Advantages of DC Compound Motors
Advantages of DC Compound Motors
NV7023
Learning Material
Ver 1.2
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NV7023
Introduction
NV7023 DC Compound Motor Lab- is an exclusive and important training system
for the electrical laboratories. It provides complete learning contents so that students
can understand the fundamental concepts of DC Compound Motor.
It includes various experiments like load test, No load test and operating characteristic
which would be helpful to know the proper functioning of DC Compound Motor. The
training system includes terminals for Rheostat and Starters so that these devices can
be connected externally to the panel. The varied scope of learning makes the subject
completely understanding and interesting.
Features
Stand alone operation
Learning Material
2 Year Warranty
Technical Specifications
Input : 180-200V Fixed DC
0-180/200V Variable DC
(Please refer specifications on the motor)
DC Machine Specifications
Type : DC Compound
Meters used
Theory
DC Motor:
The principle of conversion of electrical energy into mechanical energy by
electromagnetic means was demonstrated by the British scientist Michael Faraday in
1821 and consisted of a free-hanging wire dipping into a pool of mercury. A
permanent magnet was placed in the middle of the pool of mercury. When a current
was passed through the wire, the wire rotated around the magnet, showing that the
current gave rise to a circular magnetic field around the wire. The DC motors are very
useful where wide range of speed and good speed regulation is required.
Rotor of DC motor
Figure 2
3. Stator: The stator is the part of a motor or generator that is stationary. In DC
machines, the purpose of the stator is to provide the magnetic field. The stator is
provided by a permanent magnet.
Figure 4
Frame:
Frame is the stationary part of a machine on which the main poles and commutator
poles are bolted and it forms the supporting structure by connecting the frame to the
bed plate. The ring shaped body portion of the frames which makes the magnetic path
for the magnetic fluxes from the main poles and inters poles is called Yoke.
In early days Yoke was made up of cast iron but now it is replaced by cast steel. This
is because cast iron is saturated by a flux density of 0.8 Wb/sq.m where as saturation
with cast iron steel is about 1.5 Wb/[Link] for the same magnetic flux density the
cross section area needed for cast steel is less than cast iron hence the weight of the
machine too. If we use cast iron there may be chances of blow holes in it while
casting. so now rolled steels are developed and these have consistent magnetic and
mechanical properties.
Figure 5
Principle of DC Machine:
It is based on the principle that when a current-carrying conductor is placed in a
magnetic field, it experiences a mechanical force whose direction is given by
Fleming's Left-hand rule and whose magnitude is given by
Force, F = B I L Newton
Where, B is the magnetic field in weber/m2,
Figure 6
This results in faster deterioration of the commutator. Large machines are therefore
equipped with additional commutating poles. Their coils are connected in series to the
armature winding. The commutating poles generate a counter field in the area of the
short-circuited armature conductor in such a way that voltages induced by this field
compensate the ones resulting from the commutation of the armature currents, so that
a commutating free of sparks is achieved.
Torque of DC motor:
When a current carrying current is placed in the magnetic field a force is exerted or it
exerts turning movement or torque Fr. This torque is produced due to
electromagnetic effect hence is called electromagnetic torque.
Since,
V= Eb + Ia Ra
Multiplying both side by Ia, we get
V Ia = Eb Ia + Ia2 Ra
i.e., Total electrical power = Mechanical power developed.
Supplied to the armature by the armature = Losses due to armature resistance.
So, we can say that
Pm = Mechanical power developed by the armature = Fb Ia
Also the mechanical power rotating armature can be given in terms of torque T and
speed n.
i.e., Pm = 2 nT
Where, n in rps, T in Newton meter.
Hence, 2 nT = Eb Ia
or T = Eb Ia / 2 n
but Eb = ZNP/60A, where N, speed in rpm.
or N/60 = n speed in rps.
Eb = Zn P/A
So torque, T = (ZP/2 A)Ia
For a particular DC motor, the no of poles (P); no of conductor per parallel path.(Z/A)
are constant.
T = K Ia, where K=ZP/2 A
Thus we conclude that torque produced in the armature is directly proportional to flux
per pole and armature current, moreover, the direction of electromagnetic torque
developed in the armature depends upon the current in armature conductors. If either
of the two is reversed the direction of torque produced is reversed and hence the
direction of rotation. But when both are reversed and direction of torque does not
change.
