0% found this document useful (0 votes)
12 views23 pages

AVAND-II Helmet Maintenance Guide

The AVAND-II Instruction Manual provides detailed guidance on the proper use, maintenance, and features of the helmet, including chinstrap fastening, ventilation systems, and shield replacement. It emphasizes the importance of selecting the correct helmet size, securing chinstraps, and avoiding modifications to ensure safety. Additionally, it includes cleaning instructions and cautions against using the helmet after any impact.

Uploaded by

Ardi Adistira
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
12 views23 pages

AVAND-II Helmet Maintenance Guide

The AVAND-II Instruction Manual provides detailed guidance on the proper use, maintenance, and features of the helmet, including chinstrap fastening, ventilation systems, and shield replacement. It emphasizes the importance of selecting the correct helmet size, securing chinstraps, and avoiding modifications to ensure safety. Additionally, it includes cleaning instructions and cautions against using the helmet after any impact.

Uploaded by

Ardi Adistira
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

ENG

AVAND-II Instruction Manual Table of Contents

AVAND-II Instruction Manual Table of Contents• • • • • P-2


Helmet Description• • • • • P-3

FOR SAFE AND COMFORTABLE USE


NOTES BEFORE USE• • • • • P-4

CHINSTRAPS
1 Remove/Replace Chinstrap Covers• • • • • P-6
2 Fastening Chinstraps• • • • • P-7
AIR-CONDITIONING FUNCTION OF VENTILATIONS
3 "Ventilation System” and "Wake Stabilizer PATENTED"• • • • • P-8
4 Open/Close Head Ventilations and Rear Ventilations• • • • • P-9

SHIELD
5 Single Action Shield System PATENTED• • • • • P-10
6 Remove/Replace Shield Ratchets• • • • • P-12
Optional Parts
Original Insert Lens • • • • • P-14

INTERIOR (INNER PAD AND CHEEK PADS)


7 Remove/Replace Cheek Pads
NOTE Exchangeable Inner Pad, Cheek Pads and Chinstrap covers• • • • • P-18
8 Remove/Replace Inner Pad• • • • • P-18
IMPORTANT Cleaning of Inner Pad, Cheek Pads and Chinstrap Covers• • • • • P-19

PARTS LIST
● AVAND-II Series Parts List and Table for Replacement• • • • • P-20

Contact for inquiries and request for repair• • • • • P-21

2 2
ENG
ENG
Helmet Description

Shell
Rear Ventilation

Head Ventilation
Wake Stabilizer PATENTED.

Shield

Shield Ratchet

Helmet Interiors
• Cheek pads
Pinlock® Pin • Inner pad
• Chinstrap covers

COOLMAX® is used for the interior fabrics in order to allow quick


evaporation of sweat and brings cool and comfortable use.
–Evaporate sweat quickly to achieve cool and comfortable use–
●When sweat comes out from the body, COOLMAX® allows discharging body moisture to the
outside and takes in air from the outside to cool and dry your body. As a result, the temperature on
the body surface is lowered and exercise great moist adjustment accordingly.
●COOLMAX® provides a natural touch to the texture with soft and light weight and good
permeability properties. *COOLMAX® is the registered trade name of INVISTA.

3 3
ENG
NOTES BEFORE USE
ENG

Thank you very much for purchasing a KABUTO helmet.


This Instruction Manual describes proper handling, various functions and
remove/replace each part of this helmet. Please read this Instruction Manual
thoroughly prior to use.
After reading this, keep this Manual for future reference.
The helmet is just one element of protection, it is intended to minimize the risk
in the event of an accident. It cannot ensure complete safety.
Use this helmet properly based on this understanding.
Please understand and follow the instructions and information in this
Instruction Manual to enjoy your safe ride.

Select the proper size!


It is very dangerous to wear a too large sized helmet. This may wobble while riding. If you wear a
too small size helmet, it tightens up and hurts your head. Thus, it is important to select the proper
size.

