Title:

BUTTERFLY VALVES
REPORT

Document No: Revision:

R0
Supplier Document
No:
Purpose of issue: For Information Date:

Prepared: P.G. Judith

Reviewed: P.G. Judith

Approved: P.G. Judith

CONTROL OF MODIFICATIONS
Revision Modifications

00 First issue

PRELIMINARY OR PENDING INFORMATION

Revision aragraphs Subject Status

DISTRIBUTION
External Internal N [Link]/Format
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ITEM 5

2626KTNDOFF050 VALVULA ON-OFF MARIPOSA TIPO WAFER ANSI 2" 10 UNITS

ON-OFF VALVE TYPE: BUTTERFLY BODY SIZE: 2" (WAFER TYPE)

Body Material: CF8M

Disc Material: [Link]
Seat Material: EPDM
media: Raw Water, RO Water
Max operation pressure: 20 kg/cm^2
Max operation temperature: 120 ºC

Pneumatic actuators: single acting spring return (SR).

Action position: air to open, Failure Position: close
Air supply: Max = 7 bar
Operation:= 3 bar

Limit Switch with soloneid valve 24(VCD): yes

Hand wheel: yes
Air connection: 1/4"
Electric conection: M20*1.5mm with gland

ITEM 10

2626KTNDOFF080 VALVULA ON-OFF MARIPOSA TIPO WAFER ANSI 3" 10 UNITS

ON-OFF VALVE TYPE: BUTTERFLY BODY SIZE: 3" (WAFER TYPE)

Body Material: CF8M

Disc Material: [Link]
Seat Material: EPDM
media: Raw Water, RO Water
Max operation pressure: 20 kg/cm^2
Max operation temperature: 120 ºC

Pneumatic actuators: single acting spring return (SR).

Action position: air to open, Failure Position: close
Air supply: Max = 7 bar
Operation:= 3 bar

Limit Switch with soloneid valve 24(VCD): yes

Hand wheel: yes
Air connection: 1/4"
Electric conection: M20*1.5mm with gland
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ITEM 15

2626KTNDOFF100 VALVULA ON-OFF MARIPOSA TIPO WAFER ANSI 4" 10 UNITS

ON-OFF VALVE TYPE: BUTTERFLY BODY SIZE: 4" (WAFER TYPE)

Body Material: CF8M

Disc Material: [Link]
Seat Material: EPDM
media: Raw Water, RO Water
Max operation pressure: 20 kg/cm^2
Max operation temperature: 120 ºC

Pneumatic actuators: single acting spring return (SR).

Action position: air to open, Failure Position: close
Air supply: Max = 7 bar
Operation:= 3 bar

Limit Switch with soloneid valve 24(VCD): yes

Hand wheel: yes
Air connection: 1/4"
Electric conection: M20*1.5mm with gland

ITEM 20

2626KTNDOFF150 VALVULA ON-OFF MARIPOSA TIPO WAFER ANSI 6" 10 UNITS

ON-OFF VALVE TYPE: BUTTERFLY BODY SIZE: 6" (WAFER TYPE)

Body Material: CF8M

Disc Material: [Link]
Seat Material: EPDM
media: Raw Water, RO Water
Max operation pressure: 20 kg/cm^2
Max operation temperature: 120 ºC

Pneumatic actuators: single acting spring return (SR).

Action position: air to open, Failure Position: close
Air supply: Max = 7 bar
Operation:= 3 bar

Limit Switch with soloneid valve 24(VCD): yes

Hand wheel: yes
Air connection: 1/4"
Electric conection: M20*1.5mm with gland
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ITEM 25

2626KTNDOFF200 VALVULA ON-OFF MARIPOSA TIPO WAFER ANSI 8" 10 UNITS

ON-OFF VALVE TYPE: BUTTERFLY BODY SIZE: 8" (WAFER TYPE)

Body Material: CF8M

Disc Material: [Link]
Seat Material: EPDM
media: Raw Water, RO Water
Max operation pressure: 20 kg/cm^2
Max operation temperature: 120 ºC

Pneumatic actuators: single acting spring return (SR).

