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Variable Gage R&R Calculation Template

The document outlines a Variables Study Gage R&R using the X-Bar/R Method, detailing setup instructions and tables for appraisers to record measurements across multiple trials. It includes calculations for repeatability, reproducibility, and total variation, with specific thresholds for evaluating gage performance. Key results and criteria for gage acceptability are also provided, indicating the need for improvement if total variation exceeds 30%.

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Dániel Szabó
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15 views2 pages

Variable Gage R&R Calculation Template

The document outlines a Variables Study Gage R&R using the X-Bar/R Method, detailing setup instructions and tables for appraisers to record measurements across multiple trials. It includes calculations for repeatability, reproducibility, and total variation, with specific thresholds for evaluating gage performance. Key results and criteria for gage acceptability are also provided, indicating the need for improvement if total variation exceeds 30%.

Uploaded by

Dániel Szabó
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd

Variables Study Gage R&R

X-Bar/R Method

Place Cursor Here to Set-up:


View Instructions Date : Table 1
Test Description: # of Parts =
Product Description: # of Trials =
Part No./Name: # of Appraisers=
Gage Description: Tolerance =
Process Variation
Special conditions: (If known) =
Appraiser # 1
Appraiser # 2
Appraiser # 3

Table 2
Appraiser # 1 Part
1 2 3 4 5 6 7 8 9 10
Trial 1 0
Trial 2 0
Trial 3 0
Avg. #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0 /Xa=
Range 0 0 0 0 0 0 0 0 0 0 0
/Ra=
Appraiser # 2 Part 0.7
1 2 3 4 5 6 7 8 9 10
Trial 1 0
Trial 2 0
Trial 3 0 /Xa=
Avg. #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
Range 0 0 0 0 0 0 0 0 0 0 0
/Ra=
Appraiser # 3 Part
1 2 3 4 5 6 7 8 9 10
Trial 1 0
Trial 2 0
Trial 3 0
Avg. #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! /Xa=
Range 0 0 0 0 0 0 0 0 0 0 0 /Ra=
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Variables Study Gage R&R
X-Bar/R Method

% %
5.15*SD % Study Tolerance Process
Variation Variation Variation Variance % Contribution
Repeatability - Equipment Variation EV = #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0!
Reproducibilty - Appraiser Variation AV = #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Total Repeatability & Reproducibility R&R = #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Part to Part Variation PV = #DIV/0! #DIV/0! #DIV/0! #DIV/0!

0.00 Total Variation TV = #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Distinct Categories #DIV/0!

RESULTS
% Study Variation #DIV/0!

Tolerance Variation
Process Variation
#DIV/0! 0 #DIV/0! #DIV/0! Ro= #DIV/0! 0 Std Dev UCLR= 0

KEY: Gage Criteria - If Total %R&R: 0 #DIV/0! LCLR= 0


<= 10% - Gage is OK
10%-30% - May be acceptable based upon importance of application and cost factor
> 30% - Gage System needs improvement/correction

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