DC motor classification:
DC motor can be classified into two ways on the basis of their field execution as:.
Separately exited DC motor:
The conventional diagram of separately excited DC motor is shown in figure 7, its
voltage equation will be;
Eb = V-Ia Ra - 2Vb
and moderate armature current. This motor provides starting torque that varies with
the load applied and good speed regulation by controlling the shunt field voltage. If
the shunt motor loses it’s field it will accelerate slightly until EMF rises to a value
sufficient to shut off the torque producing current. In other words, the shunt motor
will not destroy itself if it loses its field, but it won’t have the torque required to do
the job it was designed for.
Common uses of the series motor include crane hoists, where large heavy loads will
be raised and lowered and bridge and trolley drives on large overhead cranes. The
series motor provides the starting torque required for moving large loads.
Compound-Wound DC Motors:
A combination of the shunt wound and series wound types combines the
characteristics of both. Characteristics may be varied by varying the combination of
the two windings. These motors are generally used where severe starting conditions
are met and constant speed is required at the same time.
When comparing the advantages of the series and shunt motors, the series motor has
greater torque capabilities while the shunt motor has more constant and controllable
speed over various loads. These two desirable characteristics can be found in the same
motor by placing both a series field and shunt field winding on the same pole. Thus,
we have the compound motor.
The compound motor responds better to heavy load changes than a shunt motor
because of the increased current through the series field coils. This boosts the field
strength, providing added torque and speeds. Common uses of the compound motor
include elevators, air compressors, conveyors, presses and shears. Compound motors
can be operated as shunt motors by disconnecting the series field. Many
manufacturing process lines are designed this way.
Figure 11
Speed Control of DC Motor:
Speed of the DC motor is given by the relation:
N = V – IA RA / Ф
Where,
N = Speed of the DC motor.
V = Applied voltage in DC motor.
Ф = Flux per pole of DC motor.
IA = Armature current in DC motor.
RA = Armature resistance of DC motor.
From the above equation it is clear that the speed of DC motor can be controlled:
By varying flux per pole this is known as flux or field control method.
By varying the armature drop that is by varying the resistance of the armature
circuit this is known as armature controlled method.
By varying the applied voltage this is known as voltage controlled method.
1. Field Control Method :
The flux produced by the shunt winding depend upon the current flowing through
it, when a variable resistance is connected in series with the field winding the
shunt field current is reduced and hence the flux consequently the motor run at the
speed higher than the normal speed. The amount of increase in speed depends of
the variable resistance. This method is more economical as very little power is
wasted in the shunt field variable resistance due to relatively small current.
2. Armature Control Method :
In a shunt motor flux is constant when the applied voltage and shunt field
resistance are constant therefore the speed of the motor is directly proportional to
the induced emf the value of induced emf depend upon the drop in armature
circuit when additional resistance is connected in series with the armature circuit
induced emf is reduced and hence the speed thus the motor runs at a speed lesser
than the normal speed. This method is not economical as large power is wasted in
the control resistance since it carries full armature current.
3. Voltage Controlled Method :
In this motor the voltage across the motor can be changed by connecting them in
series or in parallel. This is widely used in electric traction. When the motor are
connected in series low speed are obtained and when they are connected in
parallel high speed (nearly 4 times to that of the first case) are obtained.
Advantages:
The greatest advantage of DC motors may be speed control. Since speed is directly
proportional to armature voltage and inversely proportional to the magnetic flux
produced by the poles, adjusting the armature voltage and/or the field current will
change the rotor speed. Today, adjustable frequency drives can provide precise speed
control for AC motors, but they do so at the expense of power quality, as the solid-
state switching devices in the drives produce a rich harmonic spectrum. The DC
motor has no adverse effects on power quality.
Drawbacks:
1. Power supply, initial cost, and maintenance requirements are the negatives
associated with DC motors.
2. Rectification must be provided for any DC motors supplied from the grid. It can
also cause power quality problems.
