ADDIS COLLEGE
DEPARTMENT OF ARCHITECTURE & URBAN PLANNING
CASE STUDY ON TEXTILE AND GARMENT INDUSTRY
COORDINATED DESIGN III INDUSTRY
CASE SELECTED : SUBMITTED TO :-
1. Benetton Textile Factory (Italy) by Tadao Ando Instractor Feven and Kaleb
2. MAS Intimates Thurulie factory
PREPARED BY : DATE OF SUBMISSION:
- Edlawit Kebede 234/2013 Date:- 21-03-2017 E.C
01 BENETTON TEXTILE FACTORY (ITALY) BY TADAO ANDO
1.1 INTRODUCTION
The group Benetton Ando directed the restoration of Villa Pastega Way, a Palladian style building
dating from the seventeenth century, to create a research center for students from various
disciplines: architectural design, photography, graphic arts, imaging and textiles. The order
chosen by Ando’s classical design seems to fit easily with its architectural environment, while
their buildings in Japan much more often contrasted with the chaotic urban environment.
ARCHITECT’S APPROACH
AND DESIGN STYLE
Architect Tadao Ando
Tadao Ando’s style is characterized by minimalism, concrete, and a focus on natural light. His designs blend
Japanese aesthetics with modernism, emphasizing simplicity, spatial purity, and material authenticity to create
timeless, harmonious spaces.
1.2 CONCEPT & DESIGN APPROACH
Architect: Tadao Ando Tadao Ando’s design for the Benetton Communication Research Center in Treviso masterfully
Built: 1993–2000 blends old and new. By burying modern elements, he preserves the villa’s charm while
Location: Treviso, Veneto, Italy integrating natural light and exposed concrete. His minimalist approach, rooted in traditional
Land Area: 51,000 m² Japanese principles, creates a serene, timeless space that honors both heritage and innovation.
Built-up Area: 11,000 m²
Main Function: Industrial textile production and
administrative offices
1.3 SITE CONTEXT
The geographical location in the Veneto region of Italy influences the design by incorporating local 1.4 SPATIAL ORGANIZATION & WORKFLOW
climatic considerations, such as ample daylight and natural ventilation, reducing energy consumption.
The design also harmonizes with the surrounding rural landscape, integrating nature into the industrial
environment.
The factory’s layout is designed to optimize production, with clear zoning for manufacturing,
storage, and logistics. This spatial strategy enhances workflow efficiency, allowing seamless
movement of materials and personnel. Flexibility in the layout accommodates future scalability
and evolving production needs.
1.5 NATURAL LIGHTING & VENTILATION
Natural light is a key element, enhancing worker productivity and comfort. Ando uses strategically
placed skylights and large windows to maximize daylight penetration. Ventilation is managed
through passive systems that ensure consistent air quality and temperature control, reducing
the need for mechanical HVAC systems.
02 MAS INTIMATES THURULIE FACTORY
2.1 INTRODUCTION
MAS Intimates Thurulie, located in Sri Lanka, is an exemplary model of sustainable and energy-efficient manufacturing within the textile industry. This facility
represents a commitment to green manufacturing practices and operational excellence, integrating innovative design with efficient workflows. The plant aims to not
only reduce its environmental footprint but also enhance operational efficiency, making it a leading example in the field of industrial architecture and sustainable
design. In this case study, we will explore the design concept, spatial organization, sustainable strategies, and innovative architectural features that make MAS
Intimates Thurulie a benchmark for green manufacturing.
ARCHITECT’S APPROACH
AND DESIGN STYLE
Architect Hansjürg Leibundgut
Hansjürg Leibundgut’s architectural style emphasizes sustainability, integrating
renewable energy systems and eco-friendly materials. His designs are simple,
functional, and focused on minimizing environmental impact while enhancing the
human experience. He combines ecological responsibility with innovative energy
solutions, creating buildings that serve both people and the planet.
2.2 CONCEPT & DESIGN APPROACH
DESIGN CONCEPT: The design of MAS Intimates Thurulie is rooted in sustainability and energy efficiency. It embraces
green manufacturing principles by integrating renewable energy sources, such as solar and hydroelectric power,
and using passive design strategies to reduce energy consumption. The building’s form reflects the industrial
processes it houses, ensuring that the layout and design facilitate smooth workflow and production efficiency.
REFLECTION OF TEXTILE AND GARMENT PRODUCTION PROCESSES: The architectural form evolves
from the production workflow, with open, flexible spaces to accommodate the dynamic nature of textile
manufacturing. The building design supports efficient movement of materials, ease of communication
between departments, and optimal use of natural light, all of which enhance the garment production process.
SUSTAINABLE DESIGN PRINCIPLES AND MATERIALS: The design incorporates several sustainable
Architect: Hansjürg Leibundgut
principles, such as the use of rainwater harvesting, solar panels, and energy-efficient cooling systems.
Built: 2008
Materials used are carefully selected for their durability and minimal environmental impact. Green roofs and
Location: Thulhiriya, Sri Lanka
cool roofs are key features, contributing to natural water management and reducing the heat island effect.
