OPERATION QUALITY PROGRAM (OQP) – AGRU (by Gaztech) OFFER REFERENCE: GT‐xx‐xx‐xxx.
Rev0
CLIENT:
ROLES & RESPONSIBILITIES PROJECT:
GAZTECH, ENGINEER / SERVICE MANAGER CLIENT, OPERATORS GAZTECH, PROCESS SPECIALIST CLIENT PROGRAM COORDINATOR / PROD. SUPERVISOR
(1 Expat. based in Iran) (On site. in Iran) (Dedicated process Expert and OQP Admin. based in FRANCE) (Client’s personnel coordinating the program))
• MEMBER OF THE GAS QUALITY PROGRAM (OQP) MGMT. • FOLLOWS & INSURES ONSITE TESTING • ORGANIZE / MANAGE OQP ADMINISTRATIVE DUTIES • MEMBER OF OQP MGMT
• PROVIDE TACTICAL PLANNING FOR THE PROGRAM • MANAGES ALL DAILY SAMPLE COLLECTION • MANAGE OQP PERSONNEL • LIASE WITH APPROPRIATE PERSONNEL & COORDINATE PROGRAM
• ESTABLISH & MANAGE TECHNICAL SERVICE PLAN • EXECUTE PREVENTATIVE CHEMICAL INJECTION PROGRAM • PROVIDE EXPERT ASSISTANCE FOR OQP PLANNING FIELD ACTIVITIES
• ESTABLISH SOP'S FOR ONSITE ACTIVITIES • EXECUTE GAS QUALITY PROGRAM • ASSIST GAZTECH SERVICE MANAGER WITH SERVICE PLAN • COORDINATE & ASSIST WITH GAZTECH PERSONNEL’S
• PROVIDE SURVAILANCE & DATA ANALYSIS • MANAGE ONSITE CHEM. INVENTORY (SOLVENT + CHEM. INJ.) • REVIEW PROGRAM KPIs WITH GAZTECH SERVICE MANAGER MOBILIZATION TO SITE
• TRACK & STEWARD PROGRAM KPIs • MANAGE ONSITE EQUIPMENT INVENTORY • MONITOR SERVICE MANAGER’s PERFORMANCE • COORDINATE OVERALL PROGRAM ACTIVITIES
• REVIEW PROGRAM KPIs WITH CLIENT • SUPPORT SERVICE MANAGER WITH SPECIAL PROJECT DVPT. • INITIATES CHEMICAL & SPARE SUPPLIES RE‐ORDER ETC
• MANAGE OPERATING EXPENSES • DEVELOP HEALTH & SAFETY PLAN FOR THE PROGRAM • EVALUATE GAZTECH TECHNICAL SERVICE PERFORMANCE
GAS QUALITY PROGRAM
• CONDUCT PROGRAM AUDIT • PURCHASES AND/OR REPAIRS SYSTEM EQUIPMENTS ON
• MANAGE CONTINUOUS IMPROVEMENT PROGRAM GAZTECH'S SERVICE MANAGERS RECOMMENDATIONS
• INITIATE SPECIAL PROJECTS
• FINE‐TUNE & OPTIMIZE THE PROGRAM • ISSUE CALL‐OUT FOR GAZTECH FIELD SERVICE ASSISTANCE
• ESTABLISH ONSITE SPARE INVENTORY • ASSIST WITH GAZTECH PERSONNEL & EQPTS MOBILIZATION
• PERFORM PERFORMANCE EVALUATION • ENSURE PROGRAMS ARE COMPLETED AS SCHEDULED
• CONDUCT SAFETY BRIEFING • REVIEW CHEMICAL/ SOLVENT REPORT & PROVIDE FEEDBACKS
• UPDATE PROGRAM & ADVISE CLIENT • SUPERVISE ONSITE CHEM RECOMMENDATIONS UPDATE
• IDENTIFIES TRAINING NEEDS AND PROPOSES APROPRIATE • ASSIST WITH OPERATIONAL ADJUSTMENTS
TRAINING PROGRAMS • EVALUATE GAZTECH’S TECHNICAL SERVICE PERFORMANCE
• MAKE SURE PROCEDURES AND OPERATIONS ARE IN LINE • INITIATE CHEMICAL & TESTING SUPPLIES RE‐ORDER
WITH BEDP • INITIATE PURCHASES AND/OR REPAIRS ON SYSTEM EQUIPMENT
