Smart Egg Incubator and Candling System
Smart Egg Incubator and Candling System
Eggs are high-quality, low-cost sources of animal protein that play an important
part in people's diets by lowering hunger and increasing nutrition (Hák, T., 2016).
As the world's population continues to rise, egg production has emerged as one of
the most significant agricultural industries and a critical component of the global food
supply. The demand for eggs continues to rise dramatically (Yang, N., 2021).
From 1970 to 2021, the volume of worldwide egg commerce increased from 0.4
ensuring that the eggs placed in the incubators are fertilized is one of the most important
steps toward reducing the productivity of the egg industry. This will increase egg
productivity, increase egg fertility, free up more space, and lower labor and incubation
candling method.
Nevertheless, the existing process in backyard and small-scale farms requires a lot
of labor, takes a long time, and is prone to human mistake due to workers' fatigue and
poor vision from having to check hundreds of eggs every day (L. Liu and M. Ngadi,
2013). Thus, the incubation sector would benefit from the development of an accurate,
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quick, and affordable machine vision system for identifying the infertile eggs at the right
moment.
This paper shall demonstrate the design, construction, and performance evaluation
industry. It is the method of applying and controlling heat for successful egg hatching
incubation area warm at a specific temperature, while the proper humidity will have a
The smart egg incubator also attempts to address issues that arise during the
incubation phase. For example, an egg incubator must have a constant tilting or rolling
process with less human involvement through automating time to make it accurate. As an
expected result, the embryo growth will be flawless, increasing the eggs' chances of
survival.
During the hatching period, the egg will hatch, and a chick will emerge. The last
three to four days of incubation should be spent in the chamber where the eggs need to be
at rest and tilting or turning must stop. The chicks would begin to pounce at any time
during this time, and because hatching takes a lot of work and takes 10 to 20 hours, they
are very active before taking a long nap. Eggs that do not hatch within the anticipated
window of time will be abandoned, while chicks who cannot hatch on their own typically
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The purpose of this study is to build an Arduino-based integrated smart egg
candling and incubation system with suction transport lifters. It also aims to introduce
provide them a better version of smart and functional egg incubators, and to provide less
This study aims to design and fabricate a fully functional Integrated System for
1. How should the Integrated System for Optimized Egg Incubation, Candling, and
2. Does the program work through Integrated System for Optimized Egg Incubation,
Candling, and Transport Using Arduino when hatching the chicken eggs?
Nueva Vizcaya, where Integrated System for Optimized Egg Incubation, Candling, and
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Objectives of the Study
The general objective of this study is to introduce the Integrated System for
i. design and fabricate a reliable Integrated System for Optimized Egg Incubation,
ii. program a functional Integrated System for Optimized Egg Incubation, Candling,
iii. evaluate the functionality of the system in term of its suction cup lifters, candling
The researchers aim to improve the existing egg incubator by fabricating and
designing an Integrated System for Optimized Egg Incubation, Candling, and Transport
Using Arduino, making it much easier to incubate eggs with less human intervention or
effort.
The results of the study could be beneficial, particularly for the following:
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1. Poultry Farmer and Poultry Industry – Improvements in methods of production of
poultry produce is highly encouraged. With minimal human intervention due to its
automated feature and the production of healthy chicks with a higher likelihood of
survival, this is a big assistance for lowering their workload. The technique can
aid in enhancing egg quality and increasing egg hatch rates especially on high
2. Community – Broody hens are known to transmit infections during the natural
neighborhood markets.
ity, and acts as a manual for initiatives of a similar type. Additionally, the study
may offer suggestions for enhancing currently underway automated egg incubator
prototypes.
located in the municipality of Bambang, Nueva Vizcaya. The materials are provided by
the researchers.
The researchers are limited only to identify some challenges linked to egg
System for Optimized Egg Incubation, Candling, and Transport Using Arduino. The
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primary goal of this study is to hatching rate of at least 85% through designing and
in an enclosed chamber. The automation system shall adjust its mechanisms by means of
turning ON and OFF the bulb, humidifier, and exhaust fan. In this study, the researchers
focus on the system’s innovation which includes the smart candling system and its
suction transport system. It is limited to determining the functionality and accuracy of the
transport and the candling system, respectively. There is no backup power supply
provided, thus the variables are not controlled during power interruption. The suction
transport system can cater a 56-egg tray capacity which have seven suction cups to lift
The eggs are variety of Rhode Island Red, Rhode Island Black, and black
Australorp chickens produced at a poultry farm nearby. The eggs are placed in the
candling system after 14 days in the incubator by suction lifters, where light dependent
resistor (LDR) sensor is utilized to assess fertility through indicating the light intensity if
the egg to detect chicken embryo. The non-fertile is discarded on the drawer bin near the
candling area through the suction lifters and the viable eggs will then be automatically
placed in the incubator after being candled. The incubator keeps maintained temperature,
humidity, ventilation, and turning. If the temperature rises over the typical range, the
exhaust fan automatically switches on. The egg trays stop moving and rest two days
before the expected hatching date. After hatching, the chicks must be transferred in the
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next 24-48 hours. The system must undergo disinfection before new batches of eggs will
be placed.
Definition of Terms
The following are terms considered to facilitate the understanding of this study.
Arduino Mega is a microcontroller used to program and receive data from sensors and
Candled fertility is the percentage of eggs remaining after clears are removed by
DHT22 is used for reading the temperature or humidity of your surroundings. Before you
can use the DHT22 and its chip inside that does analogue to digital conversion, it is
particular temperature range (37.5 °c for chicken eggs) and in the correct humidity with a
Egg tray supports and hold the eggs during incubation and hatching process.
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Fertile egg is a round or oval egg produced by a laying hen, often containing an embryo
Light Dependent Resistor (LDR) is commonly used to measures the intensity of the
Suction cup is a silicon-made cup used to lift the eggs from the tray.
Suction lifters allows the transfer of eggs from the incubator to the candling system.
Servomotor is a piece of a machine are rotated and pushed precisely by electrical devices
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CHAPTER II
REVIEW OF RELATED LITERATURE AND STUDY
Related Literature
Egg Candling
Egg candling is still a common and practical way to determine the internal quality
of eggs for the poultry industry. Since candling relies on human skill and judgment, it is
prone to inaccuracies. Additionally, the study of Liu and Tan indicated that the individual
sampling is still relevant for egg quality control and egg grading (Liu, Y. C., Ter Hsin
In various case studies and research papers, there is still a great deal of discussion
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Traditional Egg Candling
fertilized eggs, blood stains, spots, cracks, and dirt by holding a strong light above or
below the egg to observe the embryo (Ragni, Cevoli, & Berardinelli, 2010). Additionally,
this procedure assigns the eggs to various grades (Liu, Y. C., Ter Hsin Chen, Y. C., &
10
According to the study conducted by Abdallah, E., Elmessery, W.M., Elseify, A.
(2018), simple sensors, such as LDR, are effective in detecting the fertility of hatching
eggs using Candler’s and could be used in a Fuzzy logic automated system using the
duck eggs according to its classification using a Light Dependent Resistor during the can-
dling process of the duck eggs, a project that separates the duck eggs to its designated
classification area using a servo motor, to develop a webpage that displays the number of
classified duck eggs in a tabular and graphical presentation using a Windows Form, and
to measure the effectiveness of In order to address the concerns of the producers, project
engineers created an Automated Duck Egg Classifier with Web-Based Monitoring Sys-
tem. Following testing, the project's developers concluded that, as the balut expert had
claimed, the project had finally solved the traditional issues with categorizing duck eggs.
Egg Incubator
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The egg incubator acts as a warm, insulated container for hatching eggs,
replicating the natural role of a broody hen. It comes in a number of materials, including
wood, metal, and plastic, and includes a heating element, thermostat to preserve a steady
temperature, egg cradles, water troughs to maintain humidity, and occasionally a fan and
automatic egg roller or turner. It is a mechanical device that adjusts temperature and
humidity to around 100°F or 37.7°C, creating the optimal environment for the chick to
develop inside a fertilized egg without the need for a broody hen. It makes it feasible to
In the poultry business, an egg incubator is a device that facilitates the hatching
According to historical records, the earliest form of incubator was built by the
Egyptians. They are also credited for carrying out extensive researchon how to artificially
hatch eggs by fertilizing and keeping the eggs in spaces. The Egyptian model of
incubation consists of keeping hundreds of eggs in a small room which are built from
clay. According to Klea J.A., 2008, and Abiola & Dosunmu, 2008, this several small,
constructed rooms are referred to as “ovens” which are strategically placed on each side
of a central passageway.
According to Berry's 2017 research, egg incubation was also used in China, and
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Similar to the Egyptian-style incubator, a structure made of strongly insulated mud brick
was employed. Inside, there are several mud brick ovens that are cooked by charcoal fire.
They painstakingly gauge the eggs' temperature, much like the Egyptians did. The
Chinese used the theory of heat transmission, which states that when an embryo begins to
develop, the amount of heat that is provided to it likewise increases (Berry J.G., 2017).
Since then, several models of small machines were introduced and sold mainly to small
poultry producers. From 1960 onwards, the poultry industry has progressed, and two
remarkable changes occurred. First was the increasing size of poultry operations, with
huge flocks being reared in a single shed, it resulted to a need to increase the incubator
have become a great technological site with electronic controls that regulates temperature
and humidifiers. The 21st century has seen the development of more sophisticated
environment. This constant evolution of the incubation and hatchery equipment turned
out to be the most dynamic and efficient development of the poultry industry (Deeming,
C., 2005).
