Product Specification 108-61435

108-61435
JUL 2021 REV.E

Sub-M 025 SMD CONNECTOR (2,3,4,6,8P)

1. SCOPE ……………………………………………………………………….…......…......….. 3

2. QUALITY …………………………………………………………………………………......… 3

3. REQUIREMENTS ………………………………………………………..…………………..... 3

3.1 Design and Construction

3.2. Materials

3.3. Ratings

3.4. Performance Requirements and Test Descriptions

3.5 General requirements

3.6. Procedures Summary of General Requirements

4. Test Method …………………………………………………………………..…………...... 9

4.1 Test Items

4.2 Test conditions

4.3 Procedures summary of Test Methods

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 Product Specification 108-61435

1. Scope

1.1 Content

This specification defines the test method for Subm 025 SMD 2,3,4,6,8P connector and
terminal.

1.2 Qualification

When testing the named products, the following specified specifications and standards
shall be used.
All tests have to be done using the applicable inspection plan and product.

2. Applicable Documents

The following documents, if they are referred inside this document, are part of this
specification.
In case of conflict between the requirements of this specification and the product drawing or
in conflict between the requirements of this specification and the referenced documents, this
specification has precedence

2.1 TE Connectivity Documents

A. 109-1: General Requirements for Test specifications.

B. Customer Drawings

2343490 / 2343425 Subm 025 SMD 2P HDR/PLUG

2330747 / 2337737 Subm 025 SMD 4P HDR/PLUG

2343494 / 2343432 Subm 025 SMD 6P HDR/PLUG

2343498 / 2343456 Subm 025 SMD 8P HDR/PLUG

2381530 / 2381533 / 2381535 Subm 025 SMD 3P HDR/PLUG/DBL E △

C. 114-5359 Application spec for 025 GIC Terminal

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 Product Specification 108-61435

Pin Cap Assy PC Board Layout Plug

2343490-1 2343425-1
1-2343490-1 1-2343425-2
1-2343490-2

2
7.4
6
10.9 8.6 11.
8

2330747-1 2337737-1
1-2330747-1 1-2337737-2
1-2330747-2

4 7.4
6
13.6 11.3
13
10.9

2343494-1 2343432-1
1-2343494-1 1-2343432-2
1-2343494-2

6
6
7.4
18
10.9 18.6
11.3

2343498-1 2343456-1
1-2343498-1 1-2343456-2
1-2343498-2

8 6
7.4
23.6
23
11.3
10.9

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 Product Specification 108-61435

Pin Cap Assy PC Board Layout Plug / DBL

2381530-1 2381533-1
1-2381530-1 1-2381533-2
1-2381530-2

7.4

11.3
7.7
6
3 2381535-2
10.9
10.5 1-2381535-1

4
8.5
4.45

2.2 PACKING SPEC △

E

A. Embossed tape and reel data for discretes

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 Product Specification 108-61435

3. REQUIREMENTS

3.1. Design and Construction

Product shall be of the design, construction and physical dimensions specified on the applicable product
drawing.

3.2. Materials :
A. Contact :
Description Material Finish
Tab(Male) Brass Post-Tinned
Receptacle(Female) Copper Alloy Pre-Tinned

B. Solder Peg :
Description Material Finish
Solder Peg Brass Post-Tinned

C. Housing : LCP-GF30 (HDR) / PBT-GF30(PLUG) / PBT-GF30(TPA)

3.3. Ratings (Voltage Rating : 12 V DC)

Current Rating 5A
Contact Resistance Max 10mΩ (Initial) / Max 20mΩ (Final)
Insulation Resistance Min 1000MΩ (Initial) / Max 500MΩ (Final)
Dielectric Strength AC 1.1 kv/Min
Temperature Range -40°C~+105°C
Wire Size AWG 24 (0.22mm²)

3.4. Performance Requirements and Test Descriptions

The product shall be designed to meet the electrical, mechanical and environmental performance
requirements specified in Section 3.5
All tests shall be performed in the room temperature, unless otherwise specified.
The samples used in test are implemented by the lead free solder paste with 0.15mm thick metal mask.