3. The construction of a DC motor is considerably more complicated and
expensive than that of an AC motor, primarily due to the commutator, brushes,
and armature windings. An induction motor requires no commutator or brushes,
and most use cast squirrel-cage rotor bars instead of true windings, two huge
simplifications.
4. Maintenance of the brush / commutator assembly is significant compared to that
of induction motor designs.
5. In spite of the drawbacks, DC motors are in wide use, particularly in niche
applications like cars and small appliances.
Application:
1. Industrial applications use DC motors because the speed-torque relationship can be
varied to almost any useful form-- for both DC motor and regeneration applications
in either direction of rotation. Continuous operation of DC motors is commonly
available over a speed range of 8:1. Infinite range (smooth control down to zero
speed) for short durations or reduced load is also common.
2. DC motors are often applied where they momentarily deliver three or more times
their rated torque. In emergency situations, DC motors can supply over five times
rated torque without stalling (power supply permitting).
3. Dynamic braking (DC motor-generated energy is fed to a resistor grid) or
regenerative braking (DC motor-generated energy is fed back into the DC motor
supply) can be obtained with DC motors on applications requiring quick stops, thus
eliminating the need for, or reducing the size of a mechanical brake.
4. DC motors feature a speed, which can be controlled smoothly down to zero,
immediately followed by acceleration in the opposite direction--without power
circuit switching and DC motors respond quickly to changes in control signals due
to the DC motor's high ratio of torque to inertia.
5. The DC machine is used as a motor when there is a demand for a continue
regulation of rotational speed. Although there is a disadvantage due to the fact that
brushes are not without friction, it requires considerably less cost for the supply
equipment, which makes the DC machines sometimes more economical than three-
phase drives. The Application areas of a DC machine are electric rolling mill
drives, conveyor drives or machine tools. In the last application, the machine is
excited with permanent magnets instead of using electrical excitation in order to
reduce the size of construction and losses in the excitation circuit. The DC
generator is used as a Leonard generator, as an excitation machine for synchronous
generators or as permanent excited tachometer generator.
Selection of DC Motor:
Choosing DC motor and associated equipment for a given application requires
consideration of several factors.
Speed Range :
If field control is to be used, and a large speed range is required, the base speed must
be proportionately lower and the motor size must be larger. If speed range is much
over 3:1, armature voltage control should be considered for at least part of the range.
Very wide dynamic speed range can be obtained with armature voltage control.
However, below about 60% of base speed, the motor should be DC rated or used for
only short periods.
Speed Variation with Torque :
Applications requiring constant speed at all torque demands should use a shunt-
wound DC motor. If speed change with load must be minimized, a DC motor
regulator, such as one employing feedback from a tachometer, must be used. When
the DC motor speed must decrease as the load increases, compound or series-wound
DC motors may be used or a DC motor power supply with a drooping volt-ampere
curve could be used with a shunt-wound DC motor.
Reversing :
This operation affects power supply and control, and may affect the DC motor's brush
adjustment, if the DC motor cannot be stopped for switching before reverse operation.
In this case, compound and stabilizing DC motor windings should not be used, and a
suitable armature-voltage control system should supply power to the DC motor.
Duty cycle :
Direct current motors are seldom used on drives that run continuously at one speed
and load. Motor size needed may be determined by either the peak torque requirement
or heating.
Peak torque :
The peak torque that a DC motor delivers, is limited by that load at which damaging
commutation begins. DC motor brush and commutator damage depends on sparking
severity and duration. Therefore, the DC motor's peak torque depends on the duration
and frequency of occurrence of the overload. DC motor peak torque is often limited
by the maximum current that the power supply can deliver.
Heating :
DC motor temperature is a function of ventilation and electrical/mechanical losses in
the machine. Some DC motors feature losses, such as core, shunt-field, and brush-
friction losses, which are independent of load, but vary with speed and excitation.
The best method to predict a given DC motor's operating temperature is to use
thermal capability curves available from the DC motor manufacturer. If curves are not
available, DC motor temperature can be estimated by the power - loss method. This
method requires total losses versus load curve or an efficiency curve.
