PHOENIX L300i Leak Detector Manual
PHOENIX L300i Leak Detector Manual
Leak detector
Part numbers
250000V01
250001V01
250002V01
251000V01
251001V01
251100V01
251101V01
Contents
1 Description 9
1.1 Design and Function .................................................................... 9
1.1.1 Vacuum Diagram PHOENIX L300i .............................................. 10
1.1.2 Vacuum Diagram PHOENIX L300i DRY ...................................... 11
1.1.3 Vacuum Diagram PHOENIX L300i MODUL ................................ 12
1.1.4 Vacuum Method ........................................................................ 13
1.1.5 Partial Flow Method ................................................................... 14
1.1.6 Sniffer Mode .............................................................................. 14
1.2 Supplied Equipment ................................................................... 14
1.3 Technical Data ........................................................................... 15
1.3.1 Technical Data PHOENIX L300i ................................................. 15
1.3.2 Technical Data PHOENIX L300i DRY ......................................... 17
1.3.3 Technical Data PHOENIX L300i MDOUL .................................... 19
1.3.4 Dimensional Drawings ................................................................ 20
1.4 Ordering Information .................................................................. 24
1.5 Accessories ............................................................................... 24
1.6 Default Settings .......................................................................... 26
2 Installation 28
2.1 Placement ................................................................................. 28
2.2 Conforming Utilisation ................................................................ 28
2.3 Ambient Conditions ................................................................... 28
2.4 Electrical Connections ................................................................ 28
2.4.1 Mains Power .............................................................................. 28
2.4.2 Connection for the Controller Signal and Accessories ................ 30
2.4.3 Vacuum Connections ................................................................. 33
3 Operation 35
3.1 Media Compatibility/Purge Gas .................................................. 35
3.2 Start-Up ..................................................................................... 35
3.2.1 Display ....................................................................................... 35
3.2.2 The Display in Run-Up Mode ..................................................... 36
3.2.3 The Display in Standby Mode ..................................................... 36
3.2.4 Gas Ballast/Purge ..................................................................... 36
3.2.5 The Display in Measurement Mode ............................................ 36
3.2.6 Call for Calibration ...................................................................... 37
Indicates procedures that must be strictly observed to prevent hazards to persons. Warning
The Oerlikon Leybold Vacuum PHOENIX L300i leak detector has been
designed for safe and efficient operation when used properly and in accordance
with these Operating Instructions. It is the responsibility of the user to carefully
read and strictly observe all safety precautions described in this section and
throughout the Operating Instructions. The PHOENIX L300i must only be oper-
ated in the proper condition and under the conditions described in the Operat-
ing Instructions. It must be operated and maintained by trained personnel only.
Consult local, state, and national agencies regarding specific requirements and
regulations. Address any further safety, operation and/or maintenance ques-
tions to our nearest office.
Avoid exposing any part of the human body to the vacuum. Only handle the leak
detector when the pump is vented.
After a mains power failure the leak detector can run up automatically once more.
Before changing oil or fuses, make sure that the mains cable have been discon-
nected.
The leak detector is not suited for operation in explosion hazard areas.
During operation the pump can become so hot that there is a danger of burns
(>70°C, 158°F).Provide protection against contact with the hot components.
Caution
Failure to observe the following precautions could result in damage to
the pump!
The leak detector must only be opened by such persons who have been autho-
rised by Oerlikon Leybold Vacuum to do so.
The leak detector can be damaged when using the wrong voltage. The voltage
must be in the range 230V (+/- 5%), 115V (+/- 5%) e.g. 100V (+/- 5%) depending
on the leak detector version. Make sure that the mains voltage rating on the PHOE-
NIX L300i coincides with the locally available mains voltage.
When the PHOENIX L300i is running in closed rooms the exhaust has to be put out
of doors so that the oil vapor can not be breathed in.
Ensure a sufficient air cooling. The air inlet as well the air discharge openings must
never be obstructed.
Operate the PHOENIX L300i only in the permitted temperature range between
+10°C and +40°C.
Only Leybonol-LVO-310 (cat. no. L31001) must be used in the TIVAC D2,5E.
Pumping condensable gases and steams: When pumping test sample water
vapour that is inside the test object can attain to the forepump. With the water
vapor that is in the air - especially in humid areas or when using humid or wet test
samples - the acceptable compatibility of water vapor or capacity of water vapor
respectively can be exceeded.
The steam in the oil of the pump condenses when the water vapor rises over the
acceptable value. So the attribute of the oil changes and danger of corrosion
occurs for the pump.
While using the leak detector with condensable gases and steams the oil of the
forepump has to be controlled regularly. So you can recognize a condensation of
water vapor in the pump. Usually the oil is light and lucent. When water vapor is
inside it gets blear and milky at operating state temperature.
When turning the pump off water vapor condensates and raises the part of water in
the oil.
The leak detector must not directly be switched off after the process, in which con-
densable gases or steams are pumped, is finished. It must be running (at least 20
minutes) with opened gas ballast valve until the oil of the pump is freed from
detached steam.
When not taking care of this instruction there can be a corrosion within the pump,
which will not be covered by our warranty.
The height of the oil of the pump has to be controlled regularly.
The normal intervals of changing the oil from the producer have to be taken care of.
See instructions of the rotary vane pump. Figures
The references to diagrams, e.g. (1/2) consist of the Fig. no. and the item No. in
that order.
We reserve the right to alter the design or any data given in these Operating
Instructions. The illustrations are not binding.
Retain the Operating instructions for further use.
Measuring instrument
Valve
Definition of Terms
The range of the preamplifier and the vacuum ranges are selected automatically. Auto ranging
The auto ranging feature of the PHOENIX L300i covers the entire range or leak
rates depending on the selected operating mode. Not only the leak rate signal, but
also the pressure in the test sample (inlet pressure P1) and the fore vacuum pres-
sure (P2) are used for control purposes. Range switching between the main ranges
is performed via valves. Fine range switching within the main ranges is imple-
mented by switching over the gain factor of the preamplifier.
FINE FINE is a measurement mode with inlet pressure < 0.2 mbar. The minimum detect-
able leak rate is £ 5 · 10-12 mbar l / s
PRECISION Precision is a measurement mode for the PHOENIX L300i DRY only from an inlet
pressure < 0,1 mbar. In this mode the PHOENIX L300i DRY has the highest sensi-
tivity, the minimum detectable leak rate is £ 3 · 10-11 mbar l / s.
Fore-Vacuum Pressure Pressure in the fore vacuum between turbo pump and rotary vane pump.
Internal helium background The existing helium partial pressure in the measurement system. The level of the
internal helium background is measured in the standby mode and subtracted from
the measured signal.
Minimum detectable leak The smallest leak rate the PHOENIX L300i is able to detect (£ 5·10-12 mbar l / s) in
rate vacuum mode.
Menu The menu allows the user to program the PHOENIX L300i according to his require-
ments. The menu has a tree architecture.
Measurement mode The PHOENIX L300i measures the leak rate of the test sample.
1 Description
The PHOENIX L300i is a leak detector for helium or hydrogen. This instrument may
be used to detect the location and the size of leaks on objects under test in two dif-
ferent ways:
When the test sample has been evacuated first and is sprayed with helium on the
outside. It is required that a vacuum connection is provided between the PHOENIX
L300i and the test sample (vacuum mode).
or
when a helium overpressure is provided in the test sample and the test sample is
searched from the outside with a sniffer probe which is attached to the inlet port
(sniffer mode).
1 2
Another operating mode of the PHOENIX L300i is the Sniffer mode which can only
be used when a sniffer line (See Chapter 1.1.6) is hooked up.
