Uei Quickreferenceguide
Uei Quickreferenceguide
(P) 508-921-4600
(E) info@[Link]
UNITED ELECTRONIC INDUSTRIES
USA Headquarters
27 Renmar Avenue
Walpole, MA 02081
Germany Office
Neuer Wall 50, Kaufmannshaus
20354 Hamburg, DE
United Kingdom Office
Milton Hall, Ely Road
Milton, Cambridge, CB24 6WZ, UK
[Link]
Copyright © 2019. All rights reserved. Version 01-2019
Build Your Perfect System with UEI
UEI has created a quick and easy way to build your perfect I/O system. We have identified 3 segments – chassis,
I/O selection, and software/programming options – that allow you to assemble an ideal system for your application.
Below is a graphical overview of each segment and what is included in the build process.
STEP 1
CHOOSE
YOUR
CHASSIS
CHOOSE
YOUR I/O RVDT/LVDT WIFI &
SYNCHRO/
QUADRATURE,
IRIG/ CAN-BUS GSM FUNCTION AND
RESOLVER
FREQUENCY/
GPS/1588 INPUT Wireless GENERATOR MORE
SPEED/PWM Including J-1939
Input and interfaces OUTPUTS
and .DBC
simulated out
RealTime
STEP 3 Software/Programming
Plus most Open & Proprietary OSs
CHOOSE
YOUR AND MORE
C/C++ LANGUAGES
SOFTWARE/
Software/Programming
PROGRAMMING
Applications
C/C++
C# AND MORE
LANGUAGES iDDS
AT
UL
I
Acts as I/O slaves to a host PC to perform
ONS
POP
3
CHASSIS OVERVIEW
PowerDNA Common Features
CUBE ARCHITECTURE • 1, 2, 3, 4, 6 or 7 • 5g Vibration,100g
1 SLOT CUBE available I/O slots Shock, 120,000 ft
160,000 hours
• 9-36 V DC Input • SSD, Encryption
• Diagnostic serial Hardware
6 SLOT CUBE 4.1"
2.7" port • LED Health / Status
Up to 300,000 hours
• SYNC port, 1588 Indicators
(board-to-board • USB
4.1" and cube-to-cube) • 10/100/GigE or Fiber
• -40º C to 85º C
5.8" 6.5"
[
4"
THE CUBE IS THE IDEAL SOLUTION
WHEN YOUR APPLICATION CALLS
FOR MAXIMUM RUGGEDNESS IN
[
3 SLOT CUBE 7 SLOT CUBE THE SMALLEST POSSIBLE PACKAGE.
4.1"
Up to 300,000 hours Up to 300,000 hours
PowerDNR 10.5"
RACKtangle® ARCHITECTURE
Common Features
• 4, 6 or 12 I/O boards
• Passive backplane with temp sensors
• CPU/NIC board same as GigE Cube
(2 independent) DNR-6-1G (HALF RACKtangle)
• Extensive built-in test & diagnostics 160,000 hours
• 5g Vibration, 100g Shock, 70,000 ft 16.5"
• -40º C to +70º C
• USB
• 2 independent GigE NICs 1U
• SSD, Encryption Hardware
3U
UEI’s Cube, RACKtangle® and FLATRACK™ I/O chassis are compact and rugged data acquisition (DAQ) interfaces, ideally suited for a wide
variety of industrial, military, aerospace, energy, laboratory DAQ and control applications. Each Cube/RACKtangle chassis includes a CPU, real-
time OS, Ethernet interface and slots allowing the installation of I/O boards. All our boards are compatible with all of our chassis options. With
more than 60 I/O boards available, we’re sure to have just what you need. UEI supports all popular Windows, Linux and Real-time operating
systems. Our software suite provides a simple, universal API and supports all common programming languages. Our Cube/RACKtangle chassis
fully support an extensive array of application packages including LabVIEW, MATLAB, Simulink and more.