Fasten the chinstraps before riding


The helmet is designed to be retained by straps under the chin. In order to assure proper
protection, the helmet should fit your head. When worn, adjust it to rest properly on the head,
securely fasten the chinstraps to ensure safety. The chinstraps prevent the helmet from coming off
in most cases.

Never use the helmet once impacted


Liners are essential for the intended performance of the helmet.
This helmet has been designed to absorb the impact energy when components as shell and liners
are partially destroyed by an impact.
Even if visually no damage is apparent, it could be seriously damaged by a small impact.
Regardless of the degree of damage, the helmet that underwent an impact or was abused even
only once should not be used anymore.
Always handle the helmet with care and make sure that no one sits on it or drops it.

Never modify the helmet


In order to fully maintain the performance of this helmet, do not attempt to take apart or change the
helmet in any manner such as making holes in it or cutting it.

Helmet care and cleaning


Clean the helmet with soft cloth, using common ph-neutral detergent diluted with clear water. The
cloth should not be soaking wet. Then wipe the helmet gently with a clean wet soft cloth and leave
it to dry completely, but not in direct sunlight.
With regard to helmets with removable interiors, carefully read the instruction manual for that
model before attempting to remove the interiors and carry out cleaning according to the
explanation provided. To clean the helmet do not use saline water or hot water (above 50ºC).

4 4
ENG
ENG
Do not paint or apply solvent
Any paint, glue, adhesive stickers, etc. (or the use of detergents and solvents other than those
prescribed) may not only reduce the original protective performance of the helmet considerably,
but may also cause damage to the helmet that cannot be detected by the naked eye.

Handle your helmet with care


Do not toss your helmet over a floor or sit on it. The helmet absorbs an impact every time it is
handled roughly and its impact-absorbing capacity will be decreased. Handle your helmet with
care to assure its full intended function in the event of an accident.
Do not use your helmet for any purpose other than to use for protecting your head while riding.

The storage of the helmet


After using the helmet, stow it away in the helmet bag and store on a level place such as a shelf;
the helmet may be damaged if it rolls around or falls down.
Do not leave the helmet in direct heat above 50ºC e.g. next to a heater or under direct sunlight in a
car.

Shield care and cleaning


After using your helmet, with a wet soft cloth, lightly wipe off any grime (e.g. dead insects, dirt,
sand, dust, etc.) on the shield and then fully wipe it clean using a dry soft cloth. When the shield
gets wet (e.g. rainwater), it should always be wiped with a soft cloth after use.
When cleaning the shield, never use any petroleum-based solvents or detergents containing
abrasives.
Contact with petroleum products and other solvents may impair the optical properties and reduce
the mechanical strength.
To clean the shield, apply some common ph-neutral detergent diluted with clear water using a soft
cloth and wipe gently. Finally, wipe it dry with a lint-free soft cloth. To clean the shield, do not use
saline water or hot water (above 50ºC).

Cautions for shield


If the visor is marked “Day Time Use Only”, visibility is limited to daylight conditions and it is not
suitable for use at night.
Tinted lenses are not suitable for use at night.
A visor and goggles with scratches lowers the visibility and this is very dangerous. Such visors
should never be used at night and should be replaced.
Contact with petroleum products and other solvents may impair the optical properties and weaken
the strength of the visor.
Never try to open or close nor remove the visor while riding.

Notes for use of full-face helmet


When you wear a full-face helmet, the temperature in the helmet is maintained nearly constant
while riding but the surroundings are constantly changing since you are moving at a high speed.
For this reason, in case of sudden rain, entering a tunnel or in a place with a large height
difference, the shield can be fogged suddenly because of the difference in temperature in-and
outside the helmet.
In case such a risk is expected, please use caution with adjusting the shield or slowing down your
speed in advance.
Never open or close the shield nor adjust the ventilation shutter while riding since it is very
dangerous. Adjust the shield before riding.