1.1.1 Vacuum Diagram PHOENIX L300i
The vacuum diagram below shows the major components inside the PHOENIX
L300i.
5
1 6
Pos. Description
1 MS: Mass Spectrometer, Helium sensor (180° magnetic field mass
spectrometer)
2 Turbo molecular pump (TMP, provides high vacuum conditions in
the MS)
3 Pirani gauge P2 (fore vacuum pressure)
4 Fore pressure pump (provides the fore vacuum pressure for the
TMP and pumps down the parts under test)
5 Inlet Port
6 Pirani gauge P1 (inlet pressure)
V1 … V7: Electromagnetic Valves to control the gas flows
The mass spectrometer (MS) is mainly composed of the ion source with cathode,
the magnetic separator and the ion collector.
Gas molecules getting into the mass spectrometer are ionized by the ion source.
These positively charged particles are accelerated into the magnetic field following
a circular path, the radius of which depends on the mass-to-charge ratio of the
ions. When mass 4 is selected (Default setting) only helium ions can pass this filter
and reach the ion collector where the stream of the ions is measured as an electri-
cal current. When selected another mass than 4, only the corresponding ions can
pass the filter.
For operation the mass spectrometer requires a vacuum level in the range of 1·10-
4 mbar and lower. This pressure is provided by the turbo molecular pump which in
1 6
MS
P
V4 b 1
V
3
2
V7 V4 a
V6
3
P
2
V
V V 5
2a 2b
V
1
Diaphragm pump
Pos. Description
1 MS: Mass Spectrometer, Helium sensor (180° magnetic field mass
spectrometer)
2 Turbo molecular pump (TMP, provides high vacuum conditions in
the MS)
3 Pirani gauge P2 (fore vacuum pressure)
4 Diaphragm pump (provides the fore vacuum pressure for the TMP
and pumps down the parts under test)
5 Inlet Port
6 Pirani gauge P1 (inlet pressure)
V1 … V7: Electromagnetic Valves to control the gas flows
6 5
1 MS
P
1
V
3
2 V7 V
4a
P
2
V
V V 5
2a 2b
V
V6 1
external pump
4
Pos. Description
1 MS: Mass Spectrometer, Helium sensor (180° magnetic field mass
spectrometer)
2 Turbo molecular pump (TMP, provides high vacuum conditions in
the MS)
3 Pirani gauge P2 (fore vacuum pressure)
4 Fore pressure pump (provides the fore vacuum pressure for the
TMP and pumps down the parts under test)
5 Inlet Port
6 Pirani gauge P1 (inlet pressure)
V1 … V7: Electromagnetic Valves to control the gas flows
opens step by step. When valve V4b is open completely, pressure < 0,1 mbar, V4a
will open also to get the maximum pumping speed. In PRECISION mode the
PHOENIX L300i DRY opens the valve V4b only, with the disadvantage of low
pumping speed but with the highest sensitivity.
When the leak detection process is stopped – STOP-button – all valves except
valve V2a are closed.
Valve V3 is opened during venting of the inlet or test sample.
1.1.5 Partial Flow Method
In the partial flow mode the test sample is additionally evacuated by an auxiliary
pump. Using the optional partial flow pump set offers to the user the following
advantages (PHOENIX L300i and PHOENIX L300i MODUL:
- faster response time
- entry into the measure mode already at an inlet pressure of 1000 mbar
- faster venting of large test objects
Alternatively to a partial flow pump set an external auxiliary pump may also be con-
nected via a tee, this option is possible for the PHOENIX L300i dry and PHOENIX
L300i MODUL also. However, in such a case the PHOENIX L300i will not be able to
make measurements already at an inlet pressure of 1000 mbar.
1.1.6 Sniffer Mode
The PHOENIX L300i may simply be converted into a sniffer leak detector via the
rugged sniffer line (Cat. No. 252003)
For this the KF flange of the sniffer line is connected to the inlet flange (Fig. 1/1) and
the sniffer mode is selected through menu mode. After pressing START, the inlet
valve V1 (Fig. 2) opens. The sniffer lines have been designed in such a way that the
PHOENIX L300i is operated in the FINE mode. If the fore vacuum pressure P2
increases over 0,2 mbar respectively 0,1 mbar a warning sign and audio alarm
comes up in the display
In the measurement mode the helium present in the ambient air is now indicated as
the leak rate (about 2 · 10-6 mbar l/s). Smaller leaks may be detected by pressing
the ZERO-button. In sniffer mode the smallest detectable leak rate is < 1· 10-7
mbarl/s.
1.2 Supplied Equipment
The PHOENIX L300i will be shipped in a special cardboard packed separately in a
plastic foil as protection against dust.
Supplied equipment includes:
Leak Detector PHOENIX L300i
Set of fuses
Power cord
Folder with documents (Operating instructions, Spare part list)
2 L-type screwed connections (hose connections)
1 hose nozzle
Blank flange DN 25 KF
Clamping ring DN 25 KF
Centering ring DN 25 KF
The part under test has been evacuated long enough without using the zero func-
tion (background is no longer decreasing)
Valves solenoid
Dimensions (L × W × H) in mm 495 x 456 x 314
Weight in kg 40.0
Noise level dB (A) < 54
max. Audio alarm dB (A) 90
Contamination level (to IEC 60664-1) 2
Overvoltage category (to IEC 60664-1) II
To get down to the minimum detected leak rate range some conditions must be
fulfilled:
PHOENIX L300i has to run at least 20 minutes
The part under test has been evacuated long enough without using the zero func-
tion (background is no longer decreasing)
Valves solenoid
Dimensions (L × W × H) in mm 495 x 456 x 314
Weight in kg 35.5
Noise level dB (A) < 54
max. Audio alarm dB (A) 90
Contamination level (to IEC 60664-1) 2
Overvoltage category (to IEC 60664-1) II
To get down to the minimum detected leak rate range some conditions must be
fulfilled:
PHOENIX L300i has to run at least 20 minutes
The part under test has been evacuated long enough without using the zero func-
tion (background is no longer decreasing)
Abmessungen
PHOENIX L300i in mm
und inch (in Klammern).
1.5 Accessories
The following parts can be ordered additionally:
By use of the sniffer line the PHOENIX L300i can easily be converted to a sniffer
leak detector. The length of the sniffer line is 4m (i.e. 12 feet).
Installation:
The sniffer line is to be adapted to the KF 25 of the PHOENIX L300i (Fig. 1/1) with
the small flange. The electrical plug of the sniffer line is to be connected to the input
„Options“ (Fig. 9/9) of the PHOENIX L300i.
Function:
The green LED is on when
- the PHOENIX L300i is ready for use and
- the selected trigger level is not exceeded
The push button in the grip is for the zero function. When pushing the button the
helium background will be suppressed. For cancelling the zero function push the
button once more.
For further information of the remote control RC310WL and RC310C see instruc-
tion manual with the document number 300306406_002_A1.
Partial flow system Partial Flow System (PHOENIX L300i and PHOENIX L300i
In the partial flow mode the test sample is additionally evacuated by an auxiliary
pump. Using the optional partial flow pump set offers to the user the following
advantages:
- faster response time
- entry into the measurement mode already at an inlet pressure of 1000 mbar
- faster venting of large test objects
The partial flow system consists of the components partial flow valve block, right
angle valve DN 25 KF, control cable and vacuum hose with flange connections.
The partial flow valve block with the right angle valve has to be connected to the
inlet flange of the PHOENIX L300i. Connect the control cable to the Option port
and the vacuum hose to the auxiliary pump. The PHOENIX L300i has to be config-
urated as described in chapter.