Action position: air to open, Failure Position: close
Air supply: Max = 7 bar
Operation:= 3 bar

Limit Switch with soloneid valve 24(VCD): yes

Hand wheel: yes
Air connection: 1/4"
Electric conection: M20*1.5mm with gland

ITEM 30

2626KTNDOFF250 VALVULA ON-OFF MARIPOSA TIPO WAFER ANSI 10" 10 UNITS

ON-OFF VALVE TYPE: BUTTERFLY BODY SIZE: 10" (WAFER TYPE)

Body Material: CF8M

Disc Material: [Link]
Seat Material: EPDM
media: Raw Water, RO Water
Max operation pressure: 20 kg/cm^2
Max operation temperature: 120 ºC

Pneumatic actuators: single acting spring return (SR).

Action position: air to open, Failure Position: close
Air supply: Max = 7 bar
Operation:= 3 bar

Limit Switch with soloneid valve 24(VCD): yes

Hand wheel: yes
Air connection: 1/4"
Electric conection: M20*1.5mm with gland
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ITEM 35

2626KTNDOFF200 VALVULA ON-OFF MARIPOSA TIPO WAFER ANSI 8" 10 UNITS

ON-OFF VALVE TYPE: BUTTERFLY BODY SIZE: 8" (WAFER TYPE)

Body Material: CF8M

Disc Material: [Link]
Seat Material: EPDM
media: Raw Water, RO Water
Max operation pressure: 20 kg/cm^2
Max operation temperature: 120 ºC

Pneumatic actuators: doble acting pneumatic (DA).

Action position: air to open, Failure Position: close
Air supply: Max = 7 bar
Operation:= 3 bar

Limit Switch with soloneid valve 24(VCD): yes

Hand wheel: yes
Air connection: 1/4"
Electric conection: M20*1.5mm with gland

ITEM 40

3232KTNEV02 ELECTROV. NAMUR "KTN" 5/2, 1 BOBINA 24VDC 50 UNITS

SOLENOID VALVE
Valve Type:5
Port 2 position,
Port size: In, Out: 1/4" - Exhaust: 1/8"
Fluid: AIR
Type of reset: - Mechanical Spring
Operating Pressure: 2.2-8 bar
Operating temperature: -20 . +60 ºC
Power supply: 24 VDC, 4.5 W
Protection: IP65

ITEM 55

3131KTNFCM01 CAJA ALUM. KTN CON 2 F.C. ELECTROMEC. 70 UNITS

1 PRENSA M20 CON INST. A ACT . INCLUIDA
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BUTTERFLY VALVES

Reference Verifying A
No.
Document Document KTN 3RD PARTY

1 TESTS DURING INCOMING MATERIALS CHECK

1.1 Butterfly valve

1.1.1 Document Review W

1.1.2 Dimensional check Document Review W

1.1.3 Document Review R

1.1.4 Document Review R

1.1.5 Radiographic test Document Review R

1.1.6 Document Review R

1.1.7 Document Review W

2 TESTS DURING MANUFACTURING

2.1 Machined parts

2.1.1 Document Review R

2.1.2 Dimensional check Document Review R

2.2 Body

Document Review R
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3 TESTS ON ASSEMBLED PRODUCTS

3.1 Butterfly valve

3.1.1 Document Review R R

and grease

3.1.2 Document Review R

3.1.3 Test of operability Document Review R

3.1.4 Set pressure Document Review R

3.1.5 Pressure seals Document Review R R

4 FINAL INSPECTION

4.1 Butterfly valve

4.1.1 Verification of Documentation L 3. Document Review W W

4.1.2 COO Document Review W W

4.1.3 Marking and sealing Document Review W W

4.1.4 Nameplate Document Review W W

4.1.5 Document Review W W

4.1.6 Dimensional check acc. Drawing Document Review W W

4.1. Document Review W W

5 SHIPPING INSPECTION

5.1 Butterfly valve

5.1.1 Completeness & Shipping Ready Document Review W R R

5.1.2 Packing Document Review W R R

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Legend:

H Hold Point = Hold

W ) but there is no hold o Client can

Inspector accordingly.

R , etc.

