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waterstop-rx® product manual
expanding concrete joint waterstop
product manual
waterstop-rx ®
expanding concrete joint waterstop
extruded in half-circle (crescent) shape measuring 3/4” x 3/8” x33' 4"
CONTENTS (19mm x 9mm x 10m). See Table 1.
CETSEAL is a multi-purpose, single component polyether moisture cure
Section 1: Product Description adhesive used to secure Waterstop-RX into position. Apply a continu-
ous bead of CETSEAL to substrate then install Waterstop-RX before
Section 2: General Applications CETSEAL skins over and cures. Adhesive yeild will vary with use, sub-
strate and application.
Section 3: General Installation Procedures
Section 4: Penetrations
Section 5: Pile Caps and Grade Beams
Section 6: Property Line Installations Before
Hydration
Section 7: Irregular Concrete Surfaces
Section 8: Joining Waterstop-RX to PVC Waterstops
SECTION 1 After
Hydration
PRODUCT DESCRIPTION
Waterstop-RX is a flexible strip concrete construction joint waterstop
that provides a permanent seal by expanding upon contact with water.
Figure 1.1 - Swelling property of Waterstop-RX
Waterstop-RX is an active sodium bentonite based waterstop that is de-
signed to replace conventional passive PVC dumbbell waterstops, thus
eliminating the requirement of split-forming and product seam welding.
Waterstop-RX is manufactured in light weight, flexible coils that can be
installed in both hot and cold weather. The product is adhered to con-
crete, steel, and PVC (pipes) with CETSEAL; at or exceeding the required
minimum distance from the exterior concrete
surface.
The key to Waterstop-RX is sodium bentonite. Sodium bentonite swells RX-101
when in contact with water, forming an impermeable barrier. This swell- Poly scrim
ing property allows Waterstop-RX to form a permanent pressure seal reinforcement
within the concrete joint, thus eliminating water migration over or along
the waterstop (see Figure 1.1). In addition to forming a positive pres-
sure seal, the product’s expansion properties allow it to seal small
cracks and void areas. Waterstop-RX has been successfully tested by
independent testing firms to over 200 feet (60 meters) of hydrostatic RX-102
water pressure, under both continuous emersion and wet/dry cycling. RX-101T
Waterstop-RX is extruded in three sizes and shapes (see Figure 1.2).
Waterstop-RX 101 is extruded in a rectangular shape measuring Figure 1.2 - Three sizes and shapes of Waterstop-RX
1”x3/4”x16’8” (25mm x 19mm x 5.03m). Waterstop-RX 101T is extrud-
ed in a trapezoidal shape measuring 1-1/4” x 1/2” x 20' (31mm x 12mm
x 6m) with a reinforcing plastic scrim embedded in the top surface for
high tensile strength. The patented trapezoidal shape distributes the
expansive force over a greater area. Waterstop-RX 102 is
2870 Forbs Avenue Hoffman Estates, IL 60192
847.851.1800 | 800.527.9948
-2-
SECTION 2 SECTION 3
GENERAL APPLICATIONS GENERAL INSTALLATION
Waterstop-RX applications include both vertical and horizontal con-
crete construction joints, new-to-existing construction, irregular sur-
Surface Preparation
Surfaces should be clean and dry. Remove all dirt, rocks, rust or other
faces, and around throughwall penetrations, such as plumbing and
debris. Do not install Waterstop-RX in standing water.
electrical conduit. Waterstop-RX is designed for both hydrostatic and
non-hydrostatic conditions. Waterstop-RX is not designed, nor intended
to function as an expansion joint sealant. Contact manufacturer for pre- adhesive
cast concrete applications, technical information and approval. Apply a continuous bead of CETSEAL along the substrate where Water-
stop-RX will be installed. Assure proper 3" (75 mm) concrete coverage
Waterstop-RX is designed for structural concrete with a minimum of wll be maintained. Keep the nozzle tip pressed against the concrete at
o
3000 psi. 101 and 101T, require a minimum 3” (75mm) of concrete a 45 angle during application.
coverage. Waterstop-RX 102 requires a minimum concrete coverage
of 2” (50mm).