For further detailed information please refer to operating instructions GA 10.277
partial flow system.
Scale linear
Display range: 4 decades
Time axis: 32 seconds
LCD inverted off
Background in standby mode: off
2 Installation
2.1 Placement
Unpack the PHOENIX L300i immediately after delivery, even if it will be installed
later on.
Examine the shipping container for any external damage. Completely remove the
packaging materials.
Check the PHOENIX L300i is complete (see Chapter 1.2) and carefully examine the
PHOENIX L300i visually.
If any damage is discovered, report it immediately to the forwarding agent and
insurer. If the damaged part has to be replaced, please contact the orders depart-
ment.
Retain the packaging materials in the case of complaints about damage.
2.2 Conforming Utilisation
The PHOENIX L300i is a leak detector for Helium or Hydrogen. This instrument
may be used to detect the location and the size of leaks on objects under test in
two different ways:
when the test sample has been evacuated first and is sprayed with helium on the
outside. It is required that a vacuum connection is provided between the PHOENIX
L300i and the test sample (vacuum mode).
or
when a helium overpressure is provided in the test sample and the test sample is
searched from the outside with a sniffer probe which is attached to the inlet port
(sniffer mode).
The PHOENIX L300i is to be used for leak detection only. It must not be used as a
pumping system (esp. pumping aggressive or humid gases.)
The leak detector is not suitable for
- pumping liquids or gases containing dust or particles
- pumping corrosive or reactive gases
2.3 Ambient Conditions
Ambient temperatures The permissible ambient temperature is between +10°C (50°F) and +40°C (104°F).
Warning Generally the local regulations for electrical connections must be observed.
Before connecting the PHOENIX L300i to the mains you must make sure that the
mains voltage rating of the PHOENIX L300i coincides with the locally available
mains voltage. The instrument must exclusively be connected to a single phase
supply with fuses for installation (Circuit breaker 10A max. according to IEC/EN
60898 with tripping characteristic B).
Only 3-core mains cables having a protection ground conductor must be used.
Operation of the PHOENIX L300i where the ground conductor has been left
unconnected is not permissible. The PHOENIX L300i can be damaged when using
the wrong voltage. The voltage must be in the range 230V (+/- 5%), 115V (+/- 5%)
or 100V (+/- 5%) depending on the version.
The mains voltage rating for the PHOENIX L300i can be read off from the name
plate beneath the mains socket Fig. 9/4 at the side. This voltage is fixed and can
not be changed.
A separate fuse for each of the mains conductors has been integrated into the
mains switch.
The mains voltage is applied to the instrument via the detachable mains cable
which is supplied with the instrument. A mains socket Fig. 9/4 is available for this
purpose at the side of the instrument.
Left side:
1. VENT
2. EXHAUST
5
3. GASBALLAST
1 6
4. On / Off switch, mains
socket 7
2 Right side: 8
3 5. SERIAL
6. CONTROL2
4
9
7. RECORD
8. CONTROL
9. OPTION
10
10. REMOTE1 11
11. REMOTE2 12
12. CHARGE (iPad)
Pin Assignment
2 GND
Pin Assignment
4 GND
The pin assignment for contacts 8 to 16 follows the same order as for pins 5 to 7.
For further information see chapter 3.5.
Caution
Maximum input voltage 35V.
Pin Assignment
4 PLC GND
These inputs Fig. 9/6 are working only, if the correct location of control is chosen.
See chapter 3.5.
To avoid a mistake between the connection Control 2 and Record, pin 1 and 4 are
blocked. When using the connectors the guiding nose for pin 1 and 4 must be
removed.
Recorder/RECORD Recorder/RECORD
The recorder output Fig. 9/7 may be used to chart the leak rate, the inlet pressure
and the fore vacuum pressure. Both recorder activities can be adjusted individually
for showing leak rates and pressures.
The measured values are provided by way of an analogue signal in the range of 0 V
… 10 V. The resolution is limited to 10 mV. The instrument which is connected to
the recorder output (e. g. X(t) chart recorder) should have an input resistance of no
less than 2.5 kW. The measured values are available through pins 1 and 4. The ref-
erence potential (GND) is available at pins 2 and 3.
The contacts are numbered from bottom to top.
The chart recorder outputs are electrically isolated from other plugs. If, in spite of
this, hum interference is apparent it is recommended to operate the PHOENIX
L300i and the chart recorder from the same mains phase. If this is not possible,
you must make sure that the frame ground of both instruments is kept at the same
potential.
Pin Assignment
2 GND
3 GND
Pin Assignment
2 TXD
3 RXD
4 GND 24V
5 GND
6 DSR
7 CTS
8 RTS
9 free
Pin Assignment
3 0V
Pin Assignment
1 free
2 RxD
3 TxD
4 connected to pins 6 and 7
5 GND
6 connected to pins 4 and 7
7 connected to pins 4 and 6
8 free
9 7.5V
CHARGE CHARGE
The USB interface can be charged an Apple iPad only. The USB port does not
allow data exchange.
Exhaust Exhaust
The exhaust Fig. 9/2 flange is located on the side of the PHOENIX L300i.
There is a filter mounted in the exhaust that absorbs the oil steams occur i ng dur-
ing the use of the rotary vane pump. The exhaust filter has to be cleaned when
doing the maintenance (see Chapter.4.4.6).
When the PHOENIX L300i is running in closed rooms the exhaust has to be put
out-of-doors using the provided adapter. So the oil steams that are harmful to
health are lead off.
With the provided connection a hose line can be connected to the exhaust of the
PHOENIX L300i and lead off.
Vent Vent
Usually the parts under test are vented with ambient air when the test is finished. If
it is required the parts can be vented with a different gas (i. e. fresh air, dry air, nitro-
gen, …) at atmospheric pressure. In this case a vent hose has to be connected to
the hose coupling Fig. 9/1. The pressure in the venting line must nor exceed 1050
mbar.
spheric pressure. Ambient air can be contaminated with helium due to spraying or
charging. In this case a gas supply line (i. e. nitrogen, fresh air, …) should be con-
nected to the hose coupling Fig. 9/3. The pressure of these gas line must not
exceed 1050 mbar.
The connectors 1,2 and 3 in Fig. 9 are quick connectors for hose diameters of 8/
6 mm.
Connection of external
pumps Connection of an external pump (only PHOENIX L300i MODUL)
The PHOENIX L300i MODUL offers two possibilities to connect the external fore
vacuum pump to the DN 25 KF flange. One on the side of the PHOENIX L300i or
one in the bottom (measurements see Fig. 5 - Fig. 7). As default setting the flange
on the side is chosen. To change the connection proceed as follows:
3 Operation
Purge gas/Gas ballast
3.1 Media Compatibility/Purge Gas
The PHOENIX L300i is a leak detector for helium and hydrogen. Only air and clean
gases must be used with the PHOENIX L300i.
The leak detector is not suitable for
- pumping liquids or gases containing dust
- pumping reactive or corrosive gases
For venting or gas ballast a helium free gas at atmospheric pressure should be
used. Ambient air can be contaminated with helium due to spraying or charging, so
it is recommended to connect a hose to the vent- and fore vacuum port. The pres-
sure in this hose must not exceed 1050 mbar.
3.2 Start-Up
The PHOENIX L300i is switched on by pushing the mains switch (Please refer to
Chapter 2.4.1). After about 2 minutes the run-up procedure is finished; the unit is in
standby-mode and ready to measure.