• REVIEW OPERATORS PERFORMANCE • CONDUCTS DAILY INSPECTIONS: SOLVENT VISUAL TESTING (Color, • RUN PROCESS MODELS AND SIMULATIONS • MONITOR DAILY OPERATIONS
• ENSURE QUALITY OF TESTINGS & SOUND DATA COLLECTION Separation, Sediments, Suspended Solids, Odor, Foam), SOLVENT PH • ASSIST GAZTECH SERVICE MANAGER WITH DATA ANALYSIS • MONITOR ONSITE INVENTORY
• IDENTIFY AND REDUCE OPERATING COST TESTING, SOLVENT USAGE, MAIN COMPOSITION (Lean & Rich amine, • PROVIDE EXPERT ADVISE FOR OPERARATION OPTIMIZATION • MONITOR ONSITE CONSUMABLES INVENTORY
• CONTROL SOLVENT CONSUMPTION water wash, feed gas, treated gas, acid gas, flash gas). • MONITOR OQP PERSONNEL PERMORMANCE AND QUALIFICATION • PROVIDE ASSISTANCE AS REQUIRED
• SUBMIT TEST MATRIX TO CLIENT & STEWARD PROGRESS FOR • VERIFY/INSPECT WEEKLY: INSTRUMENTATION FUNCTIONALITY • PROVIDE ASSISTANCE TO SERVICE MANAGER AS REQUIRED
MONITORING / TESTING & OPTIMIZATION
IMPLEMENTATION (Thermometers, Gauges etc.), CYCLE AND INSPECT LEVEL CONTROLS
• CONDUCT CONTINUOUS TRAINING FOR OPERATIONS AND GAUGES, PUMPS
• AUDIT PROGRAM OPERATION • MONITOR REGENERATION SECTION
• LIASE WITH PRINCIPAL ORGANIZATION • MONITOR FOAMING TENDENCY FACILITIES
• IMPLEMENT SURVEILLANCE AS PER TECHNICAL SERVICE PLAN • MONITOR SKIMMING
• CONDUCT ONSITE QC • MONITORING OF DRAIN DRUMS
• COMPILE/UPDATE CHEM. + SPARE PARTS INVENTORY • MONITOR FILTRATION PACKAGES
• RECORD & ANALYSE ALL: SOLVENT USAGE, CHEMICAL • COLLECT AND SENDS SOLVENT SAMPLE TO EXTERNAL LAB
ADDITIVES, GAS QUALITY, LAB ANALYSIS. QUARTERLY (PH, MAIN COMPOSITION, TSS, RESIDUAL SOLIDS, CL, Fe,
• ASSIST WITH CHEM. + SPARE PARTS RE‐ORDERS FOAMING, SPECIFIC GRAVITY, SOLVENT COMPOSITION)
• FOLLOWS & INSURES FILTER ELEMENTS CHANGE OUTS MONTHLY
• VERIFY/INSPECT MONTHLY: CORROSION DAMAGE, EXTERNAL
SOLVENT LEAKS, FILTRATION ELEMENT VISUAL AFTER CHANGE OUT
• REVIEW PROJECT CHECKLISTS WITH CLIENT • REPORTS DAILY: SOLVENT VISUAL CONDITION (Color, Separation, • PROVIDE HEALTH & SAFETY ACTION PLAN FOR THE OQP • NOTIFY CLIENT MGMT OF PROGRAM PLAN, REQUIREMENTS &
• STEWARD ACTIVITY RPT & FIELD SURV. RPT Sediments, Suspended Solids, Odor, Foam), SOLVENT PH, SOLVENT • PROVIDE EXPERT RECOMMENDATIONS FOR SPECIAL PROGRESS
• SUBMIT MONTHLY SOLVENT ANAYSIS REPORT TO OQP MGT USAGE, INLET/OUTLET GAS ACID/GAS CONTENT, PROCESS OPERATIONNAL NEEDS • REVIEW & DISTRIBUTE REPORTS TO ALL APPROPRIATE PARTIES AS
• SUPPORT CLIENT ENGINEER WITH REPORTS & ANY OTHER OPERATING CONDITIONS (T, P, DP, Circulation Rates etc.), SOLVENT • REPORT PROGRAM OPTIMIZATION PLAN PER REPORTING MATRIX