A Approval

NOTES

* For one valve per type

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3. Drawings
Date: Review:
 8 O-Ring NBR 1
7 Short bushing FRP 2
6 Pin (≤DN125 One Pin) SS431 2
5 Disc CF8M 1
4 Shaft SS431 1
3 Liner (Seat) EPDM 1
2 Long bushing FRP 2
1 Body CF8M 1
Nº Name Material QTY

SIZE A B e </>2 ISO5211 K E n</> D1 n</>1 HXH

2” 140 80 43 12.6 F07 90 70 4-10 120.7 4-20 11x11

*Sizes in mm

STANDARDS TEST DRAWN DATE REVISION DATE CODE

Design: API609
SHELL TEST Water 30 BAR 05/05/2023 rev01
Face to face: API609
End standard: ASME B16.5 150LB Notify to:
CWP: SEAL TEST Water 22 BAR
Directed to:
- - 20
BAR Contract nº:
- - -
- - KTN order:
Inspection and test: API 598 AIR SEALING LTS:
TEST Air - WAFER EPDM BUTTERFLY VALVE 15"-12"
- - View angle
 8 O-Ring NBR 1
7 Short bushing FRP 2
6 Pin (≤DN125 One Pin) SS431 2
5 Disc CF8M 1
4 Shaft SS431 1
3 Liner (Seat) EPDM 1
2 Long bushing FRP 2
1 Body CF8M 1
Nº Name Material QTY

SIZE A B e </>2 ISO5211 K E n</> D1 n</>1 HXH

3” 158 95 46 12.6 F07 90 70 4-10 152.4 4-20 11x11

*Sizes in mm

STANDARDS TEST DRAWN DATE REVISION DATE CODE

Design: API609
SHELL TEST Water 30 BAR 05/05/2023 rev01
Face to face: API609
End standard: ASME B16.5 150LB Notify to:
CWP: SEAL TEST Water 22 BAR
Directed to:
- - 20
BAR Contract nº:
- - -
- - KTN order:
Inspection and test: API 598 AIR SEALING LTS:
TEST Air - WAFER EPDM BUTTERFLY VALVE 15"-12"
- - View angle
 8 O-Ring NBR 1
7 Short bushing FRP 2
6 Pin (≤DN125 One Pin) SS431 2
5 Disc CF8M 1
4 Shaft SS431 1
3 Liner (Seat) EPDM 1
2 Long bushing FRP 2
1 Body CF8M 1
Nº Name Material QTY

SIZE A B e </>2 ISO5211 K E n</> D1 n</>1 HXH

4” 176 114 52 15.77 F07 90 70 4-10 190.5 8-20 11x11

*Sizes in mm

STANDARDS TEST DRAWN DATE REVISION DATE CODE

Design: API609
SHELL TEST Water 30 BAR 05/05/2023 rev01
Face to face: API609
End standard: ASME B16.5 150LB Notify to:
CWP: SEAL TEST Water 22 BAR
Directed to:
- - 20
BAR Contract nº:
- - -
- - KTN order:
Inspection and test: API 598 AIR SEALING LTS:
TEST Air - WAFER EPDM BUTTERFLY VALVE 15"-12"
- - View angle
 8 O-Ring NBR 1
7 Short bushing FRP 2
6 Pin (≤DN125 One Pin) SS431 2
5 Disc CF8M 1
4 Shaft SS431 1
3 Liner (Seat) EPDM 1
2 Long bushing FRP 2
1 Body CF8M 1
Nº Name Material QTY

SIZE A B e </>2 ISO5211 K E n</> D1 n</>1 HXH

6” 212 139 56 18.92 F07 90 70 4-10 241.3 8-23 14x14

*Sizes in mm

STANDARDS TEST DRAWN DATE REVISION DATE CODE

Design: API609
SHELL TEST Water 30 BAR 05/05/2023 rev01
Face to face: API609
End standard: ASME B16.5 150LB Notify to:
CWP: SEAL TEST Water 22 BAR
Directed to:
- - 20
BAR Contract nº:
- - -
- - KTN order:
Inspection and test: API 598 AIR SEALING LTS:
TEST Air - WAFER EPDM BUTTERFLY VALVE 15"-12"
- - View angle
 8 O-Ring NBR 1
7 Short bushing FRP 2
6 Pin (≤DN125 One Pin) SS431 2
5 Disc CF8M 1
4 Shaft SS431 1
3 Liner (Seat) EPDM 1
2 Long bushing FRP 2
1 Body CF8M 1
Nº Name Material QTY