When using the PHOENIX L300i MODUL an additional fore vacuum pump (dry or
wet version) has to be connected to the fore vacuum connection (DN25 KF) on the
side or the bottom.
Please connect the part to be tested to the inlet port and press START. The PHOE-
NIX L300i starts to evacuate the part. The evacuation time depends on the volume
of the test part. During evacuation the screen shows the inlet pressure online.
Once the pressure of 15 mbar (11 Torr or 1500 Pa) is reached the unit switches to
measurement mode. The corresponding leak rate is displayed. For further explana-
tions of the screen please refer to Chapter 3.2.5.
The displayed leak rate corresponds to the helium background concentration in the
part under test. Since the PHOENIX L300i continues to pump down the part this
background leak rate will further reduce. As soon as the leak rate is low enough in
respect to your requirements you may start spraying Helium or Hydrogen to search
for possible leaks.
When the measurement is finished please press STOP and hold the button a few
seconds to vent the part under test.
3.2.1 Display
The display is used to either show leak rates or program specific set-ups and get
information by means of the software menu (Please refer to Chapter 3.6.1). In addi-
tion messages and maintenance instructions are displayed on the screen (Please
refer to Chapter 5).
Fore-vacuum pressure
State of emission
Active filament
If the display is too bright or too dark you can change the contrast. Please see
Chapter 3.4.6. During run-up phase the menu button can be pushed to get to the
selection menu.
3.2.3 The Display in Standby Mode
In standby mode the conditions are shown in the upper edge of the display (Fig.
12). Furthermore calibration (Please refer to Chapter 3.13) can also be started in
standby mode and purging, too (Fig. 1/1)
3.2.4 Gas Ballast/Purge
In standby mode the gas ballast of the forepump can be switched on/off manually
or via soft key 7. The gas ballast is for abolishing a too huge helium background.
Additionally a condensation of water vapor in the pump will be avoided. After 20
minutes the machine closes the gas ballast valve automatically to limit the loss of
oil.
This function can be chosen automatically for the PHOENIX L300i MODUL. Every
time the unit changes into standby mode the purge starts automatically for 20 sec-
onds. During this time the scroll pump will be purged by the valve V6.
In case there was a large quantum of water vapor pumped with the machine
please activate the gas ballast for about 20 minutes before running the machine
down.
Don’t switch the PHOENIX L300i on when ambient temperature is below 10°C or
above 40°C Caution
After power on a welcoming picture appears on the screen of the control panel Fig.
12, the status information on the speed of the turbo pump, the fore vacuum pres-
sure, the emission and the active filament are given.
The start up procedure takes less than 2 minutes and the end is indicated by a sig-
nal. The PHOENIX L300i is in standby mode now.(Fig. 12)
4. Check if the inlet port (Fig. 1/1) is blanked off. If not, please mount a blind flange
with o-ring on the inlet port.
5. Press the START button. The inlet will be evacuated and if the inlet pressure
drops below 15 mbar a measured leak rate will be displayed.
6. Press the STOP button, the PHOENIX L300i will go to standby. If you press
STOP a few seconds the inlet of the PHOENIX L300i will be vented.
7. To finish the startup procedure please proceed with step 21. For calibration pro-
ceed with step 8.
The internal calibration starts automatically and takes about 30 seconds. After a
successful calibration a visual and audible signal comes up.
9. Press the STOP button Fig. 12 /12 until the message STANDBY/VENTED
appears on the display. The inlet is vented now.
Verification with an external test leak
To verify the accuracy please proceed through the following steps. A test leak is Verification with external
required. If a test leak is not available please continue with step 21. test leak
10. Remove the blind flange from the inlet port and connect the open helium test
leak to the inlet port.
11. Press the START button Fig. 12 /10. The inlet will be evacuated and the leak
rate of the test leak will be measured and displayed.
12. Press the STOP button Fig. 12 /12 to stop the measurement. The PHOENIX
L300i goes into standby mode.
13. Press the STOP button Fig. 12 /12 again until the message STANDBY/VEN-
TED appears on the display. The inlet is vented now.
14. Remove the helium test leak from the inlet port and put a blind flange onto the
inlet port again.
1 9 5
10
2 6
11
3 7
4 8 12
13
LC Display LC-display
The LC Display Fig. 12 /9 is the communication interface to the operator. It displays
the leak rates, the status report of the PHOENIX L300i, messages, warnings and
errors. With the soft keys no.1 to no. 8 various functions which are shown in the
display can be selected
After pressing ZERO (Fig. 13, t=1) the decreasing background is fitted to the
course (Fig. 13, t=2) automatically. When the measurement signal declines below
the saved background the underground value will automatically be equated with
the measurement signal. As soon as the measurement signal is increasing again
the saved decreasing value remains constant. Increasing of the signal are dis-
played clearly as a leak So it is possible to recognize leaks even when the signal is
decreasing rapidly.
When you want to see the measurement signal (including underground) please
press the ZERO button again. The saved value will be reset to zero. The under-
ground signal will not be suppressed anymore (Fig. 14).
3.5 Interfaces
Under Main menu > Settings > Interfaces the parameters for the interface can be
set.
Softkey 4: RS232
Selection for the RS232
Softkey 3: RS232
The PHOENIX L300i is controlled via RS232 interface by an external
computer. In this mode the PHOENIX L300i can not be controlled via
keyboard. The START, STOP and ZERO button at the machine are deac-
tivated.
Softkey 4: All
The PHOENIX L300i is controlled via all possible controls, e.g. PLC,
RS232, Local.
Softkey 7: Local
The PHOENIX L300i is controlled via the START, STOP and ZERO but-
tons at the control panel or remote control. This is the default setting.
10 -3 10 -2 10 -1 10 0 10 1 10 2 10 3 mbar,atm
10 -4 10 -3 10 -2 10 -1 10 0 10 1 10 2 Pa
-4 -3 -2
7,5E 7,5E 7,5E 0,75 7,5 75 750 Torr
Fig. 17 Recorder output: Pirani PHOENIX L300i, P1 and P2. The complete characteristic Pirani line is shown in
the appendix.
Off
The recorder output is switched off
P1 (L200)
The setting for the inlet pressure P1 is identical with those of the L200, i.e.
1000 mbar comply 4V with 0.5V/decade logarithmic scale. Users can
exchange their L200 for a PHOENIX L300i without changing pin assign-
ment. Fig. 18
P2 (L200)
The setting for the fore vacuum pressure P2 is identical with those of the
L200,i.e. 1000 mbar comply 4V with 0.5V/decade logarithmic scale.
Users can exchange their L200 for a PHOENIX L300i without changing
pin assignment. Fig. 18
LR mantissa
The leak rate mantissa is recorded linearly from 1...10V. Fig. 20
LR exponent
The exponent is recorded as step function: U = 1...10V with steps of 0,5V
per decade, starting with 1V = 1·10-12 mbarl/s. Fig. 19
LR linear
The fundamental output voltage is scaled linear. The fundamental voltage
is 0...10V in scalable steps from 0,5/1/2/2,5/5 to 10 volts per decade.
LR log
The fundamental output voltage is scaled logarithmic and can be freely
chosen. The voltage output ranges from 1 to 10 V with adjustable steps
of 0,5/1/2/2,5/5 to 10 V per decade (Fig. 21 shows the default setting)
RS232 RS232
Main Menu > Settings > Interfaces > RS232
Softkey 2: Baudrate and end sign
Settings for the baudrate selectable between 1200 and 19200, as well as
endsign between CR+LF, CR or LF.
The calibration function of Leak Ware is not suitable with the use of a Phoenix.