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Figure 4 Forced-air Egg Incubator
One of the most
popular and commonly used egg incubators is the forced-air incubator. The warm air is
dispersed throughout the egg chamber using a fan. As a result, more eggs of a wider
variety of sizes can be incubated at the same time since the heat is dispersed more
uniformly inside the incubator. The typical temperature for forced-air egg incubators is
between 99- and 100-degrees Fahrenheit, 82 to 88 degrees for egg setting, and 94 degrees
The still-air egg type of egg incubator has no air holes, in contrast to the forced-
air incubator. The use of still-air incubators needs more skill and finesse, and this type of
incubator must be calibrated precisely. It is very important to locate the eggs correctly
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because the air will not be able to circulate due to the radiant heat. Additionally, still air
incubators need to be set exactly (103⁰F), or else temperature and humidity irregularities
may occur inside. Additionally, still-air egg incubators must be opened at least four times
Convection is used in another kind of egg incubator. The top, sides, and bottom of
the incubator have ventilation openings, which the convectional incubator depends on.
These openings allow warm air to rise and draw chilly air from below, evenly warming
the area around the eggs. However, the convectional air incubators are susceptible to air
drying, hence it is crucial to closely check the humidity. The convectional egg incubator,
on the other hand, has the advantage of being simple to make at home with recycled
High hatchability can be achieved and a large number of chickens can be hatched
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As for the benefits of using artificial incubation include the fact that every year, eggs are
comparatively larger. Embryonic eggs are sensitive, which explains why the temperature,
humidity, and growth will be impacted by the egg rotation method and ventilation and the
Hatchery Chamber
After eggs are brought to a hatchery, they go through several phases. All handling
of the eggs is minimized due to their fragility. The eggs are then placed on trays and kept
in egg holding rooms, sometimes known as "egg-cooler" rooms, at 55–65° F and 70%
humidity for ten days. To remove any remaining condensed humidity in the warmer air,
the eggs are then placed into a pre-incubation warming room. The eggs are then "loaded"
onto a setter. Strict environmental conditions are kept for 20 days within the incubator
(Carey, J.,2018).
might not be the best choice. Although every egg is placed in the hatcher simultaneously
at the hatchery; the chicks hatch gradually based on the length of egg preservation and
biological variance. At this time is sometimes called the hatching window, and it lasts for
The adoption of these new hatching concepts, which enable the provision of water
and food for the newly hatched chick, has only recently occurred in a few hatchery years.
A wide hatching window will therefore lengthen the time to first feed and water intake at
the rearing site under commercial conditions. The majority of the chicks have hatched by
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pull, but hatchery management procedures, loading, and transportation cause delays (Van
various ideas for hatching on farms have been created in the Netherlands, where eggs that
have been brooded are shipped at embryonic day 18, from the hatchery to the facilities
for rearing. Chicks are then given instant access to food and water after hatching during
Related Studies
Local Studies
Detection.” They build an automated egg incubator with a camera-assisted candler for the
purpose of determining the maturity of commercial balut and "penoy" duck eggs. The
incubator is a four-layer container equipped with DHT11 sensors, a fan, and a heater.
DHT11 sensors are linked to a Raspberry Pi 4 to keep watch on and preserve the perfect
conditions inside the incubator. Twenty egg-capable trays with integrated fluorescent
bulb candlers that are held up by rollers make up each layer. Every eight hours for five
minutes, these rollers are meant to rotate the eggs, which is an essential part of the
incubation process. To capture images of the candled eggs, cameras are inserted on the
first, tenth, and eighteenth day after hatching. The outcome is presented on a monitor
with an easy-to-use graphical user interface (GUI), allowing the seller to evaluate the
17
condition and maturity of the eggs inside the incubator. As the classifier algorithm, a
region-based convolutional neural network (R-CNN/RCNN) was used for balut, penoy,
affected by types of incubators under varying relative humidity, they discovered that the
two levels of relative humidity (70% and 80%) and the interaction between the types of
incubators and relative humidity had no discernible effects on the mean percentage
hatchability. Incubator types, however, had a significant impact on the percentage of eggs
that hatched; for example, the means of the percentages of eggs that hatched in Cabinet-
(M=27.68%). Regarding the percentage hatch, there was no discernible variation in the
impact of two distinct relative humidity levels, incubator types, and fluctuating percent
Type Incubator yielded a significantly higher number of hatch eggs. The most effective
varieties of incubators were also the Bamboo or "Garong"-type and the Cabinet-type
Electric Incubator. The most cost-effective (lowest cost to hatch and produce ducklings
and highest percentage ROI) type of incubator to use was the bamboo, or "Garong"-Type
Incubator.
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In the year 2020, N. A. Fadchar and J. C. Dela Cruzan undertook a study to
optimize the candling method, minimize loss, and provide a standard platform for
classifying the fertile state of chicken eggs. Their major goal is to develop a prediction
model for detecting the reproductive status of chicken eggs early. An experimental
imaging device was built to capture the picture of a five-day-old chicken egg without
harming the eggshell. One hundred and fifty images have been transferred to a computer.
In order to obtain color space characteristics from images, they were preprocessed and
color segmented. One hundred of the 150 photo were entered directly into the
categorization algorithm. To train the dataset, the Matlab R2018a neural network toolbox,
especially the pattern recognition, was employed. The results of the system's correctness
were presented in the confusion matrices; training is 98.6% accurate, validation is 93.3%
accurate, and testing is 93.3% accurate. The prediction model has a 97% overall
accuracy. The last experiment used the remaining fifty chicken eggs. The study also
demonstrated that the predictive algorithm had a reduced error ratio when compared to
between egg and chick weights of banabang kalabaw philippine native chicken, they
found that native Banabang Kalabaw chicken eggs can have their incubation temperature
lowered to 36.5°C without compromising their ability to hatch and perform well seven
days after hatching. Moreover, chick weight can be directly selected for based on egg
weight.
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Taplah, Anthony et al., year 2018, conducted a study on economic analysis of
duck eggs incubation using hot spring as heat source. They discovered that for low-cost
operations of duckling and balut producers, the developed manual turning hot spring
Philippines. Merely 0.447 L/s of the hot spring's flow rate was utilized; when the three
flow rates were added together, the hot spring's total flow rate exceeded 1 L/s. The
incubator can hold more than 4000 eggs per outlet when using a full-scale hot spring
Detection and Incubation System Using Image Processing and Automatic Candling. They
with independent temperature and humidity control. The proposed system also includes
important hatching tasks like candling (identifying infertile eggs by simple picture
collection) and turning eggs with a crank-rocker mechanism and hatching chamber. It
focuses on integrating every facet of egg incubation into a solitary device. It operates
independently and doesn't need to be checked or adjusted frequently to find the ideal
parameters. Using its monitoring tools, the user can obtain up-to-date information on the
humidity level of 40% to 60%, the incubator operated at its best. Its automated candling
program runs at a speed of 1.129 seconds. In conclusion, the hatch rate percentage of the
proposed system is 69.44%, and its detection accuracy rate for viable eggs is 91.43%.
20
Foreign Studies
A forced-air egg incubator with an integrated fan to circulate air and a still-air egg
incubator without a fan to allow air to stratify were the two main types of incubators that
determine the best choice of incubator to use for incubating eggs. He stressed the
importance of "hatchability" and "fertility" as the determining factors for choosing the
ideal candidate for the egg you wish to hatch. The forced-air type is more satisfactory, he
ventilation).
hatching. He set the temperature of four distinct incubators to 36.1, 37.2, 38.3, and
39.4°C from the 18th day of incubation until hatching, using an equal number of eggs in
each incubator. As a percentage of viable eggs, hatching time, hatchability rate, and
incidence of embryo malposition were noted. The hatching cabinets with the highest
mean embryonic heat production (39.9°C) and lowest mean eggshell surface temperature
21
(36.1°C) were used. Compared to the other treatment groups, eggs incubated at 37.2 and
In 2008, Abiola SS. conducted additional research to ascertain the impact of egg
turning frequency on hatchability. With three daily turns, the highest hatchability of
72.90% was achieved by the eggs. All treatments resulted in embryonic death, but the
highest rate of embryonic death was found in 21 (70.85%) eggs that were turned twice a
day, while the highest rate of late embryonic death was found in 66.65% eggs that were
not turned at all but still hatched in all three zones of the egg. In this study, an embedded
model of a bird egg incubator with a smart sensor for humidity and temperature
monitoring was created at a reasonable cost. The mechanical egg tilting mechanism was
integrated to tilt the eggs at a 45-degree angle on an hourly basis. This incubator system
has the benefit of being inexpensive and requiring less energy at 200 watts.
incubator performance in order to create a more effective incubator system that can
achieve high hatchability and hatch a large number of chicks at once. A temperature and
humidity reading was taken every hour while the developed incubator system was being
tested. Since the humidity and temperature range were within the necessary range of 37–
38oC and 32–35%, it was concluded from the graphic plot of the reading that the
on hatchability and chick survival. During the 50-day incubation period, both incubators
22
were kept at 40°C and 25% relative humidity. It was discovered that hatching mortality in
an electric cabinet was 30%, compared to 10% in a kerosene incubator. This suggests that
the hatchability of the electric incubator was lower than that of the kerosene incubator.
The use of artificial incubation reveals that kerosene incubator was better than electric
incubator, which may be due to differences in the turning rate since the kerosene
incubator was turned six times a day while the electric cabinet has been programmed to
turn four times a day. He concluded that the success of any incubator depends on good
hatchery management.
for Nigerian birds hatching. Four types of incubators—a still air oil lamp incubator, a
research findings from testing various models, proper egg turning rate and enhanced
requiring less human supervision, and the difficulties associated with manually turning
eggs, the embedded-based incubator has also shown to be far superior. Despite the
expensive initial outlay, there are less maintenance costs and a higher rate of return.
