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Liquor Dispenser Project Plan

The document outlines a project plan for a liquor dispenser with ball valve control, detailing isometric and orthographic drawings, parts list, and bills of materials with associated costs. It includes essential workshop operations such as cutting, drilling, grinding, and welding, along with a Gantt chart for scheduling activities from February to April 2024. The total estimated cost for materials is Php 779.00.

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0% found this document useful (0 votes)
17 views15 pages

Liquor Dispenser Project Plan

The document outlines a project plan for a liquor dispenser with ball valve control, detailing isometric and orthographic drawings, parts list, and bills of materials with associated costs. It includes essential workshop operations such as cutting, drilling, grinding, and welding, along with a Gantt chart for scheduling activities from February to April 2024. The total estimated cost for materials is Php 779.00.

Uploaded by

vince recamadas
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

ME 225 - MACHINE SHOP THEORY AND PRACTICE

PROJECT PLAN
LIQUOR DISPENSER WITH BALL VALVE CONTROL
TITLE

BACUS, HYACINTH HANNAH B.


BSME 2 -B

DR. ELVIS A. ARELLANO


INSTRUCTOR
ISOMETRIC DRAWING

ORTHOGRAPHIC VIEW
NOTE: ALL DIMENSION ARE IN MILLIMETERS SCALE 1:4

PARTS
BALL VALVE
REDUCE COUPLING
ELBOW
FAUCET ONE- WAY AND COUPLING
NIPPLE PIPE
+ PIPE
COUPLING
BILLS OF MATERIALS
The following are the materials and their costs that are expected to be used in the project formation.

MATERIALS SPECIFICATIONS QUANTITY PRICE


PRESSURE GAUGE 60 PSI ( 2in outside Diameter, 1/4 in NPT) 1 119.00
BALL VALVE (Stainless Steel 304) 20mm X 54.5mm 2 210.00
COUPLING (Stainless Steel 304) 20mm X 20mm X 30mm 1 79.00
FAUCET ONE-WAY 20mm X 130mm 1 97.00
ELBOW PIPE (Stainless steel 304) 20mm X 35mm X 35mm 2 78.00
ROUND TUBE (stainless steel 304 20mm X 1.2mm 1 55.00
COUPLING REDUCER 20mm X 32mm X 38mm 2 96.00
A102 NSS 308 2.5mm 3 -----
SCREWS 9 X 3” 4 -----
SCREWS 3mm X 25mm 4 -----
TEFLON TAPE 1/2” 1 45.00
TOTAL Php 779.00

OPERATIONS
The following are the workshop operations essential in the project's formation.
1. CUTTING- cutting is needed to size up the ; 4. WELDING- is used to join the
Round tube 70mm X 20mm + pipe 100mm X 20mm
Round tube 50mm X 20mm Round tube 20mm X 20mm
Flat Bar 5mm X 37mm X 100mm
Wood 40mm X 185mm X 198mm 5. THREADING - to thread internal and external in
45mm X 129mm X 198mm Round tube 70mm X 20mm
50mm X 20mm
2. DRILLING - used in drill in 3mm hole onto the + pipe 100mm X 20mm
Wood 40mm X 185mm X 198mm
45mm X 129mm X 198mm
Flat bar 5mm X 37mm X 100mm
Round tube 50mm x 20mm

3. GRINDING - To clean and smooth out the edges and welding surface of the
Round tube 20mm X 80mm
Flat bar
Wood

GANTT CHART
SESSIONS ACTIVITIES MARCH 27, 2024 APRIL 01, 2024
SESSIONS ACTIVITIES FEBRUARY 29, 2024 MARCH 05, 2024 MARCH 10, 2024 MARCH 15, 2024 MARCH 20, 2024 MARCH 25, 2024
29 0 02 03 04 0 06 07 08 09 2710 1 28
12 13 29
14 1 30 17
16 31
18 19 01
20 21 02
22 23 03
24 2 04
26 05

9 1 GRINDING 5 1 5 5
1 CUTTING
10 ASSEMBLE AND TESTING
Round tube & + pipe
2 CUTTING
Wood and Flat bar
3 THREADING
Round Tube (Internal)
4 THREADING
Round tube ( External)
5 DRILLING
Wood, Round tube & Flat
bar
6 WELDING
Round tube and coupling
7 WELDING
Round tube and flat bar
8 WELDING
+ pipe

Common questions

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The Gantt Chart structures the project from February 29, 2024, to April 1, 2024, with key milestones such as cutting materials (Round tube and + pipe, wood, and flat bar between February 29 to March 5), threading, drilling, welding, and finishing with grinding, assembly, and testing by April 1. This timeline facilitates the sequencing of operations, ensuring each stage is completed before progressing, with critical milestones being the successful completion of threading and welding, which are prerequisites for final assembly and testing .

