CONTROL PLAN STAY ROD J1D

CONTROL PLAN
PROTOTYPE PRE LAUNCH PRODUCTION Key Contact/ Phone : 01762-282017 / 18 Date ( Orig ) Date ( Rev. )
Control Plan Number : AVR/J1D/01 01.10.24 26.03.25 01
Part No./Latest Change Lavel : Core Team : Customer Engineering Approval/Date ( if req):
021RVM2598-03RABX Sohit Rana/ Kamal/Shubham
Part Name/ Description : Customer : Customer Quality Approval / Date ( if req):
STAY ROD J1D FIEM INDUSTRIES LIMITED
Supplier: Supplier Code: Other Approval / Date ( if reqd ): Other Approval / Date ( if req):
AVR Fasteners Pvt Ltd.
Part/ Process Machine, Characterisstics Methods
Process Name / Device,Jig, Special Product/Process/ Evaluation Samples Reaction
Characreri Control
Number Operation Tools For [Link]. Product Process Specification/ Measurements Plan
stics Size Freq. Method
Description Mfg. tolerance Techniques
1 Hardness Major 75-90 HRB Hardness Tester
2 Microstructure UPFM Microscope
3 Outer Diameter Major 11.85-12.20 Micrometer As per Raw Material If not ok
Raw Material Incoming
10 Inspection
Lab/QA Inspection Plan
insp. Report
Return back
4 Material Grade Major 15B25 Lab Analysis F-PRD-18 to Vendor
5 Visual Major Free from cracks and Visually
pitting
V.C
Length First 5 Pcs Inspected M/C setting
if not ok
adjustment/l and documented (S) approval &
20 Rod Part-off Hacksaw 1 Total Length
ocking
Major 276.00 (+2.0) Fixture gauge and then 5 pcs every Inspection
Reject and
Nogo/Go/Nogo Resetting
Screw hour Report

1. Roller
First 5 Pcs Inspected M/C setting
Bar Condition if not ok
Rod and documented (S) approval &
30 Staightening
Straigtening 1 Straightness 2. Major Run out Under 0.1mm Dial Indicator and then 5 pcs every Inspection
Reject and
Machine Roller Resetting
hour Report
Pressure
Fixture gauge M/C setting
Taper Turning 1 Angle 15° Nogo/Go/Nogo First 5 Pcs Inspected if not ok
approval &
60 Turning Major and then 5 pcs every
Inspection
Reject and
Resting Angle hour Resetting
Resting Angle 2 Ball Pit Gauge Gauge Report
1 Body Diameter 11.80-12.20 Micrometer M/C setting
First 5 Pcs Inspected if not ok
Centreless Grinding approval &
40 Rod Grinding
Grinder Thread Rolling Pressure
Major Micrometer & and then 5 pcs every
Inspection
Reject and
2
Diameter
9.07/9.10 Gauge Go hour Resetting
Report
Circular 1 Major Dia. 9.72/9.93 Micrometer M/C setting
Rolling Die First 5 Pcs Inspected if not ok
Thread approval &
50 Thread Rolling
Rolling Thread condition & Major M10x1.25 - 6e Go and then 5 pcs every
Inspection
Reject and
2 Pressure Thread Ring Gauge hour Resetting
Machine M10X1.25 6e / No-Go Ring Gauge Report

1 Ball Dia. Cutting Tool Major 17.46 (-0.1/+0.2) Fixture gauge M/C setting
condition Nogo/Go/Nogo First 5 Pcs Inspected if not ok
approval &
70 Ball Turning CNC and then 5 pcs every
Inspection
Reject and
Free from Tool Mark hour Resetting
2 Appereance Visually Report
and Linning
Progressive Tested by dropping M/C setting
Welding 1 Welding Major Drop Test 800gms Wt. from First 5 Pcs Inspected if not ok
approval &
80 Ball Welding Machine height of 1 meter and then 5 pcs every
Inspection
Reject and
(Universal) hour Resetting
2 Visually Gap / Tilt/Placement Report
Ball Side 101° (-3°) M/C setting
1 Bending Angle Major Sliding Gauge First 5 Pcs Inspected if not ok
Thread Side 61° approval &
90 Bending Power Press and then 5 pcs every
Inspection
Reject and
2 Appereance Free from dent Visually hour Resetting
Report

AS PER FINAL Applicable 5 Pcs in 100 SG 01 and Final if not ok

Weight of 1 Pc
Packaging & 75 Pcs per Bin (Bin size 255gm Avg. 75 Pcs LHS / 75 Pcs Weighing Ref. Work
110 Dispatch
1 OK Quantity packed in Plastic Bins.
400x300x110mm) RHS Scale Inastructions
Bin 18.970/19.100
kg