Installation
After applying a continuous bead of CETSEAL, remove release paper,
RX 101 and RX 101T are designed for vertical and horizontal reinforced
then firmly press the entire length of Watestop-RX onto the adhesive.
concrete 8” (200mm) thick or greater, with two rows of reinforcing steel
For vertical and overhead applications, firmly press a minimum of 15
(see Figure 2.1). RX 101T (trapezoidal) is recommended for shotcrete or
seconds to assure adhesion. Apply Waterstop-RX within 30 minutes of
gunite concrete construction, extreme hot weather and difficult applica-
adhesive installation; waterstop must be placed into adhesive prior to
tions. RX 102 is designed for vertical reinforced concrete 5” (125mm)
CETSEAL skinning over and curing. CETSEAL may be applied to damp
thick or greater; and horizontal reinforced concrete 4” (100mm) thick
surfaces, but not in standing water.
or greater. RX 102 is designed primarily for concrete with one row of
reinforcement, concrete curbs, planter walls, and light weight concrete.
Waterstop-RX is not a self-adhering product. Use CETSEAL to adhere
the product. Mechanical fasteners should not be used to secure prod-
Footing Joint uct alone, but may be used in conjunction with CETSEAL.
Vertical Wall Joint Waterstop-RX Tightly butt coil ends together to form a continuous waterstop (do not
overlap coil ends). Place in maximum practical lengths to minimize coil
Concrete
end joints. Where required, cut coils with knife or utility blade to fit coil
ends together. Pour Concrete.
limitations
Waterstop-RX is not designed, nor intended to function as an
expansion joint sealant. RX-101 and RX 101T require a 3” (75mm)
Min 3" (75 mm) to minimum concrete coverage to the exterior concrete surface (see Fig-
exterior wall surface ure 3.1). RX 102 requires a 2” (50mm) minimum concrete coverage
to the exterior concrete surface (see Figure 3.2).
Place Waterstop-RX Concrete work shall use conventional cast-in-place forms that produce
inside of outer most a smooth surface. Do not use stay-in-place concrete forming; use re-
dowels movable forming products only.
Figure 2.1 - Typical placement of Waterstop-RX at concrete construc- For concrete or other construction techniques not covered herein,
tion joint contact CETCO regarding product use and installation guidelines.
Product table
product size shape ln ft/carton min concrete coverage
RX-101 1" X 3/4" X 16'8" Rectangule 100 3" (75 mm)
RX-101T 1 1/4" x 1/2" x 20' Trapezoid with poly reinforcement 120 3” (75 mm)
RX-102 3/4" x 3/8" x 33' 4" Half circle 200 2” (50 mm)
[Link]
product manual
waterstop-rx ®
expanding concrete joint waterstop
Waterstop-RX should not be prehydrated by submersion or remain in
contact with water prior to concrete pour. If the product exhibits consid-
erable swell prior to confinement in the joint, it must be replaced with
SECTION 4
new material.
PENETRATIONS
In conditions where severe ground water chemical contamination ex-
ists, or is expected, consult with manufacturer for compatibility infor- Following the General Installation Procedures in Section 3, install Wa-
mation and approval. terstop-RX® directly around all applicable single and multiple poured-
in-place or sleeved pipe penetrations (see Figure 4.1).
Waterstop-RX is recommended for installation outside of any formed
keyway in poured-in-place concrete construction. Waterstop-RX can Single Pipe Penetration: Install Waterstop-RX around outer diam-
be installed in a formed keyway with the approval of the structural en- eter of the pipe (see Figure 4.2). Waterstop-RX 102 shall be installed
gineer. Consult manufacturer for recommendations on conditions not around all polyvinyl chloride (PVC) pipes.
represented herein.
Multiple Pipe Penetrations: Install Waterstop-RX around each pipe,
Place Waterstop-RX
Waterstop-RX in all as well as, around any block out box construction joint. Waterstop-RX
inside of outer most
cold pour joints 102 shall be installed around penetrations with less than 4” (100mm)
reinforcement row
between penetrations (see Figure 4.3).
Min 3" (75 mm)
Sleeved Pipe Penetrations: Install Waterstop-RX around the outer
diameter of the sleeve. Install another Waterstop-RX strip between the
sleeve’s inner diameter and the pipe, contacting both surfaces continu-
ously (see Figure 4.4). When there is an excessive gap between the
inner diameter of the sleeve and the pipe, it may be necessary to install
two separate Waterstop- RX strips - one on the inner diameter and the
Waterstop-RX other on the pipe. Then completely fill the void area between the sleeve
Structural Slab Min 3" (75 mm) Rebar and the pipe with non-shrink grout (see Figure 4.5).
