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Yamaha TT-R230H Parts Catalogue

The TT-R230H Parts Catalogue provides detailed information on replacement parts for the model, including part numbers, descriptions, and quantities. It includes modifications, abbreviations, and assembly instructions, emphasizing the importance of using the service manual for assembly. The document is published by Yamaha Motor do Brasil Ltda. and is intended for use in Australia, New Zealand, and South Africa.

Uploaded by

Melina Caballero
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
7 views53 pages

Yamaha TT-R230H Parts Catalogue

The TT-R230H Parts Catalogue provides detailed information on replacement parts for the model, including part numbers, descriptions, and quantities. It includes modifications, abbreviations, and assembly instructions, emphasizing the importance of using the service manual for assembly. The document is published by Yamaha Motor do Brasil Ltda. and is intended for use in Australia, New Zealand, and South Africa.

Uploaded by

Melina Caballero
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

TT-R230H ( B689 ) AUSTRALIA, NEW ZEALAND, SOUTH AFRICA

1RB68-100E1

( )
TT-R230H
PARTS CATALOGUE
©2016 by Yamaha Motor do Brasil Ltda.
1st edition, September 2016
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor do Brasil Ltda.
is expressly prohibited.
Printed in Brazil.
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are 6. The asterisk (*) before a reference number indicates modified items after the first edition.
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.

1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.

2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size

3. The number of components for assembly


• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.

PART NO. DESCRIPTION Q’TY REMARKS


2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS


2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR

5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
FOREWORD
7. Applicable Serial No.

Engine Serial No. Frame Serial No.

8. Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation Colour Name Colour Code


CIS CIRCUIT SILVER 00WN
DPBSE(*) DEEP PURPLISH BLUE SOLID E 0583
SL SILVER 0035
YB YAMAHA BLACK 0033
MODEL LABEL
(1) A label called “Model Label” is affixed in the location as indicated in (3) below. (5) Model Code – Production Code Number of Model Listed in This Parts Catalogue
When using this parts catalogue, please be sure to cross–reference the “model code Model Production Country Model Production Country
– production code No.” in the catalogue with the “model code – production code No.” Code Code No. (destination) Code Code No. (destination)
indicated on the Model Label affixed onto the product concerned.
AUSTRALIA
(2) “Model Label” Indication B689 010 NEW ZEALAND
SOUTH AFRICA

(3) Model Label Affixing Location

(4) Colouring Information


Colouring Colour Abbrevia-
Model Code Colour Name
Type Code Code tion
B689 A 0583 DEEP PURPLISH BLUE SOLID E DPBSE
CONTENTS
ENGINE
CYLINDER HEAD...................................................................1 INDEX
CYLINDER..............................................................................2
CRANKSHAFT & PISTON......................................................3 NUMERICAL INDEX...............................................................45
VALVE.................................................................................... 5
CAMSHAFT & CHAIN............................................................ 6
OIL PUMP...............................................................................7
INTAKE...................................................................................8
CARBURETOR.......................................................................9
EXHAUST...............................................................................11
CRANKCASE......................................................................... 12
CRANKCASE COVER 1.........................................................13
STARTER CLUTCH............................................................... 14
CLUTCH................................................................................. 15
TRANSMISSION.................................................................... 17
SHIFT CAM & FORK.............................................................. 19
SHIFTER................................................................................ 20
CHASSIS
FRAME................................................................................... 21
FENDER................................................................................. 22
SIDE COVER..........................................................................23
REAR ARM.............................................................................24
REAR SUSPENSION............................................................. 26
STEERING............................................................................. 27
FRONT FORK........................................................................ 28
FUEL TANK............................................................................ 30
SEAT...................................................................................... 32
FRONT WHEEL......................................................................33
FRONT BRAKE CALIPER......................................................34
REAR WHEEL........................................................................ 35
STEERING HANDLE & CABLE..............................................37
FRONT MASTER CYLINDER................................................ 38
STAND & FOOTREST............................................................39
GENERATOR......................................................................... 41
STARTING MOTOR............................................................... 42
HANDLE SWITCH & LEVER..................................................43
ELECTRICAL 1.......................................................................44
FIG. 1 CYLINDER HEAD
REF.