Despite the high initial cost, it offers a better return on investment and very little
maintenance [Link]
In the study of Sunday et al., 2020, the design, building, and performance
assessment of an automated egg incubator for chicken farmers were exhibited. The goal
23
of their research was to develop a modern, user-friendly, low-cost incubator that would
increase day-old chick production for small- and medium-sized poultry farmers. One
hundred eggs can hatch at once in the incubator. Temperature, which was kept at 37.5 °C
till hatching, and humidity, which was concluded to be at a level of 55% for the first 18
days of the incubator's operation. Eggs were turned using a tilting tray mechanism that
was operated by a programmable electric motor. Every hour, trays were raised for four
100 brand-new, healthy, fully formed, and mature eggs were used. The test's average
values were 95 fertile eggs, 5 unfertile eggs, 85 hatched eggs, and 89.47% of the eggs
Eggs must adhere to strict quality control regulations. The analysis of the candled
eggs is the first step in the quality procedure. Egg candling is a non-destructive technique
that involves shining light on eggs to check for anomalies. Many small and medium-sized
chicken companies complete this step by hand. When candling eggs by hand, human
error can happen and endanger the health of the workers. Putting in place an automated
A tool that combines manual and automated egg candling analysis is briefly
described in the 2017 study by Abdulah et al.. It also goes beyond design to address real-
world solutions for workplace safety and malnutrition that could arise from using this
exposed to intense light in order to detect any anomalies. It is necessary to determine the
egg's defects, so a more in-depth analysis than a cursory glance should be performed.
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According to Arivazhagan et al., 2013, egg candling is performed in a dark area
where light permeates the egg's shell, making it transparent and revealing the contents
within. Blood spots, cracks, expanded air cells, and fertilized eggs can all be located with
this method (Ragni, Cevoli, & Berardinelli, 2010). The technique is called egg candling
analysis because candles were formerly used as a source of light for the procedure
Omar et al. developed a smart egg incubator system (SEIS) in 2017. The SEIS
will house the humidity and temperature sensors. In order to give the eggs the right
amount of heat, lamps are used in this project as heaters. The health of the egg has a
major impact on how the embryo develops inside the egg. Water and fan control can help
to guarantee appropriate ventilation and humidity levels. The status of the SIES will be
displayed on the LCD screen. The entire element will be controlled by an Arduino UNO,
a kind of microcontroller that can process sensor data and implement the control system
to change the state of SEIS. Temperature and humidity averages are 36°C and 32%,
respectively. This work will produce a user-friendly product because the SEIS is portable.
commercial hatcheries will run more smoothly. This will lead to reduced expenses,
higher hatching rates, and less space being used. An LED-based candling device was
developed to detect fertilized eggs. Six distinct kinds of LED boards—Red, Yellow,
order to optimize light. Eggs from an egg farm were sampled daily for the first 13 days of
incubation, and it was discovered that the eggs contained either fertilized, unfertilized, or
25
dead embryos. To differentiate between fertilized and unfertilized eggs, discriminant
analysis was performed using relative absorption rate (RAR) data. The continuous
measurement data showed that the average RAR of fertilized eggs increased rapidly,
while the average RAR of unfertilized eggs increased slightly. With an accuracy of
94.9% at day seven, the results of using two LED boards (Red and White-2700K) were
the best when compared to the detection results of six LED boards. Another detection
experiment looked at the weight, size, and pigment intensity. The results demonstrated
that the accuracy was 95.9% at day 7, 96.5% at day 8, and 99.4% at day 9 when the
physical egg indexes were combined. This work provided an automated, non-destructive
method for identifying fertilized and unfertilized eggs for use in modern hatcheries.
Okpagu, P., & Nwosu, A. carried out another study on system for incubating eggs
that can hold a variety of egg types between 35 and 40 degrees Celsius was developed in
2016. This technology continuously evaluates the incubator's state and self-adjusts to
give the egg the best possible environment by using temperature and humidity sensors.
Abrupt temperature changes during incubation have an impact on the embryo's post-
hatching performance. In this project, water and a controlling fan were used to maintain
the humidity and ventilation while electric bulbs were used to heat the eggs to the proper
temperature. An LCD shows the incubator's condition, and a keypad interface allows
users to enter the ideal temperature range for eggs. A DC motor was used to move the
iron rod at the bottom and automatically adjust the egg's position, ensuring that the light
heated the entire egg. The AT89C52 microcontroller is in charge of the entire component.
A PID controller integrated into a microprocessor keeps the temperature of the incubator
26
at a constant level. The PID controller, actuator, and incubator were all given
In 2020, Kaiyisah Azahar, Ericka Sekudan, and Mirza Azahar carried out research
on intelligent egg incubators. A "Intelligent Egg Incubator" that can independently hatch
chicken eggs is created by them. To control the incubator's temperature, the author
incorporated a temperature control system into the design. The components of this system
are a controller, heating and cooling components, and a temperature sensor. When the
incubator temperature reaches one threshold, the cooling unit begins to work to lower it,
and when the temperature falls below another threshold, the heating element begins to
work to raise it. Additionally, the author used a motion sensor to track the eggs'
movements.
at maximum productivity and efficiency. The normal operating temperature range for
incubators is between 92 and 102 degrees Fahrenheit. Therefore, the work presented here
entails creating an intelligent, automated incubator system with a digital readout display
that can use an automatic switching mechanism to continuously monitor and maintain the
efforts to provide a hardware platform and an additional software driver designed for an
egg incubator system based on microcontrollers. To ensure the eggs are at the right
temperature for this experiment, a light warmer is used. The ventilation and humidity
27
levels can be evaluated with the use of a controlled fan and dihydrogen monoxide. The
LCD display showcase will display the current status of the incredibly complex egg
incubator system. A DC motor is needed to automatically move the egg and rotate the
iron rode at the bottom in order to guarantee that the lamp heated the entire egg
In 2016, a study was conducted by Ali, F., and Amran, N. to investigate the
creation of a device that could facilitate the hatching of eggs without the need for the
broody process. To ensure that the user can access the device with ease, a monitoring
system has also been developed. Its primary goal is to establish a setting where the
incubation of eggs takes place in a more systematic and secure manner. This device's
development also makes use of the Arduino UNO platform, which in the end has
The temperature sensor in the egg incubator system can detect the incubator's
condition and automatically adjust it to one that is suitable for the egg, according to
research done in 2014 by Uzoigwe, LO, and Ekezie. The state of the egg is vital to the
embryo's development. The incubator system's condition will be displayed on the liquid
crystal display (LCD) panel. The iron rod on the bottom of the egg was rotated by a direct
current (DC) motor, which also moved the egg automatically to make sure the lamp
heated the entire egg. The entire element is controlled by a programmable integrated
circuit (PIC), a type of microcontroller that can decipher sensor data and run the control
element to alter the incubator system's condition. The optocoupler isolates the
microcontroller from the alternating current (AC) power, obstructing any possible AC
28
flow back into the control circuit. Using a window hyperterminal and microcontroller, the
software intelligent agent was embedded into the 8051 family of micro controllers,
simulating the attention commands of mobile phones with a machine cycle of 1.085
seconds, R=10K, C=10F, t=2.17 seconds, transistor collector current, Ic=800 mA, and
emitter forward current gain, hfe gives 200. The prototype self-diagnostic SMS mobile
Synthesis
The preceding literature and previous studies provided the research with valuable
bases for identifying the study’s research problem and developing conceptual framework.
Egg incubator has been widely developed all over the world to help the food production
in poultry farming. Egg incubator have successfully applied to different areas such as
chicken, duck, quail production, balut and penoy production, and other different birds. A
micro controlled egg incubator has been successfully fabricated by other foreign and
local researchers and organizations with some upgraded functions such as automated egg
candling systems to identify the egg’s status and other minor functions. However, some
further improvements can be made on this technology to increase its reliability and
production. It will be a great device if successfully fabricated for the said beneficiaries of
29
this study. Some previous studies provided insights as to how the current study shall be
In the study of Tolentino, L.K., et al., 2022, “An Automated Egg Incubator with
they also fabricate their own candling system to detect whether the egg is fertile and non-
Additionally, to make sure that the eggs are heated in every part of the egg we used tilting
trays mechanism controlled by a programmed electric motor just like in the past study.
Past studies used camera-based candling system; however, this process will take
some time to process the data to see whether the egg is fertile and infertile that is why we
come up with a solution. Using light dependent resistor sensor will help us detect the
fertile and infertile egg with much faster time than a camera-based candling system.
According to the study conducted by Abdallah, E., Elmessery, W.M., Elseify, A. (2018),
simple sensors, such as LDR, are effective in detecting the fertility of hatching eggs.
Additionally, we include suction cups to transport eggs from the incubator to the
candling station that will further minimize the human intervention during candling
process. Finally, we include increase the capacity of the incubator as it can hatch 112
30
CHAPTER III
RESEARCH METHODOLOGY
This research used prototyping research design which is concerned with articulate
and test concepts that respond to questions from theoretical literature at the research
parameters of the Integrated System for Optimized Egg Incubation, Candling, and
Figure 7 shows the overall process from incubation (day 1-14) to candling (day
The incubation process will start after the eggs are positioned on the tilting egg
trays. The machine will start tilting the trays for 8 seconds which is 90 degrees tilting and
31
with an interval of a minute. This process will continue until it reaches 5 minutes after its
first tilt. This process is repeated after 2 hours have passed. The process is halted to
accommodate candling process through the egg transport system and will be back to the
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Figure 7 Process Flow Block Diagram of the Candling System
Candling process will start from getting the egg from the incubator using the
suction lifters and transporting them in the candling station. After that, the system
classifies the egg into two categories (fertile or non-fertile) using LDR sensor. The non-
fertile egg is placed on the drawer through the suction lifters which is removed by human
intervention. On the other hand, the fertile egg will be place back on the egg tray and will
After 17 days, the egg tray will be automatically stop tilting. Approximately
within 18-21 days the eggs are hatched, and the chicks can stay at the incubator for 12-48
Lastly, the machine must undergo disinfection for another set of egg incubation.