DOCUMENTATION AS REQUESTED USAGE (Level in Surge) • PREPARE PROPOSALS FOR NEW DEVELOPMENTS / REVAMPS /
• CONDUCT TECHNICAL REVIEWS WITH CLIENT • REPORTS WEEKLY: DEFECTIVE INSTRUMENTATION (Thermometers, DEBOTLENECKING STUDIES • PROVIDE SAFETY ORIENTATION TO MEET COMPANY'S SAFETY
REPORTING
• SUBMIT MONTHLY PROCESS MODEL AND OPERATION Gauges etc.), DEFECTIVE LEVEL CONTROLS AND GAUGES, DEFECTIVE • PREPARE PROPOSALS FOR SPECIAL TRAINING NEEDS REQUIREMENTS INCL. PTW, JSA ETC
OPTIMIZATION REPORT LIQUID DUMP VALVE OPERATION, FUEL GAS CONSUMPTION (FOR • REPORT INVENTORY
• MONTHLY PROGRAM KPIs * SRU UNITS) • REPORT PROGRAM CONCERNS & ISSUES
• MONTHLY SPARE INVENTORY REPORT • REPORTS MONTHLY CORROSION DAMAGE, EXTERNAL SOLVENT • REPORTS GAZTECH’s SERVICE PERFORMANCE
• MONTHLY SOLVENT TRACKING REPORT LEAKS, FILTRATION EFFICIENCY, SKIMMING MANAGEMENT, SOLVENT
• MONTHLY OQP PERFORMANCE REPORT QUALITY
• SUBMITS RECOMMENDATION REPORTS FOR EQPT. + SPARES
REPLACEMENT
*KPI (Key Performance Index)
OPERATION QUALITY PROGRAM (OQP) – SRU (by Gaztech) OFFER REFERENCE: GT‐xx‐xx‐xxx.Rev0
CLIENT:
ROLES & RESPONSIBILITIES PROJECT:
GAZTECH, ENGINEER / SERVICE MANAGER CLIENT, OPERATORS GAZTECH, PROCESS SPECIALIST CLIENT PROGRAM COORDINATOR / PROD. SUPERVISOR
(1 based in Iran) (On site in Iran) (Dedicated process Expert and OQP Admin. based, FRANCE) (Client’s personnel coordinating the program))
• MEMBER OF THE GAS QUALITY PROGRAM (OQP) MGMT. • FOLLOWS & INSURES ONSITE TESTING • ORGANIZE / MANAGE OQP ADMINISTRATIVE DUTIES • MEMBER OF OQP MGMT
• PROVIDE TACTICAL PLANNING FOR THE PROGRAM • MANAGES ALL DAILY SAMPLE COLLECTION • MANAGE OQP PERSONNEL • LIASE WITH APPROPRIATE PERSONNEL & COORDINATE PROGRAM
• ESTABLISH & MANAGE TECHNICAL SERVICE PLAN • EXECUTE PREVENTATIVE CHEMICAL INJECTION PROGRAM • PROVIDE EXPERT ASSISTANCE FOR OQP PLANNING FIELD ACTIVITIES
• ESTABLISH SOP'S FOR ONSITE ACTIVITIES • EXECUTE GAS QUALITY PROGRAM • ASSIST GAZTECH SERVICE MANAGER WITH SERVICE PLAN • COORDINATE & ASSIST WITH GAZTECH PERSONNEL’S
• PROVIDE SURVAILANCE & DATA ANALYSIS • MANAGE ONSITE CHEM. INVENTORY (SOLVENT + CHEM. INJ.) • REVIEW PROGRAM KPIs WITH GAZTECH SERVICE MANAGER MOBILIZATION TO SITE
• TRACK & STEWARD PROGRAM KPIs • MANAGE ONSITE EQUIPMENT INVENTORY • MONITOR SERVICE MANAGER’s PERFORMANCE • COORDINATE OVERALL PROGRAM ACTIVITIES
• REVIEW PROGRAM KPIs WITH CLIENT • ASSIST OPERATIONS FOR UNIT RESTART AFTER SCHEDULED • SUPPORT SERVICE MANAGER WITH SPECIAL PROJECT DVPT. • INITIATES CHEMICAL & SPARE SUPPLIES RE‐ORDER ETC