Pin Assignment
4 GND
Description of the operation mode of the Digital Out. The pin assignment for con-
tacts 8 to 16 follows the same order as for pins 5 to 7.
The actual pin setting can be seen under Info / View internal data / page 7.
The following digital out signals are selectable.
Trigger 1; Trigger 2 and 3 analog Trigger 1
Is open in case Trigger Level 1 is exceeded or the machine is not in condition of
measuring.
Zero active:
Is closed in case Zero function is running.
Ready:
Is closed in case machine is in measurement mode (Emission on, no error).
CAL active
Closed when machine is in calibrating routine.
CAL Request
Is opened in case of calibration request. During external calibration a open output
indicates that the external calibrated leak has to be closed.
Fail
Open when a error is shown.
Warning
Open when a warning is shown.
Gas ballast
Closed when gas ballast is active.
Open
Open all time.
Close
Closed all time.
Recorder Strobe
Closed in case recorder output is invalid. Only used when record output is set on
„leak rate“.
Pump down
Open when machine is evacuating the test object.
Standby
Open when machine is in Standby or Vent mode.
Vented
Open when machine is in Vent mode.
Emission on
Open when emission is on.
Pin Assignment
Pin Assignment
4 PLC GND
CAL intern:
Change from low to high: The Machine starts an internal calibration independent
from the mode the machine is running in.
CAL extern:
Change from low to high: The Machine starts an external calibration independent
from the mode the machine is running in.
Change from high to low: approve that external test leak is closed and leak rate
signal is stable.
Signals at these inputs are only accepted if the location of control is set to „PLC“,
“All“ or „Local and PLC“.
Softkey 2:
The decade of the upper leak rate can be decreased
Softkey 3:
Decrease scaling of the previously adjusted value in steps of 0.5, 1, 2,
2.5, 5, 10 Volt/decade. The complete array covers 10 V.
Softkey 5: ?
Help text.
Softkey 6:
The decade of the upper leak rate can be increased
Softkey 7:
Increase scaling of the previously adjusted value in steps of 0.5, 1, 2, 2.5,
5, 10 Volt/decade. The complete array covers 10 V.
Example:
Upper limit value is adjusted to 10-5 (= 10V)
Scaled to 5 V /decade
Lower limit value consequently is 10-7 (= 0 V)
PLC Sample Rate
Main menu > Settings > Interfaces > PLC Sample rate
Softkey 2:
Decreasing the PLC sample rate down to the minimum of 10 ms. This
might be necessary if exchanging an L200 to the PHOENIX L300i to stay
compatible.
Softkey 3:
Increasing the PLC sample rate to the maximum of 100 ms.
3.6 Operation
By pressing the MENU push button Fig. 12/13 the main menu will be displayed
regardless of the current working mode or status of the PHOENIX L300i.
The main menu Fig. 23 leads the operator to several submenus described in the
following chapters. The main menu is identically for all PHOENIX L300i models.
The next page gives an overview of the entire menu architecture Fig. 23.
The overview of the menu architecture corresponds to the PHOENIX L300i, differ-
ing menu points or setting possibilities for the PHOENIX L300i DRY and PHOENIX
L300i MODUL are described in the respective menu point.
Explanation to Fig.22:
Mass
Interfaces Location of control
Define recorder output
RS232
Define PLC outputs
Define PLC inputs
Scaling recorder output
PLC sample rate
Miscellaneous Time & Date
Language
Calibration request
Service internal forepump
Service internal exhaust oil filter
Service message exhaust oil filter
Parameter save / load Load parameter set
Monitoring functions Pressure limits for sniff mode
Maximum evacuation time
Pressure limits for vacuum mode
Information View settings
View internal data
Vacuum diagram
View error list
Calibration history
Calibration factors
Service
Access Control Access to CAL function
Change Device-PIN
Change Menu-Pin
Zero
3.6.2 View
Main menu > View
In this menu Fig.24 all features that influence the data display are put together.
Explanation to Fig.24:
Softkey 2: Linear
Pressing this key switches the display to a linear scale, starting at zero.
Softkey 6: Logarithmic
The scaling will be displayed logarithmically.
Softkey 2: Manual
The upper limit of the displayed range can be set manually.
Softkey 3:
Decrease the upper limit if manual is chosen. The minimum value is
10-11 mbar l/s
Softkey 5: ?
Help text
Softkey 6: Automatic
The limit of the displayed range will be chosen automatically.
Softkey 7:
Increase the upper limit if manual is chosen. The maximum value is
10+3 mbar l/s
Softkey 8:
Save the settings and return to the previous menu.
If linear scale is selected, the lower limit is always zero. The upper limit is only a
default value. You can change this on the measurement screen with the Soft Key 6
and 7 if you have chosen manual display ranging.
Softkey 3:
Decrease the length of the time axis. The minimum value is 16 seconds.
Softkey 5: ?
Help text
Softkey 7:
Increase the length of the time axis. The maximum adjustable value is 960
seconds.
3.6.6 Contrast
Main menu > View > Contrast
The contrast of the display can be changed. The recommended value under regu-
lar conditions is about 50 (Default setting).
Softkey 3:
Fade the contrast to dark. The minimum values is 0.
Softkey 5: ?
Help text
Softkey 7:
Fade the contrast to light. The maximum value is 99.
If by accident the display has been set too bright or too dark so that it can not be
read off, this may be changed as follows:
Switch off the PHOENIX L300i and turn it on again. During the run-up phase press
the key no. 3 or 7 so long until the display can be read properly again. This setting
is saved to the EPROM only after confirming this through the contrast menu. If this
setting is not confirmed, the former setting will be applied after switching on the
instrument on again.
Softkey 3: Off
The background leak rate will not be shown.
Softkey 5: ?
Help text.
Softkey 7: ON
The background leak rate will be shown.
The internal background is generated by residual gas (e. g. helium) that has not
been pumped away yet. Sources for residual gas are air or absorbed gases from
the inner surfaces of the PHOENIX L300i. This internal background will never dis-
appear totally. Very clean systems which have been pumped for a long time will
show a background in the 10-11 mbar l/s range. Under normal conditions the
background level is in the 10-10 mbar l/s or low 10-9 mbar l/s range.
When pressing START the current internal background is subtracted from all fur-
ther measured signals automatically. Thus it is made sure that only the net leak rate
from the part under test is measured.
When switched to standby / Vent again a new internal background is calculated
after 25 s. The updated value is underlined. This means that if you press START
when the value is underlined, the actual background signal will be subtracted. If
you press START when the value is not underlined, the old background signal from
the last standby will be subtracted.
Softkey 3, 7:
Changing of the lower detection limit between 1 · 10-9 and 1 · 10-12
mbarl/s.
The lower limit for the PHOENIX L300i DRY ranges between 1 · 10-9 and
1 · 10-11 mbarl/s.
Softkey 5: ?
Help text
3.7 Mode
Main menu > Mode
The mode menu Fig.25 enables the submenu to select the different working
modes.
Explanation to Fig.25:
Relay Output
The trigger-relais of the digital out switches. Please refer to Chapter 3.5 Digital out,
for further details.
Alarm/Loudspeaker
Additionally Trigger level 1 defines at which level the various alarm types react (See
Chapter 3.8.7)
3.8.4 Units
Main menu > Trigger & Alarms > Units
The preferred leak rate unit can be selected. There is the choice of 4 (mbar, Pa,
Torr, atm) pressure units and 5 leak rate units (mbar l/s, Pa m3/s, Torr l/s, atm cc/
s, s ft3/yr).