SIZE A B e </>2 ISO5211 K E n</> D1 n</>1 HXH

8” 236 174 60 22.10 F10 125 102 4-12 298.5 8-23 17x17

*Sizes in mm

STANDARDS TEST DRAWN DATE REVISION DATE CODE

Design: API609
SHELL TEST Water 30 BAR 05/05/2023 rev01
Face to face: API609
End standard: ASME B16.5 150LB Notify to:
CWP: SEAL TEST Water 22 BAR
Directed to:
- - 20
BAR Contract nº:
- - -
- - KTN order:
Inspection and test: API 598 AIR SEALING LTS:
TEST Air - WAFER EPDM BUTTERFLY VALVE 15"-12"
- - View angle
 8 O-Ring NBR 1
7 Short bushing FRP 2
6 Pin (≤DN125 One Pin) SS431 2
5 Disc CF8M 1
4 Shaft SS431 1
3 Liner (Seat) EPDM 1
2 Long bushing FRP 2
1 Body CF8M 1
Nº Name Material QTY

SIZE A B e </>2 ISO5211 K E n</> D1 n</>1 HXH

10” 265 203 68 28.45 F10 125 102 4-12 362 12-26 22x22

*Sizes in mm

STANDARDS TEST DRAWN DATE REVISION DATE CODE

Design: API609
SHELL TEST Water 30 BAR 05/05/2023 rev01
Face to face: API609
End standard: ASME B16.5 150LB Notify to:
CWP: SEAL TEST Water 22 BAR
Directed to:
- - 20
BAR Contract nº:
- - -
- - KTN order:
Inspection and test: API 598 AIR SEALING LTS:
TEST Air - WAFER EPDM BUTTERFLY VALVE 15"-12"
- - View angle
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4. MTC
Date: Review:
 KARA TECHNOLOGY NEWS, S.L.
INSPECTION CERTIFICATE
Purchase Order Number: 7/4/2023
FIG 266
Customer: STANDARD DESIGN: API609
MATERIAL No: W230288
Tag no Qty Model No/Description Pressure Size
Body Disc Shaft Seat

2626KTNDOFF050 10 ON/OFF BUTTERFLY VALVE 150# 2" CF8M CF8M SS431 EPDM

Chemical Composition % Tensile Strength Yield Point Elongation Reduction Hardness

Valve Part Material Heat Code
C Si Mn S P Cr Ni Mo Mpa Mpa % % H B
Body CF8M F2304 0.052 1.130 1.210 0.021 0.026 18.290 9.420 2.410 523 219 32.9 / /
Disc CF8M 2204 0.061 1.050 1.010 0.022 0.023 18.570 9.570 2.330 506 216 31.9 / /
Shaft 431 DO100312 0.160 0.780 0.690 0.022 0.025 16.030 1.670 / 1203 / 14.1 / 272

PRESSURE TEST
Hydrostatic Test (Shell Test) Hydrostatic Test (Seat Test)
Results
Pressure Retention time Pressure Retention time
3MPA 120S 2.2MPA 120S OK

We hereby certify that the above results have been satisfactory to every requirements

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 KARA TECHNOLOGY NEWS, S.L.
INSPECTION CERTIFICATE
Purchase Order Number: 7/4/2023
FIG 266
Customer: STANDARD DESIGN: API609
MATERIAL No: W230288
Tag no Qty Model No/Description Pressure Size
Body Disc Shaft Seat

2626KTNDOFF080 10 ON/OFF BUTTERFLY VALVE 150# 3" CF8M CF8M SS431 EPDM

Chemical Composition % Tensile Strength Yield Point Elongation Reduction Hardness