5 5
ENG
1 Remove/Replace Chinstrap covers
ENG

When the chinstrap covers of AVAND-II helmet become dirty, they may be washed
after detaching them from the chinstraps.
–DETACHING–
aUndo the hook and loop fastener at the end of each chinstrap.
bPull the chinstrap cover from the chinstrap to detach it.
–ATTACHING–
aIn the reverse order of detaching (Pay attention to the direction of the chinstrap
cover), let the chinstrap go through from the upper portion of the chinstrap cover.
bFinally, fasten the snap.

Hook and loop Hook and loop


fastener fastener
Remove the chinstrap Remove the chinstrap
cover from the chinstrap cover from the chinstrap
Chinstrap Chinstrap
Chinstrap
Chinstrap

Hook and
Hook and loop
loop fastener
fastener (inside)
(inside)
Pull off

Pull off
Put on

Put on

Attaching Attaching
hole hole
Hook and
One-touch Hook and loop
loop fastener
fastener
buckle (inside)
(inside)

Chinstrap with the One-touch


Chinstrap Chinstrap
chinstrap cover cover cover buckle

Pull out the Pull out the Chinstrap with the


chinstrap from chinstrap from chinstrap cover
here here

CAUTION!
Please pay attention to the side of the chinstrap covers.
The side where your chin touches is the back.

Fully-washable interiors
The inner pad, the cheek pads and the chinstrap covers of this helmet are all
washable. Please wash them by hand or washing machine (must use a washing
net) with mild soap or diluted detergent. Dry them in the ventilated area after
washing. Please refer to page 19 for more details.
”ECE22-05 approval label”
●This label shows that the product conforms to the test standard ECE22-05, and is issued one sheet per one
product with a serial number authorized by the inspection organization thereof. In sales in European areas, it is
obliged to display this label by sewing it directly on a chinstrap.

6 6
ENG
2 Fastening Chinstraps

ENG
One-touch buckle Fastening
One-touch buckle makes it easy to take
on and off your helmet.

Insert into the buckle


Release button
WARNING!
Be sure to fasten the One-touch Unfastening
buckle securely before riding. If the
One-touch buckle is not fastened or
not fastened securely, your helmet
may drop off in case of an accident Release
or when falling down while riding
and may cause serious injuries. Press the button

Adjusting the chinstraps length


Proper chinstraps length
Fasten the One-touch buckle securely when
wearing the helmet. The proper chinstrap length
would allow your forefinger to slip in between the
chinstraps and your neck. If the length is not
proper, please adjust the length of the chinstraps.

<Side view>
One-touch buckle
Chinstrap edge

Shortening
Lengthening
Chinstrap

WARNING!
Be sure to adjust the length of the chinstraps of the helmet properly.
Otherwise, your helmet may drop off or choke your neck in case of an
accident while riding. Chinstraps play a very important role. Thus, please
adjust the chinstraps of your helmet properly and securely before riding.

7 7
ENG
3 “Ventilation System” and “Wake Stabilizer
ENG

PATENTED.”

Head Ventilation Rear Ventilation


Ventilation System:
The ventilation system effectively takes
outer air in and pushes the inner humid
air out by the air pressure from the front
while riding. The ventilations are
equipped with a shutter which prevents
cold air and water drops from coming
into the helmet.

Rear Ventilation
Outer air

Head Ventilation

Outer air Outer air

Humid air inside of the helmet


Liner Humid air
Shell
Shell
<Section view> Liner

Wake Stabilizer :
PATENTED.

The Wake Stabilizer PATENTED , KABUTO’s unique


system, is developed by analyzing the results of
wind tunnel experiments at several angles. This
unique system controls the airflow around the
helmet and reduces loads while riding.

Wake StabilizerPATENTED.

CAUTION!
The Wake StabilizerPATENTED is sophisticatedly designed to achieve light-weight and
minimize damage on your head in case of an accident. The Wake StabilizerPATENTED
may be damaged by a strong impact. Handle them with care.