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Pictorial Diagram of Incubator System
Figure 8 shows the pictorial diagram of the incubator system. The power supply
converter is connected to a power source. And the incandescent bulb, which serves as a
heat source for egg hatching, is directly connected to the power supply. The power supply
converter is linked to the Arduino. The Arduino mega is attached to a sensor that
measures the humidity and temperature inside the incubator. Every electrical component
has a different relay connected, and this provide switches for closing and opening
circuits. For the heat source, the incandescent bulb is attached to a 220 V relay, just like
the motor, which also requires a 220 V relay for the egg trays. An exhaust fan that
controls the flow of oxygen and carbon dioxide within the incubator is also connected to
34
relay. The output of the temperature and humidity sensor from the Arduino mega powers
the specified electrical components for the incubator system. If there are changes in
source is required for the system to run. To operate, the LED light bulbs are linked to the
220V relay, 220V relay is serve as a switch for the light bulbs and the relay is controlled
by the microcontroller. A power supply converter is installed to scale down the voltage
for the Arduino mega because it requires a lower voltage to operate. The Arduino mega is
connected to the light-dependent resistor and the suction lifters. Based on their light
intensity, the light-dependent resistor can distinguish between fertile and unfertile eggs.
The non-fertile egg will be automatically placed on the drawer using the suction lifters.
On the other hand, the fertile egg will be placed back on the egg tray and will be put on
the incubation for hatching. The whole procedure is repeated until every egg is candled.
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Diagram of the System
The figure 10 shows the system diagram which includes the candling, transport,
and incubation system. The power source supplies 220V to the different components such
as the 5V and 24V Power supply and 220V relay. The 5V power supply provides 5V to
the DHT22, LDR, LCD monitor, servomotors, and the microcontroller. The 220V relay
serves as switch for the exhaust fan, tilting egg tray and the bulbs which is controlled by
the Arduino Mega. The 24V power supply provides 24V to the stepper motor and the
humidifier. The motor drive is used to control the stepper motor and will also be
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Conceptual Paradigm
The figure 11 shows the conceptual paradigm of the system. Input requires
knowledge and hardware requirements. The knowledge requirements are the Arduino
IDE programming, wiring electronic devices and electrical devices. The hardware
module, Arduino mega as its microcontroller, light sensor photoresistor module (LDR)
for Arduino, DHT22 module for Arduino, RTC module Ds1307 Arduino, Digital button
37
for Arduino, LCD display module 12C interface for Arduino, servo motor (SG90), servo
During the process, the design requires conceptual diagram, block diagrams,
conceptual design, process flowchart, program flowchart and the component layout. The
wiring, tilting system to Arduino mega, egg lifting to Arduino mega wiring diagram and
candling system (LDR) to Arduino mega wiring diagram. In data gathering, chicken eggs
are incubated to assess functionality. The output is known as Integrated System for
38
Figure 12 Block Diagram of the Candling System
System
The figure 12 shows the block diagram of the candling system. In this diagram, it
shows that the power supply carries the power to LED bulbs and 5V power supply which
will power the Arduino mega. The Arduino mega is then connected to LDR sensor and
suction lifter, wherein there will be a program set classify whether the egg is fertile or
infertile.
Flowchart of the
Candling System
39
Figure 13 Flowchart of the Candling System
The image above shows the flowchart of how the candling system detects the
egg’s fertility indicated as figure 13. When the egg is in the candling station, the LDR
sensor will respond and determine if the egg have the light intensity of whether fertile or
non-fertile egg. Additionally, non-fertile eggs will be transferred by the suction lifter to
the drawer, and the fertile egg will be transferred to the egg tray and will be ready for the
incubation.
40
Flow Chart of Egg Tilting Mechanism
The flow chart shows the tilting mechanism of the egg tray as shown in figure 14
The chart shows that the tray will tilt for 8 seconds which is 90 degrees tilting and with
an interval of a minute. This process will continue until it reaches 5 minutes after its first
41
tilt. This process is repeated after 2 hours have passed. This process is to operate until the
42
The figure 15 shows that if the sensor detects the maximum temperature, it will
send a signal to the microcontroller, which will then turn off the incandescent bulbs and
turn on the exhaust fans. After that, if the sensor detects the minimum temperature, it will
send a signal to the microcontroller, which will then turn on the incandescent bulbs and
In this diagram, it shows that the power supply carries the power to Arduino
Mega to activate the RTC sensor. The relay which serves as the switch of the motor for
43
Block Diagram of the Incubator System
In figure 17, if the sensor detects the maximum temperature of 38 degrees, it will
send a signal to the microcontroller, which will then turn off the incandescent bulbs and
turn on the exhaust fans. After that, if the sensor detects the minimum temperature of
37.5 degrees, it will send a signal to the microcontroller, which will then activate the
instrument, where the researchers will set-up and perform the said hands-on test of
Integrated System for Optimized Egg Incubation, Candling, and Transport Using
44
Arduino. Observation and documentations will be done to supplement the findings of the
study.
Data analysis
increased incubator use and to present the sustainability of the “Integrated System for
45
Chapter IV
Egg Candling, and Transport. It provides an in-depth analysis of the complex procedure
involved in developing a system that utilizes the functionalities of the Arduino Mega
poultry farming.
insights that not only underscore the system's achievements but also shed light on
possible avenues for enhancement, thereby providing direction for future improvements.
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Objective 1: Design and fabricate a reliable Integrated System for Optimized Incubation,
Prototype Development
numbered from 18-26. The images present a comprehensive plan of the system's
station and the egg incubator. The meticulous organization and interplay between these
The candling station, as specified in the design, functions as a designated area for
examining and evaluating the fertility of eggs. The strategic positioning of this entity
within the system highlights its importance in the overall incubation process.
engineered to establish and sustain the ideal environmental circumstances required for the
components on the upper level of the system. The upper deck functions as the central
control unit for the entire system, containing the vital electronics that enable the complex
operations of both the candling station and the egg incubator. The design meticulously
47
guaranteeing smooth communication and coordination among the different elements to
The figures 18-20 provides clear representation of the physical arrangement of the
system and also provide valuable information about the intentional decisions made during
its design. The thorough focus on detail, demonstrated by the arrangement of chambers
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Figure 19 Front-Top View of the System
49
The specified component box contains essential elements that are crucial for the
smooth operation of the complete system. This small yet strategically organized area
contains the necessary electrical connections and components that are vital for the
operation of different stations within the system. Upon closer inspection, one can observe
the presence of crucial elements such as pushbuttons, the microcontroller, relays, power
supply, and the motor driver, each serving a unique purpose in coordinating the system's
various functions.
Pushbuttons are included to enhance user interaction and control, enabling manual
input and adjustments as needed. The microcontroller, located inside the component box,
functions as the central processing unit, overseeing and synchronizing the activities of
various components and stations according to programmed logic. Relays are crucial
components in electrical circuits, as they are strategically incorporated to control the flow
In addition, the power supply unit guarantees a steady and dependable energy
source to fuel the different components, thereby sustaining a uniform and ideal
operational setting. In addition to these components, the motor driver is responsible for
overseeing the motion and regulation of mechanical parts, enhancing the system's overall
purposeful design decision aimed at maximizing space efficiency and assuring the secure
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for maintenance and troubleshooting, as well as simplifying the wiring and connectivity,
which increases the overall reliability and resilience of the system. The component box
serves as a small and powerful electrical hub that contains the technological center
responsible for powering the various functions of the system's multiple stations.
Candling Station
The candling station is linked to the incubator, ensuring that the temperature and
humidity are consistent to fulfill the incubation needs. The candling station design
includes a Light Dependent Resistor (LDR) that is built into the incubator. This LDR is
used to detect if the eggs are fertile or infertile before the last seven days of incubation. It
transporting the eggs to the candling process. Once the eggs are in place, the light
dependent resistor is used to determine their fertility. The lifter will thereafter dispose of
51
the infertile eggs into the drawer bin. The viable eggs will be returned to the egg tray to
Transport System
The stepper motor and railway are components of the egg transport system
utilized by the egg lifter for locomotion. This device facilitates the transportation of the
lifters from the incubator to the candling station, from the candling station to the disposal
drawer, and from the candling station back to the incubator. The lifter utilizes a
52
Figure 23 illustrates the eggFigure
transport
23 system whereby suction cups are affixed to
Egg Lifter
facilitate the transfer of eggs from the incubator to the candling station. The lifter is
equipped with 7 suction cups that are fitted to cater to the 7 by 8 row-tray. The
servomotor is employed to hermetically enclose the air within the suction cups for the
purpose of elevating the eggs. The lifter utilizes the railway system to convey the eggs to
53
Figure 24 shows two tilting trays with a capacity of 56 eggs each, a humidifier, an
exhaust fan, an incandescent lamp, sensors, and an egg lifter. The incubation system is a
facility where eggs undergo hatching and disinfection processes. The automatic slanted
trays of the device can accommodate a maximum of 112 eggs. The temperature and
humidity levels within the device are carefully regulated within a preset range to ensure
successful hatching of the eggs. The egg tray is meant to be easily removable.
Figure 25 Incubator
54 Main Components
The figure 25. illustrates the precise placement of the exhaust fan, humidifier, and
bulb within the incubator. The temperature is controlled through the utilization of the
light and fan. The exhaust fan is utilized to control the air circulation within the
incubator. It is activated when the system's temperature exceeds a certain threshold. The
bulb is positioned centrally within the incubator to supply warmth to the eggs being
incubated. The humidifier is employed to control the humidity of the system, operating in
55
conditions within the system. This sophisticated device is capable of measuring both
temperature and humidity levels. This sensor is crucial in establishing the ideal
conditions for the incubation process. The system achieves this intricate equilibrium by
coordinating the cooperative actions of the incandescent light, exhaust fan, and
The DHT22 sensor is located between the two tilting trays. It plays a crucial role
in monitoring and protecting the incubation ecology. The device's strategic positioning
enables it to collect data in real-time, offering significant insights into the current
temperature and humidity conditions that are vital for the well-being and growth of the
eggs.
