicles with code (540) Roller sun blind
5 Move rear shelf (1) over the rear backrest
locks (5)
6 Lift rear shelf (1) in the area of the rear shelf On vehicles with code (810) Sound system
bass speaker (H4/29) with right rear surround and with code (540) Roller sun blind
speaker (H4/57)
7 Place foam material (7) in the area of the rear On vehicles with code (810) Sound system
shelf bass speaker (H4/29) with right rear and with code (540) Roller sun blind
surround speaker (H4/57) to one side
8 Remove rear shelf bass speaker (H4/29) with On vehicles with code (810) Sound system AR82.62-P-7836EC
right rear surround speaker (H4/57) and with code (540) Roller sun blind
9 Remove rear shelf (1). On vehicles without code (540) Roller sun
blind, lead catch hook (13) of the rear shelf (1)
forwards from the supports (14) at the same
time.
10 Install in the reverse order
Disassemble/assemble
11 Connect electrical connector (2), extend roller On vehicles with code (540) Roller sun blind
sun blind of roller sun blind unit (3) approx. 20
cm with the aid of a helper and disconnect
electrical connector (2) again
By extending the roller sun blind of the
roller sun blind unit (3), the roller sun blind unit
(3) can be removed from the rear shelf (1).
12 Remove clip (8) On vehicles with code (540) Roller sun blind
13 Expose electrical wiring harness (9) of the On vehicles with code (540) Roller sun blind
roller sun blind unit (3) at the rear shelf (1)
14 Unscrew nuts (12) and guide roller sun blind On vehicles with code (540) Roller sun blind
unit (3) out of rear shelf (1) and remove
15 Unclip and remove Top Tether (10) and Mounting wedge *110589035900
speaker (11) covers from the rear shelf (1)
16 Assemble in the reverse order

© Daimler AG, 1/23/17, B/01/17, ar68.30-p-4580ec, Remove/install and disassemble rear shelf Page 2 of 3
MODEL 207.3
110 589 03 59 00 452 589 01 63 00
Mounting wedge Snap-release tool

© Daimler AG, 1/23/17, B/01/17, ar68.30-p-4580ec, Remove/install and disassemble rear shelf Page 3 of 3
MODEL 207.3

Common questions

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In vehicles with code (540) Roller sun blind, the process involves additional steps such as disconnecting the roller sun blind electrical connector and handling the roller unit specifically by extending and then removing it from the rear shelf. In contrast, vehicles without the roller sun blind require maneuvering the rear shelf by leading the catch hook forwards from the supports simultaneously, omitting sun blind-specific steps .

The Top Tether cover is a critical component for securing child safety seats, ensuring they are effectively anchored to prevent excessive movement during a crash. The speaker cover protects the audio system components from dust and debris. During disassembly, these elements must be carefully handled and replaced to preserve their roles in safety and functionality. Ensuring their proper function is essential to maintaining vehicle safety standards and audio performance integrity .

For vehicles with the code (540) Roller sun blind, the process involves more complexity in handling electrical connectors, as these need to be extended, connected, and then disconnected accurately to manage the roller sun blind unit. This added complexity implies that maintenance requires thorough knowledge of the interconnected systems and careful attention to avoid improper disconnects or shorts. In vehicles without this code, the handling is simpler, focusing primarily on the standard connector disconnections .

The primary tools recommended for the removal and installation of the rear shelf include a clip remover, identified as 452589016300, and a mounting wedge snap-release tool, identified as 110589035900 .

The roller sun blind unit in the rear shelf of the MODEL 207.3 serves to block or filter sunlight entering through the vehicle's rear window, enhancing comfort and protection for passengers. To remove it, first, extend the roller sun blind approximately 20 cm using a helper, then disconnect the electrical connector. Next, guide the roller sun blind unit out of the rear shelf by unscrewing the nuts and carefully maneuvering it free .

Reassembly should follow the reverse order of disassembly, as indicated in the document. This ensures that all components are correctly aligned and securely refitted. It is critical to adhere to this sequence to avoid misalignment and potential damage to components like electrical connectors, speaker wiring, and the roller sun blind unit. Doing so helps maintain the integrity of the installation and prevents operational issues post-maintenance .

Technicians might face challenges such as limited space for maneuvering within the vehicle, the complexity of accessing tightly packed areas, the risk of damaging delicate connectors, and ensuring connections are appropriately extended and retracted without stress. In models with the roller sun blind, the additional step of extending and managing the electrical connection specific to the sun blind adds complexity, requiring precision and delicacy .

To remove the rear shelf bass speaker in MODEL 207.3 with a sound system, it is necessary to first move the rear shelf over the rear backrest locks, then lift the shelf in the speaker area while ensuring not to damage the surrounding parts. Once the speaker is accessed, it is removed by placing foam material to one side for protection and then disconnecting the necessary electrical connectors. Challenges include ensuring the surrounding parts are not damaged and managing the electrical connections without causing short circuits or damage .

Proper alignment and securing of the rear backrest locks are crucial as they ensure that the rear shelf moves smoothly during removal, reducing the risk of physical damage to both the shelf and adjacent components. This is particularly important in vehicles with code (810) sound system due to the presence of additional audio equipment, which may obstruct typical removal pathways and require precise handling to avoid interference or damage .

The foam material serves a protective function during the removal of the rear shelf by cushioning and preventing damage to the rear shelf bass speaker and the surround speaker. This is particularly important in vehicles with the sound system and roller sun blind codes (810 and 540), where multiple sensitive components are involved, necessitating careful removal to avoid damage to the speakers and associated wiring .

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