8 8
ENG
4 Open/Close Head Ventilations and Rear Ventilations

ENG
Head Ventilation Rear Ventilation

To Open Shutter

Air-duct
Open/Close Head Ventilation: Slide the shutter
backwards
To Open
Slide the shutter backwards to introduce air Shutter
To Close
from the outside.

To Close
Slide the shutter
Slide the shutter forwards to shut off air forwards
from the outside.
Air-duct
Slide the shutter
Open/Close Rear Ventilation: To Open backwards

To Open
Slide the shutter backwards to discharge
the inside humid air. Shutter

Slide the shutter


To Close forwards
To Close
Slide the shutter forwards to stop forcing
out the inside humid air.
Shutter

CAUTION!
Do not put strong pressure on the ventilations.
Make sure to treat them with care.

Please read “WARNING” and “Repairing the ventilations” on the next page.

9 9
ENG
WARNING
ENG

●Operating the shutter while riding is very dangerous. Never operate the
shutter while riding. Operate it before riding.
●The air-ducts (air intakes and discharge holes) of the head ventilations and
the rear ventilations are designed in the proper sizes and quantities
considered a large impact in the event of accidents and falling down.
Customizing by enlarging or making more air-ducts would reduce the safety
performances significantly and can cause serious injuries in case of an
accident. Never customize your helmet.

Repairing the ventilations


When each ventilation is damaged, contact your local authorized Kabuto
dealer. (See Pages 20 to 21).
Please be informed that we may not accept repairing, in the case the safety
performance of the helmet will be degraded.

5 Single Action Shield System PATENTED.

The “Single Action Shield System PATENTED” is the shield replacement system developed
by KABUTO. The system allows quick shield replacement for riding and racing
conditions and easy maintenance.

How to remove the shield:


aMove the shield up(Fig.1). (Move it up as far as it goes.) Shield
bAs shown in Fig. 2, pull the shield in the direction of
the arrow while pressing down the release button on
the shield. One side of the shield is completely
removed.
‫٭‬The shield can be removed easily by pulling it along Release Button
the angle of the end of release button.
cRepeat the same procedure for removing the other
side of the shield. Then the entire shield can be Move the shield up as far as it goes.
Fig. 1
completely removed.

CAUTION
2Pull
2 in the direction
Pull it towards the Release Button
angle
of the of button end
arrow
●The shield is so constructed that it cannot
be removed unless it is moved up to the Release button end
highest position.
●Do not pull or twist the shield by force to
remove it. Such action may damage the Pull it along the
angle of the
shield and ratchet system. end of button Pressing down the button
1Pressing
1
●Handle the removed shield with care in
order not to damage it.
Fig. 2

1 010
ENG
How to attach the shield:

ENG
Hook on shield
Shield Release Button mechanism 3
1 2
Cover the Shield
Ratchet
Shield Ratchet

gle
e an
Sam Hook of Shield
Ratchet

First, stop at this


A position

a As shown in A and 2 , align the angles of the


shield release button and the part on the Hook on shield
Shield Ratchet, and set the mechanical part of mechanism
the shield on the ratchet as shown in C.
bInsert the shield in the direction of the arrow as 4
far as it goes, then the shield can be attached.
Follow the same procedure to attach the shield Hook of
Shield
on the other side. Ratchet Insert the
(DThe installation of the shield is complete). shield in
the direction
Shield of the arrow
as far as it goes

CAUTION
●Do not push or twist the shield by force when installing it. Such action may
damage the shield and ratchet system.
●After the installation of the shield, be sure to pull it lightly towards the
removing direction to make sure that it is securely installed.
●After the installation of the shield is completed, open and close the shield
three to four times to make sure that the shield works properly.