The incandescent bulb plays a crucial role in maintaining the ideal temperature
range within the system by providing the necessary warmth. The exhaust fan serves a
temperature and effective dissipation of excess heat. In addition, the humidifier, guided
by the information gathered from the DHT22 sensor, adds regulated moisture to the
The precise coordination of these elements, under the guidance of the continuous
feedback loop provided by the DHT22 sensor, showcases the system's dedication to
accuracy and regulation. By strategically placing the sensor above the railway, it
accurately measures the surrounding circumstances that directly affect both the candling
station and the incubator. This ensures that the incubation process takes place in an
56
environment specifically designed to satisfy the distinct needs of each stage. The DHT22
The LCD in the figure 27 displays the status of the egg incubator. It displays the
remaining time in days, hours, minutes, and seconds. The DHT22 is used to track the
57
Temperature
T 39.00 h e i n c u b a t
38.50
TEMPERATURE (⁰C)
38.00
37.50
Humidity
37.00
64.00
62.00
36.50
60.00
36.00
58.00
0 12 24 36 48 60 72 84 96 108 120 132 144 156 168 180 192 204 216 228 240 252
HUMIDITY
56.00
54.00 2-HOUR INTERVAL (12 PER DAY)
52.00
50.00
Figure 28 Scattered Data of Temperature
48.00
46.00
44.00
0 12 24 36 48 60 72 84 96 108 120 132 144 156 168 180 192 204 216 228 240 252
2-HOUR INTERVAL (12 PER DAY)
temperature and relative humidity throughout the critical twenty-one days of incubation,
which are essential for the best possible growth. The temperature graph, which is seen
above, carefully logs the incubator's temperature every two hours from day one to day
twenty-one. This comprehensive analysis shows that the temperature was kept within a
constant range of 37 to 38 degrees Celsius, which is exactly in line with the suggested
incubation period based on the daily collection of twelve sets of temperature data for each
of the 21 days. Remarkably, the temperature figures that have been recorded show very
little variation; the lowest temperature that has been recorded is 36.9 degrees Celsius, and
58
In a similar manner, the temperature graph is displayed next to the relative
humidity graph, which is likewise tracked by the LCD display. The same twenty-one
days are shown in this illustration, with humidity levels being monitored every two hours.
Similar to the temperature data, each column in this graph represents a day, and twelve
sets of data were carefully recorded every day. Relative humidity patterns show that the
requirements. The data shows that the incubator can maintain ideal humidity levels; the
Figure
lowest humidity level was 29 Scattered
50.20%, and theData of Humidity
greatest peak was 59.50%. This dual
monitoring of temperature and humidity not only emphasizes the precision of the
incubation environment but also underscores the commitment to creating an ideal setting
Transport System
59
The motor driver is used by the transport system to move objects from one
location to another. The suction system is moved from the candling station to the egg
trays by means of a motor driver, which is managed by the microcontroller. Using the
servomotor above, the lids of the suction cups are closed to remove the eggs from the
tray. Once the caps are closed, the air inside the cups will be forced outside when the
suction system lowers the cups, producing pressure inside. To assess their fertility, the
eggs are brought to the candling station. The microcontroller will close the caps on
infertile eggs and use a motor driver to raise them and deposit them into the bin next to
the station once the LDR module has determined if the eggs are fertile. It is travelled
back to the station to get the fertile eggs and deliver it back to the tray for continuous
incubation.
There are 96 eggs in all which were carefully placed within the trays during the
carefully coordinated procedure of moving the eggs using the suction lifters. This method
locations. On the other hand, a thorough examination of the transporting results indicates
Five of the seven eggs that encountered transportation problems did not make it at
the candling station as planned. This subset of eggs did not go to the candling station as
planned due to weak suction, necessitating additional into the adjustments of specific
stage, two eggs were not placed back in the egg tray.
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This thorough analysis of the transportation results emphasizes how crucial it is to
carefully consider every step of the procedure in order to spot possible areas for
improvement. Even though most of the eggs were transported successfully, resolving the
issues that the seven eggs encountered will help to improve the system's overall
functionality, protecting the eggs and ensuring the reliability of the entire incubation
process.
The automatic tilting egg tray works well with the program which tilts 45 degrees
from the center at 4 seconds then back center with one minute interval before moving to
next position then moving back center. The tilting happens every two hours for the 17
days of incubation.
Egg Candling
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Improving the accuracy of the Light Dependent Resistor (LDR) module requires a
comprehensive calibration procedure designed to account for the changing light levels
that chicken eggs display at various phases of embryonic development. Even though the
light intensity of the eggs varies naturally, a careful calibration was done to match the
module to the precise light intensity range that corresponds to the embryonic stage of
each egg. The precision of the LDR module used in the candling station was
The researchers used a randomized method to determine how well the calibration
worked, putting different numbers of eggs—from one to six—and combining fertile and
infertile eggs in the candling station. This procedure was replicated across eight trials,
40
30
20
10
0
6 F/1UF 5UF/ 4F/3UF 3F/4UF 2F/5UF 1F/6UF
2UF
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The Figure 32 provides a picture of the information gathered from the first
the fertility status of the eggs, although a few instances of inaccuracies required
These results highlight how crucial it is to continue calibrating the LDR module
in order to ensure that it can recognize and faithfully depict the range of light intensities
connected to the different stages of chicken embryo development. To sum up, even if
there were some initial difficulties with the calibration process, the results have been
favorable and have set the groundwork for future advancements in the accuracy of the
63
LDR MODULE CALIBRATION TRIAL 3
50
40
30
20
10
0
6 F/1UF 5UF/ 4F/3UF 3F/4UF 2F/5UF 1F/6UF
2UF
The results of the second and third trials for the calibration of the Light
Dependent Resistor (LDR) module are shown graphically. Remarkably, both trials show
evaluation. This remarkable lack of errors highlights the effectiveness and dependability
of the calibration procedure used on the LDR module specifically for the purpose of
The outcomes of these tests provide strong proof that the LDR module has been
successfully adjusted to correctly determine the eggs' reproductive status. The lack of
guarantees accuracy and consistency when assessing chicken egg fertilization via
candling.
64
The positive findings are proof to the researchers' methodical and rigorous effort
to calibrating the LDR module to match the subtle fluctuations in light intensity linked to
various phases of embryonic development. The outcomes of the second and third trials
demonstrate the efficacy of the calibration and provide assurance regarding the
dependability of the LDR module, which is an essential part of the candling station. This
accomplishment plays a major role in the entire performance of the chicken egg
101 120
100 100
READING PERCENTAGE
99
80
98
TRIAL 1
60 TRIAL 2
97 TRIAL 3
40
96
95 20
94 0
6F/1UF 5F/2UF 4F/3UF 3F/4UF 2F/5UF 1F/6UF
The line graph offers a thorough summary of the reading percentages produced by
the candling system, encompassing the outcomes of the three calibration attempts. Trial
65
one is marked by unique errors in the readings. Significantly, this experiment functioned
calibration procedure. However, the following trials, particularly the second and third
improvement made through the calibrating process. The presence of noticeable mistakes
in Trial one emphasizes the iterative process of calibration, emphasizing the necessity for
modifications and precise adjustments. The lack of errors in the second and third trials
demonstrates the success in fixing and improving the calibration of the candling system.
These combined findings not only show how the calibration process is responsive
to detected flaws, but also confirm the overall achievement of precision and accuracy in
adjustment of the candling system, confirming its ability to evaluate the fertility of
Objective 3: To evaluate the functionality of the system in term of its suction cup lifters,
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The functionality of a transport system is fundamentally measured by the ratio of
eggs that are successfully delivered to their intended destination compared to the total
number of eggs involved in the process. This quantitative measure is a crucial indicator
of how effective the transport system is in guaranteeing the safe and dependable
movement of eggs within the designated framework. A high functionality ratio indicates
that a substantial percentage of eggs are transported through the system without any
outcome of the preceding transportation phase. The effectiveness of the candling method
depends on the precise and prompt delivery of eggs to the candling station. Hence, the
that the necessary quantity of eggs arrives at the candling station, thereby enabling
incubation process. The successful transportation of eggs is crucial for the succeeding
phases and has a direct impact on the accuracy and effectiveness of the candling system.
Comprehending and enhancing these interrelated elements are crucial for establishing a
functional and high-achieving incubation method that finally aids in the successful
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DESCRIPTION NUMERICAL VALUE PERCENTAGE
The evaluation of the transport system in the integrated egg incubation setup, as
described in the given data, highlights both the advantages and areas that need
enhancement in the system. The system exhibits a remarkable success rate of 92.71%,
functionality. The high success rate demonstrates the system's ability to effectively
handle most of the eggs, ensuring their proper progression through the incubation
process.
Nevertheless, the data also illuminates particular domains in which the system
exhibits subpar performance. Significantly, 5.21% of the eggs, totaling 5 eggs, did not
reach the candling station. The failure rate, while relatively low, is substantial enough to
merit attention. The statement implies that there may be mechanical or technical
inefficiencies in the transport mechanism that leads to the candling station. These
system. It is imperative to tackle these issues in order to improve the system's efficacy
drawer bin, exhibiting a failure rate of 0%. This suggests that the part of the system that
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gets rid of eggs that cannot produce offspring or are not suitable is working at its best,
which is crucial for ensuring the overall effectiveness and cleanliness of the incubation
process.