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 Product Specification 108-61435

3.5 General requirements

3.5.1 ES91500-00 Specification (for 3,4,6,8P Only) △

E

NO Items Requirement Procedures

1 Appearance No harmful crack, rust, burr, damage, deformation,,discoloration etc 5.2.1

2 CONNECTOR 5.2.2
Insertion/Withdrawal 7.6 kgf or less should be satisfied
force
3 Reverse insertion No connector insertion due to housing deformation at 20 kgf. 5.2.3
between HSGs
4 Reverse insertion 5.2.4
between TML and 2.4 kgf or more
HSG

5 Engage force Terminal 025 or Less than 375 or more Coaxial cable 5.2.5
between TML and Series less 375 terminal
HSG
Insertion 0.8kgf or 1.5kgf or less Non-waterproof: Non-waterproof:
force less 3.0kgf or less 3.0kgf or less
waterproof: waterproof:
5.0kgf or less 5.0kgf or less
6 HSG lock 10kgf or more (Test conditions 60 ° C) 5.2.7
Strength No relation with terminal size : 5 kgf or more
7 HSG Lock release Force on release force point of lock part shall be 0.5~6 kgf 5.2.8
force
8 Terminal retention Double lock connector before TPA: Double lock connector after TPA: 5.2.9
force 2kgf or more 6kgf or more
9 Terminal engage TML Type 025 or 030 040 ~ 070 ~ 100 ~ 250 312 5.2.10
and disengage force less 060 090 187 375
Insertion 0.1~0.5 0.15~0.5 0.2~0.8 0.3~1.0 0.5~1.5 0.5~2.0 0.5~4.0
Withdrawal 0.1~0.5 0.15~0.5 0.2~0.8 0.3~1.0 0.5~1.5 0.5~2.0 0.5~4.0
10 Voltage drop Division Initial After endurance 5.2.12

090 ~ 375 3 mV/A or less 10 mV/A or less

030 ~ 070 5 mV/A or less

025 or less 10 mV/A or less 20 mV/A or less

11 Insulation Initial 100 ㏁ or more 5.2.13

resistance
After endurance 100 ㏁ or more

12 Leakage current Initial 1 ㎂ or less 5.2.14

After endurance 1 ㎂ or less

13 Withstand voltage No dielectric breakdown. 5.2.15

14 Mating sound of Connector coupling sounds : 65dB(A) or more 5.2.22

connector

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 Product Specification 108-61435

3.5.2 ES91500-03 Specification (for 2,3,4,6,8P) △

E

NO Items Requirement Procedures

1 Appearance No harmful crack, rust, burr, damage, deformation,,discoloration etc 5.4.1

CONNECTOR
2 Insertion/Withdrawal 7.6 kgf or less should be satisfied 5.4.2
force

3
Reverse insertion 5.4.3
No connector insertion due to housing deformation at 10 kgf.
between HSGs

Reverse insertion
4 between TML and 1.5 kgf or more 5.5.4
HSG

Engage force
5 between TML and 1.5kgf or less 5.4.5
HSG

HSG lock Wire to PCB type

6 5.4.6
Strength 1~3P: 2kgf or more

Initial After endurance

7 Voltage drop 5.4.9

30mΩ or less 50mΩ or less

Initial After endurance

Insulation
8 5.4.10
resistance 100 ㏁ or more 10 ㏁ or more

9 Withstand voltage No dielectric breakdown. 5.4.11

10 Soldering No dielectric breakdown. 5.4.14

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 Product Specification 108-61435

3.6. Procedures Summary of General Requirements: ES91500-00

NO. Test items Requirements Procedures

No crack, damage, distortion

1 Appearance Using sense of sight and touch.
are permitted
Measure force by inserting and disengaging the connector
CONNECTOR
with terminal assembled at constant 50 mm/min speed.
2 Insertion/Withdra 7.6kgf or less
wal force
However, remove lock part when measuring disengage
force.
Reverse It shall not be incorrectly
Insert the housing with terminal by pushing it in reverse
3 insertion inserted by applying force of
direction with applying 20kgf.
between HSGs 20kgf.
Reverse
Crimp cable of maximum size on terminal and then insert it
insertion
4 2.4kgf or more into housing by end of insulation barrel in the reserve
between TML
direction.
and HSG
As shown in <Fig 1>, measure the maximum value of the
force while inserting the terminal into the fixed housing at a
speed of 50mm / min.

