CHAPTER THREE
3.0 DESIGN AND IMPLEMENTATION
DESIGN AND CONSTRUCTION OF KIOSK
3.1 CHOICE OF MATERIAL
Aluminium Composite Panels are sandwiched panels that have layers of aluminium sheets with
the polyethylene core. It is composed of combustible or non-combustible thermoplastic
material used in the exterior and interior of the buildings. These composite panels are
manufactured from two aluminium sheets that are well bonded to a non-aluminum core.
Aluminium composite panels can be utilized in every type of building. The main purpose of the
panels is to support the dead wall and provide aesthetics to the elevation of the building.
Aluminum composite panels are also for building kiosks to enhance its durability. They are
available in different colours, different sizes and different shapes. There high resistance to heat
and durability makes a better option than wood and metal sheet.
3.2 PROPOSED DESIGN
3.2.1 DIMENSION OF THE PROPOSED DESIGN
Figure 3.1: Dimension of framework (in ft)
3.2.2 SIMULATION OF THE PROPOSED DESIGN
PLATE I: Top View
PLATE II: Front View
PLATE III: Side View
PLATE IV: Back View
3.3 Kiosk’s Components
The following are the components used for the construction of the kiosk
Aluminum Composite Material (ALCOBOND)
Iron Pipe
Marine Board
Riveting Pin
Electrode
Filler Wire
Angle Iron
Screws
Metal Sheet
Rollers
Transparent Plastic Material
3.3.1 ALUMINIUM COMPOSITE MATERIAL
Popularly known as (ALCOBOND) the material serves a covering for the framework of the
design, it houses other components for the charging pool.
Advantages of ALUMINIUM COMPOSITE MATERIAL OVER METAL
Higher resistance to heat hence low heat and no need for lamination.
Less weight compared to iron sheet.
More durable than the metal sheet.
Figure 3.1: Aluminium Composite Material
3.3.2 IRON PIPE
Steel square tube offers a variety of structural uses for the industrial, commercial,
residential, and ornamental industries. It is formed with an internal seam and is easy to weld,
cut, form and machine on site.
Figure 3.2 Iron Pipe
3.3.3 MARINE BOARD
Marine Board is a form of HDPE plastic made specifically for use in marine and outdoor
applications. This material is even stronger than typical HDPE and is specially formulated and
designed to withstand harsh marine environments.
Figure 3.3: Marine Board
3.3.4 RIVETING PIN
A rivet pin is a type of perm anent mechanical fastener that consists of a smooth cylindrical
shaft with a head on one end, and a tail on the opposite end. During installation, the rivet pin is
placed into a pre-punched or drilled hole, and the tail is upset, meaning it is deformed to
expand and hold the rivet in place. This process creates a new 'head' on the tail end, resulting in
a secure fastening that can support tension loads and is particularly effective at supporting
shear loads, which are perpendicular to the axis of the shaft.
Figure 3.4: Riveting Pin
3.3.5 ROD ELECTRODE
In electrode welding, contact between the rod electrode and workpiece ignites the arc. This
creates a short circuit for a fraction of a second between the two poles, meaning that current
can then flow. The arc burns between the workpiece and the electrode. This creates the
required fusion heat.
Figure 3.5: Rod Electrode
3.3.6 FILLER WIRE
Filler wire is a metal filler used in joining materials for welding, brazing, and soldering
applications. It usually comes in the form of thin rods that are compatible with the metals being
joined together. The filler wire helps to add strength and enhance the strength-to-weight ratio
of the joint between two different metals. It also protects against corrosion and other
environmental damage by filling any gaps in the joint created due to welding or any other
process.
Figure 3.6 Filler wire
3.3.7 ANGLE IRON
Angle iron is formed into a 90-degree L-shape to be extremely stable and able to bear excessive
amounts of pressure and weight. It is easy to work with and can be welded or bolted together
to create even more stability. The thickness of the angle iron will determine the type of jobs it is
best suited for.
Figure 3.7: Angle Iron
3.3.8 ROLLER
A movable wheel that serves the purpose of easy movement of a body from one position to
another. This serves the purpose of easier transportation of the kiosk from one location to
another for easier accessibility for students.
Figure 3.8: Roller
3.3.9 TRANSPARENT PLASTIC MATERIAL
Transparent plastic can be made from many types of plastic such as HDPE, Polycarbonate,
Polyetherimide, Polypropylene. Therefore, transparent plastic is not only diverse in design but
can also inherit many characteristics from other plastic platforms.
Figure 3.9: Transparent Glass Material
3.4 CONSTRUCTION OF THE KIOSK
3.4.1 Construction of Framework
The framework is an open pavilion which is made of iron rods to serve as support for the
placement of other components of the kiosk design. This irons are joined together using
suitable welding techniques in other to improve the strength of the whole structure of the
kiosk.
The following are the process involved in the construction of the framework
Cutting of the iron rods to dimension.
Alignment of the materials.
Welding process.
Grinding
Fixing of the roller
CUTTING: Cutting processes work by causing fracture of the material that is processed. Usually,
the portion that is fractured away is in small sized pieces, called chips. Common cutting
processes include sawing, shaping, broaching, drilling, and grinding.
WELDING PROCESSS: Welding is a fabrication process whereby two or more parts are fused
together by means of heat, pressure or both forming a join as the parts cool. Welding is usually
used on metals and [Link] completed welded joint may be referred to as a
weldment.
Figure 3.10: Welding Process Figure 3.11: Welding Schematic
Diagram
3.4.2 Aluminum Composite Material Panel Installation
Aluminum Composite Material panel is typically fixed to the framework using rivets or screws.
Proper spacing and alignment was ensured to achieve a clean and professional look.