GAS QUALITY PROGRAM
• MANAGE OPERATING EXPENSES MAINTENANCE • DEVELOP HEALTH & SAFETY PLAN FOR THE PROGRAM • EVALUATE GAZTECH TECHNICAL SERVICE PERFORMANCE
• CONDUCT PROGRAM AUDIT • PURCHASES AND/OR REPAIRS SYSTEM EQUIPMENTS ON
• MANAGE CONTINUOUS IMPROVEMENT PROGRAM GAZTECH'S SERVICE MANAGERS RECOMMENDATIONS
• INITIATE SPECIAL PROJECTS
• FINE‐TUNE & OPTIMIZE THE PROGRAM • ISSUE CALL‐OUT FOR GAZTECH FIELD SERVICE ASSISTANCE
• ESTABLISH ONSITE SPARE INVENTORY • ASSIST WITH GAZTECH PERSONNEL & EQPTS MOBILIZATION
• PERFORM PERFORMANCE EVALUATION • ENSURE PROGRAMS ARE COMPLETED AS SCHEDULED
• CONDUCT SAFETY BRIEFING • REVIEW CHEMICAL/ SOLVENT REPORT & PROVIDE FEEDBACKS
• UPDATE PROGRAM & ADVISE CLIENT • SUPERVISE ONSITE CHEM RECOMMENDATIONS UPDATE
• IDENTIFIES TRAINING NEEDS AND PROPOSES APROPRIATE • ASSIST WITH OPERATIONAL ADJUSTMENTS
TRAINING PROGRAMS • EVALUATE GAZTECH’S TECHNICAL SERVICE PERFORMANCE
• MAKE SURE PROCEDURES AND OPERATIONS ARE IN LINE • INITIATE CHEMICAL & TESTING SUPPLIES RE‐ORDER
WITH BEDP • INITIATE PURCHASES AND/OR REPAIRS ON SYSTEM EQUIPMENT
• REVIEW OPERATORS PERFORMANCE • CONDUCTS DAILY INSPECTIONS: SOLVENT, QUENCH WATER & • RUN PROCESS MODELS AND SIMULATIONS • MONITOR DAILY OPERATIONS
• ENSURE QUALITY OF TESTINGS & SOUND DATA COLLECTION LIQUID SULPHUR VISUAL TESTING (Color, Sediments, Suspended • ASSIST GAZTECH SERVICE MANAGER WITH DATA ANALYSIS • MONITOR ONSITE INVENTORY
• IDENTIFY AND REDUCE OPERATING COST Solids), SOLVENT, QUENCH WATER PH TESTING, SOLVENT USAGE, • PROVIDE EXPERT ADVISE FOR OPERARATION OPTIMIZATION • MONITOR ONSITE CONSUMABLES INVENTORY
• CONTROL SOLVENT CONSUMPTION MAIN COMPOSITION (Lean & Rich amine, water wash, feed gas, • MONITOR OQP PERSONNEL PERMORMANCE AND QUALIFICATION • PROVIDE ASSISTANCE AS REQUIRED
• DAILY ANALYSE & RECOMENDS PARAMETERS ADJUSTEMENT treated gas, acid gas, flash gas, fuel gas), NITROGEN PURITY, BFW & • PROVIDE ASSISTANCE TO SERVICE MANAGER AS REQUIRED
FOR BURNER COMBUSTION RATIOS TO OPTIMIZE UNIT PRODUCED SULPHUR QUALITY, PROCESS GAS TEST (DRAEGER)
PERFORMANCE • VERIFY/INSPECT DAILY: INSTRUMENTATION FUNCTIONALITY FOR
MONITORING / TESTING & OPTIMIZATION
• SUBMIT TEST MATRIX TO CLIENT & STEWARD PROGRESS FOR BURNER, BURNER FURNACES SKIN TEMP., HEAT TRACING, SKIN
IMPLEMENTATION TRAPS & JACKETING FUNCTIONALITY, LOUVERS ADJUSTMENT (if
• CONDUCT CONTINUOUS TRAINING FOR OPERATIONS needed), BURNER NOZZLES FLUSHING
• AUDIT PROGRAM OPERATION • VERIFY/INSPECT WEEKLY: INSTRUMENTATION FUNCTIONALITY
• LIASE WITH PRINCIPAL ORGANIZATION (Thermometers, Gauges etc.), CYCLE AND INSPECT LEVEL CONTROLS
