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Intecro Robotics: Advanced Automation Solutions

Intecro Robotics, established in 2010 in Ankara, is a robotic system integrator with 54 employees, focusing on innovative manufacturing processes across various sectors including general industry and defense. The company has a dedicated R&D center, holds ISO 9001:2008 and CE certifications, and offers a range of robotic technologies and custom-made integrated systems. Their facilities include advanced production capabilities and a comprehensive after-sales service network, emphasizing digital transformation through their DISIS platform.

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Jesus D. Gutierrez G.
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10 views38 pages

Intecro Robotics: Advanced Automation Solutions

Intecro Robotics, established in 2010 in Ankara, is a robotic system integrator with 54 employees, focusing on innovative manufacturing processes across various sectors including general industry and defense. The company has a dedicated R&D center, holds ISO 9001:2008 and CE certifications, and offers a range of robotic technologies and custom-made integrated systems. Their facilities include advanced production capabilities and a comprehensive after-sales service network, emphasizing digital transformation through their DISIS platform.

Uploaded by

Jesus D. Gutierrez G.
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

INTECRO ROBOTICS

26.10.2021
About Intecro

 Robotic System Integrator, founded in 2010 in Ankara, 54 employees


 Brings together robotic technologies and innovative manufacturing processes to
deliver integrated systems for manufacturers.

 Business Units:
 General Industry
 Defence and Aerospace
 Robotic Equipment
 After Sales Services

 Intecro delivers
 Machines That Build Machines
Employee Distribution

Technical Disciplines: 32 total, 5 MS, 3 PhD


Production /
Robotics /
 Robotics / Mechatronics Material /
Process; 5
Mechatronics; 6
Welding; 2
 Mechanical / Design
 Control / Automation
 Electrical / Electronics
 Computer / Software Computer /
Software; 2
 Material / Welding
 Production / Process Mechanical /
Design; 9
Electrical /
Blue collar workers: 12 Electronics; 5
Control /
Automation; 3
Administrative staff: 10
Intecro Headquarters

• Total area: 8.000 m²


• Production: 5.000 m²
• Office space: 1.500 m²

• 15 minutes to Ankara ESB airport


• 5 hrs by car, 1 hr by plane to Istanbul
• Conveniently located, close
proximity to
• Major ports
• Industrial zones
Technical Competencies And Know-how
Emerging Process Technologies

 Robotic WAAM (Wire Arc Additive


Manufacturing) Technologies

 Robotic Composite Technologies

 Robotic Armor Steel Joining Technologies


Facilities

Administration Design Service Assembly and integration

Robotic welding CNC plasma cutting CNC machining Manual welding


R&D Center

 In 2017, Intecro Robotics has been


granted an «R & D Center» status by
the Ministry of Industry and
Technology.

 Tax incentives.

 Funding in R&D projects.


Quality Certifications

 Intecro Robotics has ISO


9001:2008 Quality Management
Certificate.

 All products and systems of


Intecro Robotics are CE Certified.

ISO 9001:2008 CE Certification


Software Tools

 Mechanical design (Solidworks)

 Analysis (Ansys)

 3D CAD/CAM

 Simulation and offline programming

 PLM / PDM

 Embedded software development


Production

 Plasma cutting  Robotic and manual welding  Machining


 CNC bending  Heat treatment  Assembly and quality control
Automation and Programming

 Robot programming
 Online
 Offline
 Automation software / hardware
 PLC
 HMI
 Scada
 Cabinet assembly
 Test and calibration
 Instrumentation
General Industry Business Unit
Defence & Aerospace Business Unit

 ARMOUR VEHICLE PRODUCTION LINES


 AMMUNITION & ORDNANCE
PRODUCTION SOLUTIONS
 COMPONENT PRODUCTION LINES
Robotic Equipment Business Unit
Custom-made Integrated Systems
Intecro’s Technology Partners

Fanuc SIFF Spot


Kuka Robital robot
Robotic Gun Tech
Robotics peripherals Siemens
Made in Made in
IPG Made in Made in Made in
Japan Turkey
Photonics Germany Turkey Germany
Made in
USA

FESTO
Schunk Made in
Inteck Germany
Made in
Fronius Precitec Piab
Germany
Electronics Laser GmbH /Shmalz
Made in Made in Made in
Austria Germany Germany
Robotic Gantry Welding Line

 Turkey’s largest «Gantry Robot Line»


 Welding of aluminum passenger vagons
 180 meters total length
 Twin-wire CMT welding
 Camber mechanism
 Laser sensing
 Hydraulic jigs

180m Gantry Welding System


Aluminum Profile Welding Line

19
Vagon Body Final Welding Process

20
Full Penetration Armor Steel Welding

 Armor Steel Welding (Cobra-II and Arma Military Vehicles)


 %98 success in full penetration welding during mass production

21
Welding of APCs

 Gantry welding line


 ″Kirpi II″ and
 Amazon″ armoured
personnel carriers.
Robotic 3D Plasma Cutting

 Plasma and oxy-fuel cutting of


tank sections and dish heads.
 CAD data based offline
programming for 3D cutting.
 Laser sensing.
CMT Welding of Electrical Enclosures

 Welds tested against leaks using Helium.


 CMT welding system.
 Laser seam tracking
Robotic Welding of Bus Components

 Synchronized motion in 18 axes.


 Vertically moveable positiones.
 Laser sensing
 11 fixtures.
Plasma Cutting and Welding of Bus Chassis

 Robotic x-y-z gantry system


 Plasma cutting
 MAG welding
 Offline programming
Robotic Pillar Gantry Welding Line

 Welding of vagon chassis up to 18 m.


 20 ton payload positioners.
 Rotating pillars with vertical stroke.
 Synchronized motion in 19 axes.
Robotic Laser Cutting Line

 Laser cutting of a wide range of


profiles and pressed sheet metal
parts used in tractor cab
production.
 Offline programming.
Robotic Welding Line

 Elevator parts.
 Spot welding and arc
welding system.
 Custom positioners
design for space savings.
Robotic Spot Welding Line

 Spot welding
 Seat components
 Safety components
Engine Assembly Line

 Diesel engine  Flexible  CNC tending.  Bolt screwing.


assembly. automation.  Machine vision.  Torque control.
Robotic Laser / Laser Hybrid Welding and Cladding

 Hybrid gantry-positioner concept.


 Synchronous motion in 11 axes.
 Offline programming.
 Production of missile components

32
After Sales Services Business Unit

Network of partners and integrators.


Responsibilities:
 «DISIS» management
 Remote service utilising AR
 Local service and periodic maintenance
 Supply of spare parts and consumables
 System revisions and retrofits
 Service contracts
 Training
 In-house, on site, remote
 Qualified personnel services
DISIS - Digital Transformation for the Smart Factories
of the Future
I AM DISIS, Intecro’s platform
applicable
to all the smart #hashtags!
# Augmented Reality
# Mobile Technology
# Remote Service
# Robotics
# Automation
# Data Analysis
# Smart factory

34
DISIS - Traceability

 I am user friendly
 I provide advanced
traceability
 I make it possible to track
 Machine uptime
 Machine run rate
 Machine utilisation
 Consumable
components
 Energy consumption

35
DISIS – Maximised Uptime and Support

I try my best to maximise


uptime, but in case
something goes wrong
Communication with
other machines
Notification of
personnel
Alarm and fault logging
you‘ll be the first to know.

36
References

37

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