Valve Part Material Heat Code
C Si Mn S P Cr Ni Mo Mpa Mpa % % H B
Body CF8M F2304 0.052 1.130 1.210 0.021 0.026 18.290 9.420 2.410 523 219 32.9 / /
CF8M 2209 0.049 1.230 1.480 0.023 0.024 18.310 9.640 2.290 521 221 36.3 / /
Disc
CF8M 2204 0.061 1.050 1.010 0.022 0.023 18.570 9.570 2.330 506 216 31.9 / /
Shaft 431 DO100312 0.160 0.780 0.690 0.022 0.025 16.030 1.670 / 1203 / 14.1 / 272

PRESSURE TEST
Hydrostatic Test (Shell Test) Hydrostatic Test (Seat Test)
Results
Pressure Retention time Pressure Retention time
3MPA 120S 2.2MPA 120S OK

We hereby certify that the above results have been satisfactory to every requirements

Kara Technology News SLU - T. [Link]

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 KARA TECHNOLOGY NEWS, S.L.
INSPECTION CERTIFICATE
Purchase Order Number: 7/4/2023
FIG 266
Customer: STANDARD DESIGN: API609
MATERIAL No: W230288
Tag no Qty Model No/Description Pressure Size
Body Disc Shaft Seat

2626KTNDOFF100 10 ON/OFF BUTTERFLY VALVE 150# 4" CF8M CF8M SS431 EPDM

Chemical Composition % Tensile Strength Yield Point Elongation Reduction Hardness

Valve Part Material Heat Code
C Si Mn S P Cr Ni Mo Mpa Mpa % % H B
Body CF8M F2304 0.052 1.130 1.210 0.021 0.026 18.290 9.420 2.410 523 219 32.9 / /
Disc CF8M 2209 0.049 1.230 1.480 0.023 0.024 18.310 9.640 2.290 521 221 36.3 / /
Shaft 431 DO100312 0.160 0.780 0.690 0.022 0.025 16.030 1.670 / 1203 / 14.1 / 272

PRESSURE TEST
Hydrostatic Test (Shell Test) Hydrostatic Test (Seat Test)
Results
Pressure Retention time Pressure Retention time
3MPA 120S 2.2MPA 120S OK

We hereby certify that the above results have been satisfactory to every requirements

Kara Technology News SLU - T. [Link]

Inscrita en el Registro Mercantil de Madrid, Tomo 38.558, Folio 74, Seccion: 8 Hoja: M-685736, N.I.F. B-88250808
 KARA TECHNOLOGY NEWS, S.L.
INSPECTION CERTIFICATE
Purchase Order Number: 7/4/2023
FIG 266
Customer: STANDARD DESIGN: API609
MATERIAL No: W230288
Tag no Qty Model No/Description Pressure Size
Body Disc Shaft Seat

2626KTNDOFF150 10 ON/OFF BUTTERFLY VALVE 150# 6" CF8M CF8M SS431 EPDM

Chemical Composition % Tensile Strength Yield Point Elongation Reduction Hardness

Valve Part Material Heat Code
C Si Mn S P Cr Ni Mo Mpa Mpa % % H B
Body CF8M F2304 0.052 1.130 1.210 0.021 0.026 18.290 9.420 2.410 523 219 32.9 / /
Disc CF8M 2209 0.049 1.230 1.480 0.023 0.024 18.310 9.640 2.290 521 221 36.3 / /
Shaft 431 DO100312 0.160 0.780 0.690 0.022 0.025 16.030 1.670 / 1203 / 14.1 / 272

PRESSURE TEST
Hydrostatic Test (Shell Test) Hydrostatic Test (Seat Test)
Results
Pressure Retention time Pressure Retention time
3MPA 120S 2.2MPA 120S OK

We hereby certify that the above results have been satisfactory to every requirements

Kara Technology News SLU - T. [Link]

Inscrita en el Registro Mercantil de Madrid, Tomo 38.558, Folio 74, Seccion: 8 Hoja: M-685736, N.I.F. B-88250808
 KARA TECHNOLOGY NEWS, S.L.
INSPECTION CERTIFICATE
Purchase Order Number: 7/4/2023
FIG 266
Customer: STANDARD DESIGN: API609
MATERIAL No: W230288
Tag no Qty Model No/Description Pressure Size
Body Disc Shaft Seat

