Project 10 TPD Methanol Plant AT NTPC Design of Base Plate and anchor Bolt(BP2)
VINDHYANCHAL
Designed by Date Page
NTPC
Client AY 13-Apr-25
Checked Revision Job No
Strl. Consultant Jackson SS 10
Size of the column UB356x171x145 400
Factored loads: 95.2 b (1mm strip)
Max. Tension 15.528 KN x 116
Max. compression 94.058 KN 259.6 450
Max. Moment ### a (1mm strip) Y
Max. shear 47.592 KN C/C = 100
For Compression
126.35 147.3
Assume the base plate size as 400 x mm2 Steel grade fy = 350 N/mm2
Max. compression 94.058 KN
Hence base pressure -(w) 0.52
< than 0.45times the strength of bedding material
Hence O.K
From Mukhanov's chart, Edge condition - Plate supported on three sides.
For Plate 1
a1 = 95.2 mm Checking whether panel acting as cantilever
d1 = 168 mm (Length of free edge) a1/d1 > 0.5
Hence a1/d1 = 0.57 Cantilever moment Md = 0
Hence coefficient = 0.0698
Hence moment on the base plate Md= 1024.418304 N-mm gmo = 1.1
From Mukhanov's chart, Edge condition - Plate supported on three sides.
For Plate 2
a1 = 200 mm Checking whether panel acting as cantilever
d1 = 259.6 mm (Length of free edge) a1/d1 > 0.5
Hence a1/d1 = 0.77 Cantilever moment Md = NOT APPLICABLE
Hence coefficient = 0
Hence moment on the base plate Md= 0 N-mm gmo = 1.1
Edge cantilever moment Md = 2356.3904 N-mm fy = 350 N/mm2
Thickness of plate required = √(6 Md gmo / 1.2
Asbper
fy) IS 800- 2007,Clause [Link] fu = 490 N/mm2
Assuming width of the plate b =
treqd = 6.09 mm (From Compression only)
Minimum thickness check as per cl. 7.4.3
ts = √(2.5 w (a2 - 0.3 b2)gmo / fy> tf tf = 9.7 mm
= 7 mm a= 126.35 mm
Hence, ts = 9.7 mm b= 95.2 mm
Check for weld size connecting base plate to Column tw = 7 mm
Total length availble for welding along the periphery of column A= 5433 mm2
2x(259.6+147.3-9.7)-7 = 787.4 mm
Deducting length 10% for end return 708.66 mm
Capcacity of 8 mm weld = KN / mm gmw = 1.25
fwn = fu / √3 282.9 fwd= fwn / gmw = 226.32
Design force for weld = 519
Required length of weld = ### 708.66 mm HENCE SAFE
For Tension
Tension force in bolts due to moment = BendingMoment /Lever arm
kN
Support reaction = ### (Max Tension)
Assume 6 Nos 20 Grade 8.8 (Bearing type bolt)
Tension capacity of bolt Tdb = Tnb / gmb gmb = 1.25 As per IS 800- 2007,Table 5
Tnb = 0.9 fub An < fyb Asb (gmb / gm0) 640 N/mm 2
fub = 800 N/mm2
0.9 fub An = 180.96 KN 314.16 mm2
fyb Asb (gmb/gm0)= 228.48 KN 251.328 mm^2
Tnb = 180.96 KN ( Approx. 80 % of Asb)
Tension capacity of single bolt Tdb = KN
Tension/bolt (Tb) = 159.077428571429/6=26.5 Hence O.K
Diagonal distance from bolt centre to web = 70.7 mm
Moment in the plate due to bolt tension= 26.51 x 1000 x 70.7 = 1874257 N-mm
Assuming width of the plate= 95.2
Thickness of plate required = √(6 Md gmo / 1.2 b fy) As per IS 800- 2007,Clause [Link]
treqd = 17.59 (From tension only)
Hence provide thickness of base plate= Round to 20 mm
Shear capacity of bolt:
Vnpb = 2.5 kb d t fu Kb = e= 34
= 182000 N = fu = 350
Vdpb = 145.6 KN do = 22 mm
Therefore Shear capacity of single Bolt= KN Hence O.K
Check for combined shear and Tension:
(Vsb / Vdb)^2 + (Tb / Tdb)^2 0.04 Vsb = 7.932 KN
<1 Hence O.K Tb = 26.51 KN
Depth of Bolt
Dia of Foundation Bolt = 20
Max tension in a Bolt = ###
Bond Stress = 1.4
Required depth for foundation Bolt = ### SAFE
Hence provide Bolt Depth = 600
Design of stiffner plate x -
Moment at the face of the column web -(for compression in the coulmn)
0.52*(259.6/2+95.2)*((400 9360000 N-mm
Moment at face of stiffener (due to bolt tension) -
26510*95.2/2= 1261876
Assume plate thickness - 8
Height of plate required = √(6 Md gmo / 1.2
Asbper
fy) IS 800- 2007,Clause [Link]
= 135.59 Hence, Provide stiffner plate height as 300 mm
Design of stiffner plate y -
Moment at the face of the column web -(for compression in the coulmn)
0.52*(400/2)*(95.2)^2/2= 471278.08 N-mm
Moment at face of stiffener (due to bolt tension) -
26510*1.7*20= 901340
Assume plate thickness - 8
Height of plate required = √(6 Md gmo / 1.2
Asbper
fy) IS 800- 2007,Clause [Link]
= 42.08 Hence, Provide stiffner plate height as 300 mm
dia of bolt dia of bolt hole (do)
12 13
14 15
16 18
20 22
22 24
24 26
30 33
36 39
grade of bolt fyb fub
3.6 180 330
4.6 240 400
4.8 320 420
5.6 300 500
5.8 400 520
6.8 480 600
8.8 640 800
10.9 900 1040
12.9 1080 1220