Engage force
5 between TML 0.8kgf or less
and HSG

<Fig 1>

While fully locked, secure one side of the housing and

HSG lock extend the other side 30 degrees to the axial direction at a
6 10kgf or more
Strength constant speed of 50 mm / min. Measure the weight when
the lock is broken or broken. (5 directions)

Apply the force to the unlocking device to measure the

maximum force at A = 0.
Cut and test connectors on the cross section to ensure
visibility.
(A: Connector locking portion overlap amount)
Lock release
7 0.5 ~ 6kgf
force

<Fig 2>

-Double lock connector

After inserting the crimp terminal, fix the housing. Tension
before TPA: 2kgf or more
Terminal one cable in the axial direction at a speed of 50mm/min
8 from 50±5mm from the crimp part, and measure the weight
retention force
-Double lock connector after
when the terminal detaches from the housing.
TPA: 6kgf or more

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 Product Specification 108-61435

As shown in figure 4-3, engage and disengage male

terminal or steel gauge into or from female terminal at 50
mm/min speed.
Terminal
9 engage and 0.1~0.5kgf
disengage <Fig 4-3>
Steel Female
force gaug terminer

Measure the total voltage (V) of the circuit by energizing the

voltage and current shown in <Table 1> at the terminal
where the wire of 75 ± 5mm length is pressed.
Subtract the voltage drop components (V1, V2, V3) from the
entire resistor (R) and calculate the voltage drop (RD) by the
terminal.
10 Voltage Drop 10mV/A or less
1) WIRE to WIRE : VD =V - ( V1 + V2 )
2) WIRE to UNIT : VD =V – V3
Open-circuit Short-circuit
Application
voltage current
Current circuit 20 ± 5 mV 10 mV
<Table 1 : Voltage drop test method>

Measure resistance between neighbor terminals (Fig 4),

and between terminal and housing surface (Fig 5) with DC
between 500V insulation resistance gauge with connector combined.
neighboring
terminals

Insulation
100 ㏁ or
11 resistance
more <Fig 4 Between neighboring TML >

TML to HSG
Surface
<Fig 5 TML to HSG Surface>

Leakage Measure it by applying DC 14V between neighboring

12 1 ㎂ or less
current terminals (Fig 4).

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 Product Specification 108-61435

Connect the connector.

Under these conditions, apply an AC voltage of 1000 V
Withstanding
13 No dielectric breakdown. between the adjacent terminals (Fig 4) and between the
Voltage
terminals and the housing surface (Fig 5) for 1 minute to
check the withstand voltage

Place the sound meter at a distance of 700 ±10 ㎜ from the

Mating sound
14 65dB(A) or more connector and measure the maximum sound production
of connector
when manually assembled.

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 Product Specification 108-61435

4. Test Method

4.1 Test Items

CONNECTOR Insertion/Pulling force

Reverse insertion (HSG to HSG)

Appearance

Reverse insertion (TML to HSG)

Insertion force (TML to HSG)

Strength of Housing Lock.

HSG Lock release force

Terminal retention force

Insertion/Withdrawal force of terminals

Cable fixing force

Voltage drop

Insulation Resistance

Leakage current

Withstand voltage

Temperature rise

Insert short circuit

Terminal bending strength

Mating sound of connector

Test Items

Initial test 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Connector endurance
0 0 0
test
Overcurrent CYCLE
test 0 0 0

Cold tolerance test 0 0 0 0 0

Thermal shock test 0 0

E
n High temperature test 0 0
d
u
r Soldering test 0
a
n Temperature and
0 0 0 0 0
c humidity cycle test
e
t Dust resistance test 0
e
s Ozone resistance test 0 0
t
sulfur gas resistance
0 0
test

Impact resistance test 0 0

Complex
environmental 0 0 0 0
endurance test A

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 Product Specification 108-61435

4.2 Test conditions

4.2.1 Specimen

Unless there is specific mention, initial sample should use for the test specimen, and test specimen shall
be 5EA or more for each cavity.
However, if performance is expected to be clearly satisfactory even by applying load to the same specimen
in turn, it is possible to apply multiple test items to the same specimen.
In such case, performance shall be satisfied with each item.