• IMPLEMENT SURVEILLANCE AS PER TECHNICAL SERVICE PLAN AND GAUGES, and PUMPS, GAS CONSUMPTION, CALIBRATION OF IN
• CONDUCT ONSITE QC LINE ANALYSERS
• COMPILE/UPDATE CHEM. + SPARE PARTS INVENTORY • COLLECT AND SENDS CATALYST & SOLVENT SAMPLE TO EXTERNAL
• RECORD & ANALYSE ALL: CATALYST, SOLVENT USAGE, LAB QUARTERLY (PH, CxHx, ACID/GAS CONTENT, TSS, RESIDUAL
CHEMICAL ADDITIVES, GAS QUALITY & LAB ANALYSIS. SOLIDS, CL, Fe, SPECIFIC GRAVITY, SOLVENT COMPOSITION)
• ASSIST WITH CHEM. + SPARE PARTS RE‐ORDERS • COLLECT AND SENDS STEAM BLOWERS BLOWDOWN PURGED
WATER SAMPLES FOR ANALYSIS
• FOLLOWS & INSURES FILTER ELEMENTS CHANGE OUTS MONTHLY
(if needed)
• VERIFY/INSPECT MONTHLY: CORROSION DAMAGE, EXTERNAL
SOLVENT LEAKS
• DAILY MONITOR REGENERATION SECTION, FOAMING TENDENCY
FACILITIES, SKIMMING, DRAIN DRUMS, FILTRATION PACKAGES,
CATALYTIC REACTORS YIELDS
• REVIEW PROJECT CHECKLISTS WITH CLIENT • REPORTS DAILY: SOLVENT VISUAL CONDITION (Color, Separation, • PROVIDE HEALTH & SAFETY ACTION PLAN FOR THE OQP • NOTIFY CLIENT MGMT OF PROGRAM PLAN, REQUIREMENTS &
• STEWARD ACTIVITY RPT & FIELD SURV. RPT Sediments, Suspended Solids, Odor, Foam), SOLVENT PH, SOLVENT • PROVIDE EXPERT RECOMMENDATIONS FOR SPECIAL PROGRESS
• SUBMIT MONTHLY SOLVENT ANAYSIS REPORT TO OQP MGT USAGE, INLET/OUTLET GAS ACID/GAS CONTENT, PROCESS OPERATIONNAL NEEDS • REVIEW & DISTRIBUTE CHEMICAL REPORT TO ALL APPROPRIATE
• SUPPORT CLIENT ENGINEER WITH REPORTS & ANY OTHER OPERATING CONDITIONS (T, P, DP, Circulation Rates etc.), SOLVENT • REPORT PROGRAM OPTIMIZATION PLAN PARTIES AS PER REPORTING MATRIX
DOCUMENTATION AS REQUESTED USAGE (Level in Surge) • PREPARE PROPOSALS FOR NEW DEVELOPMENTS / REVAMPS /
• CONDUCT TECHNICAL REVIEWS WITH CLIENT • REPORTS WEEKLY: DEFECTIVE INSTRUMENTATION (Thermometers, DEBOTLENECKING STUDIES • PROVIDE SAFETY ORIENTATION TO MEET COMPANY'S SAFETY
REPORTING
• SUBMIT MONTHLY PROCESS MODEL AND OPERATION Gauges etc.), DEFECTIVE LEVEL CONTROLS AND GAUGES, DEFECTIVE • PREPARE PROPOSALS FOR SPECIAL TRAINING NEEDS REQUIREMENTS INCL. PTW, JSA ETC
OPTIMIZATION REPORT LIQUID DUMP VALVE OPERATION, FUEL GAS CONSUMPTION (FOR • REPORT INVENTORY
• MONTHLY PROGRAM KPIs * SRU UNITS) • REPORT PROGRAM CONCERNS & ISSUES
• MONTHLY SPARE INVENTORY REPORT • REPORTS MONTHLY CORROSION DAMAGE, EXTERNAL SOLVENT • REPORTS GAZTECH’s SERVICE PERFORMANCE
• MONTHLY SOLVENT TRACKING REPORT LEAKS
• MONTHLY OQP PERFORMANCE REPORT
• SUBMITS RECOMMENDATION REPORTS FOR EQPT. + SPARES
REPLACEMENT
*KPI (Key Performance Index)