Overview of Shell Structures
Overview of Shell Structures
SHELL STRUCTURES THE TERM “SHELL” IS USED TO DESCRIBE THE STRUCTURES WHICH POSSESS STRENGHT AND RIGIDITY DUE TO ITS THIN,
NATURAL AND CURVED FORM SUCH AS SHELL OF EGG, A NUT, HUMAN SKULL, AND SHELL OF TORTISE. THE TERMS SINGLE AND DOULBE CURVATURE ARE USED TO DISTINGUISH THE COMPARITIVE RIGIDITY OF THE TWO
FORMS AND COMPLEXITY OF CENTRING NECESSARY TO CONSTRUCT THE SHELL FORM.
BUILDING TECHNOLOGY 5
Alternative Building Construction
DOME
FOR CLASS DISCUSSION ONLY SHELLS OCCURING IN NATURE FOR CLASS DISCUSSION ONLY HYPERBOLOID
PARABOLOID
BARREL VAULT FOR CLASS DISCUSSION ONLY
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SHELLS
FORMS OF CURVATURE: FORMS OF CURVATURE:
RULED SURFACES : DEVELOPABLE AND NONDEVELOPABLE SURFACES :
RULED SURFACES ARE GENERATED BY SLIDING EACH END OF A STRAIGHT LINE ON THEIR OWN GENERATING CURVE.
SINGLY CURVED DOUBLY CURVED
(DEVELOPABLE SHELLS) (NON DEVELOPABLE SHELLS) SURFACES WITH DOUBLE CURVATURE CANNOT BE DEVELOPED, WHILE THOSE WITH SINGLE CURVATURE CAN BE
THESE LINES ARE NOT NECESSARILY AT RIGHT ANGLE TO THE PLANES CONTAINING THE END CURVES.
DEVELOPED.
DEVELOPED NONDEVELOPED
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IT IS FORMED BY BENDING A FLAT PLANE, THE MOST TYPICAL SHAPE OF A DEVELOPABLE SHELL IS A BARREL, AND A THE OPPOSITE DIRECTION TO THE OTHER. E.G. SADDLE POINTS.
BARREL SHELL IS CURVED ONLY IN ONE DIRECTION. SYNCLASTIC SHELLS: ANTICLASTIC
THESE SHELLS ARE DOUBLY CURVED CONOIDS, HYPERBOLIC PARABOLOID AND HYPERBOLOIDS ARE ALL CONSIDERED TO
BARREL : AND HAVE A SIMILAR CURVATURE IN EACH DIRECTION. E.G. DOMES THE ANTICLASTIC SHELL BECAUSE THEY ARE SADDLED SHAPE WITH DIFFERENT
CURVATURE IN EACH DIRECTION AND STRAIGHT LINES CAN BE DRAWN OF THE
ARCH ACTION & BEAM ACTION TOGETHER MAKE A BARREL.
A DOME IS A GOOD EXAMPLE OF A SYNCLASTIC SHELL, IT IS DOUBLY CURVED AND CAN BE FORMED BY ROTATING A SURFACE. CONOID
THERE ARE MAINLY TWO TYPES OF BARREL :
- LONG BARRELS , ARCH ACTION IS PROMINENT CURVED LINE AROUND AN AXIS.
- SHORT BARRELS, BEAM ACTION IS PROMINENT A DOME CAN BE SPLIT UP INTO TWO DIFFERENT DIRECTIONS; VERTICAL SECTIONS SEPARATED BY LONGITUDINAL ARCH
CONOIDS: FORMED BY MOVING A ONE END OF A STRAIGHT LINE ALONG A CURVED
LINES (ALSO CALLED MERIDIANS), AND HORIZONTAL SECTIONS SEPARATED BY HOOPS OR PARALLELS.
PATH AND THE OTHER ALONG A STRAIGHT PATH.
STRUCTURAL BEHAVIOR OF SHORT BARREL SHELLS:
STRUCTURAL BEHAVIOR : HYPERBOLOID
THESE SHELLS ARE TYPICALLY SUPPORTED AT THE CORNERS HYPERBOLOIDS: FORMED BY ROTATING A STRAIGHT LINE AROUND A VERTICAL AXIS.
AND CAN BEHAVE IN ONE OR A COMBINATION OF THE SIMILAR TO ARCHES UNDER A UNIFORM LOADING THE DOME IS UNDER COMPRESSION EVERYWHERE, AND THE STRESSES PARABOLOID
FOLLOWING WAYS: ACT ALONG THE ARCH AND HOOP LINES.
