ROV Project Design & Engineering Guide
ROV Project Design & Engineering Guide
The Engineering Design Plan (EDP) is semi-automated to streamline the fast creation of a Bill of Materials (BOM) for new ROV projects. It does this by allowing users to delete unnecessary product tabs and select relevant sub-assembly modules whose state is set to 'RELEASED' for standard use or 'NEW DESIGN' for custom modifications . The EDP helps in efficiently highlighting standard modules and identifying any new modules required for a project, ensuring that design and material planning are both comprehensive and efficient .
New design requirements are incorporated into the project timeline and budget by detailing them within the EDP. The document outlines that for each new sub-assembly module, the number of engineering hours required is estimated and added to the EDP in days . These details ensure that the Key Account Manager (KAM) and the sales team can incorporate the projected costs and timelines into the overall project plan. Additionally, any high-risk elements are noted with alternative solutions provided for budgeting purposes, ensuring that potential cost implications are anticipated and managed upfront .
Managing an ROV project involves several key steps as per the design and engineering process outlined in the document. Initially, in the pre-sale (enquiry) stage, the engineering team supports the sales team by assessing tender documents and determining non-standard requirements . The creation of five critical documents - Engineering Design Plan (EDP), Technical Specification, Technical Risk Register, Costing, and Price Guide - is integral to this stage . In the post-sale stage, focus shifts to a thorough contract handover where all relevant stakeholders, including KAM/Sales and the engineering teams, review the contract documents such as the technical specification and costing . The engineering team then arranges an initial design review to ensure alignment with project objectives. This structured approach, from creating detailed technical documents to comprehensive review meetings, ensures clarity, alignment, and an effective pathway to project completion .
The EDP facilitates collaboration between engineering and sales teams by providing a structured and automated framework for project planning. It combines technical specifications with costs and timelines to support both departments in the creation of comprehensive project proposals . By allowing rapid generation of a Bill of Materials (BOM) and documenting design elements and estimates, the EDP helps in aligning engineering deliverables with client expectations managed by the sales team. Moreover, through detailing risk assessments and alternative options, it ensures both teams work with a cohesive understanding of potential project challenges and costs, fostering informed decision-making .
The document ensures alignment between engineering and supply chain teams by establishing clear roles and responsibilities and using shared documentation. The Engineering Design Plan (EDP) includes technical specifications and cost estimates that require inputs from both the engineering and supply chain teams, promoting collaboration from the project outset . During the pre-sale stage, engineers support sales by clarifying non-standard requirements and determiningsupply chain feasibility, while in the post-sale phase, the contract handover meeting synchronizes both teams by reviewing all relevant project specifics . This structured interdepartmental engagement aligns their objectives, ensuring that projects are delivered according to specifications, timelines, and budgets .
Risk management is a crucial part of the engineering process for ROV projects as outlined in the document. Key strategies involve the use of the Technical Risk Register, which records uncertainties related to new sub-assembly modules and general new requirements . Each entry in the risk register describes the design, estimates required engineering hours, component costs, and testing needs. For high-risk designs, alternative lower-risk solutions are considered, even if non-preferred, to mitigate potential project risks . This proactive risk assessment and management approach ensures potential issues are identified early, alternatives are costed and considered, thereby reducing the impact on project timelines and costs.
The contract handover meeting in the post-sale phase is vital for ensuring that all stakeholders have a unified understanding of project deliverables and requirements. According to the document, during this meeting, key stakeholders such as KAM/Sales, Supply Chain, and Lead Engineers review the contract documents, including the technical specification, costing, and the EDP . This meeting serves to align the expectations and responsibilities of different departments, and to ensure that every team member is aware of their role and the overarching project constraints and objectives. It is an opportunity to address discrepancies, clarify ambiguities, and prioritize tasks to achieve the successful execution of the project .
Design reviews in the post-sale phase hold significant importance as they ensure that all aspects of the proposed ROV design align with the project objectives and client specifications. According to the document, after the contract handover, an initial design review is organized where the engineering team, along with sales and supply chain representatives, assess the contract documents and the EDP . These reviews are critical for verifying the feasibility of designs, identifying potential risks, and confirming that all technical and contractual obligations will be met. This process not only aids in detecting possible errors or oversights early but also enables the team to make informed decisions about the implementation of design changes if necessary .
The Technical Library plays a critical role in standardization and quality assurance by serving as a centralized repository for all standard modules used in ROV projects. It includes essential documents such as design calculations, test results, certification, design risk assessments, functional specifications, and technical specifications . This comprehensive database ensures that all project designs align with established standards and best practices, facilitating consistency across projects. Access to these vetted materials ensures high-quality output, supports rapid response to technical inquiries, and aids in risk management by documenting previous analyses and cautionary notes .
During the pre-sale stage of ROV projects, the engineering team is responsible for several critical tasks. They assess tender documents and attend meetings with clients to outline project specifics beyond standard offerings . The team contributes to the creation of key documents, including the Engineering Design Plan (EDP), which outlines technical requirements, and the Technical Risk Register, which identifies potential engineering risks . This early involvement is crucial for aligning engineering capabilities with client requirements and ensures that any non-standard elements are clearly defined and understood before the project is finalized.