Consult manufacturer for recommedations on conditions not repre-
sented herein.
Compacted Substrate
Clean surface and
Figure 3.1 - Placement of Waterstop-RX 101 & 101T at typical con- apply CETSEAL
struction joints with required 3" (75 mm) concrete coverage.
Waterstop-RX in all Rebar
cold pour joints Waterstop-RX 102
Waterstop-RX
Min 2" (50 mm)
Figure 4.1 - Waterstop-RX installed around all applicable penetrations.
Waterstop-RX 102
Structural Slab Rebar
Min 2" (60 mm)
Compacted Substrate
Waterstop-RX
Figure 3.2 - Placement of Waterstop-RX 102 at typical construction
joints with required 2" (50 mm) concrete coverage. Figure 4.2 - Single pipe penetration
2870 Forbs Avenue Hoffman Estates, IL 60192
847.851.1800 | 800.527.9948
-4-
SECTION 5
PILE CAPS AND GRADE BEAMS
Following the General Installation Procedures in Section 3, install Wa-
terstop-RX in all applicable concrete construction joints around or adja-
cent to pile caps and grade beams.
Non-shrink grout Waterstop-RX Install Waterstop-RX around pile caps and grade beams above the layer
(not contacting) of exterior waterproofing to establish a separate wa-
Figure 4.3 - Multiple pipe penetration terstop layer (see Figure 5.3). Contour all I-beams extending outward
from pile caps with Waterstop-RX (see Figure 5.1) or encircle all metal
Non-shrink grout reinforcement rods extending out of pile caps (see Figure 5.2).
Waterstop-RX
I-Beam
Metal sleve Waterstop-RX Pile
Waterstop-RX
Figure 4.4 - Sleeved Pipe Waterstop-RX
I-Beam
Non-shrink grout
Pile
Waterstop-RX
Metal sleeve
Figure 4.5 - Sleeved pipe (excessive gap) Figure 5.1 - Waterstop-RX encircl- Figure 5.2 - Waterstop-RX encircl-
ing pile cap metal I-beam ing pile caps mental reinforce-
ment
Waterstop-RX Waterstop-RX
Pile cap
CETCO
waterproofing
Waterstop-RX
Grade beam
Piling
Figure 5.3 - Waterstop-RX at grade beams and pile caps
[Link]
product manual
waterstop-rx ®
expanding concrete joint waterstop
Install Waterstop-RX in all applicable concrete construction joints for
SECTION 6 metal sheet piling or concrete cassion construction. Install Waterstop-
RX around all soldier pile tie-back boxes through wall construction
PROPERT Y LINE INSTALLATIONS joints (see Figure 6.3).
Use Waterstop-RX 101T (trapezoidal) for shotcrete or gunite concrete
Following the General Installation Procedures in Section 3, install Wa- construction. With shotcrete wall construction, a single strip of Water-
terstop-RX® in all applicable horizontal and vertical construction joints stop-RX shall be installed in all shotcrete lift joints. For hydrostatic con-
within the structural property line wall, including concrete interface ditions, two strips of Waterstop-RX shall be installed in all shotcrete
joints with soldier piles. cold construction joints.
Install Waterstop-RX directly to soldier piles when wood lagging is po-
sitioned outside the piles toward the retained earth or when the wood
agging is positioned adjacent to the pile’s outer flange (see Figure 6.1).
Install Waterstop-RX within all applicable concrete construction joints
when the wood lagging is positioned adjacent to the soldier piles inside
flange (see Figure 6.2).