However, the transportation process back to the egg tray encounters a slight
setback, with a failure rate of 2.08%, resulting in the loss of 2 eggs. This aspect, which is
comparable to the transportation to the candling station, indicates potential areas for
repositioning of eggs onto the tray following the process of candling is crucial for the
rate in egg transportation, the significant deficiencies in transporting eggs to the candling
station and returning them to the egg tray are crucial for the system's further
improvement and optimization. Although these areas currently have a minor impact, they
are essential for the smooth functioning of the entire process. By resolving these
concerns, the system's functionality and reliability will be improved, thereby maximizing
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Figure 36 Candling system
As shown in figure 36, the LDR module is calibrated to its minimum sensitivity to
detect fertility, the eggs are candled according to the amount of the transported eggs. If a
light pass through the egg during candling which makes it glow, the egg is unfertile while
the shadows casted on shells indicates embryo. A total of 89 eggs were transported which
The table 2 provides data regarding the results of the candling and hatching
procedures in an egg incubation system. Upon analyzing the table, it is clear that out of
the 89 eggs that were taken into account, 78 of them, or 87.64%, were determined to be
fertile through the process of candling. The high percentage of fertility detected through
the eggs' suitability for incubation. The system's ability to accurately identify fertile eggs
Nevertheless, the table indicates that out of these candled fertile eggs, 11 failed to
hatch, accounting for 12.36% as shown in figure 37. This unincubated proportion is a
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substantial segment that necessitates scrutiny in order to comprehend the fundamental
factors. The absence of hatching can be attributed to various factors, including problems
The combined tally of 89 eggs and the accompanying 100% overall proportion
validates the comprehensiveness of the dataset, encompassing all eggs involved in the
process. The table clearly demonstrates the functionality of the candling process in
accurately identifying fertile eggs. Nevertheless, the proportion of eggs that do not hatch
indicates that although the candling process is successful in identifying fertility, there
may be difficulties during the subsequent incubation stage or inherent factors that hinder
egg fertility, the presence of a significant proportion of unhatched eggs indicates the need
for additional research and enhancement. To improve the overall success of the egg
incubation system, it is crucial to comprehend and tackle the factors that contribute to the
rate of unhatched eggs. This may entail a more thorough analysis of incubation
conditions, egg handling protocols, or even the genetic or health attributes of the egg-
laying hens.
71
Functionality of the Incubator
Figure 38 shows the incubated eggs during the data collecting period, which were
carefully arranged in automated egg tilting trays, a system designed to ensure embryo
growth conditions. The eggs are mixed breed of Rhode Island red (RIR), Rhode Island
black (RIB), and black Australorp chickens. The eggs in these trays are purposefully
tilted to prevent the embryos from sticking within the egg. Temperature, humidity, and
other environmental conditions are carefully monitored and controlled during the critical
The 18th day egg incubation process maintenance phase, since egg trays are
detachable, egg trays are removed and eggs are laid in clean and dry cloth with
maintained parameters inside the incubator is shown in figure 39 below. The chicks
inside started to move and peep during this period and started to hatch at day 19th.
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Figure 39 Fertile Eggs at 18th day
Figure 40 below shows that during the hatching period, out of 78 fertile eggs, 70
eggs hatched in the incubator. Chicks from hatched eggs are then isolated from the
unhatched eggs that dried up after at least 12 hours in the incubator before moving it out
73
Figure 41 Unhatched Eggs
Figure 41 shows the unhatched eggs from the incubator. Four out of eight
unhatched eggs have been cracked and peeped but dried up inside while the other has no
signs of cracks at all. Unhatched eggs have been removed from the incubator and have
been isolated from chicks after the expected hatching period to reduce the risk of
denoted by its output based from input. The outcome of this computation is determined
by the number of eggs that successfully hatch, while the input is defined as the number of
eggs that undergo the candling procedure, also referred to as candled fertility. Candled
fertility refers to the number of eggs identified as fertile after undergoing the thorough
candling procedure.
To determine the functionality of the incubator, one assesses the ratio of eggs that
successfully reach the hatching stage compared to the overall number of eggs confirmed
as fertile using the candling method. The specific definition of functionality enables a
targeted evaluation of the incubator's ability to convert the detected viable eggs into
successful hatching results. By quantifying the ratio of output to input in this way, the
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functionality metric becomes a significant indicator of the incubator's capacity to
successfully nurture and develop fertile eggs during the incubation phase.
The table 3 presents valuable data regarding the hatching results in an egg
incubation system, which is essential for assessing the overall functionality of the system.
According to the data, 70 out of 89 eggs successfully hatched, resulting in a hatch success
rate of 89.74%, which is quite impressive. This significant percentage indicates the
effectiveness of the system in establishing and preserving the ideal conditions required
for the incubation and hatching of eggs. The statement emphasizes the importance of
accurately controlling temperature, humidity, and other essential factors in the incubation
environment, which is crucial for the successful growth and hatching of chicks.
Nevertheless, the data also illuminates certain difficulties encountered during the
hatching process. More precisely, out of the total number of eggs, 4 eggs, which accounts
for 5.13%, did not successfully hatch. These eggs either dried up, produced chicks that
did not fully hatch, or cracked. Although this category is relatively small, it holds
importance as it indicates possible problems that may arise in the later phases of the
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incubation process. The fluctuations in environmental conditions within the incubator or
potential genetic or health-related issues with the eggs could be the cause. It is necessary
to conduct additional research in this category in order to identify and resolve the root
In addition, an additional 4 eggs, which accounts for exactly 5.13%, did not hatch
at all. This failure rate, similar to the previous category, necessitates a thorough analysis.
Possible causes for this outcome include suboptimal incubation conditions, mishandling,
The dataset includes a total of 89 eggs, representing 100% of the eggs involved in
the incubation and hatching cycle. This ensures a comprehensive overview of the entire
scope of the process. To summarize, although the system exhibits a rate of success in
possible to improve the overall functionality and effectiveness of the system, thereby
Chapter V
Summary
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The Integrated System for Optimized Incubation, Candling, and Transport, which
incubation technology. The technology cleverly integrates two main functions: a candling
station and an egg incubator. These have been designed to achieve optimal functionality
while causing least disruption to the eggs. The candling station, using a Light Dependent
Resistor (LDR), accurately assesses egg fertility under the same environmental
conditions necessary for incubation. This integration is especially remarkable due to its
stepper motor and a railway system, in conjunction with suction cups, to precisely
transfer eggs between the incubator and the candling station. The use of servomotors in
this procedure considerably augments the accuracy, since they regulate the suction cups,
The incubation system has removable egg trays, facilitating convenient handling
and upkeep. The system is equipped with several environmental control components,
are governed by a DHT22 sensor, which guarantees that the temperature and humidity
levels are kept at their ideal levels for the purpose of egg hatching.
incubation state, including crucial factors like as temperature and humidity. The
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of eggs between different locations. The egg tilting mechanism, an essential component
embryos.
which highlights the system's accuracy and dependability. The incubation process
This integrated system is notable for its inventive method of automating the egg
incubation and candling process. The design and functionality of this system not only
fulfill the intended goals but also establish a benchmark for automated egg handling
systems. The system has the potential to be improved with features like data recording,
remote monitoring, energy optimization, and scalability. This makes it suitable for wider
Conclusion
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The Integrated System for Optimized Egg Incubation, Candling, and Transport
Using Arduino has been carefully crafted to cater to the precise requirements of egg
The system's design and manufacture are well-developed. The device ingeniously
combines an egg incubator with a candling station, resulting in a compact and functional
innovative method that enables precise identification of egg fertility without the need to
remove the eggs from the well-regulated incubation environment. By integrating this
process, the potential harm caused by environmental stress on the eggs is significantly
reduced, which is essential for ensuring effective incubation. The system's transportation
mechanism, which includes a stepper motor, railway system, and suction cup lifters, is
designed to handle fragile objects with care, minimizing the chances of egg damage while
being moved between the incubator and candling station. In addition, the design has
removable egg trays and an environment control system that is handled by a DHT22
sensor and contains a humidifier, exhaust fan, and incandescent lamp. This design
showcasing its exceptional capability in this area. The eggs are incubated under optimal
79
circumstances because to the automated controls for temperature, humidity, and egg
tilting, as well as the real-time monitoring provided by the LCD display. This automated
process minimizes the need for human involvement, thereby enhancing the dependability
distinguishes itself for its functionality. The suction cup lifters provide a notable success
rate (92.71%) in securely conveying the eggs, highlighting their dependability and
accuracy in handling. After calibration, the candling station can identify fertility with a
100% functionality, highlighting the precision of the LDR module and the overall
incubation system exhibits a functionality of 89.74% in hatching eggs. This not only
fulfills the performance objectives but also suggests that the system creates a favorable
Overall, the utilization of Arduino Mega in the Integrated System for Optimized
Egg Incubation, Candling, and Transport Using Arduino signifies a notable progression
in poultry farming technology. The egg incubator's meticulous design, inventive features,
and proficient performance in every aspect, ranging from egg transportation and
examination to the ultimate incubation stage, showcase its capacity to handle the delicate
process of egg incubation and hatching successfully and consistently. This technology
80
Recommendation
From the results obtained from the Integrated System for Optimized Egg Incubation,
1. Data Analysis and Logging: Integrate data recording functionality to record all sensor
performance over a period, it would facilitate the identification of patterns and the
provide remote monitoring and control of the system. Implementing this update would
enable users to monitor the incubation process in real-time from any place, thereby
3. Scalability and Adaptability: Investigate methods to expand the system's capacity for
larger-scale operations or modify it to accommodate other egg and poultry breeds. This
may include resizing the incubator, altering the egg trays, or recalibrating sensors and
motors.