Please note that PowerDNA® (Distributed Networked Automation) refers to our unique chassis. Cubes are designated with a “DNA” prefix, RACKtangles a “DNR” prefix, and
FLATRACK a “DNF” prefix. UEINet™ is our single slot cube. “MIL” designates a chassis designed to meet military-grade specifications MIL-STD-704/1275/461/810.
4
CHASSIS OVERVIEW CONTINUED
7.1"
4U 4U
Common Features
• Military/Rugged 38999 connectivity • Extensive built-in system diagnostics
• 100% COTS solution • Compatible with all PowerDNA and PowerDNR boards & software
• Supported by over 70 standard DNA-series I/O boards • Extensive software supper including Windows, Linux, QNX, INtime
• 5g vibration, 100g shock, sealed to IP66 and more
• Dual GigE ports (control and diagnostic) • VxWorks support available in embedded or hosted configurations
• Designed for MIL-STD-461/810/1275/704 compliance
EtherCAT
CUBE ARCHITECTURE
Common Features
For your high channel count, rugged • Fully EtherCAT • 1 kHz update rates
EtherCAT requirements compliant • LED Health / Status
• Flexible enough Indicators
4.1" to match your • Standard Ethernet
application 100BaseT EtherCAT
• 9-36 VDC Input Interface
4.1" • Diagnostic serial • 350 Vrms Isolation
port
4.1" 6.5" • -40º C to 85º C
• 5g Vibration,
4" 100g Shock,
2.7" 120,000 ft
[
DNA-ECAT-200
(2 SLOT ETHERCAT
BASED I/O CUBE)
DNA-ECAT-400
(4 SLOT ETHERCAT
BASED I/O CUBE)
DNA-ECAT-800
(8 SLOT ETHERCAT
BASED I/O CUBE)
THE FLEXIBLE DNA-ECAT SERIES
SUPPORTS MOST ETHERCAT
MASTERS SO YOU CAN BUILD
[
• Up to 96 I/O • Up to 192 I/O • Up to 384 I/O YOUR PERFECT SYSTEM.
channels channels channels
5
PROCESSOR OVERVIEW
5200 Processor 8347 & 8347E Processors
5200 • On all DNA-PPCx products 8347&8347E • Available for all chassis
• Fiber or Copper • 2 Independent 1000BaseT Ethernet
10/100BaseT • Options for 256 MB RAM,
Ethernet 128 MB Flash
• Lowest Power • 8, 32 GB SD Cards
Power PC • Same Software API
Power PC • 8, 16, 64 GB SSD Options
• IEEE 1588 Synchronization
SoloX Processor
SoloX / i.MX6 • SoloX / i.MX6 Dual Core A9/M4
• 2 GiGE (Independent) CYBER SECURITY READY
• RS-232, USB 2.0, HDMI, M2 PCIe - Hardware Encryption Engine optional
• 2 GB RAM, 8 GB Flash - Hardware Assured NVRAM Protection
• MicroSD to 32 GB, SSD to 64 GB
Dual Core
ARM • 5 Watts, IEEE 1588, Wireless via M.2 card
TO THE
Current/Voltage Circuit Breaker CHANNEL
Lower Costs
Monitoring Functionality
(No External Test Equipment)
SPECIFICATIONS
Non-volatile
Processor Part Number Memory Connectivity Notes MTBF
Memory
5200 PowerPC DNA-PPCx 128 MB RAM, 4 MB Flash 10/100Base-T, Switch SD Card 3.5 Watts >300,000
5200 PowerPC DNA-FPPCx 128 MB RAM, 4 MB Flash Fiber 10/100Base-T, Switch SD Card 3.5 Watts >300,000
USB2.0 SD Card,
8347 PowerPC All -1G 256 MB RAM, 32 MB Flash 7 Watts, IEEE 1588 >160,000
2 GigE (Independent) Flash SSD
6
ANALOG INPUT
Maximum Maximum
Part Number Simultaneous Maximum Minimum Channel-to-
Resolution Sample Rate Sample Rate
Board Type Number of Sampling Input Input Channel MTBF