For each portion of the duty cycle, power loss is obtained and multiplied by the
duration of that portion of the cycle. The summation of these products divided by the
total cycle time gives the DC motor's average power loss. The ratio of this value to the
power loss at the motor rating is multiplied by the DC motor's rated temperature rise
to give the approximate temperature rise of the DC motor when operated on that duty
cycle.
NOTE:
While performing load test it is to be noted that the armature current of the
machine should not exceed to below specified permissible current given in
tabular form for different machines rating or else machine windings may heat
up and finally get damage.
Reference Table:
Machines Rating Maximum permissible current
1 HP 4 Amp
2HP 8 Amp
3 HP 11 Amp
Safety Precautions
1. Make sure that earthing of your laboratory is proper and it is connected to the
terminal provided on back side of the terminal.
2. Connect Earth wire to the Earthing screw provided at the back side of the panel
3. Check whether fuse of suitable value is inside the fuse holder or not
4. Recommended to use variable voltage supply and a big black knob (placed to
regulate the supply) are initially set at zero position. This prevents the machine
from being accidentally operated at high speed with high starting current.
5. Avoid the brake-drum or pulley from getting too hot by putting just enough
water into the brake- drum or pulley at intervals and suck out the water in the
brake drum or pulley after completely the experiments
6. Ensure that the spring balance and related meters are at zero position
7. Do not overload Machine and hence always read technical specification pasted
on machine.
8. Avoid direct contact to the Lateral surfaces of the rheostats as it may become
very hot while using it to conduct experiments (wherever required).
9. DO NOT run the machine until you read the manual completely.
10. Always remove all rings, bracelets or anything which could get caught in
moving machinery or may conduct electricity.
11. Always wear shoes to protect from any electrical accidents.
12. Long hair must be tied back while working near rotating machines.
13. Do not wear loose clothes.
14. Do not run wires over moving or rotating equipment or on the floor.
Experiment 1
Objective:
To study & verify Load characteristics of Short shunt DC compound motor
Equipments Needed:
Connecting leads
Tachometer
DC Variable Supply 200V
Connection Diagram:
Figure 12
Procedure:
1. First of all make sure that the Earthing of your laboratory is proper and it is
connected to the terminal provided on back side of the panel.
2. Make sure that the DC supply is off and knob of its Variac is at 0 position.
3. Also make sure that the belt is loose so that motor can run at normal speed.
4. Connect +ve and –ve terminals of Variable DC supply.
5. Now connect points of Variable supply to the terminals provided on panel namely
Variable DC supply input terminals +ve and -ve .
Calculation:
Torque = 9.8 x R x (W1–W2)
Result:
1) Obtain the characteristic between Speed & Armature current.
2) Obtain the characteristic between Torque & Armature current.
3) Obtain the characteristic between Speed & Torque.
Experiment 2
Objective:
To study & verify load characteristics of Long shunt DC compound motor
Equipments Needed:
Connecting leads
Tachometer
DC Variable Supply 200V
Connection Diagram:
Figure 12
Procedure:
1. First of all make sure that the Earthing of your laboratory is proper and it is
connected to the terminal provided on back side of the panel.
2. Make sure that the DC supply is off and knob of its Variac is at 0 position.
3. Also make sure that the belt is loose so that motor can run at normal speed.
4. Connect +ve and –ve terminals of Variable DC supply.
5. Now connect points of Variable supply to the terminals provided on panel namely
Variable DC supply input terminals +ve and -ve .
Result:
1) Obtain the characteristic between Speed & Armature current.
Warranty
1) We warranty the product against all manufacturing defects for 24 months from the
date of sale by us or through our dealers. Consumables like dry cell etc. are not
covered under warranty.
2) The warranty will become void, if
a) The product is not operated as per the instruction given in the learning material.
b) The agreed payment terms and other conditions of sale are not followed.
c) The customer resells the instrument to another party.
d) Any attempt is made to service and modify the instrument.
3) The non-working of the product is to be communicated to us immediately giving
full details of the complaints and defects noticed specifically mentioning the type,
serial number of the product and date of purchase etc.
4) The repair work will be carried out, provided the product is dispatched securely
packed and insured. The transportation charges shall be borne by the customer.
List of Accessories
1. 4 mm Patch cord 8” (Red) …………………………………………….……6 Nos.