B689
PART NO. DESCRIPTION REMARKS
NO.
1 1C6–11101–00 CYLINDER HEAD ASSY 1

2 5H0–11133–11 .GUIDE, VALVE 1 2

3 93440–10085 .CIRCLIP 2

4 90385–12039 .COLLAR 1

5 90153–06029 SCREW, HEXAGON 1

6 90430–06014 GASKET 1

7 59V–11181–00 GASKET, CYLINDER HEAD 1 1

8 91810–16016 PIN, DOWEL 2

9 91812–16807 PIN, DOWEL 1

10 90430–12186 GASKET 1

11 90105–08117 BOLT, FLANGE 4

12 90201–08609 WASHER, PLATE 4

13 9131M–08045 BOLT 2

14 4VW–E1185–10 COVER, CYLINDER HEAD SIDE 3 1

15 93211–05471 O-RING 1

16 9502M–06020 BOLT, FLANGE 2

17 4VW–E1186–10 COVER, CYLINDER HEAD SIDE 2 1

18 4VW–E1187–10 COVER, CYLINDER HEAD SIDE 3 1

19 93210–57634 O-RING 2

20 9131M–06018 BOLT 5

21 5H0–1111F–00 PLATE 1

22 9700M–06012 BOLT 2

23 90215–06184 WASHER, LOCK 1

24 94700–00822 PLUG, SPARK (NGK DR8EA) 1

25 15A–11162–00 ABSORBER 2 2

26 5H0–11162–00 ABSORBER 2 2

27 15A–11161–01 ABSORBER 1 1

1
FIG. 2 CYLINDER
REF.

B689
PART NO. DESCRIPTION REMARKS
NO.
1 4VW–11310–00 CYLINDER 1

2 93210–72529 O-RING 1

3 5VC–11351–10 GASKET, CYLINDER 1

4 93210–13361 O-RING 1

5 91810–16016 PIN, DOWEL 2

6 9131M–06025 BOLT 2

2
FIG. 3 CRANKSHAFT & PISTON
REF.

B689
PART NO. DESCRIPTION REMARKS
NO.
1 3RW–11400–00 CRANKSHAFT ASSY 1

2 5H0–11681–00 .PIN, CRANK 1 1

3 93310–530J3 .BEARING 1

4 29U–11651–00 .ROD, CONNECTING 1

5 93306–30611 BEARING 1

6 1KH–11631–01–C0 PISTON (STD) 1

1KH–11636–01 PISTON (0.50MM O/S) 1 AP

1KH–11638–01 PISTON (1.00MM O/S) 1 AP

7 29U–11610–00 PISTON RING SET (STD) 1

29U–11610–20 PISTON RING SET (0.50MM O/S) 1 AP

29U–11610–40 PISTON RING SET (1.00MM O/S) 1 AP

8 15A–11633–00 PIN, PISTON 1

9 93450–17044 CIRCLIP 2

10 90201–201E4 WASHER, PLATE 1

11 5H0–11496–00 BOSS, BUFFER 1

12 90501–21133 SPRING, COMPRESSION 6

13 93605–10090 PIN, DOWEL 3

14 5H0–11536–00 GEAR, DRIVE (38T) 1

15 90214–20023 WASHER, CLAW 1

16 90240–07083 PIN, CLEVIS 1

17 90501–07629 SPRING, COMPRESSION 1

18 93602–13177 PIN, DOWEL 1

19 5H0–11531–00 GEAR, BALANCE WEIGHT (38T) 1

20 1KH–11454–00 WEIGHT 1 1

21 93306–205X4 BEARING 1

22 93306–304YR BEARING 1

23 90282–05013 KEY, STRAIGHT 1

3
FIG. 3 CRANKSHAFT & PISTON
REF.

B689
PART NO. DESCRIPTION REMARKS
NO.
24 90215–14205 WASHER, LOCK 1

25 90170–14284 NUT 1

26 90280–05048 KEY, WOODRUFF 1

27 90201–10508 WASHER, PLATE 1

28 90101–10188 BOLT 1

29 1KH–11145–00 PLATE, BREATHER 2 1

30 93101–25106 OIL SEAL 1

4
FIG. 4 VALVE
REF.

B689
PART NO. DESCRIPTION REMARKS
NO.
1 5H0–12111–02 VALVE, INTAKE 1

2 5H0–12121–01 VALVE, EXHAUST 1

3 4G0–12116–01 SEAT, VALVE SPRING 2

4 11H–12113–00 SPRING, VALVE INNER 2

5 11H–12114–00 SPRING, VALVE OUTER 2

6 5H0–12119–00 SEAL, VALVE STEM 2

7 4G0–12117–00 RETAINER, VALVE SPRING 2

8 4G0–12118–00 COTTER, VALVE 4

9 29U–12151–00 ARM, VALVE ROCKER 2

10 5H0–12156–00 SHAFT, ROCKER 2 1

11 5H0–12146–00 SHAFT, ROCKER 1

12 93210–09165 O-RING 1

13 2NX–12159–00 SCREW, VALVE ADJUSTING 2

14 90170–06128 NUT 2

5
FIG. 5 CAMSHAFT & CHAIN
REF.

B689
PART NO. DESCRIPTION REMARKS
NO.
1 1KH–12171–00 CAMSHAFT 1 1

2 2LN–12176–00 SPROCKET, CAM CHAIN (40T) 1

3 93604–10011 PIN, DOWEL 1

4 90101–10303 BOLT 1

5 90201–10591 WASHER, PLATE 1

6 90387–255F3 COLLAR 1

7 94580–41104 CHAIN (DID25SH 104L) 1

8 5H0–12231–00 GUIDE, STOPPER 1 1

9 5N0–12241–00 GUIDE, STOPPER 2 1

10 2HT–12210–10 TENSIONER ASSY, CAM CHAIN 1

11 4FM–12213–00 GASKET, TENSIONER CASE 1

12 9131M–06025 BOLT 2

13 97027–06016 BOLT, HEXAGON 2

14 92907–06600 WASHER, PLATE 2

6
FIG. 6 OIL PUMP
REF.

B689
PART NO. DESCRIPTION REMARKS
NO.
1 5H0–13300–02 OIL PUMP ASSY 1

2 5H0–13326–01 .GEAR, PUMP DRIVEN 2 (45T) 1

3 93603–12030 .PIN, DOWEL 1

4 4BE–13329–01 GASKET, PUMP COVER 1

5 9870M–06030 SCREW, FLAT HEAD 3

6 5H0–13327–00 COVER, PUMP GEAR 1

7 51Y–13411–00 STRAINER, OIL 1

8 90501–18576 SPRING, COMPRESSION 1

9 4VW–E5351–00 PLUG, DRAIN 1

10 93210–347A1 O-RING 1

11 5H0–13440–00 ELEMENT ASSY, OIL CLEANER 1

12 4VW–E3447–01 COVER, OIL ELEMENT 1

13 93210–54175 O-RING 1

14 90109–065G0 BOLT 1

15 93210–07135 O-RING 1

16 9502M–06025 BOLT, FLANGE 1

17 90105–064A6 BOLT, FLANGE 1

7
FIG. 7 INTAKE
REF.

B689
PART NO. DESCRIPTION REMARKS
NO.
1 1C6–E3586–00 JOINT, CARBURETOR 1 1

2 93210–35537 O-RING 1

3 9131M–06020 BOLT 2

4 9290M–06600 WASHER 1

5 90460–46206 CLAMP, HOSE 1

6 1C6–E4411–00 CASE, AIR CLEANER 1 1

7 1B2–E4477–00 PLATE 2

8 1C6–E4453–00 JOINT, AIR CLEANER 1 1

9 1C6–E4437–00 DUCT 1

10 1C6–14451–00 ELEMENT, AIR CLEANER 1

11 1C6–E4459–00 HOLDER, GUIDE 1

12 1C6–E4458–00 GUIDE 1

13 90175–06012 NUT, WING 1

14 90201–06735 WASHER, PLATE 1

15 1C6–E4462–00 SEAL 1

16 1C6–E4412–00 CAP, CLEANER CASE 1 1

17 1C6–E4452–00 SEAL 1

18 9890M–06020 SCREW, BIND 4

19 1C6–E4472–00 PLATE, ELEMENT 1

20 5HH–E443E–01 PIPE, DRAIN 2

21 90467–15012 CLIP 2

22 90183–06023 NUT, SPRING 2

23 90460–49293 CLAMP, HOSE 1

24 90119–06044 BOLT, WITH WASHER 3

25 16G–13569–00 PLUG, BLIND 1

26 90467–10039 CLIP 1

8
FIG. 8 CARBURETOR
REF.

B689
PART NO. DESCRIPTION REMARKS
NO.
1 1C6–14301–10 CARBURETOR ASSY 1 1

2 1XL–14313–27 .VALVE, THROTTLE 2 1

3 1C6–1490J–00 .NEEDLE SET 1

4 1C6–14341–00 .NOZZLE, MAIN 1

5 288–14343–63 .JET, MAIN (#125) 1

6 1C6–14342–18 .JET, PILOT (# 36) 1

7 1C6–14105–00 .PILOT SCREW SET 1

8 30S–14390–00 .NEEDLE VALVE ASSY 1