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HYPERBOLIC PARABOLOID: FIG. (A) REPRESENTS A DOUBLY CURVED SHELL WITH NO AXIS OF SYMMETRY, THE SUPPORT MAY BE A CONTINUOUS WALL OR STIFF BEAMS
FORMED BY SWEEPING A CONVEX PARABOLA ALONG A CONCAVE SHOWS A SPHERICAL DOME SUPPORTED ON A WALL. BETWEEN ADEQUATELY SPACED COLUMNS. IT IS INTERESTING THAT
PARABOLA OR BY SWEEPING A STRAIGHT LINE OVER A STRAIGHT PATH AT THE STRAIGHT PARTS OF THE TIE IN FIG. (C) DO NOT REQUIRE TIES
ONE END AND ANOTHER STRAIGHT PATH NOT PARALLEL TO THE FIRST. WHENEVER THE SHELLS ARE SUPPORTED VERTICALLY AT THEIR EDGES, A TENSION ACROSS THE BUILDING.
TIE IS REQUIRED AROUND THE PERIMETER AT THE INTERSECTION OF THE DOME
STRUCTURAL BEHAVIORS: AND THE WALL. THE THRUSTS ARE TAKEN BY SHEAR FORCES THROUGH THE WIDTH
DEPENDING ON THE SHAPE OF THE SHELL RELATIVE TO THE CURVATURE, OF THE SHELL, AND ONLY TENSION FORCES EXIST IN THE TIE.
THERE WILL BE DIFFERENT STRESSES. HOWEVER, IT IS IMPORTANT TO NOTE THAT THE TIE WILL BE FUNICULAR FOR ANY CYLINDRICAL SHELL COMBINED WITH SPHERICAL SHELL
SHELL ROOFS, HAVE COMPRESSION STRESSES FOLLOWING THE CONVEX SHAPE OF EITHER THE PLAN OR
CURVATURE AND THE TENSION STRESSES FOLLOW THE CONCAVE ELEVATION.
CURVATURE.
FIG. (B) THE SHELL HAS POSITIVE CURVATURE AND
CONTINUOUS VERTICAL SUPPORT.
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THE DISTINGUISHING FEATURE OF THE FOLDED PLATE IS THE EASE IN FORMING PLANE BARREL VAULTS ARE PERHAPS THE MOST USEFUL OF THE SHELL STRUCTURES BECAUSE THEY CAN SPAN UPT O 150 FEET A DOME IS A SPACE STRUCTURE COVERING A MORE OR LESS
SURFACES. A FOLDED PLATE MAY BE FORMED FOR ABOUT THE SAME COST AS A WITH A MINIMUM OF MATERIAL. THEY ARE VERY EFFICIENT STRUCTURES BECAUSE THE USE THE ARCH FORM TO REDUCE SQUARE OR CIRCULAR AREA. THE BEST KNOWN EXAMPLE IS
SPHERE SEGMENT
HORIZONTAL SLAB AND HAS MUCH LESS STEEL AND CONCRETE FOR THE SAME SPANS. STRESSES AND THICKNESSES IN THE TRANSVERSE DIRECTION. THE DOME OF REVOLUTION, AND IT IS ONE OF THE EARLIEST
OF THE SHELL STRUCTURES. EXCELLENT EXAMPLES ARE STILL
THE PRINCIPLE COMPONENTS IN A FOLDED PLATE STRUCTURE CONSIST OF : IN EXISTENCE THAT WERE BUILT IN ROMAN TIMES. THEY ARE
1) THE INCLINED PLATES FORMED BY A SURFACE GENERATED BY A CURVE OF ANY
2) EDGE PLATES WHICH MUST BE USED TO STIFFEN THE WIDE PLATES FORM REVOLVING ABOUT A VERTICAL LINE. THIS SURFACE
3) STIFFENERS TO CARRY THE LOADS TO THE SUPPORTS AND TO HOLD THE PLATES IN LINE CANOPIES MULTIPLE BARRELS - HAS DOUBLE CURVATURE AND THE RESULTING STRUCTURE
CORRUGATED CURVES UNSTIFFENED EDGES OUTSIDE STIFFENERS THE LAZY S IS MUCH STIFFER AND STRONGER THAN A SINGLE CURVED
4) COLUMNS TO SUPPORT THE STRUCTURE IN THE AIR.
DOMES - SQUARE IN PLAN
SURFACE, SUCH AS A CYLINDRICAL SHELL.
Z SHELL
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CONSTRUCTION OF R.C.C BARREL VAULT CONSTRUCTION OF R.C.C BARREL VAULT: CONSTRUCTION OF R.C.C BARREL VAULT:
SHORT SPAN BARREL VAULT
STIFFENING BEAMS AND ARCHES: EDGE AND VALLEY BEAMS:
SHORT SPAN BARREL VAULTS ARE THOSE IN WHICH SPAN IS UNDER LOCAL LOADS THE THIN SHELL OF THE BARREL DUE TO SELF WEIGHT AND IMPOSED LOAD THE THIN SHELL WILL TEND TO SPREAD AND ITS CURVATURE FLATTEN OUT. TO
SHORTER THAN ITS WIDTH. IT IS USED FOR THE WIDTH OF VAULT WILL TEND TO DISTORT AND LOSE SHAPE AND EVEN RESIST THIS RCC EDGE BEAMS ARE CAST BETWEEN COLUMNS.