4. Improvements to the User Interface: Improve the user interface to be more user-
friendly and provide clearer information. Possible enhancements may include touch
screen interfaces, enhanced visual representations of the system's state, and notifications
81
5. Precautions for Safe Egg Handling: Evaluate and perhaps improve the safety protocols
for egg handling, particularly within the transportation system. This may include
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86
APPENDIX A
Programming Codes
#include <Wire.h>
#include <LiquidCrystal_PCF8574.h>
LiquidCrystal_PCF8574 lcd(0x27);
#include "DHT.h"
#include <Servo.h>
#define DHTTYPE DHT22
#define dirPin 2
#define stepPin 3
uint8_t DHTPin = 4;
DHT dht(DHTPin, DHTTYPE);
float tem;
float hum;
//int relay1 = 31;
int relay2 = 32;
int relay3 = 33;
int relay4 = 34;
int relay5 = 35;
int relay1 = 31;
int relay7 = 37;
int relay8 = 38;
int upButton = 39;
int downButton = 40;
int selectButton = 41;
boolean isMainMenu = true;
boolean isMenu1 = false;
boolean isStarted = false;
boolean isCandling = false;
const int sensorPin1 = 5;
const int sensorPin2 = 6;
const int sensorPin3 = 7;
const int sensorPin4 = 8;
const int sensorPin5 = 9;
const int sensorPin6 = 10;
const int sensorPin7 = 11;
int value1;
int value2;
int value3;
int value4;
int value5;
int value6;
87
int value7;
Servo myServo1;
Servo myServo2;
Servo myServo3;
Servo myServo4;
Servo myServo5;
Servo myServo6;
Servo myServo7;
void setup() {
[Link](9600);
[Link](20, 4);
[Link](255);
pinMode(upButton, INPUT_PULLUP);
pinMode(downButton, INPUT_PULLUP);
pinMode(selectButton, INPUT_PULLUP);
pinMode(DHTPin, INPUT);
// pinMode(relay1, OUTPUT);
pinMode(relay2, OUTPUT);
pinMode(relay3, OUTPUT);
pinMode(relay4, OUTPUT);
pinMode(relay5, OUTPUT);
delay(100);
// digitalWrite(relay1, LOW);
digitalWrite(relay2, LOW);
digitalWrite(relay3, LOW);
digitalWrite(relay4, LOW);
digitalWrite(relay5, LOW);
pinMode(stepPin, OUTPUT);
pinMode(dirPin, OUTPUT);
pinMode(sensorPin1, INPUT);
pinMode(sensorPin2, INPUT);
pinMode(sensorPin3, INPUT);
pinMode(sensorPin4, INPUT);
pinMode(sensorPin5, INPUT);
pinMode(sensorPin6, INPUT);
pinMode(sensorPin7, INPUT);
pinMode(relay1, OUTPUT);
pinMode(relay7, OUTPUT);
pinMode(relay8, OUTPUT);
digitalWrite(relay1, LOW);
digitalWrite(relay7, HIGH);
digitalWrite(relay8, HIGH);
88
APPENDIX B
Data Sheets of Gathered Data
Gathered LCD Monitoring Data Sheets
Day Time Temperature Humidity
1 20:22:03:49 37.60 55.00
20:20:13:59 37.70 54.30
20:18:23:56 37.40 55.30
20:16:18:09 37.50 55.00
20:14:35:50 37.90 53.50
20:12:45:40 37.30 56.10
20:10:13:25 37.50 54.90
20:08:54:35 38.00 52.50
20:06:14:43 37.70 54.80
20:04:36:53 37.30 56.20
20:02:12:45 37.50 56.00
20:00:04:56 37.70 55.80
2 19:22:56:13 36.90 56.80
19:20:35:23 37.50 55.40
19:18:45:34 37.40 55.10
19:16:11:54 37.50 55.50
19:14:19:24 37.30 55.80
19:12:09:54 37.50 55.00
19:10:27:59 37.60 55.90
19:08:13:20 37.70 56.00
19:06:58:19 37.60 55.50
19:04:23:37 37.30 56.90
19:02:20:31 37.40 56.00
19:00:25:30 37.50 55.40
3 18:22:54:40 37.50 55.10
18:20:45:51 37.60 53.80
18:18:47:24 37.50 54.20
18:16:26:28 37.60 54.70
18:14:53:08 37.50 53.70
18:12:50:18 37.60 55.00
18:10:24:49 37.50 54.00
18:08:27:56 37.40 56.10
18:06:46:59 37.50 55.80
18:04:26:27 37.60 55.50
18:02:39:17 37.40 56.50
18:00:31:14 37.50 54.50
4 17:22:02:57 37.80 50.20
89
17:20:15:25 37.10 58.40
17:18:07:59 37.50 54.50
17:16:21:33 37.40 55.30
17:14:41:02 37.80 52.40
17:12:10:27 37.50 54.90
17:10:03:56 37.70 53.30
17:08:00:38 37.40 55.10
17:06:11:04 37.70 54.00
17:04:28:02 37.50 56.90
17:02:31:52 37.10 58.80
17:00:01:45 37.40 54.90
5 16:22:05:31 37.50 55.20
16:20:26:58 37.80 53.70
16:18:07:41 37.50 55.10
16:16:22:51 37.60 54.70
16:14:09:18 37.50 55.60
16:12:05:52 37.80 52.40
16:10:27:48 37.50 55.70
16:08:11:52 37.90 51.00
16:06:39:10 37.50 55.30
16:04:08:36 37.70 53.90
16:02:40:59 37.50 54.90
16:00:00:31 37.30 56.90
6 15:22:12:32 37.50 55.40
15:20:41:52 37.60 55.00
15:18:20:42 37.50 54.00
15:16:12:25 37.30 56.00
15:14:54:36 37.70 53.00
15:12:14:45 37.50 53.50
15:10:53:26 37.40 55.50
15:08:49:40 37.50 55.70
15:06:39:46 37.40 55.00
15:04:56:06 37.50 55.40
15:02:51:46 37.70 55.90
15:00:36:12 37.40 56.90
7 14:22:39:15 37.60 54.80
14:20:19:45 37.50 55.80
14:18:49:35 37.30 57.30
14:16:13:24 37.50 54.30
14:14:50:33 37.60 53.30
14:12:25:55 37.50 52.30
14:10:24:19 37.40 52.90
14:08:16:59 37.50 54.00
90
14:06:30:49 37.40 56.00
14:04:11:29 37.60 54.00
14:02:26:54 37.50 55.00
14:00:30:13 37.50 55.80
8 13:22:35:19 37.60 54.70
13:20:08:59 37.50 55.10
13:18:01:00 37.90 52.20
13:16:29:01 37.90 50.60
13:14:05:27 37.50 55.40
13:12:32:50 37.60 55.00
13:10:00:23 37.50 54.90
13:08:35:57 37.70 52.90
13:06:08:39 37.50 54.20
13:04:29:05 37.70 54.00
13:02:00:59 37.50 54.90
13:00:16:44 37.30 57.80
9 12:22:05:51 37.50 55.40
12:20:37:10 37.10 58.30
12:18:09:59 37.40 56.10
12:16:20:00 37.50 55.10
12:14:05:32 37.20 59.50
12:12:19:14 38.00 51.20
12:10:04:29 37.50 55.60
12:08:18:42 37.40 55.00
12:06:51:29 37.50 55.30
12:04:09:53 37.70 52.90
12:02:37:06 37.50 54.70
12:00:07:42 37.60 55.20
10 11:22:41:17 37.50 54.00
11:20:30:56 37.60 56.30
11:18:27:09 37.80 53.10
11:16:18:22 37.50 55.00
11:14:14:56 37.50 55.50
11:12:25:46 37.60 53.50
11:10:13:56 37.40 54.50
11:08:16:57 37.50 54.90
11:06:10:36 37.40 55.50
11:04:50:15 37.50 55.80
11:02:40:29 37.50 53.40
11:00:10:46 37.60 55.60
11 10:22:09:55 37.50 53.00
10:20:26:18 37.60 53.00
10:18:37:54 37.60 55.00
91
10:16:08:17 37.50 54.70
10:14:29:56 37.40 56.10
10:12:11:48 37.50 54.10
10:10:22:45 37.70 52.70
10:08:43:59 37.50 55.30
10:06:12:43 37.40 56.20
10:04:37:36 37.50 54.80
10:02:25:49 37.60 54.50
10:00:41:54 37.50 56.50
12 09:22:08:11 37.50 54.90
09:20:02:56 37.90 52.10
09:18:29:01 37.50 54.90
09:16:12:55 37.80 53.20
09:14:30:02 37.10 57.30
09:12:01:58 37.40 56.20
09:10:37:19 37.50 55.10
09:08:00:42 37.60 54.40
09:06:21:55 37.40 55.00
09:04:00:15 37.60 53.90
09:02:31:47 37.50 54.80
09:00:07:12 37.70 53.80
13 08:22:19:44 37.50 54.90
08:20:01:52 37.60 55.20
08:18:21:29 37.50 55.00
08:16:03:59 37.70 53.50
08:14:35:02 37.50 55.10
08:12:07:51 37.10 58.90
08:10:05:07 37.40 56.70
08:08:21:50 37.50 56.00
08:06:12:41 37.40 55.30
08:04:04:57 37.50 55.10
08:02:38:14 37.70 53.50
08:00:09:41 37.50 54.90
14 07:22:10:37 37.50 54.40
07:20:14:58 37.60 53.10
07:18:16:49 37.50 55.00
07:16:223:49 37.50 55.00
07:14:18:22 37.80 53.00
07:12:31:38 37.50 54.20
07:10:47:29 37.30 57.00
07:08:41:53 37.50 55.00
07:06:27:29 37.60 54.70
07:04:25:19 37.50 55.30
92
07:02:47:18 37.20 57.10
07:00:43:50 37.50 54.10
15 06:22:18:55 37.60 53.20
06:20:14:46 37.50 55.20
06:18:49:37 37.70 52.70
06:16:33:27 37.40 54.40
06:14:51:12 37.50 55.10
06:12:24:38 37.60 55.70
06:10:17:50 37.50 54.40
06:08:43:42 37.40 56.10
06:06:12:59 37.50 56.00
06:04:10:42 37.60 55.00
06:02:387:04 37.50 54.60
06:00:46:11 37.40 56.20
16 05:22:12:09 37.50 55.10
05:20:05:41 37.40 55.60
05:18:24:01 37.50 55.00
05:16:05:51 37.60 54.20
05:14:12:00 37.50 54.90
05:12:37:41 37.30 58.00
05:10:08:14 37.50 56.30
05:08:33:59 37.70 53.60
05:06:10:09 37.50 55.10
05:04:26:57 37.60 55.10
05:02:00:37 37.50 55.40
05:00:40:05 37.40 56.90