9 360–24512–00 .GASKET 1

10 25N–14385–00 .FLOAT 1

11 689–14386–00 .PIN, FLOAT 1

12 4PT–14291–10 .BRACKET 1 1

13 4PT–14325–00 .SCREW, PAN HEAD 1

14 5Y1–14384–00 .GASKET, FLOAT CHAMBER 1

15 97601–04114 .SCREW, PAN HEAD WITH WASHER 6

16 5Y1–14198–00 .GASKET 1

17 5DS–1490K–00 .STOP SCREW SET 1

18 5Y1–14159–00 .CLIP 2

19 30S–14325–00 .SCREW, PAN HEAD 1

20 5Y1–14536–00 .GASKET 1

21 1KH–14371–01 .PLUNGER, STARTER 1

22 5Y1–14146–00 .PLATE 1

23 42U–14146–00 .PLATE 1

24 1KH–14149–00 .PIPE 1

25 1C6–14197–00 .PIPE 2

26 1C6–14396–00 .PIPE 1

27 14T–14323–00 .SCREW 1

9
FIG. 8 CARBURETOR
REF.

B689
PART NO. DESCRIPTION REMARKS
NO.
28 5Y1–1490A–00 .DIAPHRAGM SET 1 1

29 98501–04010 .SCREW, PAN HEAD 2

30 1KH–14153–00 .PLATE,BAFFLE 1

31 97801–05012 .SCREW, PAN HEAD 1

32 30X–14358–00 .NUT 1

10
FIG. 9 EXHAUST
REF.

B689
PART NO. DESCRIPTION REMARKS
NO.
1 1C6–14611–00 PIPE, EXHAUST 1 1

2 15A–14612–00 NUT, RING 1

3 4VW–E4628–00 PROTECTOR, EXHAUST PIPE 1

4 4BD–14766–00 WASHER, PROTECTOR 6

5 9890M–06010 SCREW, BIND 3

6 90206–06090 WASHER, WAVE 3

7 1C6–E4711–10 MUFFLER 1 1

8 3YF–14714–00 GASKET, MUFFLER 1

9 9502M–08025 BOLT, FLANGE 1

10 1C6–14780–00 SPARK ARRESTER ASSY 1

11 9502L–06010 BOLT, FLANGE 3

12 4FU–24181–00 DAMPER, LOCATING 1 1

13 4BE–14613–00 GASKET, EXHAUST PIPE 1

14 9131M–06020 BOLT 2

15 90109–085E2 BOLT 2

16 90201–08326 WASHER, PLATE 2

11
FIG. 10 CRANKCASE
REF.

B689
PART NO. DESCRIPTION REMARKS
NO.
1 4VW–E5150–01 CRANKCASE ASSY 1

2 90387–125F1 COLLAR 1

3 90387–125F1 COLLAR 1

4 99530–12016 PIN, DOWEL 2

5 9502M–06030 BOLT, FLANGE 6

6 90105–06830 BOLT, FLANGE 1

7 9502M–06040 BOLT, FLANGE 2

8 9502M–06090 BOLT, FLANGE 2

9 9502M–06085 BOLT, FLANGE 1

10 371–11167–01 PIPE, BREATHER 2 1

11 1C6–E531A–00 HOSE, BREATHER 1 1

12 90467–14015 CLIP 2

13 90465–08200 CLAMP 1

14 90462–08224 CLAMP 1

15 90465–08127 CLAMP 1

16 4JG–15441–02 HOLDER, CLUTCH CABLE 1

12
FIG. 11 CRANKCASE COVER 1
REF.

B689
PART NO. DESCRIPTION REMARKS
NO.
1 1C6–E5411–00–WN COVER, CRANKCASE 1 1 CIS

2 4BE–15451–03 GASKET, CRANKCASE COVER 1 1

3 99530–12016 PIN, DOWEL 2

4 9502M–06025 BOLT, FLANGE 5

5 9502M–06035 BOLT, FLANGE 3

6 90340–14W06 PLUG, STRAIGHT SCREW 1

7 93210–14800 O-RING 1

8 90340–32W07 PLUG, STRAIGHT SCREW 1

9 93210–32800 O-RING 1

10 1C6–E5758–00 GUIDE, ROPE 1

11 9201M–06010 BOLT, BUTTON HEAD 1

12 1C6–E5484–00 CLAMP 2 1

13 1C6–E7466–00 GUIDE, CHAIN 1

14 1C6–E5420–00–WN CRANKCASE COVER ASSY 2 1 CIS

15 9502M–06025 BOLT, FLANGE 2

16 4VW–WE543–00 COVER, CRANKCASE 3 1

17 4BE–15462–00 GASKET, CRANKCASE COVER 3 1

18 99530–12016 PIN, DOWEL 2

19 9502M–06025 BOLT, FLANGE 5

20 9502M–06035 BOLT, FLANGE 3

21 9502M–06045 BOLT, FLANGE 2

22 3Y1–15363–10 PLUG, OIL 1

23 93210–19123 O-RING 1

24 3Y1–15361–00 GAUGE, LEVEL 1

25 90462–08225 CLAMP 2

13
FIG. 12 STARTER CLUTCH
REF.

B689
PART NO. DESCRIPTION REMARKS
NO.
1 2HT–15512–00 GEAR, IDLER 1 (41T/10T) 1

2 5H0–15521–00 SHAFT 1 1

3 90387–125Y0 COLLAR 1

4 4JG–15517–00 GEAR, IDLER 2 (56T) 1

5 90201–25290 WASHER, PLATE 1

6 4H7–15580–10 STARTER CLUTCH OUTER ASSY 1

7 90501–04596 .SPRING, COMPRESSION 3

8 1J7–15583–01 .CAP, STARTER CLUTCH SPRING 3

9 93615–12088 .PIN, DOWEL 3

10 9131M–08020 BOLT 3

14
FIG. 13 CLUTCH
REF.

B689
PART NO. DESCRIPTION REMARKS
NO.
1 5H0–16111–00 GEAR, PRIMARY DRIVE (22T) 1

2 90282–05043 KEY, STRAIGHT 1

3 90215–14205 WASHER, LOCK 1

4 90170–14284 NUT 1

5 1KH–16150–00 PRIMARY DRIVEN GEAR COMP. 1

6 2LN–16154–00 PLATE, THRUST 1 1

7 2LN–16371–00 BOSS, CLUTCH 1

8 537–16321–00 PLATE, FRICTION 5

9 137–16324–00 PLATE, CLUTCH 1 5

10 5H0–16351–00 PLATE, PRESSURE 1 1

11 90501–23700 SPRING, COMPRESSION 4

12 90159–05011 SCREW, WITH WASHER 4

13 1W1–16358–01 PLATE, PUSH 1

14 4JG–16356–00 ROD, PUSH 1 1

15 93210–48364 O-RING 1

16 92907–06200 WASHER 1

17 95307–06600 NUT 1

18 36X–16321–00 PLATE, FRICTION 1

19 1KH–16383–00 SPRING.,CUSHION 1

20 90215–14186 WASHER, LOCK 1

21 90170–14284 NUT 1

22 4JG–16380–01 PUSH LEVER ASSY 1

23 90430–08119 GASKET 1

24 90149–08067 SCREW 1

25 90508–18495 SPRING, TORSION 1

26 5H0–16357–00 ROD, PUSH 2 1

27 93505–16006 BALL 1

15
FIG. 13 CLUTCH
REF.

B689
PART NO. DESCRIPTION REMARKS
NO.
28 93315–31428 BEARING 1

29 93102–14209 OIL SEAL 1

30 93420–28055 CIRCLIP 1

16
FIG. 14 TRANSMISSION
REF.

B689
PART NO. DESCRIPTION REMARKS
NO.
1 1C6–E7411–00 AXLE, MAIN (13T) 1

2 5MP–17161–00 GEAR, 6TH PINION (29T) 1

3 90209–17285 WASHER 1

4 93410–20038 CIRCLIP 1

5 1KH–17131–01 GEAR, 3RD/4TH PINION (21T/24T) 1

6 5MP–17151–00 GEAR, 5TH PINION (27T) 1

7 17T–17121–00 GEAR, 2ND PINION (18T) 1

8 90201–164K2 WASHER, PLATE 1

9 93306–20401 BEARING 1

10 93101–15101 OIL SEAL 1

11 93306–20201 BEARING 1

12 1C6–E7402–00 DRIVE AXLE ASSY 1

13 17T–17221–01 GEAR, 2ND WHEEL (34T) 1

14 5MP–17251–00 GEAR, 5TH WHEEL (25T) 1

15 4VW–E7231–01 GEAR, 3RD WHEEL (30T) 1

16 17T–17241–03 GEAR, 4TH WHEEL (27T) 1

17 90209–18208 WASHER 1

18 93410–22039 CIRCLIP 1

19 5MP–17261–00 GEAR, 6TH WHEEL (23T) 1

20 5BT–17211–00 GEAR, 1ST WHEEL (38T) 1

21 90201–17257 WASHER, PLATE 1

22 99009–17400 CIRCLIP 1

23 90201–203E7 WASHER, PLATE 1

24 93306–304YP BEARING 1

25 93102–20004 OIL SEAL 1

26 93306–205XD BEARING 1

