AVAND-II Helmet Maintenance Guide
AVAND-II Helmet Maintenance Guide
CHINSTRAPS
1 Remove/Replace Chinstrap Covers• • • • • P-6
2 Fastening Chinstraps• • • • • P-7
AIR-CONDITIONING FUNCTION OF VENTILATIONS
3 "Ventilation System” and "Wake Stabilizer PATENTED"• • • • • P-8
4 Open/Close Head Ventilations and Rear Ventilations• • • • • P-9
SHIELD
5 Single Action Shield System PATENTED• • • • • P-10
6 Remove/Replace Shield Ratchets• • • • • P-12
Optional Parts
Original Insert Lens • • • • • P-14
PARTS LIST
● AVAND-II Series Parts List and Table for Replacement• • • • • P-20
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Helmet Description
Shell
Rear Ventilation
Head Ventilation
Wake Stabilizer PATENTED.
Shield
Shield Ratchet
Helmet Interiors
• Cheek pads
Pinlock® Pin • Inner pad
• Chinstrap covers
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NOTES BEFORE USE
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Do not paint or apply solvent
Any paint, glue, adhesive stickers, etc. (or the use of detergents and solvents other than those
prescribed) may not only reduce the original protective performance of the helmet considerably,
but may also cause damage to the helmet that cannot be detected by the naked eye.
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1 Remove/Replace Chinstrap covers
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When the chinstrap covers of AVAND-II helmet become dirty, they may be washed
after detaching them from the chinstraps.
–DETACHING–
aUndo the hook and loop fastener at the end of each chinstrap.
bPull the chinstrap cover from the chinstrap to detach it.
–ATTACHING–
aIn the reverse order of detaching (Pay attention to the direction of the chinstrap
cover), let the chinstrap go through from the upper portion of the chinstrap cover.
bFinally, fasten the snap.
Hook and
Hook and loop
loop fastener
fastener (inside)
(inside)
Pull off
Pull off
Put on
Put on
Attaching Attaching
hole hole
Hook and
One-touch Hook and loop
loop fastener
fastener
buckle (inside)
(inside)
CAUTION!
Please pay attention to the side of the chinstrap covers.
The side where your chin touches is the back.
Fully-washable interiors
The inner pad, the cheek pads and the chinstrap covers of this helmet are all
washable. Please wash them by hand or washing machine (must use a washing
net) with mild soap or diluted detergent. Dry them in the ventilated area after
washing. Please refer to page 19 for more details.
”ECE22-05 approval label”
●This label shows that the product conforms to the test standard ECE22-05, and is issued one sheet per one
product with a serial number authorized by the inspection organization thereof. In sales in European areas, it is
obliged to display this label by sewing it directly on a chinstrap.
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2 Fastening Chinstraps
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One-touch buckle Fastening
One-touch buckle makes it easy to take
on and off your helmet.
<Side view>
One-touch buckle
Chinstrap edge
Shortening
Lengthening
Chinstrap
WARNING!
Be sure to adjust the length of the chinstraps of the helmet properly.
Otherwise, your helmet may drop off or choke your neck in case of an
accident while riding. Chinstraps play a very important role. Thus, please
adjust the chinstraps of your helmet properly and securely before riding.
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3 “Ventilation System” and “Wake Stabilizer
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PATENTED.”
Rear Ventilation
Outer air
Head Ventilation
Wake Stabilizer :
PATENTED.
Wake StabilizerPATENTED.
CAUTION!
The Wake StabilizerPATENTED is sophisticatedly designed to achieve light-weight and
minimize damage on your head in case of an accident. The Wake StabilizerPATENTED
may be damaged by a strong impact. Handle them with care.
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4 Open/Close Head Ventilations and Rear Ventilations
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Head Ventilation Rear Ventilation
To Open Shutter
Air-duct
Open/Close Head Ventilation: Slide the shutter
backwards
To Open
Slide the shutter backwards to introduce air Shutter
To Close
from the outside.
To Close
Slide the shutter
Slide the shutter forwards to shut off air forwards
from the outside.
Air-duct
Slide the shutter
Open/Close Rear Ventilation: To Open backwards
To Open
Slide the shutter backwards to discharge
the inside humid air. Shutter
CAUTION!
Do not put strong pressure on the ventilations.
Make sure to treat them with care.
Please read “WARNING” and “Repairing the ventilations” on the next page.
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WARNING
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●Operating the shutter while riding is very dangerous. Never operate the
shutter while riding. Operate it before riding.
●The air-ducts (air intakes and discharge holes) of the head ventilations and
the rear ventilations are designed in the proper sizes and quantities
considered a large impact in the event of accidents and falling down.
Customizing by enlarging or making more air-ducts would reduce the safety
performances significantly and can cause serious injuries in case of an
accident. Never customize your helmet.
The “Single Action Shield System PATENTED” is the shield replacement system developed
by KABUTO. The system allows quick shield replacement for riding and racing
conditions and easy maintenance.