(Bits) (Channel) (Board)
(DNx-) Channels (no MUX) Range Range Isolation
kS/sec kS/sec
+ 32 / + 32 /
High Density AI-248-230 24 18 0.25 6 - - 550,000
-2V - 2 mV
High Density, High Speed AI-201-100 24/12 16 100 100 - ± 15 V ± 1.5 mV - 600,000
High Speed, High Voltage AI-205 4 18 250 1000 P ± 100 V ± 100 mV P >600,000
High Voltage, Fully Isolated AI-228-300 8 24 120 480 P ± 300 V ± 37.5 V P 200,000
Thermocouple - Fully
Isolated
AI-212 12 24 1.5 18 P ± 2.048 V ± 32 mV P 230,000
Thermocouple, High
Resolution, High Density
AI-225 25 24 1 25 P ± 1.25 V - - 520,000
RTD / Resistance AI-222 12 24 0.150 1.8 P 40k ohm 100 ohm P 230,000
+ 25 /
ICP / IEPE Accelerometers AI-211 4 24 125 500 P - 13 V
± 2.5 V P 250,000
Guardian Series—Includes a variety of powerful diagnostic and BIT functionality. *Also available as analog output
7
ANALOG OUTPUT–GENERAL PURPOSE
Update Rate Update Rate Output Output Channel-to-
Part Number Number of
Board Type (Channel) (Board) Range Current Channel MTBF
(DNx-) Channels
kS/sec kS/sec (Volts) Drive (mA) Isolation
Medium Voltage/Current AO-308-352 8 100 800 +/- 13.5 +/- 13.5 - 480,000
ANALOG OUTPUT–SIMULATION
Update Update
Number Output Channel-to-
Part Number Rate Rate
Board Type of Output Range (Volts) Current Drive Channel MTBF
(DNx-) (Channel) (Board)
Channels (mA) Isolation
kS/sec kS/sec
SIMULATED DEVICE/SENSOR
AO-358-120/350
Strain Gage Simulator, 120/350/1k Ohm 8 Bridges 5 40 N/A N/A - 250,000
or 1k
Simulated S/R & RVDT/LVDT, High Drive AI-256 2 10 kHz exc - 0 - 19.8 Vrms 2.4 VA P 275,000
Simulated Thermocouple with CJC TC-378 8 1 kHz 8 kHz +/- 100 mV 16 bits +/- 10 mA P 250,000
18-390 Ohm,
+/- 4mA
Simulated RTD RTD-388 8 200 Hz 200 Hz 180-3900 Ohm,
Input P 200,000
7500 steps
DISCRETE I/O
Sourcing Outputs,
3.3-36 VDC Inputs
DIO-404 12 in / 12 out 100 100 350 mA / 500 mA 3.3 36 P 375,000
Sinking Outputs,
3.3-36 VDC Inputs
DIO-406 12 in / 12 out 100 100 1 A / 1.5 A 3.3 36 P 375,000
DISCRETE INPUTS
Drive Capacity
Part Number Number of Input Output Range Range
Board Type (Continuous/ PWM MTBF
(DNx-) Channels (kHz) (kS/s) (min V) (max V)
Peak)
DISCRETE OUTPUTS
Low-leakage, Sinking
Outputs, 3-36 VDC
DIO-432-800 32 - 1 600 mA / 3.5 A 3.3 36 P 260,000
Low-leakage, Sourcing
Outputs, 3-36 VDC
DIO-433-800 32 - 1 600 mA / 3.5 A 3.3 36 P 260,000
RELAY OUTPUTS
Relay Outputs, Form C DIO-452 12 - 0.125 2A 0 220 VDC / 250 VAC - 260,000
Relay Outputs, Form C DIO-462 12 - 0 .125 2A 0 220 VDC / 250 VAC - 260,000
MULTI-PLEXERS
Channel-to-
Number of Relay Output Drive Capacity Maximum On/Off
Board Type Part # Range (max V) Channel MTBF
Channels Type (kS/s) Continous/Peak Resistance
Isolation
3 to 1 SSR Routing Board DIO-438 18 SSR 300 Hz 2A/3A 200 mΩ / 10^12 Ω 60 VDC P TBD
28 Channel 170 Vrms MUX MUX-461 28/14 2/4 wire Reed 4 Hz 0.5 A 300 mΩ / 10^12 Ω 170 Vrms P 180,000
Guardian Series
Guardian Series—Includes
—Includes a
a variety
variety of
of powerful
powerful diagnostic
diagnostic and
and BIT
BIT functionality.
functionality.