4.2.2 Laboratory conditions

Unless otherwise specified, the test shall be conducted under the following conditions.
- Laboratory: 20 ± 15 ℃, 60 ± 20%
- Test chamber: 20 ± 3 ° C, 60 ± 5%

4.2.3 Test Tolerance Condition

Unless otherwise specified in each test item condition, the following tolerances are permissible.

Temperature : ± 3 ℃ , Humidity : ± 5 %
Voltage, Current : ± 2 % / Force : ± 4 %
Time left: ± 10 minutes after 1 hour

4.2.4 Basic current

Basic current value "I" shall be based on the following. ( I = I0 * K )

Cable SIZE I0 Number of simultaneous K

Remarks electrode within the same
(SQ) L TYPE connector Reduction
Normal
-375 factor
0.3 6A 4A for signal 1 1
0.5 8A 5A for signal 2~3 0.75
0.85 10 A 4~5 0.6
1.25 14 A 6~8 0.55
2 18 A 9 ~ 10 0.5
3 22 A 34 A 11 ~ 25 0.4
5 25 A 46 A 26 or more 0.3
8 60 A - -
< Table 2-1 > < Table 2-2 >

4.2.5 Evaluation

Evaluation shall be represented by evaluation applicable connector. And Annual evaluation of connectors
shall be represented by evaluation of connectors of the maximum number of poles in the same series.

4.2.6 Cable SIZE

The wire diameter of the connector lead wire used for each test shall be the largest wire that can be crimped in
the connector design.
The length of the lead wire is set to 75 mm or more at the rear end of the connector

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 Product Specification 108-61435

4.3 Procedures summary of test methods

Para. Test items Requirements Procedures

Engage and disengage connector with terminal assembled 10

times with hands, and apply the following current 1000 cycles for
Initial :
the connector with electrodes in series at 60℃ of ambient
Max 10mV/A
Overcurrent temperature.
4.3.2
cycle test
After endurance :
Max 20mV/A

No crack, damage,
Engage and disengage connector with terminal
Appearance distortion are
assembled 10 times with hands, and leave it
permitted
in temperature chamber of -40℃ for 120 hours. Make
Initial :
connector engaged and disengaged 5 times immediately,
Max 10mV/A
Voltage Drop and drop it onto the concrete surface from 1m height 3
After endurance :
times in the direction of <Fig 8>. (Voltage drop &
Max 20mV/A
4.3.3 Cold Temperature rise test perform at normal temperature) :
tolerance test Sealed Between
Insulation CONN'R terminals
Resistance Min 100 housing
㏁ surface
Current
Max 100 ㎂
Leakage
<Fig 8>
Temperature
Max 40℃
Rise

☞ Engage and disengage Connector with terminal

No crack, damage, assembled 10 times with hands, this repeats 200 CYCLE
Appearance distortion are by below test condition. (ENG ROOM : 120℃, ENG
permitted
ROOM except : 80℃)
Thermal
4.3.3
shock test
Initial :
Max 10mV/A
Voltage Drop
After endurance :
Max 20mV/A <Fig 9>

Engage and disengage connector with terminal

No crack, damage,
assembled 10 times with hands, and leave it in combined
Appearance distortion are
state at the temperature chamber of the table 6-1 for 300
permitted
High- hours. Then pick it out and leave it until it returns to
4.3.5 temperature normal temperature.
neglect test Initial :
Max 10mV/A
Voltage Drop
After endurance :
Max 20mV/A

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 Product Specification 108-61435

Para. Test items Requirements Procedures

Solder Temperature:250±5℃
Wet Solder Coverage :
Solderability 95 % Min. Immersion Duration:5±0.5sec
(with under plating) Flux: ULF-300R
Solder: Sn-3Ag-0.5Cu

Solderability Test connector on P.C.B.