27 93832–13164 SPROCKET, DRIVE (13T) 1

17
FIG. 14 TRANSMISSION
REF.

B689
PART NO. DESCRIPTION REMARKS
NO.
28 4AN–E7456–00 HOLDER, SPROCKET 1

29 9702M–06010 BOLT 2

18
FIG. 15 SHIFT CAM & FORK
REF.

B689
PART NO. DESCRIPTION REMARKS
NO.
1 4JG–18540–00 SHIFT CAM ASSY 1

2 136–18542–00 .POINT, NEUTRAL 1

3 93315–23607 BEARING 1

4 4JG–18185–00 SEGMENT 1

5 93604–16092 PIN, DOWEL 4

6 93604–20156 PIN, DOWEL 1

7 90151–06013 SCREW, COUNTERSUNK 1

8 1RH–18140–00 STOPPER LEVER ASSY 1

9 90508–26539 SPRING, TORSION 1

10 4JG–18513–00 FORK, SHIFT 3 1

11 4JG–18511–00 FORK, SHIFT 1 1

12 4JG–18512–01 FORK, SHIFT 2 1

13 3GX–18531–00 BAR, SHIFT FORK GUIDE 1 1

14 3GX–18535–00 BAR, SHIFT FORK GUIDE 2 1

19
FIG. 16 SHIFTER
REF.

B689
PART NO. DESCRIPTION REMARKS
NO.
1 5H0–18120–02 SHIFT LEVER ASSY 1

2 90506–08227 .SPRING, TENSION 1

3 90508–26705 SPRING, TORSION 1

4 99001–10600 CIRCLIP 1

5 90387–124F4 COLLAR 1

6 90201–12588 WASHER, PLATE 2

7 93608–50158 PIN, DOWEL 1

8 93102–12106 OIL SEAL (SD 12-22-5 HS) 1

9 1C6–E8110–00 SHIFT PEDAL ASSY 1

10 9702M–06020 BOLT 1

20
FIG. 17 FRAME
REF.

B689
PART NO. DESCRIPTION REMARKS
NO.
1 1C6–F1110–10–33 FRAME COMP. 1 YB

2 1C6–F1316–10–33 STAY, ENGINE 2 1 YB

3 90105–08852 BOLT, FLANGE 4

4 95607–08200 NUT, SELF-LOCKING 4

5 1C6–F1315–00 STAY, ENGINE 1 1

6 9581M–08055 BOLT, FLANGE 1

7 95607–08200 NUT, SELF-LOCKING 1

8 90201–09801 WASHER, PLATE 1

9 90105–08846 BOLT, FLANGE 2

10 90105–08856 BOLT, FLANGE 1

11 95607–08200 NUT, SELF-LOCKING 1

12 90201–09801 WASHER, PLATE 2

13 1C6–F1471–00 PROTECTOR, ENGINE 1

14 9581M–10020 BOLT, FLANGE 3

15 90201–101J1 WASHER, PLATE 3

16 90267–40W05 RIVET, BLIND 3

17 90201–042E0 WASHER, PLATE 3

18 1C6–F1485–00 DAMPER, RUBBER 1 3

19 5RM–F2178–00 TENSIONER 1

20 5RM–F2184–00 BUSH 1

21 9502M–08012 BOLT, FLANGE 1

22 90201–08753 WASHER, PLATE 1

23 1B2–F2178–00 TENSIONER 1

24 90387–060A3 COLLAR 1

25 90119–06118 BOLT, WITH WASHER 1

26 90338–16148 PLUG 2

27 30S–24141–00 PROTECTOR, FUEL TANK 1

21
FIG. 18 FENDER
REF.

B689
PART NO. DESCRIPTION REMARKS
NO.
1 5RM–F1511–00 FENDER, FRONT 1

2 9700M–06020 BOLT 4

3 90201–064H0 WASHER, PLATE 4

4 90387–061V4 COLLAR 2

5 90387–06023 COLLAR 2

6 1C6–F1611–00 FENDER, REAR 1

7 1C6–F1635–00 NUT, REAR FENDER 2

8 1C6–F163A–00 COVER, REAR FENDER 1 1

9 1C6–F163E–00 COVER, REAR FENDER 2 1

10 9580M–06012 BOLT, FLANGE 2

11 90387–06681 COLLAR 2

12 9580M–06012 BOLT, FLANGE 1

13 9582M–06030 BOLT 1

14 5RM–F1642–00 GUARD, FLAP 1

15 90387–10W66 .COLLAR 2

16 9700M–06016 BOLT 2

17 90201–064H0 WASHER, PLATE 2

18 B68–F153E–00 EMBLEM, YAMAHA 1

19 3PT–2118K–A1 LABEL, CAUTION 1

22
FIG. 19 SIDE COVER
REF.

B689
PART NO. DESCRIPTION REMARKS
NO.
1 1C6–F1711–00 COVER, SIDE 1 1

2 1C6–F1778–00 DAMPER, LOCATING 1 1

3 90119–06018 BOLT, WITH WASHER 1

4 90119–08238 BOLT, WITH WASHER 1

5 1C6–F1720–00 SIDE COVER ASSY 2 1

6 1C6–F174A–00 .INSULATOR, SIDE COVER 1

7 1C6–F174T–00 .INSULATOR, SIDE COVER 2 1

8 1C6–F173M–00 .SEAL 3 1

9 1C6–F173N–00 .SEAL 4 1

10 1C6–F1778–00 DAMPER, LOCATING 1 1

11 90119–06018 BOLT, WITH WASHER 2

12 90119–08238 BOLT, WITH WASHER 1

13 1C6–F177G–00 BOX, BATTERY 1

14 1C6–F1746–00 DAMPER 1

15 1C6–F1747–00 DAMPER 2

16 1C6–F174X–00 DAMPER 1

17 1C6–F174Y–00 DAMPER 1

18 90387–06681 COLLAR 3

19 9582M–06016 BOLT 2

20 9570M–06500 NUT, FLANGE 1

23
FIG. 20 REAR ARM
REF.

B689
PART NO. DESCRIPTION REMARKS
NO.
1 1C6–F2110–00–35 REAR ARM COMP. 1 SL

2 90386–18146 BUSH 2

3 90380–18139 BUSH, SOLID 2

4 5L9–F2127–00 SHIM 1 UN

5 5L9–F2128–00 COVER, THRUST 1 2

6 93109–18020 OIL SEAL 2

7 90387–121N2 COLLAR 1

8 90387–127F2 COLLAR 1

9 1C6–F2141–00 SHAFT, PIVOT 1

10 90185–12134 NUT, SELF-LOCKING 1

11 90201–126A7 WASHER, PLATE 1

12 93700–06803 NIPPLE, GREASE 2

13 1B2–F2151–10 SEAL, GUARD 1

14 9700M–06016 BOLT 2

15 90387–062X0 COLLAR 2

16 5RM–F2199–00 SUPPORT, CHAIN 1

17 90387–06737 COLLAR 2

18 9700M–06016 BOLT 2

19 1C6–F2117–00 CAP 2

20 1C6–2217A–00 ARM, RELAY 1

21 93315–32056 BEARING 1

22 93109–20076 OIL SEAL 2

23 90387–14007 COLLAR 1

24 90105–12801 BOLT, FLANGE 1

25 90201–126A7 WASHER, PLATE 1

26 95617–12100 NUT, U 1

27 93315–32056 BEARING 1

24
FIG. 20 REAR ARM
REF.

B689
PART NO. DESCRIPTION REMARKS
NO.
28 93109–20076 OIL SEAL 2

29 90387–12024 COLLAR 1

30 90105–12800 BOLT, FLANGE 1

31 90201–126A7 WASHER, PLATE 1

32 95617–12100 NUT, U 1

33 93315–31758 BEARING 1

34 93109–17071 OIL SEAL 2

35 90387–1012A COLLAR 1

36 90105–10818 BOLT, FLANGE 1

37 90201–101J1 WASHER, PLATE 1

38 95617–10100 NUT, U 1

39 1C6–F217F–01 ROD, CONNECTING 1 1

40 93315–32056 BEARING 1

41 93109–20076 OIL SEAL 2

42 90387–12023 COLLAR 1

43 90101–12804 BOLT 1

44 90201–126A7 WASHER, PLATE 1

45 95617–12100 NUT, U 1

46 3RV–21668–A0 LABEL, TIRE 1

25
FIG. 21 REAR SUSPENSION
REF.

B689
PART NO. DESCRIPTION REMARKS
NO.
1 1C6–22210–50 SHOCK ABSORBER ASSY, REAR 1

2 4AA–22259–40 .LABEL, WARNING 1

3 90105–10819 BOLT, FLANGE 1

4 95617–10100 NUT, U 1

5 90201–100E9 WASHER, PLATE 1

26
FIG. 22 STEERING
REF.

B689
PART NO. DESCRIPTION REMARKS
NO.
1 93332–000Y5 BEARING 1

2 93332–000Y6 BEARING 1

3 4JG–23416–00 COVER, BALL RACE 2 1

4 90179–25004 NUT 1

5 90202–26142 WASHER, PLATE 1

6 90179–25806 NUT 1