WARNING
●After the installation of the shield, make sure the shield is securely installed
and that it is properly opened and closed before riding. If the shield does
not work properly, or is installed insecurely, it may cause a failure in
opening and closing the shield or lead to the removal of the shield while
riding, thereby causing a great risk. If the opening and closing operations
are not properly performed or abnormal noise is heard during these
operations, check the steps in the installation procedure and repeat the
installation procedure from the start.
●The shield is a consumable item. If the shield surface is damaged by a bug,
stone, etc., it may hinder the vision, thereby causing a great risk.
If the shield gets extremely dirty or scratched, replace it with a new one.

1 1 11
ENG
6 Remove/Replace Shield Ratchets
ENG

The “Shield Ratchet” is a part to control the open/close the shield and the function of
the “Single Action Shield System PATENTED.”
When the shield is completely removed in the procedure mentioned in 5“Single Action
Shield System PATENTED.”, the Shield Ratchet appears.

Shield Ratchet Screw


How to remove the Shield Ratchet:
Turn the Shield Ratchet Screws on Shield Ratchet
the Shield Ratchet counterclockwise
using a proper sized flat-blade
screwdriver until the screws are
removed. Then, the shield ratchet can
be removed. Follow the same
procedure to remove the Shield
Ratchet on the other side.
Proper sized
flat-blade screwdriver

CAUTION
●Use the proper sized screwdriver to remove the Shield Ratchet Screws. Turn the
screw by applying the screwdriver vertically to the screw. If the improper sized
screwdriver is used or the screw is turned diagonally, the threads may be
stripped.
●Do not lose the removed screws.
●The Shield Ratchet Screws are the lock coating screws. Do not keep using the
screws when the coating is peeled off and replace a new one

How to install the Shield Ratchet:


aFirst, check the side of
the Shield Ratchet as
shown in Fig. 1.

Shield Ratchet

Right Left
Fig. 1

1 212
ENG
ENG
Shield Ratchet Screw

Screw-inserting
hole

Shield Ratchet

Fig. 2 Fig. 3
bPlace the Shield Ratchet in the hollow cFasten the both Shield Ratchet Screws
space on the side of the helmet and clockwise securely. Repeat the same
align the mounting holes on the shield procedure on the other Shield Ratchet.
ratchet with the mounting holes on the Then the Shield Ratchets are installed
helmet (Fig. 2). (Fig. 3).

CAUTION
●Do not fasten the Shield Ratchet Screws too tight.
Too much tightening of the screws may damage screws and other parts.
●Fasten the Shield Ratchet Screws by applying the screwdriver vertically to the
screws. If the screws are fastened by applying a screwdriver diagonally, the
threads may be stripped.

WARNING
●The Shield Ratchet is an important part for open/close the shield. Install the Shield
Ratchet securely. After the installation is completed, check to see that the shield
can be closed to the lowest position and opened and closed correctly.
●Check and fasten the Shield Ratchet Screws regularly. Riding with the loosened
Shield Ratchet Screws is very dangerous as the shield may be removed while
riding.
● The Shield Ratchet Screws are the lock coating screws. Do not keep using the
screws when the coating is peeled off and replace a new one.

1 3 13
ENG
Optional Parts
ENG

Original Insert Lens


PINLOCK® Original Insert Lens is the effective anti-fog sheet.
The visor of your helmet has PINLOCK® pins (eccentric pins).
The PINLOCK® Original Inset Lens can be purchased at the authorized Kabuto
dealer.

Pinlock®Original Insert Lens For SAJ-P 1 sheet


Pinlock®Original Insert Lens:
Pinlock® Original Insert Lens prevents the shield from fogging caused by thermal
changes in winter or rainy weather etc.
Maintaining the proper space between the shield and the Pinlock® Original Insert
Lens provides clear vision by balancing the inner and outer temperature.
Pinlock® has international patent protection and is a registered brand name of Pinlock systems B.V. Further patents have been applied for.