In Sniff mode the following measuring units are selectable: ppm, g/a eq (helium
leak rate is equivalent with leak rate R134a), oz/yr eq (helium leak rate is equivalent
with leak rate R134a).
Softkey 2:
Scroll up to select a pressure unit.
Softkey 3:
Scroll down to select a pressure unit.
Softkey 6:
Scroll up to select a leak rate unit.
Softkey 7:
Scroll down to select a leak rate unit.
3.8.5 Volume
Main menu > Trigger & Alarms > Volume
The minimum loudness and the actual volume of the loudspeaker can be adjusted.
The minimum loudness is the minimum speaker volume that cannot be exceeded
to even lower values. Thus it is avoided that the actual volume is accidentally
adjusted to a value that is below the noise level of the environment.
The actual volume can be adjusted between 15 (maximum) and the value defined
as minimum loudness.
Softkey 2:
Decrease the minimum loudness. The minimum value is 0.
Softkey 3:
Decrease the actual volume. The minimum value is limited by the mini-
mum volume.
Softkey 5: ?
Help text.
Softkey 6:
Increase the minimum volume. The maximum value is 15.
Softkey 7:
Increase the regular volume. The maximum value is 15.
Softkey 3:
Decrease the delay time. The minimum value is 0 seconds.
Softkey 5: ?
Help text.
Softkey 7:
Increase the delay time. The maximum value is 10 minutes up to infinity.
After pressing START the loudspeaker is activated as soon as the leak rate drops
below trigger level 1 or after the entered alarm delay time has elapsed. This setting
is only active for the audio alarm types SETPOINT and TRIGGER ALARM (See
chapter 3.8.7).
Softkey 2: Pinpoint
This function is for localization of a known leak rate value.
Softkey 5: ?
Help text
Softkey 6: Setpoint
The sound will be proportional to the leak rate signal only if trigger 1 is
exceeded.
Softkey 7: Trigger alarm
An alarm sounds when the trigger 1 is exceeded.
Pinpoint Pinpoint
The tone of the acoustical signal changes its frequency only in a leak rate-window
Fig. 27 which ranges from one decade below the Trigger level 1 up to one decade
above the Trigger level 1. Below the window the tone is constantly low, above the
window it is constantly high.
Example: The Trigger level 1 is 4·10-7 mbar l/s. So the window where the tone
changes reaches from 4·10-8 mbar l/s up to 4·10-6 mbar l/s.
f
2570 Hz -
491 Hz -
Fig. 27 Pinpoint: Change of the frequency in the leak rate window (TR1=Triggerlevel 1)
Setpoint Setpoint
The tone is off as long as the leak rate is below the Trigger level 1. Above Trigger 1
the tone varies proportional to the leak rate Fig. 28.
3000 Hz -
375 Hz -
no tone
Tr. 1 1000 • TR.1 LR
Fig. 28 Setpoint: Change of the frequency above the trigger level 1 (TR1= Trigger level 1)
3.9 Calibration
Main menu > Calibration
In the menu Calibration Fig. 29 the selection between internal and external calibra-
tion can be chosen.
Please refer to Chapter 3.13 Calibration for a detailed description of the calibration.
3.10 Settings
Main menu > Settings
This menu Fig. 30 allows to observe and to change the adjustment of the internal
machine settings.
Vacuum settings PHOENIX The menu for the PHOENIX L300i DRY version allows the following vacuum set-
L300i DRY tings which varies to the PHOENIX L300i:
The menu for the PHOENIX L300i MODUL version allows the following vacuum Vacuum settings PHOENIX
settings which varies to the PHOENIX L300i: L300i DRY MODUL
Softkey 3: Off
The function automatic purge is off.
Softkey 6: ON
The function automatic purge is on. When changing from measure to
standby the forevacuum pump will be purged automatically for 20 sec-
onds.
Softkey 2: Immediately
The inlet port will be vented immediately after pressing the STOP button.
Softkey 5: ?
Help
Softkey 7: No venting
The inlet port cannot be vented with the STOP button.
Taste No. 5: ?
Help text
If the PHOENIX L300i or the PHOENIX L300i MODUL is used with a par-
tial flow system this vacuum mode must be enabled before. The setup for
the partial flow mode is described in partial flow setup
The PHOENIX L300i DRY allows the vacuum ranges as follows: Vacuum ranges PHOENIX
L300i DRY
Softkey No. 2: GROSS only
In this mode the PHOENIX L300i DRY remains at the inlet flange after fall-
ing below 15 mbar. When the pressure is increasing over 15 mbar the
PHOENIX L300i DRY switches automatically into evacuation mode. The
smallest detactable leak rate is 1 ·10-8 mbarl/s.
Taste No. 5: ?
Help text
Through this menu item the settings for a use of a partial flow system can be set. In
the partial flow mode the test sample is additionally evacuated by an auxiliary
pump, which offers the advantage of measuring from 1000 mbar on.
Before setting up the parameters the partial flow mode has to be enabled in the Enable partial flow mode
main menu under Settings > Vacuum settings > Vacuum ranges with softkey no. 6
partial flow enable and confirm with the soft key OK.
This setting is not possible for the PHOENIX L300i DRY version.
The PHOENIX L300i MODUL allows additionally the settings for the forepump (oil
sealed or dry) and selectable pumping speed for the forepump.
Partial flow setup PHOENIX Partial flow setup for the PHOENIX L300i.
L300i
Softkey 2:
The entry of the nominal pumping speed of the partial flow pump can be
decreased. The minimum pumping speed is 4m3/h.
Softkey 3:
Decrease Quick-pump time. The quick-pump time defines whether and
how long valve V10 of the partial flow block is opened. (For detailed
descriptions please refer to the operating instructions “GA 10.277” of the
partial flow system.)
At TQ = 0 seconds valve V10 will not be open for the time being. This
selection is recommended for large volumes and dirty objects.
At TQ = endless valve V10 will open when pressing start. At an inlet pres-
sure p1 < 15 mbar the PHOENIX L300i DRY switches to measurement
mode and display leak rates. This is recommended if it is acceptable to
wait for a while until measurement mode is reached and leak rate reading
at high inlet pressures are not needed.
With times between 0 and endless V10 is opened and the leak detector
tries to reach a inlet pressure of less than 15 mbar within this time TQ.
When TQ has gone by V10 is closed and the PHOENIX L300i switches to
measurement mode (Helium/Hydrogen comes through the orifice of the
partial flow valve block).
Softkey 6:
Increase the pumping speed of the partial flow pump. The entry of the
nominal pumping speed of the partial flow pump can be increased. The
maximum pumping speed is 80 m3/h. Default setting is 25 m3/h.
Softkey 7:
Increase of the quick-pump time up to the maximum.
Partial flow setup/pump configuration for the PHOENIX L300i MODUL: Partial flow setup PHOENIX
L300i MODUL
Before setting up the parameters the partial flow mode has to be enabled in the
main menu under Settings > Vacuum settings > Vacuum ranges with softkey no. 6
partial flow enable and confirm with the soft key OK.
Softkey 5: ?
Help text
Softkey 6:
The entry of the nominal pumping speed of the partial flow pump can be
increased. The maximum pumping speed is 80m3/h.
Partial flow setup PHOENIX Partial flow setup for the PHOENIX L300i MODUL
L300i MODUL
Softkey 2:
The entry of the nominal pumping speed of the partial flow pump can be
decreased. The minimum pumping speed is 4m3/h.
Softkey 3:
Decrease Quick-pump time. The quick-pump time defines whether and
how long valve V10 of the partial flow block is opened. (For detailed
descriptions please refer to the operating instructions “GA 10.277” of the
partial flow system.)