7 5HH–F3418–00 WASHER, SPECIAL 1

8 1C6–F3435–00 CROWN, HANDLE 1

9 90179–22412 NUT 1

10 1C6–F319U–00 CAP 1

11 9502M–08040 BOLT, FLANGE 4

12 3V9–F3441–10 HOLDER, HANDLE UPPER 2

13 9502M–08035 BOLT, FLANGE 4

14 1C6–F3485–00 PLATE, NUMBER 1

15 90387–06W62 .COLLAR 1

16 9502M–06014 BOLT, FLANGE 1

17 1C6–F3486–00 STAY, PLATE 1

18 90480–13428 GROMMET 2

19 90465–14242 CLAMP 2

20 9131M–06016 BOLT 2

21 1C6–H350E–00 BRACKET 1

22 9580M–06014 BOLT, FLANGE 2

27
FIG. 23 FRONT FORK
REF.

B689
PART NO. DESCRIPTION REMARKS
NO.
1 1C6–F3102–00 FRONT FORK ASSY (L.H) 1

2 1C6–F3126–00 .TUBE, OUTER (L.H) 1

3 1C6–F3110–00 .INNER TUBE COMP.1 1

4 1C6–F3351–00 .SPRING 1

5 1C6–F3171–00 .PISTON, FRONT FORK 1

6 1KH–23144–00 .SEAL, DUST 1

7 1KH–23145–00 .OIL SEAL 1

8 34X–23156–00 .RING, SNAP 1

9 1KH–23147–00 .SEAL, SPACER 1

10 34X–23125–00 .METAL, SLIDE 1 1

11 34X–23157–00 .RING, PISTON 1

12 34X–23151–00 .SPRING, REBOUND 1

13 34X–23135–00 .METAL, SLIDE 2 1

14 4AN–F3166–00 .SPACER, OIL LOCK 1

15 3M7–23181–00 .BOLT, HEXAGON SOCKET HEAD 1 WITH WASHER

16 35E–23168–00 .CAP, FRONT FORK 1

17 35E–23183–00 .CIRCLIP 1

18 4AN–F3111–00 .BOLT, CAP 1

19 4AN–F3114–00 .GASKET 1

20 4AN–F3192–10 .BAND 1

21 1C6–23191–00 .BOOT 1

22 4AN–F3192–00 .BAND 1

23 1C6–F3103–00 FRONT FORK ASSY (R.H) 1

24 1C6–F3136–00 .TUBE, OUTER 2 1

25 1C6–F3110–00 .INNER TUBE COMP.1 1

26 1C6–F3351–00 .SPRING 1

27 1C6–F3171–00 .PISTON, FRONT FORK 1

28
FIG. 23 FRONT FORK
REF.

B689
PART NO. DESCRIPTION REMARKS
NO.
28 1KH–23144–00 .SEAL, DUST 1

29 1KH–23145–00 .OIL SEAL 1

30 34X–23156–00 .RING, SNAP 1

31 1KH–23147–00 .SEAL, SPACER 1

32 34X–23125–00 .METAL, SLIDE 1 1

33 34X–23157–00 .RING, PISTON 1

34 34X–23151–00 .SPRING, REBOUND 1

35 34X–23135–00 .METAL, SLIDE 2 1

36 4AN–F3166–00 .SPACER, OIL LOCK 1

37 3M7–23181–00 .BOLT, HEXAGON SOCKET HEAD 1 WITH WASHER

38 35E–23168–00 .CAP, FRONT FORK 1

39 35E–23183–00 .CIRCLIP 1

40 4AN–F3111–00 .BOLT, CAP 1

41 4AN–F3114–00 .GASKET 1

42 4AN–F3192–10 .BAND 1

43 1C6–23191–00 .BOOT 1

44 4AN–F3192–00 .BAND 1

45 1C6–F3340–00 UNDER BRACKET COMP. 1

46 4AN–F3346–00 BOLT 1 4

47 1C6–F331E–00 GUIDE, CABLE 1

48 1C6–F3389–00 GUIDE, CABLE 1

49 90105–05832 BOLT, FLANGE 1

29
FIG. 24 FUEL TANK
REF.

B689
PART NO. DESCRIPTION REMARKS
NO.
1 1C6–24110–20 FUEL TANK COMP. 1

2 90480–18549 GROMMET 2

3 1B2–F4186–00 WASHER, SPECIAL 2

4 5XE–24176–10 BOLT 1 2

5 1B2–F412F–00 BRACKET, SEAT 1

6 9870M–06025 SCREW, FLAT HEAD 1

7 9890M–06016 SCREW, BIND 1

8 1C6–F4173–00 BAND, TANK FITTING 1 1

9 1C6–F4181–00 DAMPER, LOCATING 1 1

10 90465–13275 CLAMP 1

11 1C6–F4182–00 DAMPER, LOCATING 2 1

12 1C6–24500–10 FUEL COCK ASSY 1 1

13 4X8–24512–10 .GASKET 1

14 98507–03008 .SCREW, PAN HEAD 2

15 3AJ–24534–10 .SEAL, COCK 1

16 3AC–24523–00 .VALVE PACKING 1

17 90202–05193 WASHER, PLATE 2

18 90149–06011 SCREW 2

19 90445–10007 HOSE (L110) 1

20 90467–09W06 CLIP 2

21 2FJ–24610–10 CAP ASSY 1

22 90445–08037 HOSE 1

23 1C6–F137W–00 SCOOP, AIR 1 1

24 90387–10W66 COLLAR 1

25 1B2–F1749–00 COLLAR 1

26 90159–06182 SCREW, WITH WASHER 2

27 90269–07076 RIVET 1

30
FIG. 24 FUEL TANK
REF.

B689
PART NO. DESCRIPTION REMARKS
NO.
28 90480–13426 GROMMET 1

29 1C6–F137X–00 SCOOP, AIR 2 1

30 90387–10W66 COLLAR 1

31 1B2–F1749–00 COLLAR 1

32 90159–06182 SCREW, WITH WASHER 2

33 90269–07076 RIVET 1

34 90480–13426 GROMMET 1

35 B68–F137N–20 GRAPHIC 1 1

36 B68–F137P–20 GRAPHIC 2 1

31
FIG. 25 SEAT
REF.

B689
PART NO. DESCRIPTION REMARKS
NO.
1 1C6–F4710–00 SINGLE SEAT ASSY 1

2 1C6–F470F–00 .SEAT COVER COMP. 1

32
FIG. 26 FRONT WHEEL
REF.

B689
PART NO. DESCRIPTION REMARKS
NO.
1 4AN–F5111–10–35 HUB, FRONT 1 SL

2 93306–202XY BEARING 2

3 90560–15290 SPACER 1

4 93106–20021 OIL SEAL 2

5 94416–21536 RIM (1.60-21) 1

6 1C6–F5104–10 SPOKE SET, FRONT 1

7 94108–21800 TIRE (80/100-21 MT320H) 1 PIRELLI

8 94227–21W51 TUBE (80/100-21) 1 PIRELLI

9 94325–21117 BAND,RIM (1.85-21) 1 PIRELLI

10 90387–15W36 COLLAR 2

11 2TY–F5118–00 COVER, HUB DUST 2

12 1C6–F5181–00 AXLE, WHEEL 1

13 90201–15813 WASHER, PLATE 2

14 95607–14100 NUT, U 1

33
FIG. 27 FRONT BRAKE CALIPER
REF.

B689
PART NO. DESCRIPTION REMARKS
NO.
1 5RM–F582T–00 DISC, BRAKE (LEFT) 1

2 90105–06813 BOLT, FLANGE 6

3 5RM–F580T–10 CALIPER ASSY (LEFT) 1

4 5RM–F5802–00 .PISTON ASSY, CALIPER 1

5 5RM–F5803–00 ..CALIPER SEAL KIT 1

6 5RM–F5805–20 .BRAKE PAD KIT 1

7 5HH–W0048–00 .BLEED SCREW KIT 1

8 5HH–F5934–00 .SPRING, PAD 1

9 5HH–F5924–00 .PIN, PAD 2

10 5RM–F5921–00 .BRACKET, SUPPORT 1

11 5HH–F5937–00 .BOOT 2 1

12 5HH–F5926–51 .BOLT 1

13 5HH–F536G–00 .PIN 1

14 5HH–F5961–00 .NUT 1

15 5HH–F5917–00 .BOOT, CALIPER 1

16 90105–10638 BOLT, FLANGE 2

34
FIG. 28 REAR WHEEL
REF.

B689
PART NO. DESCRIPTION REMARKS
NO.
1 1C6–F5311–00–35 HUB, REAR 1 SL

2 5L9–F5317–00 SPACER, BEARING 1

3 93306–302X7 BEARING 1

4 93306–252Y2 BEARING 1

5 93106–26005 OIL SEAL 1

6 5RM–F5321–03 PLATE, BRAKE SHOE 1

7 5HH–F533A–00 PLATE, INDICATOR 1

8 5HH–F5330–00 BRAKE SHOE COMP. 1

9 90506–15260 .SPRING, TENSION 2

10 5RM–F5355–00 LEVER, CAMSHAFT 1

11 90101–06W00 BOLT 1

12 9530M–06600 NUT 1

13 5RM–F5351–00 CAMSHAFT 1

14 93109–14021 OIL SEAL 1

15 93210–14104 O-RING 1

16 90206–14093 WASHER, WAVE 1

17 94418–18016 RIM (1.85-18) 1