THE ARCH RIBS BETWEEN WHICH THE BARREL VAULT SPAN. COLLAPSE IF THE RESULTANT STRESSES WERE MORE. TO
STRENGTHEN THE SHELL AGAINST THIS POSSIBILITY, EDGE BEAMS MAY BE CAST AS DROPPED BEAMS OR UPSTAND BEAMS OR PARTIALLY AS BOTH. IN HOT CLIMATE THE
LONG SPAN BARREL VAULT STIFFENING BEAMS OR ARCHES ARE CAST INTEGRALLY DROPPED BEAM IS USED WHEREAS IN TEMPERATE CLIMATE UPSTAND BEAM IS USED TO FORM DRAINAGE CHANNEL FOR
LONG SPAN BARREL VAULTS ARE THOSE IN WHICH SPAN IS WITH THE SHELL. RAIN WATER.
LARGER THAN ITS WIDTH.
STRENGTH OF THE STRUCTURE LIES AT THE RIGHT ANGLES THE COMMON PRACTICE IS TO PROVIDE A STIFFENING IN MULTI-BAY STRUCTURES, SPREADING OF THE VAULTS IS LARGELY TRANSMITTED TO THE ADJACENT SHELLS, SO DOWN
TO THE CURVATURE TO THAT SPAN IS LONGITUDINAL TO MEMBER BETWEEN THE COLUMN SUPPORTING THE SHELL. STAND AND FEATHER VALLEY BEAM IS USED.
THE CURVATURE.
DOWNSTAND STIFFENING RCC BEAM IS MOST EFFICIENT
USUAL SPAN OF THE LONGITUDINAL BARREL VAULT IS BECAUSE OF ITS DEPTH, BUT THIS INTERRUPTS THE LINE OF
FROM 12-30 M WITH ITS WIDTH BEING ABOUT 1/2 THE SPAN SOFFIT OF VAULTS, FOR THIS UPSTAND STIFFENING BEAM
AND RISE IS 1/5 OF THE WIDTH. IS USED.
TO COVER LARGER AREAS MULTIBAY ,MULTI SPAN ROOFS THE DISADVANTAGE OF UPSTAND BEAM IS THAT IT BREAKS
CAN BE USED WHERE THE ROOF IS EXTENDED ACROSS THE UP THE LINE OF ROOF AND NEED PROTECTIONS AGAINST
WIDTH OF THE VAULT AS A MULTIBAY . WEATHER.
FOR CLASS DISCUSSION ONLY FOR CLASS DISCUSSION ONLY FOR CLASS DISCUSSION ONLY
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CONSTRUCTION OF R.C.C BARREL VAULT: CONSTRUCTION OF R.C.C BARREL VAULT: CONSTRUCTION OF R.C.C BARREL VAULT:
EXPANSION JOINTS: ROOF LIGHTS:
TOP LIGHT CAN BE PROVIDED BY DECK LIGHT FORMED IN THE CROWN OF VAULT OR BY DOME LIGHT. THE DECK
THE CHANGE IN TEMPERATURE CAUSES THE
LIGHT CAN BE CONTINUOUS OR FORMED AS INDIVIDUAL [Link] LIGHTS ARE FIXED TO AN UPSTAND CURB CAST
EXPANSION AND CONTRACTION IN CONCRETE
INTEGRALLY WITH THE SHELL.
STRUCTURES, WHICH CAUSES THE STRUCTURES TO
DEFORM OR COLLAPSE.
ADVANTAGE OF THE SHELL IS THAT ITS CONCAVE SOFFIT REFELECTS AND HELPS TO DISPERSE LIGHT OVER AREA BELOW.
DISADVANTAGE IS THAT TOP LIGHT MAY CAUSE OVER HEATING AND GLARE.
TO LIMIT THIS CONTINUOUS EXPANSION JOINTS ARE
FORMED AT THE INTERVAL OF ABOUT 30M, ALONG THE
SPAN AND ACROSS THE WIDTH OF THE MULTI-BAY AND ROOF COVERING:
MULTI-SPAN BARREL VAULT ROOFS. LONGITUDINAL SHELLS MAY BE COVERED WITH NON-FERROUS SHEET METAL, ASPHALT, BITUMEN FELT, A PLASTIC MEMBRANE OR A
EXPANSION JOINTS ARE FORMED IN A UP STAND LIQUID RUBBER BASE COATING.
VALLEY.
ROOF INSULATION:
THE THIN SHELL OFFERS POOR RESISTANCE TO TRANSFER OF HEAT. THE NEED TO ADD SOME FORM OF INSULATING
LINING ADDS CONSIDERABLY TO COST OF SHELL.