2626KTNDOFF200 20 ON/OFF BUTTERFLY VALVE 150# 8" CF8M CF8M SS431 EPDM

Chemical Composition % Tensile Strength Yield Point Elongation Reduction Hardness

Valve Part Material Heat Code
C Si Mn S P Cr Ni Mo Mpa Mpa % % H B
Body CF8M F2304 0.052 1.130 1.210 0.021 0.026 18.290 9.420 2.410 523 219 32.9 / /
Disc CF8M 2204 0.061 1.050 1.010 0.022 0.023 18.570 9.570 2.330 506 216 31.9 / /
Shaft 431 DO100312 0.160 0.780 0.690 0.022 0.025 16.030 1.670 / 1203 / 14.1 / 272

PRESSURE TEST
Hydrostatic Test (Shell Test) Hydrostatic Test (Seat Test)
Results
Pressure Retention time Pressure Retention time
3MPA 120S 2.2MPA 120S OK

We hereby certify that the above results have been satisfactory to every requirements

Kara Technology News SLU - T. [Link]

Inscrita en el Registro Mercantil de Madrid, Tomo 38.558, Folio 74, Seccion: 8 Hoja: M-685736, N.I.F. B-88250808
 KARA TECHNOLOGY NEWS, S.L.
INSPECTION CERTIFICATE
Purchase Order Number: 7/4/2023
FIG 266
Customer: STANDARD DESIGN: API609
MATERIAL No: W230288
Tag no Qty Model No/Description Pressure Size
Body Disc Shaft Seat

2626KTNDOFF250 10 ON/OFF BUTTERFLY VALVE 150# 10" CF8M CF8M SS431 EPDM

Chemical Composition % Tensile Strength Yield Point Elongation Reduction Hardness

Valve Part Material Heat Code
C Si Mn S P Cr Ni Mo Mpa Mpa % % H B
Body CF8M F2304 0.052 1.130 1.210 0.021 0.026 18.290 9.420 2.410 523 219 32.9 / /
CF8M 2209 0.049 1.230 1.480 0.023 0.024 18.310 9.640 2.290 521 221 36.3 / /
Disc
CF8M 2303 0.053 1.180 1.090 0.024 0.022 18.360 9.510 2.420 526 222 31.8 / /
Shaft 431 DO100312 0.160 0.780 0.690 0.022 0.025 16.030 1.670 / 1203 / 14.1 / 272

PRESSURE TEST
Hydrostatic Test (Shell Test) Hydrostatic Test (Seat Test)
Results
Pressure Retention time Pressure Retention time
3MPA 120S 2.2MPA 120S OK

We hereby certify that the above results have been satisfactory to every requirements

Kara Technology News SLU - T. [Link]

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5. FINAL REPORT
Date: Review:

TEST PRESSURE

PRESSURE TO VALVES ONE TEST PER UNIT SIZE

HYDROSTATIC TEST (Shell Test)

Pressure Retention Time
3MPa 120S

HYDROSTATIC TEST (Seat Test)

Pressure Retention Time
2.2MPa 120S
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DIMENSIONAL CHECK

DIMENSIONAL CHECK TO VALVES ONE TEST PER UNIT SIZE

We check each dimension for each size

valve. Here you have each one:

EXAMPLE FOR ITEM 20 :

SIZE 6"
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DIMENSIONAL CHECK

DIMENSION A ONE TEST PER UNIT SIZE

13.6/2 + 0.4 instrument = 72.00 140.00 A = 212.00

13.6/2 + 0.4 instrument = 72.00 67.00 B = 139.00

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DIMENSIONAL CHECK

DIMENSION A ONE TEST PER UNIT SIZE

e = 56.00

H = 14*14
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DIMENSIONAL CHECK

DIMENSION A ONE TEST PER UNIT SIZE

E = 70.00

K = 90.00
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DIMENSIONAL CHECK

DIMENSION A ONE TEST PER UNIT SIZE

n = 4-100