9
SERIAL / CAN BUS
Channel-to-
Part Number Physical Number of Transfer
Communications Bus Protocol Notes Channel MTBF
(DNx-) Interface Channels Rate
Isolation
High Speed CAN CAN-503 CAN 2.0 4 1 Mbit J1939 and CAN .dbc support P 350,000
4-port Serial SL-501 RS-232/422/ 485 4 2 Mbaud J1587/J1708, Interrogation Scheduler P 350,000
4-port High Speed Serial SL-501-804 RS-232 / 422/485 4 4 Mbaud J1587/J1708, Interrogation Scheduler P 350,000
HDLC/SDLC Synchronous SL-504 RS-232/422 /423/485 4 4 Mbaud HDLC/SDLC TX/RX Synch. P 290,000
8-port Serial SL-508 RS-232 /422 /485 8 2 Mbaud J1587/J1708, Interrogation Scheduler P 290,000
GP Synchronous Serial
Communications
CT-602-804 RS-485/422 4 16 Mbaud General Purpose P 350,000
Remote Serial Server available for all RS232/422/485 boards on Linux & Windows.
COUNTER / TIMERS
Channel -to-
Part Number Number of
Counter/timer function Type Clock Rate Notes Channel MTBF
(DNx-) Channels
Isolation
High Speed Counter/Timer CT-601 32 Bits 8 66 MHz Debouncing on Ext Clock & Gate - 350,000
Quadrature Encoder Input QUAD-604 A,B, & Z inputs 4 16.5 MHz Buffered or Single Point Readings - 350,000
Universal Speed Input VR-608 50 mV - 250 V p-p 8 300 kHz 4 Freq Out, Double/Low Tooth P 180,000
IRIG Timing Gen & Synch IRIG-650 A/B/E/G type 1 1, 5, 10 MHz On-board GPS Receiver P 240,000
Precision Timing Interface CT-651 ICD-GPS-060 4 1 PPS Slaved or Free Run/Fix Wheel P 300,000
10
AVIONICS I/O
Number Channel -to-
Part Number
Protocol Type of Transfer Rate Notes Channel MTBF
(DNx-)
Channels Isolation
1553 (Dual Redundant) 1553-553 2 Ports 2 1 Mbaud Bus Cont, Remote Term, or BM P 275,000
ARINC-615 429-XXX Up to 16 16 12.5/100k baud Williamsburg for Airborne & Portable Data Loader
P 470,000
AFDX & ARINC-664 AFDX-664 2 Ports 2 100,000 kb Dual Redundant or Independent - 130,000
ARINC-615A AFDX-664 2 Ports 2 100,000 kb Airborne & Portable Data Loader for Ethernet - 130,000
CSDB CSDB-509 8 TX / 8 RX 8 12.5/100 kHz 11 bit, character and frame clocks P 290,000
M272/PRF/PIM CT-602-808 M272 and PRF/PIM 1 1 Mbaud Hellfire Missile Interface N/A 350,000
11
WIRELESS COMMUNICATIONS
Number
Wireless Protocol Part Number (DNx-) Type of Notes MTBF
Channels
GPS Receiver and IRIG I/O IRIG-650 Passive or Active Antenna 1 Time Derived From GPS/IRIG String 275,000
POWER SUPPLIES
Channel -to-
Part Number Number of Current
Output Voltage Output V Notes Channel MTBF
(DNx-) Channels (Max)
Isolation
RECONFIGURABLE
Board Type Part Number (DNx-) Connection Notes FPGA
Reconfigurable FPGA PL-820 2x 62 Pin 104 DIO Pins, JTAG Connections MAX10 / Cyclone II
INSTRUMENTS
Channel
Update
Part Number Number of -to-
Board Type Rate (Chan- Ranges Type Current MTBF
(DNx-) Channels Channel
nel)
Isolation
Sine, Square,
Function / Arbitrary
Waveform Generator
AO-364 4 150 kHz +/- 12 V Triangle, Trapezoid, +/- 10 mA P 290,000
AWFG
12
The Flexibility You Need for Your Applications
We pride ourselves on being operating system and software agnostic. Learn more about some of the popular OSs,
programming languages and applications UEI supports.