Fillet shall be formed around all
4.3.6 (Reflow
contact. Pre-Heat 170~190℃ 110secMin.
Soldering)
Soldering 200℃ 70sec Min.
Peak Temperature: 245 Min.
Resistance to Temperature shall be measured at contact.
Tested housing shall no evidence of Solder: Sn-3Ag-0.5Cu Solder Paste
Reflow
deformation or fusion of housing and
Soldering Temperature at PCB :260℃Max.
no physical damage.
Heat

No crack, damage, Engage and disengage connector with terminal

Appearance distortion are assembled 10 times with hands, and leave
permitted it at 25℃ ambient temperature and 65% relative humidity
for 25 hours. And perform 5cycles of the method specified
Initial : in <Fig 10>. Then pick connector out of chamber and dry
Max 10mV/A it for 2 hours or more.
Voltage Drop
After endurance : <Fig 10>
Temperature Max 20mV/A
4.3.7
Humidity Test
Between
Insulation Min 100 terminals
Resistance ㏁ housing
surface

Current
Max 10㎂
Leakage

Engage and disengage connector with terminal

Initial : assembled 10 times with hands, and
Dust Max 10mV/A diffuse 1.5kg Portland cement(JIS R5210) with fan (or
4.3.8 resistance Voltage Drop others) for 10 seconds per 15minutes while maintaining
test After endurance : 150mm distance from wall in the closed container of
Max 20mV/A 900~1200mm length, width and height, with connector
combined. After 1 hour, measure it.

No crack, damage,
Appearance distortion are
permitted Engage and disengage Connector with terminal
4.3.9 Ozone test assembled 10 times with hands,and samples keep at 40℃
Initial :
Max 10mV/A and 50±5ppm Ozon for 100hour.
Voltage Drop
After endurance :
Max 20mV/A

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 Product Specification 108-61435

No crack, damage, Engage and disengage connector with terminal assembled

Appearance distortion are 10 times with hands, and expose it in combined state to
permitted
Sulfur gas sulfur gas of 40±3℃,density 10ppm, humidity 90~95%, for
4.3.10
test Initial : 24 hours.
Max 10mV/A Then pick connector out of chamber and dry it for 2 hours or
Voltage Drop
After endurance : more.
Max 20mV/A
No crack, damage,
Appearance distortion are Engage and disengage Connector with terminal
permitted assembled 10 times with hands and leave it in combined
state in the temperature chamber of 120℃ for 48hours.
And then perform the following vibration test.
Crimp Tensile
0.3SQ:Min. 6kgf
Strength

Initial :
Durability
Max 10mV/A
test for
4.3.11 Voltage Drop
complex
environment After endurance :
Max 20mV/A

Temperature
Max 40℃
Rise
<Fig 11>

Electrical Max 10 ㎲ &

Discontinuity Min 3.5V

4.3.1 Connector endurance test (torsional resistance test + endurance test)

Tighten the connector with the terminal assembled 10 times from the axial direction to the right angle
(front, back, left, right) with a force of about 8kgf and insert and pull out the connector.
(50 times without using lock)

4.3.2 Overcurrent CYCLE test

Insertion and withdrawal of the connector assembled with the terminal are repeated 10 times by hand, and the
connector with the electrodes connected in series is energized for 1000 cycles under the ambient temperature
of 60°C
Energization condition A Energizing current Twice the basic current
Energization time 1 min - ON, 9 min - OFF
Energization condition B Energizing current 5 times the base current
Energization time 1 sec - ON, 590 sec - OFF
<Table : Overcurrent CYCLE test Energizing condition>

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 Product Specification 108-61435

4.3.3 Cold tolerance test

With the connectors assembled to the terminals, leave them in a thermostatic chamber maintained at -40 °
C for 120 hours. Divide the test sample into two groups for the following items, and measure the other test
items.
The specimens are manufactured by applying the necessary accessories in the wiring delivery condition.
(Connector cover, grommet, etc.)
Division Sample Qt’y Test Items
Group “A” 5 ea Voltage drop/Insulation resistance /Leakage current/Temperature rise
Group “B” 10 ea Damage verification
5 ea Damage verification (seat connector peripheral connector)
A. Leave at room temperature for 2 hours.
B. After leaving for 2 hours at room temperature, the connector assembled with all the terminals shall
be dropped three times at a distance of 1.5m±0.1m to a steel plate of 10t or more.
Refer to <Fig 12> for how to drop the connector.