THE MOST SATISFACTORY METHOD OF INSULATION IS TO SPREAD A LIGHT WEIGHT SCREED OVER THE SHELL.
DIFFICULTIES OF PROVIDING INSULATION AND MAINTING THE ELEGANCE OF CURVED SHAPE MAKES THESE STRUCTURES
LARGELY UNSUITED TO HEATED BUILDINGS IN TEMPERATE CLIMATE.
FOR CLASS DISCUSSION ONLY FOR CLASS DISCUSSION ONLY FOR CLASS DISCUSSION ONLY
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ADVANTAGES AND DIS-ADVANTAGES OF SHELLS: CASE STUDY- SYDNEY OPERA HOUSE: CASE STUDY- SYDNEY OPERA HOUSE:
ADVANTAGES: SYSTEM SPANS AND EFFECTIVE SPANS:
1. VERY LIGHT FORM OF CONSTRUCTION. TO SPAN 30.0 M SHELL THICKNESS REQUIRED IS 60MM THE SYDNEY OPERA HOUSE SPANS UP TO 164 FEET.
2. DEAD LOAD CAN BE REDUCED ECONOMIZING FOUNDATION AND SUPPORTING SYSTEM
3. THEY FURTHER TAKE ADVANTAGE OF THE FACT THAT ARCH SHAPES CAN SPAN LONGER THE ARCHES ARE SUPPORTED BY OVER 350KM OF
4. FLAT SHAPES BY CHOOSING CERTAIN ARCHED SHAPES TENSIONED STEEL CABLE.
5. ESTHETICALLY IT LOOKS GOOD OVER OTHER FORMS OF CONSTRUCTION
THE SHELL THICKNESS GOES FROM 3 TO 4 INCHES.
DIS-ADVANTAGES:
1. SHUTTERING PROBLEM ALL SHELLS WEIGHT A TOTAL OF 15 TONS.
THE FOUNDATION WAS BUILT ATOP A LARGE ROCK THAT SAT IN SYDNEY HARBOUR. THE SECOND STAGE SAW THE BUILDING
OF THE SHELLS, THE PODIUM STRUCTURE, THE STAGE TOWER, AND THE NECESSARY MACHINERY.
CABLE BEAMS WERE BUILT AND REINFORCED BY STEEL CABLES TO RELEASE THE STRESS OF THE WEIGHT. THE STRENGTH OF
THE CABLES WAS TESTED BY LOADING ADDITIONAL WEIGHTS. WHEN THE BUILDERS WERE SATISFIED THAT THE CABLES
WOULD SUPPORT, THE BEAMS WERE MADE EXTENDABLE BY OTHER BEAMS.
FOR CLASS DISCUSSION ONLY FOR CLASS DISCUSSION ONLY
FOR CLASS DISCUSSION ONLY
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CASE STUDY- SYDNEY OPERA HOUSE: CASE STUDY- SYDNEY OPERA HOUSE: CASE STUDY- SYDNEY OPERA HOUSE:
SYSTEM SPANS AND EFFECTIVE SPANS: CONSTRUCTION:
THE "SHELLS" WERE PERCEIVED AS A SERIES OFPARABOLAS SUPPORTED BY PRECAST CONCRETE RIBS. THE FORMWORK FOR
USING IN-SITU CONCRETE WOULD HAVE BEEN PROHIBITIVELY EXPENSIVE, BUT, BECAUSE THERE WAS NO REPETITION IN ANY
OF THE ROOF FORMS, THE CONSTRUCTION OF PRE-CAST CONCRETE FOR EACH INDIVIDUAL SECTION WOULD POSSIBLY HAVE
BEEN EVEN MORE EXPENSIVE.
THE DESIGN TEAM WENT THROUGH AT LEAST 12 ITERATIONS OF THE FORM OF THE SHELLS TRYING TO FIND AN
ECONOMICALLY ACCEPTABLE FORM (INCLUDING SCHEMES WITH PARABOLAS, CIRCULAR RIBS AND ELLIPSOIDS) BEFORE A
WORKABLE SOLUTION WAS COMPLETED. IN MID-1961, THE DESIGN TEAM FOUND A SOLUTION TO THE PROBLEM: THE SHELLS
ALL BEING CREATED AS SECTIONS FROM A SPHERE. THIS SOLUTION ALLOWS ARCHES OF VARYING LENGTH TO BE CAST IN A 1. SYDNEY OPERA HOUSE STEEL REINFORCING 2. SYDNEY OPERA HOUSE ON COMPLETION OF PODIUM 1
COMMON MOULD, AND A NUMBER OF ARCH SEGMENTS OF COMMON LENGTH TO BE PLACED ADJACENT TO ONE ANOTHER,
TO FORM A SPHERICAL SECTION.
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