How to Fit the Pinlock® Original Insert Lens:


Section view Inside of the shield
Protective film
Pinlock®
Original Insert Lens
Silicon seal
Shield

Fig.1 Fig.2
aApply the silicon seal side of the Pinlock® Original Insert Lens on the inside of the
shield, without peeling off the protective film on the lens. At the time, apply the
Pinlock® Original Insert Lens on the inside of the shield by clicking it into the
eccentric pins. (Fig 1 and 2)

Flex the shield when the Pinlock®


Original Insert Lens into the
eccentric pins.

Silicon seal

Fig.3 Fig.4

bFlex the shield carefully until the shield becomes flat. Then, click the other side of
the Pinlock® Original Insert Lens into the eccentric pins and then allow the shield to
return carefully to its original curved shape. (Fig. 3 and 4) (Follow 3)

1 414
ENG
cMake sure if the overall
Section view of

ENG
the shield silicon seal of the
Protective film Pinlock® Original Insert
Lens is attached firmly
Silicon seal
*without any space
to the shield by
mounting the shield on
Eccentric pins the helmet. If there is
any space between
Shield
them, refer to “How to
Adjust Pinlock® Original
Fig.5
Insert Lens after Attachment” and adjust the lens.
*Please mount the shield on the helmet when checking if the Pinlock® Original Insert Lens is attached firmly to the
shield. Otherwise, the shield might be spread out by the pressure from the lens and it cannot be assured if the lens
has attached on the shield firmly.

dPeel off the protective film on the Pinlock® Original Insert Lens.

–How to Remove Pinlock® Original Insert Lens–


aRemove the shield from the helmet.
bRemove the Pinlock® Original Insert Lens from
the eccentric pins by flexing the shield. (Fig.6)

Fig.6

How to Adjust Pinlock® Original Insert Lens


Face the eccentric pins inwards
after Attachment: so that the Pinlock® Original Insert Lens will be pushed out
and there would not be any space between the Pinlock®
Adjust the Pinlock® Original Insert Lens if Original Insert Lens and the shield.

there is any space between the lens and the Facing the eccentric
pins inwards
shield. Pinlock® Original Insert Lens is pushed out so
aRemove the shield from the helmet and that it will be in close contact with the shield.
Eccentric pins Eccentric pins
detach the Pinlock® Original Insert lens from
the shield. Face the eccentric pins outwards
bAdjust the eccentric pins by turning them so that the Pinlock® Original Insert Lens will
be loose.
with a tool. (Fig. 7)
cFit the Pinlock® Original Insert Lens back on Facing the eccentric
pins outwards
the shield. Make sure the Pinlock® Original Loosening the Pinlock®
Insert Lens and the shield do not have any Original Insert Lens

space in-between after attaching the shield Fig.7


on the helmet. If there is any space please
follow the same steps again.

* Please read carefully the “CAUTION” and the “CAUTION *Pinlock® Original
Insert Lens” on the next page.

1 515
ENG
CAUTION
ENG

●Flex the shield properly when fitting the Pinlock® Original Insert Lens.
Otherwise, eccentric pins may be damaged.
●Clean the inside of the shield before applying the Pinlock® Original Insert Lens.
Pay attention not to touch the anti-fogging part of the silicon seal side on the
Pinlock® Original Insert Lens.
●Do not use any petroleum products, thinner, glass cleaner, etc. It will degrade
the material of the Pinlock® Original Insert Lens.
●Do not leave the Pinlock® Original Insert Lens where the temperature may
surpass 50ºC or near a heater, neither use a drier nor fire for drying. Heat may
degrade the material of the Pinlock® Original Insert Lens.