18 1C6–F5304–00 SPOKE SET, REAR 1

19 94110–18801 TIRE (100/100-18 MT230) 1 PIRELLI

20 94210–18W50 TUBE (100/100-18) 1 PIRELLI

21 94325–18801 BAND,RIM (2.15-18) 1 PIRELLI

22 4XM–25394–00 SPACER, BEAD 1

23 1C6–F5449–22 SPROCKET, DRIVEN (49T) 1

24 90111–08826 BOLT,HEX. SOCKET BUTTON 6

25 95607–08200 NUT, SELF-LOCKING 6

26 5RM–F5389–00 PULLER, CHAIN 2 1

27 1C6–F5389–00 PULLER, CHAIN 2 1

35
FIG. 28 REAR WHEEL
REF.

B689
PART NO. DESCRIPTION REMARKS
NO.
28 90387–15W34 COLLAR 1

29 4AN–F5367–00 COVER, HUB DUST 1

30 90387–15W35 COLLAR 1

31 1C6–F5381–00 AXLE, WHEEL 1

32 90201–15797 WASHER, PLATE 1

33 90185–14112 NUT, SELF-LOCKING 1

34 9Y581–47105 CHAIN (DID520V2-105LE) 1

35 94681–47011 .JOINT, CHAIN (D.I.D.520V2) 1

36
FIG. 29 STEERING HANDLE & CABLE
REF.

B689
PART NO. DESCRIPTION REMARKS
NO.
1 1C6–F6111–00 HANDLEBAR 1

2 1C6–F6243–00 TUBE, THROTTLE GUIDE 1

3 1C6–F6242–00 GRIP (RIGHT) 1

4 2TY–F6249–00 RING, LEAF 1

5 1C6–F6241–00 GRIP 1

6 1C6–F6281–00 CAP, GRIP 1

7 1C6–F6282–00 CAP, GRIP 1

8 9851M–05020 SCREW, PAN HEAD 2

9 1C6–26302–00 THROTTLE CABLE ASSY 1

10 B68–F6335–00 CABLE, CLUTCH 1

11 1E6–26342–00 .BOOT, CABLE 1

12 5RM–F6372–00 COVER, HANDLE LEVER 1 1

37
FIG. 30 FRONT MASTER CYLINDER
REF.

B689
PART NO. DESCRIPTION REMARKS
NO.
1 1C6–25872–00 HOSE, BRAKE 1 1

2 90201–10118 WASHER, PLATE 4

3 90401–10814 BOLT, UNION 2

4 1C6–F583T–00 MASTER CYLINDER ASSY 1

5 5NY–W0041–01 .CYLINDER KIT, MASTER 1

6 5NY–25868–00 .BOOT, MASTER CYLINDER 1

7 5XE–25854–00 .DIAPHRAGM, RESERVOIR 1

8 2VN–25852–02 .CAP, RESERVOIR 1

9 9870M–04012 .SCREW, FLAT HEAD 2

10 5HH–F5715–00 .SEPARATOR ASSY 1

11 1C6–F5853–00 .FLOAT, RESERVOIR 1

12 1C6–H3922–00 .LEVER 2 1

13 90109–06577 .BOLT 1

14 95706–06500 .NUT, WITH WASHER 1

15 5HH–F5867–00 .BRACKET, MASTER CYLINDER 1

16 5HH–F6332–00 .BOLT, FLANGE 2

17 1C6–F6372–00 COVER, HANDLE LEVER 1 1

38
FIG. 31 STAND & FOOTREST
REF.

B689
PART NO. DESCRIPTION REMARKS
NO.
1 1C6–F7211–00 PEDAL, BRAKE 1

2 1B2–F7242–00 PEDAL, BRAKE 1

3 90508–14352 SPRING, TORSION 1

4 91701–06022 PIN 1

5 91401–20012 PIN, COTTER 1

6 2CC–F7261–00 SHAFT 1

7 90201–10135 WASHER, PLATE 1

8 90206–14001 WASHER, WAVE 1

9 90468–20196 CLIP 1

10 90506–18804 SPRING, TENSION 1

11 9700M–06016 BOLT 1

12 9530M–06700 NUT 1

13 1C6–F7231–00 ROD, BRAKE 1

14 91701–06020 PIN 1

15 9290L–06200 WASHER 2

16 91401–20012 PIN, COTTER 1

17 90501–10802 SPRING, COMPRESSION 1

18 90249–12800 PIN 1

19 90179–06W21 NUT 1

20 1C6–F7311–00 STAND, SIDE 1

21 90101–10805 BOLT 1

22 90387–10003 COLLAR 1

23 90185–10037 NUT, SELF-LOCKING 1

24 90506–35805 SPRING, TENSION 1

25 1B2–F7411–00 FOOTREST 1 1

26 90508–28777 SPRING, TORSION 1

27 90240–10117 PIN, CLEVIS 1

39
FIG. 31 STAND & FOOTREST
REF.

B689
PART NO. DESCRIPTION REMARKS
NO.
28 91401–25015 PIN, COTTER 1

29 1C6–F7412–00 BRACKET, FOOTREST 1 1

30 9502M–10025 BOLT, FLANGE 2

31 1C6–F7421–00 FOOTREST 2 1

32 90508–28777 SPRING, TORSION 1

33 90240–10117 PIN, CLEVIS 1

34 91401–25015 PIN, COTTER 1

35 1C6–F7422–00 BRACKET, FOOTREST 2 1

36 9502M–10025 BOLT, FLANGE 2

40
FIG. 32 GENERATOR
REF.

B689
PART NO. DESCRIPTION REMARKS
NO.
1 1C6–H1450–00 ROTOR ASSY 1

2 1C6–H1410–00 STATOR ASSY 1

3 9201M–06020 BOLT, BUTTON HEAD 5

41
FIG. 33 STARTING MOTOR
REF.

B689
PART NO. DESCRIPTION REMARKS
NO.
1 1C6–H1800–00 STARTING MOTOR ASSY 1

2 4FP–H1801–00 .BRUSH SET 1

3 93210–55669 .O-RING 2

4 4FP–H1828–01 .SCREW 2 2

5 93210–25711 .O-RING 1

6 1C6–H183G–00 .CORD COMP. 1

7 97601–05108 .SCREW, PAN HEAD WITH WASHER 1

42
FIG. 34 HANDLE SWITCH & LEVER
REF.

B689
PART NO. DESCRIPTION REMARKS
NO.
1 2TY–H2911–00 HOLDER, LEVER 1 1

2 1B2–H2913–00 HOLDER, LEVER LOWER 1 1

3 1B2–H3912–00 LEVER 1 1

4 4LR–H3945–00 BOLT, LEVER 1

5 90185–06W10 NUT, SELF-LOCKING 1

6 9851M–05020 SCREW, PAN HEAD 2

7 9290M–05100 WASHER 2

8 90123–08046 BOLT 1

9 90179–08148 NUT 1

10 5TJ–82917–02 SWITCH 1

11 5TJ–83976–13 SWITCH, HANDLE 1 1

12 5UM–83976–E2 SWITCH, ENGINE STOP 1

43
FIG. 35 ELECTRICAL 1
REF.

B689
PART NO. DESCRIPTION REMARKS
NO.
1 3NS–82310–10 IGNITION COIL ASSY 1

2 9502M–06016 BOLT, FLANGE 2

3 3NS–82370–00 PLUG CAP ASSY 1

4 4GY–82540–10 NEUTRAL SWITCH ASSY 1

5 90430–10148 GASKET 1

6 5HH–H1960–00 RECTIFIER & REGULATOR ASSY 1

7 9502M–06012 BOLT, FLANGE 1

8 1C6–H2100–11 BATTERY (YTX5L-BS 12V 4AH) 1

9 1C6–H2115–00 WIRE, PLUS LEAD 1

10 1C6–H2116–00 WIRE, MINUS LEAD 1

11 1C6–H2131–00 BAND, BATTERY 1

12 1C6–82510–00 MAIN SWITCH ASSY 1

13 1C6–H2590–00 WIRE HARNESS ASSY 1

14 90464–70800 CLAMP 3

15 90465–13152 CLAMP 6

16 90464–13077 CLAMP 5

17 5HH–81940–02 STARTER RELAY ASSY (RC19-028) 1

18 42X–82151–00 .FUSE (10A-BL) 2

19 9502M–06008 BOLT, FLANGE 2

20 1C6–H5540–00 C.D.I. UNIT ASSY 1

21 1C6–H5546–00 BAND 1

44
NUMERICAL INDEX

REF. REF. REF. REF. REF. REF.


PART NO. PART NO. PART NO. PART NO. PART NO. PART NO.
NO. NO. NO. NO. NO. NO.

1C6–11101–00 1 – 1 5H0–13440–00 6 – 11 1KH–16150–00 13 – 5 34X–23156–00 23 – 8 1C6–E4452–00 7 – 17 1C6–F174X–00 19 – 16


5H0–1111F–00 1 – 21 16G–13569–00 7 – 25 2LN–16154–00 13 – 6 23 – 30 1C6–E4453–00 7 – 8 1C6–F174Y–00 19 – 17
5H0–11133–11 1 – 2 1C6–14105–00 8 – 7 2LN–16154–00 13 – 18 34X–23157–00 23 – 11 1C6–E4458–00 7 – 12 1C6–F1778–00 19 – 2