Land Area: 3.32 hectares
Built-up Area: 10,000 m²
Main Function: Clothing factory
2.3 SITE CONTEXT
GEOGRAPHICAL INFLUENCE: Thurulie is
strategically located within MAS Fabric Park,
near the Ma Oya River, which offers access to
water resources. The site context influences the
design by maximizing natural resources, such
as sunlight and rainwater, while considering
the surrounding environment and local climate.
ENVIRONMENTAL AND CLIMATIC FACTORS: The
plant’s design addresses climatic challenges
such as heat and humidity by incorporating
passive cooling methods, including cool roofs
and natural ventilation. These solutions help
regulate the indoor climate while reducing energy
consumption. The factory’s location near water
sources also influences its rainwater harvesting
system, which is crucial for the plant’s water
management.
2.4 SPATIAL ORGANIZATION & WORKFLOW
MAS Intimates Thurulie’s spatial organization focuses on lean-production principles, with smaller, flexible production areas tailored to the specific garment being made. The building includes service spaces
like mechanics’ rooms, meeting areas, and toilets in each hall, alongside amenities like a cafeteria, boardrooms, and an infirmary. Administrative offices and collaborative workspaces are designed for efficient
interaction, with “relax stations” for informal meetings. The plant’s layout is adaptable to changing production needs, ensuring flexibility in both workflow and space utilization.
GROUND FLOOR LAYOUT UPPER FLOOR LAYOUT
The ground floor is dedicated to manufacturing with large open The upper floors house specialized manufacturing areas like garment
spaces for efficient production, such as fabric cutting, sewing, and assembly and finishing, as well as administration offices and quality
assembly. The storage and logistics zones are strategically located control zones. These spaces are designed for quiet and focused
for easy access to raw materials and finished goods, minimizing work away from production noise. Employee wellness areas are also
transport time. Essential utilities like water treatment and air located here for breaks and relaxation. The flexible design allows
filtration are integrated without interfering with production. Employee easy reconfiguration for scalability, ensuring the factory can adapt to
amenities such as cafeterias and changing rooms are placed away future growth and changes in production needs.
from production areas, ensuring comfort and safety.
2.5 NATURAL LIGHTING & VENTILATION
NATURAL LIGHT & WORKER COMFORT
Natural lighting is maximized throughout the facility, enhancing worker productivity and
comfort. Daylight is sufficient to illuminate offices and common areas throughout the day,
reducing the need for artificial lighting.
VENTILATION & TEMPERATURE CONTROL
Passive ventilation strategies ensure optimal air quality and temperature control, minimizing
energy consumption while maintaining a comfortable indoor environment.
2.6 SUSTAINABILITY & ENERGY
EFFICIENCY
CLEAN ENERGY INTEGRATION
The plant utilizes renewable energy sources, including
a rooftop photovoltaic system, which provides 10% of
the factory’s power needs. The use of hydroelectric
power further supports the factory’s commitment to
carbon-neutral operations. The factory also features
net metering, where excess electricity is fed back into
the grid during weekends and holidays.
WATER MANAGEMENT
Water management is a key focus of the factory’s
sustainability strategy. Rainwater collected from the
cool roofs is used for flushing toilets, reducing reliance
on potable water. The facility also integrates a gravity-
fed water system, minimizing energy consumption,
and ensures that rainwater effectively meets most
of the flushing needs. Wastewater is treated on-site
through an anaerobic treatment plant, and the purified
water is used for landscaping and other non-potable
purposes.
ENERGY EFFICIENCY
Energy efficiency is central to the plant’s design, with
systems like high-efficiency lighting, evaporative
cooling, and energy-efficient machinery. By
reducing energy consumption, the facility lowers its
overall environmental impact while maintaining a
comfortable, productive environment.
1.7 MATERIAL USE & AESTHETICS
MATERIAL SELECTION: Materials used in the factory’s construction are chosen
for their environmental performance and durability. The building’s sustainable
design incorporates green roofs, cool roofs, and energy-efficient windows to
enhance the building’s thermal performance.
BALANCING AESTHETICS AND FUNCTIONALITY: While the primary focus is on
functionality, the design incorporates aesthetic elements that reflect the identity
of the textile industry. The clean, industrial aesthetic is balanced with sustainable
design features, creating a visually pleasing yet highly functional manufacturing
environment.
1.9 SAFETY & COMPLIANCE
SAFETY FEATURES: The design of MAS Intimates Thurulie includes several safety features
to ensure the wellbeing of workers. These include fire-resistant materials, easy access to
emergency exits, and safety zones around machinery.
COMPLIANCE WITH STANDARDS: The building meets both local and international safety and
industrial standards. The incorporation of energy-efficient systems and waste management
practices further ensures compliance with environmental and safety regulations.
1.10 CASE-SPECIFIC INNOVATIONS
ARCHITECTURAL FEATURES ADDRESSING TEXTILE PRODUCTION CHALLENGES: The design
incorporates solutions such as advanced dust control systems and humidity management
strategies to address common challenges in textile production. These innovations help
maintain an optimal working environment while minimizing the environmental impact of the
manufacturing process.
UNIQUE DESIGN ELEMENTS: Unique design elements include the extensive use of natural
light and the innovative cooling systems that reduce energy consumption. The factory’s green
roofs, rainwater harvesting systems, and photovoltaic panels set it apart from conventional
textile manufacturing plants, making it a standout example of sustainable industrial design.