< Fig 12 : Test PATTERN >

4.3.4 Thermal shock test

After inserting and pulling the connector assembled with the terminal repeatedly by hand 10 times, leave it
at -40 ° C for 2 hours with the connector connected, perform 200 CYCLE according to the method shown
in <Fig 13>, and leave it at room temperature for 2 hours or more .

< Fig 13 : Test PATTERN >

Division Maximum temperature Connector classification

A 120℃ Waterproof connector
B 80℃ Non-Waterproof connector

4.3.5 High-temperature neglect test

After inserting and pulling out the connector assembled with the terminal repeatedly by hand 10 times,
leave it in the thermostat maintained at 80 ℃ for 300 hours in the condition that the connector is connected
and leave it until it returns to room temperature.

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 Product Specification 108-61435

4.3.6 Soldering test (UNIT straight connector)

The soldering attachment of the terminal post from the connector is immersed in a 250±5℃ lead-free bath for
less than 5 seconds. The depth of immersion shall be up to 1.5 mm from the connector body. (However, it
should be applied more than 95%)

4.3.7 Temperature / humidity CYCLE test

After inserting and pulling out the connector assembled with the terminal by hand 10 times, with the
connector connected, test the following items with separate parts.

- Perform the method described in <Fig 14> for 5 cycles, remove it from the chamber, and leave it at
room temperature for 2 hours or more.

< Fig 14 : Test PATTERN >

4.3.8 Dust resistance test

After inserting and pulling the connector assembled with the terminal repeatedly by hand 10 times, keep the
connector at a distance of 150mm from the wall in a sealed container of 900 ~ 1200mm width, height, height,
and PORTLAND Cement (JIS R5210) 1.5 kg for 15 minutes and 10 seconds for 10 minutes.

4.3.9 Ozone resistance test

After inserting and pulling out the connector assembled with the terminal 10 times by hand, leave the
connector in the ozone at 50 ° C ± 5 pphm at 40 ° C for 100 hours in a state where the connector is
connected, then remove it from the chamber and leave it at room temperature for 2 hours or more

4.3.10 Sulfur gas resistance test

After inserting and pulling out the connector assembled with the terminal, the connector is left in the sulfur
gas at a density of 10ppm, a humidity of 90 to 95%, and a temperature of 40 ± 3 ℃ for 24 hours, then
taken out of the chamber for 2 hours at room temperature Or more.

4.3.11 Impact resistance test

Repeatedly insert and pull the connector with the terminal repeatedly by hand 10 times, and then use the
connector sample in the combined state to make a momentary shorting of the connector while applying the

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 Product Specification 108-61435

impact of 1960, 3920, 5880, 9822 ㎨ in each direction shown in <Fig. 15> and <Fig 16>. It measures
whether or not
.
Impact direction

Harness
200mm or more

<Fig 15. Impact direction> <Fig 16. Test Methods>

4.3.12 Durability test for complex environment

After inserting and pulling the CONNECTOR with the terminal assembled and pulling out by hand 10
times, leave the CONNECTOR in the thermostatic chamber maintained at 80 ℃ for 48 hours, perform the
instantaneous short-circuit test after each vibration test, , And Z-axis for 4 hours.
The method of attaching the connector is as shown in <Fig 17>

<Fig 17: How to attach CONN>

◈ Vibration test condition (Non- Waterproof connector)

Division Condition
Ambient temperature /
80℃, 90~95%
Humidity
Energizing current Basic current
120 CYCLE
Energization CYCLE
(45 MIN-ON, 15 MIN-OFF)
Vibration acceleration 4.4 g
20 Hz ~ 200 Hz
Frequency
(SWEEP TIME - Within 3 MIN)
Vibration time X, Y, Z (40 hours each) <Fig 18: Sine wave vibration test
How to attach X, Y, Z vibration direction>
TEST Mode A, B, C
CONNECTOR
<Table : Vibration test condition >

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 Product Specification 108-61435

LTR REVISION RECORD DWN APP DATE

A Released CH LEE KT LIM [Link].’19
B Revised CI JEON YJ YOUN [Link].’20
C Revised CI JEON YJ YOUN [Link].’20
D Revised CI JEON YJ YOUN [Link].’20
E Revised CI JEON YJ YOUN [Link]. ’21

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