CAUTION *Pinlock® Original Insert Lens


●Pinlock® Original Insert Lens is only for exclusive visors.
●If rain or water drops come in the space between the Pinlock® Original Insert
Lens and the shield, please detach the Pinlock® Original Insert Lens from the
shield and dry them out. Then, reattach the Pinlock® Original Insert Lens on the
shield.
●Please remove the Pinlock® Original Insert Lens at times for maintenance.
Otherwise the silicon seal of the lens would adhere to the shield.
●Do not use any shields or pins other than exclusive ones for the Pinlock®
Original Insert Lens.
●Please be informed that if you are riding with the ventilations closed or using the
Wind Shutter, may cause the Pinlock® Original Insert Lens to become fogged.
●Please replace Pinlock® Original Insert Lens if the anti-fog performance
decreases and/or being scratched.
●Silicon seal may come into view depending on the riding position.

1 616
ENG
7 Remove/Replace Cheek pads

ENG
How to remove the cheek pad:
aFirst, undo the 2 snaps on the back side of the cheek pad.
bPull a cheek pad by holding the centre of the pad as shown in Fig.2.
cFollow the same steps on the other side.

Pull the
Cheek pad Snap middle of the
cheek pad Cheek pad

Back of the helmet


*Grab the base of the snaps firmly.
Fig. 1 Fig. 2

CAUTION
Be sure to grip the base of snaps when removing the cheek pad.
Otherwise, the parts of snaps may be damaged.

How to replace the cheek pad:


aInsert the rear Joint A in-between the shell and the liner.
bHook the Joint B on the joint hook as shown in Fig.3.
cFasten the 2 snaps to complete attaching the pads. Follow the same steps on the
other side as shown in Fig.4.

Joint hook
Joint B
Joint A

Cheek pad
Space

Snap 1 2 Snap

Cheek pad

Fig. 3 Fig. 4

CAUTION
Be sure that the cheek pads are attached on the helmet securely before riding. It is
hazardous to use this helmet without cheek pads or attaching the cheek pads improperly.

1 717
ENG
NOTE Exchangeable Inner Pad, Cheek Pads and Chinstrap covers
ENG

AVAND-II interiors are exchangeable as shown in the table below. Fine fitting can be
achieved by changing only cheek pads etc.
■AVAND-II Inner pad
Shell size Pad size (Thickness) Exchangeable Included in package
XS (15mm) Interchangeable between
S the sizes of XS and S Inner pad × 1pce
S (12mm)
M (12mm) Interchangeable between
L the sizes of M and L Inner pad × 1pce
L (9mm)
XL XL (9mm) XL size only Inner pad × 1pce

■AVAND-II Cheek pads


Shell size Pad size (Thickness) Exchangeable Included in package
XS (33mm)
S
S (29mm)
M (24mm) Exchangeable among Cheek Pad ×1 set
L
L (20mm) all sizes (Right and Left)
XL XL (16mm)

■AVAND-II Chinstrap cover


Helmet size Exchangeable Included in package
XS•S Between XS, S Chinstrap cover (R/L) ×1set
M•L•XL Between M, L, XL Chinstrap cover (R/L) ×1set

8 Remove/Replace Inner Pad Inner pad

How to remove the inner pad:


aHold the helmet as shown in Fig.1 and then
remove the interlining at the temple area on the
right and left, individually.
bRemove the interlining at the centre as shown
in Fig.2. Fig. 1
cUnfasten the 3 snaps at the rear to remove the
inner pad as shown in Fig.2. Snap

CAUTION
Do not pull the interlining and snaps by
force when removing the inner pad.
Otherwise, the fabrics of those pads may
be damaged.
Fig. 2

1 8 18
ENG
ENG
How to attach the inner pad:

Snap

Fig. 1 Fig. 2
aInsert the interlining at the temple bInsert the 3 snaps on the front as
areas as shown in Fig.1. shown in Fig.2.

Snap

CAUTION
●If the inner pad is not securely
installed, the helmet may be
unstable while riding, thereby
causing a great risk.
Fasten the snaps properly.
●It is also important to attach the
Fig. 3
pads properly to wear your helmet
cFasten 3 snaps at the rear to
comfortably.
attach the inner pad completely.