CAUTION
2Pull
2 in the direction
Pull it towards the Release Button
angle
of the of button end
arrow
●The shield is so constructed that it cannot
be removed unless it is moved up to the Release button end
highest position.
●Do not pull or twist the shield by force to
remove it. Such action may damage the Pull it along the
angle of the
shield and ratchet system. end of button Pressing down the button
1Pressing
1
●Handle the removed shield with care in
order not to damage it.
Fig. 2
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How to attach the shield:
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Hook on shield
Shield Release Button mechanism 3
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Cover the Shield
Ratchet
Shield Ratchet
gle
e an
Sam Hook of Shield
Ratchet
CAUTION
●Do not push or twist the shield by force when installing it. Such action may
damage the shield and ratchet system.
●After the installation of the shield, be sure to pull it lightly towards the
removing direction to make sure that it is securely installed.
●After the installation of the shield is completed, open and close the shield
three to four times to make sure that the shield works properly.
WARNING
●After the installation of the shield, make sure the shield is securely installed
and that it is properly opened and closed before riding. If the shield does
not work properly, or is installed insecurely, it may cause a failure in
opening and closing the shield or lead to the removal of the shield while
riding, thereby causing a great risk. If the opening and closing operations
are not properly performed or abnormal noise is heard during these
operations, check the steps in the installation procedure and repeat the
installation procedure from the start.
●The shield is a consumable item. If the shield surface is damaged by a bug,
stone, etc., it may hinder the vision, thereby causing a great risk.
If the shield gets extremely dirty or scratched, replace it with a new one.
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6 Remove/Replace Shield Ratchets
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The “Shield Ratchet” is a part to control the open/close the shield and the function of
the “Single Action Shield System PATENTED.”
When the shield is completely removed in the procedure mentioned in 5“Single Action
Shield System PATENTED.”, the Shield Ratchet appears.
CAUTION
●Use the proper sized screwdriver to remove the Shield Ratchet Screws. Turn the
screw by applying the screwdriver vertically to the screw. If the improper sized
screwdriver is used or the screw is turned diagonally, the threads may be
stripped.
●Do not lose the removed screws.
●The Shield Ratchet Screws are the lock coating screws. Do not keep using the
screws when the coating is peeled off and replace a new one
Shield Ratchet
Right Left
Fig. 1
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Shield Ratchet Screw
Screw-inserting
hole
Shield Ratchet
Fig. 2 Fig. 3
bPlace the Shield Ratchet in the hollow cFasten the both Shield Ratchet Screws
space on the side of the helmet and clockwise securely. Repeat the same
align the mounting holes on the shield procedure on the other Shield Ratchet.
ratchet with the mounting holes on the Then the Shield Ratchets are installed
helmet (Fig. 2). (Fig. 3).
CAUTION
●Do not fasten the Shield Ratchet Screws too tight.
Too much tightening of the screws may damage screws and other parts.
●Fasten the Shield Ratchet Screws by applying the screwdriver vertically to the
screws. If the screws are fastened by applying a screwdriver diagonally, the
threads may be stripped.
WARNING
●The Shield Ratchet is an important part for open/close the shield. Install the Shield
Ratchet securely. After the installation is completed, check to see that the shield
can be closed to the lowest position and opened and closed correctly.
●Check and fasten the Shield Ratchet Screws regularly. Riding with the loosened
Shield Ratchet Screws is very dangerous as the shield may be removed while
riding.
● The Shield Ratchet Screws are the lock coating screws. Do not keep using the
screws when the coating is peeled off and replace a new one.
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Optional Parts
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Fig.1 Fig.2
aApply the silicon seal side of the Pinlock® Original Insert Lens on the inside of the
shield, without peeling off the protective film on the lens. At the time, apply the
Pinlock® Original Insert Lens on the inside of the shield by clicking it into the
eccentric pins. (Fig 1 and 2)
Silicon seal
Fig.3 Fig.4
bFlex the shield carefully until the shield becomes flat. Then, click the other side of
the Pinlock® Original Insert Lens into the eccentric pins and then allow the shield to
return carefully to its original curved shape. (Fig. 3 and 4) (Follow 3)
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cMake sure if the overall
Section view of
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the shield silicon seal of the
Protective film Pinlock® Original Insert
Lens is attached firmly
Silicon seal
*without any space
to the shield by
mounting the shield on
Eccentric pins the helmet. If there is
any space between
Shield
them, refer to “How to
Adjust Pinlock® Original
Fig.5
Insert Lens after Attachment” and adjust the lens.
*Please mount the shield on the helmet when checking if the Pinlock® Original Insert Lens is attached firmly to the
shield. Otherwise, the shield might be spread out by the pressure from the lens and it cannot be assured if the lens
has attached on the shield firmly.
dPeel off the protective film on the Pinlock® Original Insert Lens.
Fig.6
there is any space between the lens and the Facing the eccentric
pins inwards
shield. Pinlock® Original Insert Lens is pushed out so
aRemove the shield from the helmet and that it will be in close contact with the shield.