OSs
HOSTED OR STANDALONE/
OSs
EMBEDDED
RealTime
Plus most Open &
Proprietary OSs
Software/Programming
Software/Programming
C/C++
C/C++
AND MORE
LANGUAGES
iDDS
Applications
iDDS
Hosted. Embedded. Embedded. Hosted & Embedded. Embedded. Embedded. Embedded.
Full EtherCAT Virtual Interoperable OPC and Embedded/ Modbus TCP. A common DDS IADS is a real Mosquitto -
Simulation for application protocol MQTT. Helix
compliance in OPC-UA. Standalone. for plug-and-play
time and post
Tests of Avionics Device Cloud.
UEI’s DNA-ECAT EPICS - data acquisition and
test display
Systems is used to Amazon AWS
Series. create a protocol Experimental control instruments and analysis
to publish and software suite. IoT. Microsoft
for testing avionics Physics and Azure.
systems using a Industrial Control subscribe data to
virtual environment and from multiple
System. sources and
with real & virtual
equipment. displays.
13
All the Accessories You Need to
CUBE, RACK & MIL CHASSIS: AVAILABLE OPTIONS
1553
Cables Cables SSD & SD Cards Screw Terminal Boards
37-way, round cable (Male-Female) DNA-CBL-37S ✓ 1, 3, 5, 10, 20 All I/O boards with 37-pin connectors
37-way, flat ribbon cable (Male-Female) DNA-CBL-37 - 3 All I/O boards with 37-pin connectors
Right angle 37-way, round cable (Male-Female) DNA-CLB-37RA ✓ 3 All I/O boards with 37-pin connectors
Special 37-way, high current (5 A) cable DNA-CBL-37HC ✓ 3, 6, 12 DNx-DIO-470
62-way, round shielded cable (Male-Male) DNA-CBL-62 ✓ 2.5, 6, 10, 20, 40 All I/O boards with 62-pin connectors
Right angle 62-way, round shielded cable (Male-Male) DNA-CLB-62RA ✓ 3 All I/O boards with 62-pin connectors
Male 128-pin 38999 to 1x DB-37F DNA-CBL-37M-03 ✓ 3 DNx-MIL chassis
Male 128-pin 38999 to 1x DB-62M DNA-CBL-62M-03 ✓ 3 DNx-MIL chassis
Male 128-pin 38999 to 1x DB-37F and 1x DB-62M DNA-CBL-6237M-3 ✓ 3 DNx-MIL chassis
Male 128-pin 38999 to 2x DB-37F 38999 DNA-CBL-12837-5 ✓ 5 DNx-MIL chassis
Male 128-pin 38999 to 2x DB-62M 38999 DNA-CBL-12862-5 ✓ 5 DNx-MIL chassis
MIL connector cable DNA-CBL-1315-03 ✓ 3 DNx-MIL chassis
MIL LAN connector cable DNA-CBL-LAN-06 ✓ 6 DNx-MIL chassis
BNC connections for Clock/IRIG & 1553 DNA-CBL-650 ✓ 2 DNx-IRIG-650 (Included with board)
Male 62-pin to four MIL-STD-1553 connectors DNA-CBL-1553-553 ✓ 1 DNx-1553-553 (Included with board)
10-32 UNF Coaxial to Std Full-Size BNC cable/Adaptor DNA-CBL-BNC ✓ 3 DNx-AI-211
62-way to 4 single Serial ports, round shielded cable DNA-CBL-COM ✓ 1.5 DNx-SL-501, DNx-CAN-503
Cube Synchronization Cable DNA-CBL-SYNC-10 ✓ 10 DNR/DNF series racks and PPCx-1G Cubes
Sync to RJ50 cable DNA-CBL-SYNC-RJ ✓ 3 DNA-STP-SYNC
UEI HAS YOU COVERED! A brief word on our warranties and guarantees that ensure your peace of mind
RD WARR
DA UEI is so confident in the dependability of our hardware UEI guarantees the availability of all chassis & I/O products
3 10
N
AN
that our standard warranty is 3 years and is upgradable to for a minimum of 10 years. Unless you are specifically
AVA I L
N T EE
STA
TY
5 years. With a warranty return rate of less than 0.2%, it’s notified at the time of purchase, all chassis & I/O products
YE AR YE AR
easy to understand why we are capable of offering such will be available for repurchase for at least 10 years.