1KH–11145–00 3 – 29 42U–14146–00 8 – 23 537–16321–00 13 – 8 23 – 33 1C6–E4459–00 7 – 11 19 – 10
15A–11161–01 1 – 27 5Y1–14146–00 8 – 22 137–16324–00 13 – 9 35E–23168–00 23 – 16 1C6–E4462–00 7 – 15 1C6–F177G–00 19 – 13
15A–11162–00 1 – 25 1KH–14149–00 8 – 24 5H0–16351–00 13 – 10 23 – 38 1C6–E4472–00 7 – 19 1C6–F2110–00–35 20 – 1
5H0–11162–00 1 – 26 1KH–14153–00 8 – 30 4JG–16356–00 13 – 14 3M7–23181–00 23 – 15 1B2–E4477–00 7 – 7 1C6–F2117–00 20 – 19
371–11167–01 10 – 10 5Y1–14159–00 8 – 18 5H0–16357–00 13 – 26 23 – 37 4VW–E4628–00 9 – 3 5L9–F2127–00 20 – 4
59V–11181–00 1 – 7 1C6–14197–00 8 – 25 1W1–16358–01 13 – 13 35E–23183–00 23 – 17 1C6–E4711–10 9 – 7 5L9–F2128–00 20 – 5
4VW–11310–00 2 – 1 5Y1–14198–00 8 – 16 2LN–16371–00 13 – 7 23 – 39 4VW–E5150–01 10 – 1 1C6–F2141–00 20 – 9
5VC–11351–10 2 – 3 4PT–14291–10 8 – 12 4JG–16380–01 13 – 22 1C6–23191–00 23 – 21 1C6–E531A–00 10 – 11 1B2–F2151–10 20 – 13
3RW–11400–00 3 – 1 1C6–14301–10 8 – 1 1KH–16383–00 13 – 19 23 – 43 4VW–E5351–00 6 – 9 1B2–F2178–00 17 – 23
1KH–11454–00 3 – 20 1XL–14313–27 8 – 2 17T–17121–00 14 – 7 4JG–23416–00 22 – 3 1C6–E5411–00–WN 11 – 1 5RM–F2178–00 17 – 19
5H0–11496–00 3 – 11 14T–14323–00 8 – 27 1KH–17131–01 14 – 5 1C6–24110–20 24 – 1 1C6–E5420–00–WN 11 – 14 1C6–F217F–01 20 – 39
5H0–11531–00 3 – 19 30S–14325–00 8 – 19 5MP–17151–00 14 – 6 30S–24141–00 17 – 27 1C6–E5484–00 11 – 12 5RM–F2184–00 17 – 20
5H0–11536–00 3 – 14 4PT–14325–00 8 – 13 5MP–17161–00 14 – 2 5XE–24176–10 24 – 4 1C6–E5758–00 11 – 10 5RM–F2199–00 20 – 16
29U–11610–00 3 – 7 1C6–14341–00 8 – 4 5BT–17211–00 14 – 20 4FU–24181–00 9 – 12 4VW–E7231–01 14 – 15 1C6–F3102–00 23 – 1
29U–11610–20 3 – 7 1C6–14342–18 8 – 6 17T–17221–01 14 – 13 1C6–24500–10 24 – 12 1C6–E7402–00 14 – 12 1C6–F3103–00 23 – 23
29U–11610–40 3 – 7 288–14343–63 8 – 5 17T–17241–03 14 – 16 360–24512–00 8 – 9 1C6–E7411–00 14 – 1 1C6–F3110–00 23 – 3
1KH–11631–01–C0 3 – 6 30X–14358–00 8 – 32 5MP–17251–00 14 – 14 4X8–24512–10 24 – 13 4AN–E7456–00 14 – 28 23 – 25
15A–11633–00 3 – 8 1KH–14371–01 8 – 21 5MP–17261–00 14 – 19 3AC–24523–00 24 – 16 1C6–E7466–00 11 – 13 4AN–F3111–00 23 – 18
1KH–11636–01 3 – 6 5Y1–14384–00 8 – 14 5H0–18120–02 16 – 1 3AJ–24534–10 24 – 15 1C6–E8110–00 16 – 9 23 – 40
1KH–11638–01 3 – 6 25N–14385–00 8 – 10 1RH–18140–00 15 – 8 2FJ–24610–10 24 – 21 1C6–F1110–10–33 17 – 1 4AN–F3114–00 23 – 19
29U–11651–00 3 – 4 689–14386–00 8 – 11 4JG–18185–00 15 – 4 4XM–25394–00 28 – 22 1C6–F1315–00 17 – 5 23 – 41
5H0–11681–00 3 – 2 30S–14390–00 8 – 8 4JG–18511–00 15 – 11 2VN–25852–02 30 – 8 1C6–F1316–10–33 17 – 2 1C6–F3126–00 23 – 2
5H0–12111–02 4 – 1 1C6–14396–00 8 – 26 4JG–18512–01 15 – 12 5XE–25854–00 30 – 7 B68–F137N–20 24 – 35 1C6–F3136–00 23 – 24
11H–12113–00 4 – 4 1C6–14451–00 7 – 10 4JG–18513–00 15 – 10 5NY–25868–00 30 – 6 B68–F137P–20 24 – 36 4AN–F3166–00 23 – 14
11H–12114–00 4 – 5 5Y1–14536–00 8 – 20 3GX–18531–00 15 – 13 1C6–25872–00 30 – 1 1C6–F137W–00 24 – 23 23 – 36
4G0–12116–01 4 – 3 1C6–14611–00 9 – 1 3GX–18535–00 15 – 14 1C6–26302–00 29 – 9 1C6–F137X–00 24 – 29 1C6–F3171–00 23 – 5
4G0–12117–00 4 – 7 15A–14612–00 9 – 2 4JG–18540–00 15 – 1 1E6–26342–00 29 – 11 1C6–F1471–00 17 – 13 23 – 27
4G0–12118–00 4 – 8 4BE–14613–00 9 – 13 136–18542–00 15 – 2 5HH–81940–02 35 – 17 1C6–F1485–00 17 – 18 4AN–F3192–00 23 – 22
5H0–12119–00 4 – 6 3YF–14714–00 9 – 8 3PT–2118K–A1 18 – 19 42X–82151–00 35 – 18 5RM–F1511–00 18 – 1 23 – 44
5H0–12121–01 4 – 2 4BD–14766–00 9 – 4 3RV–21668–A0 20 – 46 3NS–82310–10 35 – 1 B68–F153E–00 18 – 18 4AN–F3192–10 23 – 20
5H0–12146–00 4 – 11 1C6–14780–00 9 – 10 1C6–2217A–00 20 – 20 3NS–82370–00 35 – 3 1C6–F1611–00 18 – 6 23 – 42
29U–12151–00 4 – 9 5Y1–1490A–00 8 – 28 1C6–22210–50 21 – 1 1C6–82510–00 35 – 12 1C6–F1635–00 18 – 7 1C6–F319U–00 22 – 10
5H0–12156–00 4 – 10 1C6–1490J–00 8 – 3 4AA–22259–40 21 – 2 4GY–82540–10 35 – 4 1C6–F163A–00 18 – 8 1C6–F331E–00 23 – 47
2NX–12159–00 4 – 13 5DS–1490K–00 8 – 17 34X–23125–00 23 – 10 5TJ–82917–02 34 – 10 1C6–F163E–00 18 – 9 1C6–F3340–00 23 – 45
1KH–12171–00 5 – 1 3Y1–15361–00 11 – 24 23 – 32 5TJ–83976–13 34 – 11 5RM–F1642–00 18 – 14 4AN–F3346–00 23 – 46
2LN–12176–00 5 – 2 3Y1–15363–10 11 – 22 34X–23135–00 23 – 13 5UM–83976–E2 34 – 12 1C6–F1711–00 19 – 1 1C6–F3351–00 23 – 4
2HT–12210–10 5 – 10 4JG–15441–02 10 – 16 23 – 35 4VW–E1185–10 1 – 14 1C6–F1720–00 19 – 5 23 – 26
4FM–12213–00 5 – 11 4BE–15451–03 11 – 2 1KH–23144–00 23 – 6 4VW–E1186–10 1 – 17 1C6–F173M–00 19 – 8 1C6–F3389–00 23 – 48
5H0–12231–00 5 – 8 4BE–15462–00 11 – 17 23 – 28 4VW–E1187–10 1 – 18 1C6–F173N–00 19 – 9 5HH–F3418–00 22 – 7
5N0–12241–00 5 – 9 2HT–15512–00 12 – 1 1KH–23145–00 23 – 7 4VW–E3447–01 6 – 12 1C6–F1746–00 19 – 14 1C6–F3435–00 22 – 8
5H0–13300–02 6 – 1 4JG–15517–00 12 – 4 23 – 29 1C6–E3586–00 7 – 1 1C6–F1747–00 19 – 15 3V9–F3441–10 22 – 12
5H0–13326–01 6 – 2 5H0–15521–00 12 – 2 1KH–23147–00 23 – 9 1C6–E4411–00 7 – 6 1B2–F1749–00 24 – 25 1C6–F3485–00 22 – 14
5H0–13327–00 6 – 6 4H7–15580–10 12 – 6 23 – 31 1C6–E4412–00 7 – 16 24 – 31 1C6–F3486–00 22 – 17
4BE–13329–01 6 – 4 1J7–15583–01 12 – 8 34X–23151–00 23 – 12 1C6–E4437–00 7 – 9 1C6–F174A–00 19 – 6 1B2–F412F–00 24 – 5
51Y–13411–00 6 – 7 5H0–16111–00 13 – 1 23 – 34 5HH–E443E–01 7 – 20 1C6–F174T–00 19 – 7 1C6–F4173–00 24 – 8