Soldier pile CETCO
Earth Wood lagging waterproofing
Waterstop-RX
min 3" (75
mm) coverage
Waterstop-RX CETCO
waterproofing Tie-
back Pre-molded
rod TB cover filled
Soldier pile with foam
Figure 6.1 - Waterstop-RX installed when wood lagging is positioned outside the soldier piles or Waterstop-RX
adjecent to piles outer flange min 3" (75
mm) coverage
Soldier pile Wood lagging
Wood Cast-in-place
lagging concrete wall
Waterstop-RX
CETCO
Concrete wall waterproofing
Figure 6.3 - Typical tie-back section detail
prior to grouting
Figure 6.2 - Waterstop-RX installed when wood lagging is positioned adjacent to soldier piles inside
flange
2870 Forbs Avenue Hoffman Estates, IL 60192
847.851.1800 | 800.527.9948
-6-
SECTION 7 Irregular concrete
IRREGULAR CONCRETE Waterstop-RX
& STONE SURFACES
Following the General Installation Procedures in Section 3, install Wa-
terstop-RX® to existing irregular concrete or stone surfaces.
Press Waterstop-RX continuously against irregular surface, contouring
Contour concrete
all rises and depressions (see Figure 7.1). Do not span cavities or cracks
leaving a gap between the surface and the Waterstop-RX. In special
Figure 7.1 - Waterstop-RX installed on irregular concrete
conditions it may be necessary to install Waterstop-RX in an irregular
path to circumvent deep depressions or cracks.
SECTION 8
JOINING WATERSTOP-RX TO 3" (75 mm) min
PVC waterstop
PVC WATERSTOPS
Following the General Installation Procedures in Section 3, install Earth Waterstop-RX
Waterstop-RX on the exterior side of the PVC dumbbell waterstop (see
Figure 8.1). Waterstop-RX should be in direct contact and overlap the
passive PVC dumbbell waterstop by a minimum of 3” (75mm).
Figure 8.1 - Overlapping dumbbell waterstop
Consult manufacturer for recommendations on conditions not repre-
sented herein.
LIMITED WARRANTY
The information and data contained herein is believed to be accurate and shipped) of goods not complying with this agreement or at seller’s election, to
reliable. Specifications and other information contained herein supersede all the repayment of, or crediting buyer with, an amount equal to the purchase
previously printed material and are subject to change without notice. price of such goods, whether such claims are for breach of warranty or neg-
Manufacturer’s warranty of installed system is available. Contact seller for ligence.
terms and sample documents including all limitations. Any claim by buyer with reference to the goods sold hereunder for any cause
All goods sold by seller are warranted to be free from defects in material and shall be deemed waived by buyer unless submitted to seller in writing within
workmanship. thirty (30) days from the date buyer discovered or should of discovered, any
The foregoing warranty is in lieu of and excludes all other warranties not claimed breach.
expressly set forth herein, whether expressed or implied by operation of law Materials should be inspected and tested by purchaser prior to their use if
or otherwise including but not limited to any implied warranties of merchant- product quality is subject to verification after shipment. Performance guaran-
ability or fitness. tees are normally supplied by the applicator.
Seller shall not be liable for incidental or consequential losses, damages or
expenses, directly or indirectly arising from the sale, handling or use of the Note: Waterstop-RX is not an expansion joint material. Expansion joints shall
goods, or from any other cause relating thereto, and seller’s liability hereun- be the responsibility of Others.
der in any case is expressly limited to the replacement (in the form originally
[Link]
AMCOL® INTERNATIONAL HEADQUARTERS
Headquartered in Hoffman Estates, IL, AMCOL operates over
68 facilities in Africa, Asia, Australia, Europe, North America and
South America. The company employs approximately 1,750+
employees in 26 countries. The Company, established in 1927,
currently trades on the New York Stock Exchange under the
symbol “ACO”. AMCOL International produces and markets a
wide range of specialty mineral products used for industrial,
environmental and consumer-related applications. With more
than 68 world-wide locations, AMCOL manages a global supply
[Link]
chain to deliver world-class quality. Our full range of products
and services allow us to bring value to our customers, but
ultimately, we believe our commitment to understanding
customers’ needs is what sets us apart in our industry.
AUGUST 2010
IMPORTANT: The information contained herein supersedes all previous printed
versions, and is believed to be accurate and reliable. For the most up-to-date
information, please visit [Link]. CETCO accepts no responsibility for
the results obtained through application of this product. CETCO reserves the
right to update information without notice.
© 2010 CETCO | Printed in the USA on recycled paper | Form: RXPM - 08/2010
2870 Forbs Avenue, Hoffman Estates, IL 60192
847.851.1700 | 800.527.9948 | [Link]
CETCO, a wholly owned subsidiary of AMCOL International Corp.