DESIGN REVIEW / PRODUCTION RELEASE ECR CHECKLIST
Customer: Part Name: Design Status:
Project Name: Part Number: Prototype
Review Date: Drawing Number: Production
Design Engr: Behr Team:
Supplier: Supplier’s Team: ECR CHECK
(Assy Level Only)
Check boxes as items are completed and acceptable: Record Discrepancies/ Verification Deliverable/Resolution for each item: Input
1. Performance Requirements. Ref. D-1046, P-9504, P-9507 Prediction Report#: PE
Performance Predictions Calculated & Verified. N/A DE
Indicated on the print or detailed in a spec? N/A
Leak Test N/A
2. Design Failure Modes and Effects Analysis completed: DFMEA #:
PERFORMANCE / FUNCTIONALITY
DE
High RPN Corrective Actions Addressed PE
Ref. QSP 602, DP-7700-04 QE
3. Design Verification: Ref. QSP 603, DP-7700-01 DVPR# : PE
Design Verification testing performed and acceptable FEA#:
Finite Element Analysis completed N/A
4. Material Specifications: N/A (Assembly) DE
Detailed on Print – Behr and/or Customer Spec. #’s PE
Appropriate for Part Design – Ref. DVP&R , FEA SUP
Controlled Copy: In House At Supplier
5. Unique or Special Characteristics of Material Specified: MATERIAL SOURCE: PE
N/A (Assembly) None SUP
Anticipated Supplier’s Source Selected
6. Special cleanliness rqmts. sepcififed? N/A DE
Ref. P-0010, P-9501, M-1153 Paint N/A PE
7. Control Plan Features (CPF’s): Ref. D-1006, D-1040 DE/PE
Indicated on Print Customer Reqm’ts included ME/QE
Cross functionally reviewed with in Behr SUP
8. All features are dimensioned and toleranced? DE
Reference, Individual or “block” tolerances SUP
Ref D-1007, D-1008, D-1011, GD&T Manual,
FIT
9. “Fit” features detailed and understood. Ref. D-1007 DE
Assembly Stack-Ups Calculated and Documented. PE
Thermal Expansion features considered. N/A
10. Vehicle Mounting and Connection points defined. DE
Envelope/ In Vehicle interference verified.
11. Design for Assembly (DFA) / Manufacturability? ME
Tolerances compatible w/Manufacturing Standards? MFG
Poke Yoke features to prevent Incorrect Assembly? SUP
MFG.
Components feed assemblies at Mfg. Pay Points?
12. Are the Datum Schemes clearly understood by : ME/QE
Mfg. Quality Supplier Tool Maker SUP
13. Bill of Material Included in ECR Pkg. N/A DE
Part Types Identified Packaging Identified PE
Structured for Mfg. Wgts. & Measures Ref P-4000 ME
14. Drawing and Title Block reqmt’s. per D-1001, D-1002,
DOCUMENTATION
DE
P/N’s DWG # Rev. Level
Std. Notes Service P/N’s Special Cust. Rqmt
15. Part Number Request Form 609 included in ECR Pkg. DE
Item Master Information Updated per latest design.
16. CAD Models Identified and Controlled. Ref. D-1047 DE
All items required for Assembly Level ECR Release. Review Initials: PE ______ QE______ ME______ MFG______
___________________________ ____________________________ __________
APPROVALS: Design Engineer Date Supplier (if required) Date Supervisor Initials
Signatures indicate all discrepancies have been resolved and/or agreed upon. FORM 632 Rev. 11/03/00
Ref. DP-7700-08