Eccentric pins Eccentric pins
detach the Pinlock® Original Insert lens from
the shield. Face the eccentric pins outwards
bAdjust the eccentric pins by turning them so that the Pinlock® Original Insert Lens will
be loose.
with a tool. (Fig. 7)
cFit the Pinlock® Original Insert Lens back on Facing the eccentric
pins outwards
the shield. Make sure the Pinlock® Original Loosening the Pinlock®
Insert Lens and the shield do not have any Original Insert Lens
* Please read carefully the “CAUTION” and the “CAUTION *Pinlock® Original
Insert Lens” on the next page.
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CAUTION
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●Flex the shield properly when fitting the Pinlock® Original Insert Lens.
Otherwise, eccentric pins may be damaged.
●Clean the inside of the shield before applying the Pinlock® Original Insert Lens.
Pay attention not to touch the anti-fogging part of the silicon seal side on the
Pinlock® Original Insert Lens.
●Do not use any petroleum products, thinner, glass cleaner, etc. It will degrade
the material of the Pinlock® Original Insert Lens.
●Do not leave the Pinlock® Original Insert Lens where the temperature may
surpass 50ºC or near a heater, neither use a drier nor fire for drying. Heat may
degrade the material of the Pinlock® Original Insert Lens.
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7 Remove/Replace Cheek pads
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How to remove the cheek pad:
aFirst, undo the 2 snaps on the back side of the cheek pad.
bPull a cheek pad by holding the centre of the pad as shown in Fig.2.
cFollow the same steps on the other side.
Pull the
Cheek pad Snap middle of the
cheek pad Cheek pad
CAUTION
Be sure to grip the base of snaps when removing the cheek pad.
Otherwise, the parts of snaps may be damaged.
Joint hook
Joint B
Joint A
Cheek pad
Space
Snap 1 2 Snap
Cheek pad
Fig. 3 Fig. 4
CAUTION
Be sure that the cheek pads are attached on the helmet securely before riding. It is
hazardous to use this helmet without cheek pads or attaching the cheek pads improperly.
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NOTE Exchangeable Inner Pad, Cheek Pads and Chinstrap covers
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AVAND-II interiors are exchangeable as shown in the table below. Fine fitting can be
achieved by changing only cheek pads etc.
■AVAND-II Inner pad
Shell size Pad size (Thickness) Exchangeable Included in package
XS (15mm) Interchangeable between
S the sizes of XS and S Inner pad × 1pce
S (12mm)
M (12mm) Interchangeable between
L the sizes of M and L Inner pad × 1pce
L (9mm)
XL XL (9mm) XL size only Inner pad × 1pce
CAUTION
Do not pull the interlining and snaps by
force when removing the inner pad.
Otherwise, the fabrics of those pads may
be damaged.
Fig. 2
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How to attach the inner pad:
Snap
Fig. 1 Fig. 2
aInsert the interlining at the temple bInsert the 3 snaps on the front as
areas as shown in Fig.1. shown in Fig.2.
Snap
CAUTION
●If the inner pad is not securely
installed, the helmet may be
unstable while riding, thereby
causing a great risk.
Fasten the snaps properly.
●It is also important to attach the
Fig. 3
pads properly to wear your helmet
cFasten 3 snaps at the rear to
comfortably.
attach the inner pad completely.
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●AVAND-II Series Parts List and Table for Replacement
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6 A 7 B
2-a(R)
2
2-b
2
2-b
1 2-a(L)
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5(R)
5(L)
CAUTION
●The following parts cannot be repaired to assure the 4(R)
performance of the helmet.
•Helmet body (Shell) •Shock absorbing liner
•Chinstraps including One-touch buckle
●Contact an authorized KABUTO dealers for detailed
information on repairing. 4(L)
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AVAND-II Series Parts for Replacement
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Parts Contains
1 SAJ-P Shield 1:SAJ-P Shield (Standard:Clear) × 1pce
2-a:SAJ Shield Ratchet (R/L) × 1set
SAJ Shield Ratchets set
2 2-b: 6x6 screw ×4 pcs
SAJ Shield Ratchet Screws set 2-b: 6x6 screw ×4 pcs
4 AVAND-II Cheek pads set *See Page 18 (XS,S,M,L,XL) Cheek pads (R/L) x 1 set
5 AVAND-II Chinstrap covers set *See Page 18 (XS,S,M,L,XL) Chinstrap covers (R/L) x 1 set
6 AVAND-II Head Ventilation AVAND-II Head Ventilation (Each colour, right or left) x 1 pce
7 AVAND-II Rear Ventilation For S, M, XL size shell (each colour, right or left) X 1 pce
●The parts listed above are available from an authorized KABUTO dealer.
●Parts with colour variations, specify your desired colour in your order.
●The materials and specifications are subject to change without prior notice for further improving the performance of the
product.
●Check out our website for details about the parts.
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