At TQ = 0 seconds valve V10 will not be open for the time being. This
selection is recommended for large volumes and dirty objects.
At TQ = endless valve V10 will open when pressing start. At an inlet pres-
sure p1 < 15 mbar the PHOENIX L300i switches to measurement mode
and display leak rates. This is recommended if it is acceptable to wait for
a while until measurement mode is reached and leak rate reading at high
inlet pressures are not needed.
With times between 0 and endless V10 is opened and the leak detector
tries to reach a inlet pressure of less than 15 mbar within this time TQ.
When TQ has gone by V10 is closed and the PHOENIX L300i switches to
measurement mode (Helium/Hydrogen comes through the orifice of the
partial flow valve block).
Softkey 6:
Increase the pumping speed of the partial flow pump. The entry of the
nominal pumping speed of the partial flow pump can be increased. The
maximum pumping speed is 80 m3/h. Default setting is 25 m3/h.
Softkey 7:
Increase of the quick-pump time up to the maximum.
For the use of a PHOENIX L300i with a Quicktest the setting for the Quicktest Quicktest setting
under Main menu > Settings > Monitoring functions > Pressure limits for sniff mode
has to be chosen.
Purge in measurement
Purge in measurement
Main menu > Settings > Vacuum settings > Purge in measurement
This function is only possible for the PHOENIX L300i DRY. In vacuum mode the
fore vacuum pump is purged constantly to avoid helium accumulation. If the use of
the PHOENIX L300i DRY needs the possibility to shut off this function, fore ex.
because of a high helium background in the ambient and no option to connect a
hose line with fresh air to the gas ballast port, this function can be shut of here.
If you disable the purge mode in measurement some specifications as minimum
detectable leak rate, internal background or time constant may degrade.
Softkey 3: Disable
The fore vacuum pump is purged constantly during the measurement
mode to avoid helium accumulation. This setting is the preferred setting
and should be used.
Softkey 7: Enable
This setting enables the purging during measuring mode, all disadvan-
tages listed above may occur. It is recommended to use this setting only
in special applications.
Softkey 6: Auto
Auto makes sure, that the signals are averaged in optimized time inter-
vals, based on the leak rate intensity. Auto also eliminates noise peaks
that are not related to leak rate signals and provides extraordinary short
response times for low leak rate signals. This setting should be used for
the PHOENIX L300i.
3.10.3 Mass
Main menu > Settings > Mass
The requested mass of the measured gas can be selected. The PHOENIX L300i
must be in standby mode for changing to another mass.
Softkey 2: H2 (2 amu)
Hydrogen with the mass of 2 amu will be measured.
Softkey 3: 3He (3 amu)
Isotope of helium with the mass of 3 amu will be measured.
Softkey 7: 4He (4 amu)
Helium with the mass of 4 amu will be measured. Default setting
After changing the mass a calibration for the selected mass should be done. See
chapter 3.13.
Softkey 3: Language
Selection of the language
Language Language
Main menu > Settings > Miscellaneous > Language
The preferred language can be selected. The default setting is english. The follow-
ing languages can be chosen: English, German, French, Italian, Spanish, Chinese,
Japanese, Polish, Russian
Softkey 3:
Scrolling down to select the language. Press OK to confirm the selected
language.
Softkey 7:
Scrolling up to select the language. Press OK to confirm the selected lan-
guage.
Softkey 3: Off
The calibration request will be switched off.
Softkey 5: ?
Helptext
Softkey 7: ON
The calibration request will be switched on.
Softkey 3: Ø
The time for the service interval can be decreased in steps of 500 hours.
Softkey 7: ¦
The time for the service interval can be increased in steps of 500 hours to
the upper limit of 4000 hours.
Softkey 5: ?
Help text
Softkey 7:
Increase of the service interval within steps of 500 hours. The limit is 4000
hours.
Softkey 7:
The service message for the oil filter can be increased up to the max.
4000 hours.
Softkey 8: Save
Save the edited parameter set.
Softkey 6:
Upward to the previous screen.
Softkey 7:
Downward to the next screen.
Softkey No. 2:
Decreasing maximum evacuation time until p1 < 100 mbar. Within this
period of time the inlet pressure at the test flange must have dropped
below 100 mbar. The duration may be selected freely between 1 second
and 9 minutes or can be set to endless. The default is 30 seconds.
Softkey No. 3:
Decreasing maximum time until measurement. Within the period of this
time the status of measurement readiness must have been attained, i.e.
the inlet pressure must have dropped below 15 mbar. The duration may
be freely selected between 5 seconds and 30 minutes or can be set to
endless.
Softkey No. 5: ?
Help text
Softkey No. 6:
Increasing maximum evacuation time until p1 < 100 mbar
Softkey No. 7
Increasing maximum time until measurement.
If enabled, this mode will cause the PHOENIX to close all inlet valves as soon as the
measured leak rate exceeds the programmed limit. Once the START key is
pressed, the value must drop below the limit once as the function will otherwise be
triggered when the alarm delay time has elapsed. This will prevent an excess
amount of helium from entering the mass spectrometer. Consequently, the leak
detection unit is prevented from becoming contaminated by helium. The helium
entering the specimen can be pumped out using an external pump. If no pump is
available, we recommend that you ventilate the specimen before continuing with
the measurements.
Softkey No. 1: Back
Softkey No. 5: ?
Help text
Softkey No. 6: On
Softkey No. 2:
Decrease change over threshold EVAC-GROSS
Selectable between15-3 mbar (Default value 15 mbar)
Softkey No. 3:
Decrease change over threshold GROSS-FINE
Selectable between 0,2-0,05 mbar (Default value 0,2 mbar). For the
PHOENIX L300i DRY and the PHOENIX L300i MODUL the changeover is
between 0,1-0,05 mbar (Default value 0,2 mbar).
Softkey No. 5: ?
Help text
Softkey No. 6:
Increase change over threshold EVAC-GROSS
Selectable between 3 - 15 mbar
Softkey No. 7:
Increase change over threshold GROSS-FINE
Selectable between 0,05 - 0,2 mbar, respectively 0,05 - 0,1 mbar for
PHOENIX L300i DRY and PHOENIX L300i MODUL
Softkey No. 2:
Decreasing the maximum pressure, Upper limit is 0,15 mbar (default)
Softkey No. 3:
Decreasing the minimum pressure
Softkey No. 6
Increasing the maximum pressure
Softkey No. 7:
Increase the minimum pressure, Lower limit is 0,05 mbar (default)
3.11 Information
Main menu > Information
The Information Menu Fig.31 enables submenus to select different kinds of infor-
mation belonging to the PHOENIX L300i.
Softkey 8: Service
3.11.1 Service
Main menu > Information > Service
With the main menu special functions can be accomplished (e. g. manual switching
of the valves). The access to the service menu is protected by a PIN. This PIN is
not communicated with the delivery of the leak detector but after an adequate ser-
vice training.
Softkey 3 Zero
Settings of the zero function
3.12.1 Zero
Main menu > Access control > Zero
This setting enables (respectively disables) the ZERO button at the control panel.
With „Zero at FINE“, the ZERO functions executes automatically as soon as the
measuring range FINE is reached for the first time after START. In this mode the
ZERO function also can be executed manually via the ZERO button.
Softkey 3: closed
ZERO button disabled
Softkey 5: ?
Help text
Softkey 7: free
Softkey ZERO is selectable. Default setting.
Softkey 3: Off
The calibration function is only available at the main menu. If the Menu-
PIN (See Chapter 3.12.3) is activated you need this PIN to start a calibra-
tion. Default setting.