AB
RA
a warranty!
A
Y GU
Successful Applications start with UEI Hardware & I/O
Here is a sampling of typical application story briefs that illustrate the dynamic capabilities of UEI.
ROCKET LAUNCH SYSTEM OIL & GAS MONITORING SMART MUNITION TESTER
From ground control to the International Space Station, Common Armament Test Set (CATS) and Common
our hardware is being used to control and monitor a Aircraft Armament Test Set (CAATS) programs are de-
large number of space related applications. Whether signed to test smart munitions equipment in a go/no go
ROCKET LAUNCH SYSTEM
the application is military, NASA or with our growing OIL & GAS MONITORING SMART MUNITION TESTER
fashion. Many existing units in service today are based
list ofground
commercial on dated Armament
Common VME technology that
Test Set cannot
(CATS) andhandle
Common increas-
From controlspace
to thecustomers,
Internationalour hardware
Space Station,is UEI is supporting the oil & gas industry by developing ing complex signal I/O, including MIL-STD-1760 and
becoming
our a staple
hardware in the
is being space
used to industry. Our redundan-
control and monitor a innovative hardware and I/O to monitor blow out pre- Aircraft Armament Test Set (CAATS) programs are
other sophisticated testing requirements. UEI hardware
cy and
large controloffeedback
number capability
space related are crucialWhether
applications. in these venters and oil rig temperature, as well as fail safe sole- designed to testneeds,
matches these smart munitions
while being equipment in a go/less
smaller, lighter,
environments. UEI is the go-to vendor for launchpad noid control applications. A major key to our solenoid no go fashion.
expensive, moreMany existingthan
powerful unitsexisting
in service
VMEtoday
testare
sys-
the application is military, NASA or with our growing
hardware and I/O systems. control success has been our enhanced feedback mon- based on dated
tems. UEI’s VME chosen
has been technology that cannot
to replace manyhandle
of these
list of commercial space customers, our hardware is
increasing complex signal I/O, including MIL-STD-1760
dated systems.
becoming a staple in the space industry. Our redundan- itoring. UEI’s rugged, compact, accurate and reliable
and other sophistic while being smaller, lighter, less
cy and control feedback capabilitvy are crucial in these embedded systems are compatible with all SCADA
expensive, more powerful than existing VME test
environments. UEI is the go-to vendor for launchpad systems. From well monitoring, current/voltage, and
systems. UEI’s has been chosen to replace many of
hardware and I/O systems. vibration, our chassis and I/O are seen as dependable these dated systems.
oil & gas application solutions.
USA: 27 Renmar Avenue, Walpole, MA 02081 • (P) 508-921-4600 • (F) 508-668-2350 • (E) info@[Link]
GmbH: Neuer Wall 50, Kaufmannshaus 20354 Hamburg, DE • (P) +49 0800 182 0021 • (F) +49 0800 180 9006 • (E) salesemea@[Link] [Link]
UK: Milton Hall, Ely Road, Milton, Cambridge, CB24 6WZ, UK • (P) +44 (0) 1223 455 700 • (F) 508-668-2350 • (E) salesemea@[Link]