IMPORTANT Cleaning of Inner Pad, Cheek Pads and Chinstrap Covers


CAUTION
●The interiors of this helmet are washable by a washing machine. Put each pad in a washing net and wash
them separately.
●Use detergent in cold water or warm water for cleaning. Never use hot water, chemical detergents, and organic
solvents for cleaning the pads. The use of these agents may degrade the quality and damage the pads.
●Even commercially-available detergent may cause a little discolouration of the pad depending on the type of
detergent. Thus, wash each pad separately as much as practical.
●If the pad is washed in a washing machine having a drying function in which the temperature is increased to
50ºC or more, it may cause deterioration in quality and damage of the pads. Do not use such a device for
cleaning of the pad.
● Drain a pad after washing and dry the pad in shade so that it is not exposed to direct sunlight. After making
sure that it is dried enough, attach it on the helmet.
●The inner pad and the cheek pad are consumable items. Even under normal usage, the fabric material and
inner foam may be worn and deteriorated depending on the frequency of usage. Please replace the pads with
new ones as appropriate.

1 9 19
ENG
●AVAND-II Series Parts List and Table for Replacement
ENG

6 A 7 B
2-a(R)
2
2-b

2
2-b

1 2-a(L)

5 3

5(R)
5(L)

CAUTION
●The following parts cannot be repaired to assure the 4(R)
performance of the helmet.
•Helmet body (Shell) •Shock absorbing liner
•Chinstraps including One-touch buckle
●Contact an authorized KABUTO dealers for detailed
information on repairing. 4(L)

2 0 20
ENG
AVAND-II Series Parts for Replacement

ENG
Parts Contains
1 SAJ-P Shield 1:SAJ-P Shield (Standard:Clear) × 1pce
2-a:SAJ Shield Ratchet (R/L) × 1set
SAJ Shield Ratchets set
2 2-b: 6x6 screw ×4 pcs
SAJ Shield Ratchet Screws set 2-b: 6x6 screw ×4 pcs

3 AVAND-II Inner pad *See Page 18 (XS,S,M,L,XL) Inner pad x 1 pce

4 AVAND-II Cheek pads set *See Page 18 (XS,S,M,L,XL) Cheek pads (R/L) x 1 set

5 AVAND-II Chinstrap covers set *See Page 18 (XS,S,M,L,XL) Chinstrap covers (R/L) x 1 set

6 AVAND-II Head Ventilation AVAND-II Head Ventilation (Each colour, right or left) x 1 pce

7 AVAND-II Rear Ventilation For S, M, XL size shell (each colour, right or left) X 1 pce

●The parts listed above are available from an authorized KABUTO dealer.
●Parts with colour variations, specify your desired colour in your order.
●The materials and specifications are subject to change without prior notice for further improving the performance of the
product.
●Check out our website for details about the parts.

AVAND-II Series Parts for Repair


●The following parts are repaired only at the authorized KABUTO dealers and are not available for direct sales to
users in general.
●These parts are repaired at cost of the user except damage attributable to a defect in material and workmanship
of KABUTO helmets.
Part name & Repairs Colour / Side Remarks
Each colour/ Left side
A Head Ventilation
Each colour/ Right side
Purchasable

Each colour/ Left side


B Rear Ventilation Purchasable
Each colour/ Right side

Contact for inquiries and request for repair:


Contact an authorized dealer of Kabuto helmets about the products and request for repair.

Request for repair


■Contact the authorized KABUTO dealer for request of repair.
○After inspected, there may be a case that your order of repairing cannot be accepted
if it is judged that the safety performance of the helmet cannot be assured by
repairing.

Parts that cannot be repaired


■The following parts cannot be repaired in terms of assuring the performance of the
helmet.
●Helmet body (Shell)
●Shock absorbing liner
●Chinstraps including One-touch buckle (Main body, chin area )
*Contact authorized KABUTO dealers for detailed information about repair and others.

2 1 21
ENG

You might also like