Softkey 5: ?
Help text
Softkey 7: ON
The calibration function is available at the main menu and in standby and
the measure mode.
3.13 Calibration
3.13.1 Introduction
The PHOENIX L300i can be calibrated in two different ways:
Internal calibration by means of a built-in test leak
or
external calibration by means of an additional test leak which then is attached to
the inlet port or the component under test.
During the calibration procedure the mass spectrometer is tuned to the maximum
helium or hydrogen signal and this signal is referred to the known leak rate of the
internal or external test leak. Although the PHOENIX L300i is a very stable instru-
ment a calibration is recommended every day with heavy use, or before using the
PHOENIX L300i from time to time, to make sure that ambient temperature changes
or dirt or other impacts don’t adulterate the measurements.
To get an optimized calibration the machine has to warm up at least 20 minutes
before use, otherwise a warning will come up which might be ignored.
The access via standby mode or measurement mode can possibly be blocked (see
Chapter 3.12.2). In this case the softkey is not labeled. Default: Access on.
Once the calibration mode is activated the user must choose between an internal
and an external calibration. Please press the corresponding Soft Key (Fig. 29).
A calibration may be terminated at any time by pressing the Stop button or using
the Soft Key no. 1 (Cancel) Fig. 34.
No action required.
No action required.
4 Maintenance
4.1 Safety Information
Caution
Electrical hazards
During all maintenance and connection work, make sure that the mains cable have
been reliable disconnected and do not carry a mains [Link] leak detector
must only be used in with the hoods closed. The electrical connections must only
be provided by a trained electrician as specified, for example, by the regulations EN
50110-1.
3 4
Filter mats are used at two places within the PHOENIX L300i:
a) at the ventilation slit of the electronic cover (only partly visible from the out-
side)
b) at the fan of the turbo molecular pump (only partly visible from the outside)
by using a vacuum cleaner so that the filter mat can be used again.
In the ventilation line is a dust filter installed. This filter has to be cleaned or changed
when using in dirty environment (cat.-no. 200000683).
4.4.3 Exchanging the Oil
Remove the cover of the mechanical section as described in Chapter 4.4.1.
Caution
Electrical hazards
During all maintenance and connection work, make sure that the mains cable have
been reliable disconnected and do not carry a mains [Link] leak detector
must only be used in with the hoods closed. The electrical connections must only
be provided by a trained electrician as specified, for example, by the regulations EN
50110-1.
When the pump has been pumping hazardous substances, determined the kind of
hazard first and ensure that suitable safety precautions are taken.
Observe all safety regulations
When disposing of waste oil you must observe the applicable regulations for the
safety of the environment.
The oil change procedure are described in the corresponding Operating Instruc-
tions GA 01.601 and these must be followed closely.
As already stated before only Leybonol LVO (Cat. no. L31001) must be used for
the Trivac D 2,5E pump in the PHOENIX L300i.
After completion of all maintenance work the cover of the mechanical section must
engage properly in the openings at the bottom.
4.4.4 Cleaning
The housing of the PHOENIX L300i is made of painted plastic parts. Thus for the
purpose of cleaning, only such agents should be used which are generally also
used for other painted or plastic surfaces (mild household cleaning agents, for
example). Normally a moistened peace of cloth will do. Never use any solvents
which are capable of dissolving paint (like acetone, toluol, etc.).
A soft brush or a vacuum cleaner is recommended for cleaning the ventilation slits.
6. After having exchanged the fuse (s) press the lid of the mains socket firmly back
on.
7. Insert the mains cord into the PHOENIX L300i and switch the instrument on.
Beside these mains fuses several internal circuits are fused separately. These fuses
are listed in the following table. See also Fig. 42.
In order to exchange these fuses you must proceed as follows:
1. Switch the PHOENIX L300i off
2. Pull the mains cord on the PHOENIX L300i
3. Remove the cover for the mechanical and electronics section according to
Chapter.
4. Exchange fuses
As can be seen in Fig. 42, fuses 1, 2, 3 and 4 are located on the MSV board, fuses
5 and 6 on the I/O board and the fuses 7, 8, 9 and 10 are located on the wiring
backplane under the MSV board.
5. Finally re-install the covers for the electronics and mechanical section in the
reverse order.
6
3
MSV
STE Karte
TMP-Wandler
I/O Karte
TDS
10 9 8 7 4 2
manual of the turbo pump (GA 05156.0101) or contact your local Leybold service.
4.5 Calibrated Leak TL7
The Calibrated leak TL7 with the helium reservoir is used for alignment of the mass
spectrometer in the PHOENIX L300i as well as for calibration the leak rate indica-
tion.
It is equipped with a solenoid valve which is actuated via the control electronics of
the PHOENIX L300i.
4.5.1 Technical Data
5 Troubleshooting
The PHOENIX L300i will indicate a message on the LC display and will remain in
the standby or the measurement mode.
Warning messages will remain on the LC display until the warning has been
acknowledged by pressing „OK“ (Key no. 8). After that the PHOENIX L300i can be
used again (possibly with some restrictions). As long as a warning status exists the
status line shows a warning triangle.
Errors are events which force the PHOENIX L300i to interrupt its measurement
operations. In this case the PHOENIX L300i closes all valves except valve 2a
(standby mode).
Error messages remain on the LC display until the message has been acknowl-
edged by pressing „Restart“ (key no. 8). After that, the PHOENIX L300i restarts
with a new run-up procedure. In some cases it may be helpful to check some set-
tings or measured values before the PHOENIX L300i restarts. Therefore it is also
possible to press „Menu“ (key no. 4 or Menu key) to enter the PHOENIX L300i
menu. After leaving the menu the same error message will be displayed again.
Under extreme conditions (unknown software errors, excessively high electromag-
netic interference levels) the built-in „watchdog“ circuit will prevent uncontrolled
operation of the PHOENIX L300i. This watchdog will cause the PHOENIX L300i to
restart. After having done so, the instrument will be running in the standby mode.
No error message will be output.
6 Waste Disposal
The equipment may have been contaminated by the process or by environmental
influences. In this case the equipment must be decontaminated in accordance with
the relevant regulations. We offer this service at fixed prices.
Further details are available on request.
A Menu 8
Apple I-Pad 32 MENU Button 42
Autoranging 7
N
B Numerical Entries 43
Background in Stand-by 58
O
C On / Off switch 29
Calibrated leak TL7 96 OPTION 29
Calibration request 77 Option 30
CHARGE 29, 33
P
CONTROL 29–30
Partial flow setup 69
Control 2 31
precision 8
CONTROL2 29
R
D
RECORD 29, 31
Define PLC inputs 50
REMOTE1 29, 32
Define PLC outputs 49
REMOTE2 29, 32
Define recorder output 46
RS232 32, 49
E
S
EXHAUST 29, 33
SERIAL 29, 32
F START Button 41
fine 8 STOP Button 41
G T
Gas ballast connection 33 Trigger & Alarms 60
GASBALLAST 29 Troubleshooting 97
gross 8 Turbo molecular pump 95
I U
Inlet Port 33 USB interface 33
Internal Calibration 86
V
L Vacuum ranges 68
List of Errors & Warnings 97 Vacuum settings 66
VENT 29, 33
M
mains socket 29 Z
ZERO Button 41
Oerlikon
Leybold Vacuum GmbH
Bonner Strasse 498
D-50968 Cologne
Phone: +49-(0)221-347 0
[Link]/
Fax: +49-(0)221-347 1250 leyboldvacuum
[Link]@[Link]