45
NUMERICAL INDEX

REF. REF. REF. REF. REF. REF.


PART NO. PART NO. PART NO. PART NO. PART NO. PART NO.
NO. NO. NO. NO. NO. NO.

1C6–F4181–00 24 – 9 1C6–F6372–00 30 – 17 90105–10818 20 – 36 90201–10135 31 – 7 90387–062X0 20 – 15 90480–13428 22 – 18


1C6–F4182–00 24 – 11 5RM–F6372–00 29 – 12 90105–10819 21 – 3 90201–101J1 17 – 15 90387–06681 18 – 11 90480–18549 24 – 2
1B2–F4186–00 24 – 3 1C6–F7211–00 31 – 1 90105–10819 20 – 30 20 – 37 19 – 18 90501–04596 12 – 7
1C6–F470F–00 25 – 2 1C6–F7231–00 31 – 13 90105–12801 20 – 24 90201–10508 3 – 27 90387–06737 20 – 17 90501–07629 3 – 17
1C6–F4710–00 25 – 1 1B2–F7242–00 31 – 2 90109–06577 30 – 13 90201–10591 5 – 5 90387–06W62 22 – 15 90501–10802 31 – 17
1C6–F5104–10 26 – 6 2CC–F7261–00 31 – 6 90109–065G0 6 – 14 90201–12588 16 – 6 90387–10003 31 – 22 90501–18576 6 – 8
4AN–F5111–10–35 26 – 1 1C6–F7311–00 31 – 20 90109–085E2 9 – 15 90201–126A7 20 – 11 90387–1012A 20 – 35 90501–21133 3 – 12
2TY–F5118–00 26 – 11 1B2–F7411–00 31 – 25 90111–08826 28 – 24 20 – 25 90387–10W66 18 – 15 90501–23700 13 – 11
1C6–F5181–00 26 – 12 1C6–F7412–00 31 – 29 90119–06018 19 – 3 20 – 31 24 – 24 90506–08227 16 – 2
1C6–F5304–00 28 – 18 1C6–F7421–00 31 – 31 19 – 11 20 – 44 24 – 30 90506–15260 28 – 9
1C6–F5311–00–35 28 – 1 1C6–F7422–00 31 – 35 90119–06044 7 – 24 90201–15797 28 – 32 90387–12023 20 – 42 90506–18804 31 – 10
5L9–F5317–00 28 – 2 1C6–H1410–00 32 – 2 90119–06118 17 – 25 90201–15813 26 – 13 90387–12024 20 – 29 90506–35805 31 – 24
5RM–F5321–03 28 – 6 1C6–H1450–00 32 – 1 90119–08238 19 – 4 90201–164K2 14 – 8 90387–121N2 20 – 7 90508–14352 31 – 3
5HH–F5330–00 28 – 8 1C6–H1800–00 33 – 1 19 – 12 90201–17257 14 – 21 90387–124F4 16 – 5 90508–18495 13 – 25
5HH–F533A–00 28 – 7 4FP–H1801–00 33 – 2 90123–08046 34 – 8 90201–201E4 3 – 10 90387–125F1 10 – 2 90508–26539 15 – 9
5RM–F5351–00 28 – 13 4FP–H1828–01 33 – 4 90149–06011 24 – 18 90201–203E7 14 – 23 10 – 3 90508–26705 16 – 3
5RM–F5355–00 28 – 10 1C6–H183G–00 33 – 6 90149–08067 13 – 24 90201–25290 12 – 5 90387–125Y0 12 – 3 90508–28777 31 – 26
4AN–F5367–00 28 – 29 5HH–H1960–00 35 – 6 90151–06013 15 – 7 90202–05193 24 – 17 90387–127F2 20 – 8 31 – 32
5HH–F536G–00 27 – 13 1C6–H2100–11 35 – 8 90153–06029 1 – 5 90202–26142 22 – 5 90387–14007 20 – 23 90560–15290 26 – 3
1C6–F5381–00 28 – 31 1C6–H2115–00 35 – 9 90159–05011 13 – 12 90206–06090 9 – 6 90387–15W34 28 – 28 9131M–06016 22 – 20
1C6–F5389–00 28 – 27 1C6–H2116–00 35 – 10 90159–06182 24 – 26 90206–14001 31 – 8 90387–15W35 28 – 30 9131M–06018 1 – 20
5RM–F5389–00 28 – 26 1C6–H2131–00 35 – 11 24 – 32 90206–14093 28 – 16 90387–15W36 26 – 10 9131M–06020 7 – 3
1C6–F5449–22 28 – 23 1C6–H2590–00 35 – 13 90170–06128 4 – 14 90209–17285 14 – 3 90387–255F3 5 – 6 9 – 14
5HH–F5715–00 30 – 10 2TY–H2911–00 34 – 1 90170–14284 3 – 25 90209–18208 14 – 17 90401–10814 30 – 3 9131M–06025 2 – 6
5RM–F5802–00 27 – 4 1B2–H2913–00 34 – 2 13 – 4 90214–20023 3 – 15 90430–06014 1 – 6 5 – 12
5RM–F5803–00 27 – 5 1C6–H350E–00 22 – 21 13 – 21 90215–06184 1 – 23 90430–08119 13 – 23 9131M–08020 12 – 10
5RM–F5805–20 27 – 6 1B2–H3912–00 34 – 3 90175–06012 7 – 13 90215–14186 13 – 20 90430–10148 35 – 5 9131M–08045 1 – 13
5RM–F580T–10 27 – 3 1C6–H3922–00 30 – 12 90179–06W21 31 – 19 90215–14205 3 – 24 90430–12186 1 – 10 91401–20012 31 – 5
5RM–F582T–00 27 – 1 4LR–H3945–00 34 – 4 90179–08148 34 – 9 13 – 3 90445–08037 24 – 22 31 – 16
1C6–F583T–00 30 – 4 1C6–H5540–00 35 – 20 90179–22412 22 – 9 90240–07083 3 – 16 90445–10007 24 – 19 91401–25015 31 – 28
1C6–F5853–00 30 – 11 1C6–H5546–00 35 – 21 90179–25004 22 – 4 90240–10117 31 – 27 90460–46206 7 – 5 31 – 34
5HH–F5867–00 30 – 15 5NY–W0041–01 30 – 5 90179–25806 22 – 6 31 – 33 90460–49293 7 – 23 91701–06020 31 – 14
5HH–F5917–00 27 – 15 5HH–W0048–00 27 – 7 90183–06023 7 – 22 90249–12800 31 – 18 90462–08224 10 – 14 91701–06022 31 – 4
5RM–F5921–00 27 – 10 4VW–WE543–00 11 – 16 90185–06W10 34 – 5 90267–40W05 17 – 16 90462–08225 11 – 25 91810–16016 1 – 8
5HH–F5924–00 27 – 9 90101–06W00 28 – 11 90185–10037 31 – 23 90269–07076 24 – 27 90464–13077 35 – 16 2 – 5
5HH–F5926–51 27 – 12 90101–10188 3 – 28 90185–12134 20 – 10 24 – 33 90464–70800 35 – 14 91812–16807 1 – 9
5HH–F5934–00 27 – 8 90101–10303 5 – 4 90185–14112 28 – 33 90280–05048 3 – 26 90465–08127 10 – 15 9201M–06010 11 – 11
5HH–F5937–00 27 – 11 90101–10805 31 – 21 90201–042E0 17 – 17 90282–05013 3 – 23 90465–08200 10 – 13 9201M–06020 32 – 3
5HH–F5961–00 27 – 14 90101–12804 20 – 43 90201–064H0 18 – 3 90282–05043 13 – 2 90465–13152 35 – 15 92907–06200 13 – 16
1C6–F6111–00 29 – 1 90105–05832 23 – 49 18 – 17 90338–16148 17 – 26 90465–13275 24 – 10 92907–06600 5 – 14
1C6–F6241–00 29 – 5 90105–064A6 6 – 17 90201–06735 7 – 14 90340–14W06 11 – 6 90465–14242 22 – 19 9290L–06200 31 – 15
1C6–F6242–00 29 – 3 90105–06813 27 – 2 90201–08326 9 – 16 90340–32W07 11 – 8 90467–09W06 24 – 20 9290M–05100 34 – 7
1C6–F6243–00 29 – 2 90105–06830 10 – 6 90201–08609 1 – 12 90380–18139 20 – 3 90467–10039 7 – 26 9290M–06600 7 – 4
2TY–F6249–00 29 – 4 90105–08117 1 – 11 90201–08753 17 – 22 90385–12039 1 – 4 90467–14015 10 – 12 93101–15101 14 – 10
1C6–F6281–00 29 – 6 90105–08846 17 – 9 90201–09801 17 – 8 90386–18146 20 – 2 90467–15012 7 – 21 93101–25106 3 – 30
1C6–F6282–00 29 – 7 90105–08852 17 – 3 17 – 12 90387–06023 18 – 5 90468–20196 31 – 9 93102–12106 16 – 8
5HH–F6332–00 30 – 16 90105–08856 17 – 10 90201–100E9 21 – 5 90387–060A3 17 – 24 90480–13426 24 – 28 93102–14209 13 – 29
B68–F6335–00 29 – 10 90105–10638 27 – 16 90201–10118 30 – 2 90387–061V4 18 – 4 24 – 34 93102–20004 14 – 25

46
NUMERICAL INDEX

REF. REF. REF. REF. REF. REF.


PART NO. PART NO. PART NO. PART NO. PART NO. PART NO.
NO. NO. NO. NO. NO. NO.

93106–20021 26 – 4 93505–16006 13 – 27 95607–08200 17 – 4


93106–26005 28 – 5 93602–13177 3 – 18 17 – 7
93109–14021 28 – 14 93603–12030 6 – 3 17 – 11
93109–17071 20 – 34 93604–10011 5 – 3 28 – 25
93109–18020 20 – 6 93604–16092 15 – 5 95607–14100 26 – 14
93109–20076 20 – 22 93604–20156 15 – 6 95617–10100 20 – 38
20 – 28 93605–10090 3 – 13 21 – 4
20 – 41 93608–50158 16 – 7 95617–12100 20 – 26
93210–07135 6 – 15 93615–12088 12 – 9 20 – 32
93210–09165 4 – 12 93700–06803 20 – 12 20 – 45
93210–13361 2 – 4 93832–13164 14 – 27 95706–06500 30 – 14
93210–14104 28 – 15 94108–21800 26 – 7 9570M–06500 19 – 20
93210–14800 11 – 7 94110–18801 28 – 19 9580M–06012 18 – 10
93210–19123 11 – 23 94210–18W50 28 – 20 18 – 12
93210–25711 33 – 5 94227–21W51 26 – 8 9580M–06014 22 – 22
93210–32800 11 – 9 94325–18801 28 – 21 9581M–08055 17 – 6
93210–347A1 6 – 10 94325–21117 26 – 9 9581M–10020 17 – 14
93210–35537 7 – 2 94416–21536 26 – 5 9582M–06016 19 – 19
93210–48364 13 – 15 94418–18016 28 – 17 9582M–06030 18 – 13
93210–54175 6 – 13 94580–41104 5 – 7 9700M–06012 1 – 22
93210–55669 33 – 3 94681–47011 28 – 35 9700M–06016 18 – 16
93210–57634 1 – 19 94700–00822 1 – 24 20 – 14
93210–72529 2 – 2 9502L–06010 9 – 11 20 – 18
93211–05471 1 – 15 9502M–06008 35 – 19 31 – 11
93306–20201 14 – 11 9502M–06012 35 – 7 9700M–06020 18 – 2
93306–202XY 26 – 2 9502M–06014 22 – 16 97027–06016 5 – 13
93306–20401 14 – 9 9502M–06016 35 – 2 9702M–06010 14 – 29
93306–205X4 3 – 21 9502M–06020 1 – 16 9702M–06020 16 – 10
93306–205XD 14 – 26 9502M–06025 6 – 16 97601–04114 8 – 15
93306–252Y2 28 – 4 11 – 4 97601–05108 33 – 7
93306–302X7 28 – 3 11 – 15 97801–05012 8 – 31
93306–304YP 14 – 24 11 – 19 98501–04010 8 – 29
93306–304YR 3 – 22 9502M–06030 10 – 5 98507–03008 24 – 14
93306–30611 3 – 5 9502M–06035 11 – 5 9851M–05020 29 – 8
93310–530J3 3 – 3 11 – 20 34 – 6
93315–23607 15 – 3 9502M–06040 10 – 7 9870M–04012 30 – 9
93315–31428 13 – 28 9502M–06045 11 – 21 9870M–06025 24 – 6
93315–31758 20 – 33 9502M–06085 10 – 9 9870M–06030 6 – 5
93315–32056 20 – 21 9502M–06090 10 – 8 9890M–06010 9 – 5
20 – 27 9502M–08012 17 – 21 9890M–06016 24 – 7
20 – 40 9502M–08025 9 – 9 9890M–06020 7 – 18
93332–000Y5 22 – 1 9502M–08035 22 – 13 99001–10600 16 – 4
93332–000Y6 22 – 2 9502M–08040 22 – 11 99009–17400 14 – 22
93410–20038 14 – 4 9502M–10025 31 – 30 99530–12016 10 – 4
93410–22039 14 – 18 31 – 36 11 – 3
93420–28055 13 – 30 95307–06600 13 – 17 11 – 18
93440–10085 1 – 3 9530M–06600 28 – 12 9Y581–47105 28 – 34
93450–17044 3 – 9 9530M–06700 31 – 12

47

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