Stainless steel is used for the ball valve, coupling, elbow pipe, and round tube due to its corrosion resistance, strength, and durability. These properties ensure that the dispenser can withstand the corrosive environment of liquid flow without degrading. Stainless steel also maintains its mechanical strength over time, ensuring the longevity and reliability of the dispenser's moving parts. The non-reactive nature and ease of cleaning make it a safe material in contact with consumables .

The choice of materials, such as Stainless Steel 304 for various components, reflects a balance between cost and performance. While stainless steel is more expensive, its durability and resistance to corrosion justify the investment by potentially lowering maintenance and replacement costs. The total budget of Php 779.00 considers these durability benefits, aiming for long-term savings over cheaper, less durable options. Such decisions influence the initial budget, but strategic material selection ensures cost-effectiveness by minimizing future repairs .

Threading is performed on the round tubes, which prepares them for secure connections via screws and fittings, ensuring leak-proof storage and discharge paths for the liquid. Drilling is necessary to create precise holes in the wood, round tubes, and flat bars to facilitate these connections and provide pathways for internal liquid flow. Integration of these tasks enables subsequent assembly operations, ensuring each component aligns and fits within the overall system framework, supporting structural integrity and functionality .

Auxiliary components such as the faucet one-way, coupling reducer, and teflon tape play integral roles in the liquor dispenser's operation. The faucet one-way controls the outflow of liquid with precise direction and control, ensuring proper dispensing. The coupling reducer adjusts pipe diameter differences, aiding in flexible connections, and Teflon tape is used to seal screw threads tightly, preventing leaks at joints and connections. These components work together to maintain the dispenser's efficiency and reliability .

The materials specified for constructing the liquor dispenser are: Pressure Gauge (60 PSI, 2in diameter, 1/4 in NPT), Ball Valve (Stainless Steel 304, 20mm X 54.5mm), Coupling (Stainless Steel 304, 20mm X 20mm X 30mm), Faucet One-Way (20mm X 130mm), Elbow Pipe (Stainless Steel 304, 20mm X 35mm X 35mm), Round Tube (Stainless Steel 304, 20mm X 1.2mm), Coupling Reducer (20mm X 32mm X 38mm), Screws, and Teflon Tape. These materials contribute to the dispenser's functionality by ensuring durability and tight connections, with the pressure gauge serving as a crucial component for monitoring system pressure, and stainless steel providing resistance to corrosion during liquid flow .

Using a Gantt Chart is strategic for managing workshop operations as it allows for detailed planning and tracking of tasks over time. It visually represents the timeline, dependencies, and overlaps of tasks, which is critical for a workshop with multiple processes like cutting, threading, and welding. The chart enhances coordination among team members by clearly delineating task responsibilities and deadlines, reducing delays and miscommunications. However, it requires accurate task estimation and adherence to timelines, which can be challenging in a dynamic workshop environment .

Welding is crucial for creating strong, permanent joints between metal components such as the round tube, flat bar, and coupling. It contributes to the structural integrity by ensuring components are securely connected, which is essential under operational stress from liquid pressure and repeated use. Proper welding provides seamless joints that are leak-proof, which is critical for the dispenser's functionality. Misalignments or weak welds could compromise the system's efficiency, highlighting the importance of precise execution in this process .

The sequence of operations is crucial as it ensures materials are appropriately sized and prepared for assembly. Cutting the tube, wood, and flat bars to the specified dimensions ensures they fit precisely during assembly. Threading provides the necessary screw threads for secure fastening, while drilling creates necessary holes for connections. Welding is vital for joining metal parts securely, and grinding smooths these surfaces to facilitate consistent assembly. The ordered sequence helps avoid errors, such as misaligned parts or inadequate connections, which could impair the dispenser's functionality .

The pressure gauge, rated at 60 PSI, plays a critical role in ensuring the liquor dispenser operates effectively and safely. It provides a visual indication of pressure within the system, allowing monitoring and adjustment to prevent over-pressurization, which could lead to leaks or failures in the connections. Its inclusion in the design ensures operational verification by allowing constant monitoring during testing and regular use, thereby ensuring optimal performance and safety .

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