17 04:22:03:55 37.50 54.50
04:20:04:49 37.70 53.20
04:18:18:03 37.50 54.80
04:16:03:58 37.60 55.00
04:14:10:04 37.50 55.10
04:12:38:49 37.40 57.00
04:10:04:16 37.50 55.20
04:08:20:51 37.30 58.90
04:06:00:14 38.00 50.60
04:04:09:55 37.60 54.90
04:02:23:05 37.50 55.10
04:00:05:31 37.60 55.10
18 03:22:30:56 37.50 55.00
03:20:04:50 37.50 55.50
03:18:27:59 37.60 54.90
03:16:04:15 37.50 55.10
03:14:00:45 37.40 55.00
93
03:12:28:03 37.50 55.80
03:10:02:58 37.50 55.00
03:08:25:08 37.30 57.10
03:06:05:56 37.50 55.10
03:04:43:05 37.60 54.20
03:02:03:58 37.50 54.90
03:00:00:44 37.60 54.50
19 02:22:36:09 37.50 54.10
02:20:16:54 37.40 55.00
02:18:12:23 37.60 56.00
02:16:32:19 37.70 56.80
02:14:01:54 37.50 54.80
02:12:35:03 37.40 56.80
02:10:11:55 37.50 54.80
02:08:29:09 37.60 55.60
02:06:15:51 37.50 53.90
02:04:29:16 37.70 52.60
02:02:10:24 37.50 54.60
02:00:27:50 37.60 55.40
20 01:22:38:43 37.30 57.40
01:20:11:19 37.60 55.40
01:18:03:51 37.50 55.10
01:16:26:10 37.60 53.90
01:14:06:55 37.50 54.00
01:12:35:16 37.60 55.00
01:10:13:45 37.50 54.50
01:08:12:50 37.40 54.90
01:06:10:07 37.50 55.30
01:04:40:16 37.60 55.00
01:02:05:59 37.50 54.00
01:00:21:54 37.40 56.00
21 00:22:12:48 37.50 55.10
00:20:50:58 37.70 53.60
00:18:14:13 37.40 54.80
00:16:41:56 37.50 55.10
00:14:09:13 37.60 54.60
00:12:14:51 37.60 54.60
00:10:30:09 37.50 53.90
00:08:22:48 37.60 54.90
00:06:40:01 37.60 55.10
00:04:38:23 37.60 53.00
00:02:03:51 37.50 55.00
00:00:20:06 37.40 56.00
94
Gathered LDR Calibration Data Sheet
TRIAL 1
7 FERTILE EGGS
TRIALS A B C D E F G
1 1 1 1 1 1 1 1
2 1 1 1 1 1 1 1
3 1 1 1 1 1 1 1
4 1 1 1 1 1 1 1
5 1 1 1 1 1 1 1
6 1 1 1 1 1 1 1
7 1 1 1 1 1 1 1
8 1 1 1 1 1 1 1
95
4 FERTILE AND 3 UNFERTILE EGGS
TRIALS A B C D E F G
1 1 1 X 1 0 0 1
2 0 1 1 1 0 1 0
3 1 0 0 0 1 1 1
4 0 1 1 0 1 0 1
5 1 0 0 1 1 1 0
6 0 1 1 1 0 0 1
7 1 0 1 0 1 1 0
8 1 1 0 0 0 1 1
96
5 0 0 0 0 0 1 0
6 0 1 0 0 0 0 0
7 0 0 0 0 1 0 0
8 0 0 1 0 0 0 0
TRIAL 2
7 FERTILE EGGS
TRIALS A B C D E F G
1 1 1 1 1 1 1 1
2 1 1 1 1 1 1 1
3 1 1 1 1 1 1 1
4 1 1 1 1 1 1 1
5 1 1 1 1 1 1 1
6 1 1 1 1 1 1 1
7 1 1 1 1 1 1 1
8 1 1 1 1 1 1 1
97
8 1 0 1 0 1 1 1
98
1 FERTILE AND 6 UNFERTILE EGGS
TRIALS A B C D E F G
1 1 0 0 0 0 0 0
2 0 0 0 0 0 1 0
3 0 0 1 0 0 0 0
4 0 1 0 0 0 0 0
5 0 0 0 0 1 0 0
6 0 0 0 0 0 0 1
7 0 0 0 1 0 0 0
8 0 0 1 0 0 0 0
TRIAL 3
7 FERTILE EGGS
TRIALS A B C D E F G
1 1 1 1 1 1 1 1
2 1 1 1 1 1 1 1
3 1 1 1 1 1 1 1
4 1 1 1 1 1 1 1
5 1 1 1 1 1 1 1
6 1 1 1 1 1 1 1
7 1 1 1 1 1 1 1
8 1 1 1 1 1 1 1
99
TRIALS A B C D E F G
1 1 0 1 1 0 1 1
2 1 1 0 1 1 0 1
3 1 0 1 1 1 0 1
4 0 1 1 0 1 1 1
5 1 1 0 1 1 1 0
6 0 1 1 1 0 1 1
7 1 1 1 0 1 1 0
8 1 1 1 1 0 0 1
100
5 0 0 0 1 1 0 0
6 1 0 0 0 0 0 1
7 0 0 1 0 0 1 0
8 1 0 0 0 1 0 0
101
APPENDIX C
User Manual
STARTING INCUBATION:
1. Plug in the system and turn on the switch at the left side of the system.
102
4. Choose ‘START INCUBATION’ through the button ‘OK’.
103
2. Dispose unfertile eggs.
HUMIDIFIER MANUAL:
1. Make sure that there is enough water in the reservoir before starting incubation.
DISINFECTION PROCESS:
6. Use disinfectant diluted in warm water and apply with sponge or cloth.
7. Wipe inside the incubator using the same solution. Avoid electrical components.
104
APPENDIX D
Materials Used
Incandescent bulb
Parameters Description
Operating Voltage 230V
Power output 100W
Table 4 shows the specification of the incandescent bulb we used in our prototype
it uses AC energy and the input voltage is 230V with 100W power output serves as the
LED bulb
Parameters Description
Operating Voltage 230V
Power output 3W
Light intensity 300 lumens
105
Axial fan
Parameters Description
Operating Voltage 230V
Length & width 12cm x 12cm
Table 6 shows the specification of the axial fan we used it also uses 230V AC and
connected to the relay as the automated switch for the fan. It is used to lower the
temperature and humidity inside the incubator and for proper oxygen flow inside the
system.
Parameters Description
Operating Voltage 230V
106
Capacity 56 eggs
Motor rotation 360˚
Table 7 shows the specification the egg tray with AC motor. The AC motor uses
230V AC as the voltage source with 360˚ continuous counterclockwise rotation and the
AC/DC adaptor
Parameters Description
Voltage input 110V-230V
Output voltage 24V=1A
Table 8 shows the specification of the AC/DC adaptor to be the acting power
supply for some of our components like humidifier and motor driver which uses 24V DC
supply.
107
Table 9 Humidifier ultrasonic mist maker with automatic refill
Parameters Description
Voltage input 230V
Output voltage 24V=1A
Capacity 6liters
Table 9 shows the specification of the Humidifier ultrasonic mist maker with
automatic refill. It needs an AC/DC adaptor to perform its function the operating voltage
of the mist maker is 24V, and the capacity of the reservoir is 6 liters.
Parameters Description
operating voltage 3.3V-5V
The peak wavelength 600nm
Maximum power dissipation 200mW
Minimum resistance at 10lux is 1.8kΩ
Maximum resistance at 10lux is 4.5kΩ
Typical resistance at 100lux is 0.7kΩ
Dark resistance after 1 sec is 0.03MΩ
Dark resistance after 5 sec is 0.25MΩ
108
Table 10 shows the specification of LDR module, it is powered by 5V DC power
supply. It is used to discriminate the eggs using light intensity and it is calibrated
Parameters Description
Microcontroller ATmega2560
Operating voltage 5V
Input voltage (limit) 6-20V
Digital I/O pins 54 digital pins (15 can be used as PWM
outputs)
Analog input pins 16
Flash memory 256KB of which 8KB used by bootloader
SRAM 8KB
EEPROM 4KB
16Mhz
Clock speed
101.52mm x 53.3mm
Length x width
Table 11 shows the Arduino mega 2560 specifications. The Arduino mega 2560 is
Arduino mega is used as a microcontroller that provides the automation in function in our
system. It has an operating voltage of 5V, with a limit input voltage 6-20V. It has 54
digital input/output pins, has 16 analog input pins. It has flash memory of 256KB of
109
which 8KB used by bootloader, SRAM is 8KB, EEPROM is 4KB, with clock speed of
Parameters Description
Operating Voltage 3.3V-5V
Operating current 2.5mA
Temperature (measuring range) -40˚C-80˚C, ±5˚ accuracy
Humidity (measuring range) 0-100%, 2-5% accuracy
sensor). The DHT22 is a basic, low-cost digital temperature and humidity sensor. It
uses a capacitive humidity sensor and a thermistor to measure the surrounding air and
spits out a digital signal on the data pin (no analog input pins needed). DHT22 has an
110
Table 13 Servo motor SG90
Parameters Description
Operating Voltage 4.8V-6V
Operating current 10mA
Torque 2kg/cm (4.8V) & 2.2kg/cm(6V)
Speed 0.09s/60˚ (4.8V) & 0.08s/60˚(6V)
Rotate angle 180˚
Gear Plastic
Dead band 7us
Weight 10.5g
Table 13 shows the specification of servo motor SG90. A small and
lightweight servo motor with high output power is called micro servo motor SG90.
The operating voltage is 4.8V-6V DC, it has a torque of 2kg/cm (4.8V) &
2.2kg/cm(6V), SG90 has a speed of 0.09s/60˚ (4.8V) & 0.08s/60˚(6V), and like other
Parameters Description
Operating Voltage 4.8V-6.6V
Operating current 2.7mA
111
Torque 10.5kg/cm
Speed 1s/60˚
Rotate angle 180˚
Gear metal
Dead band 5us
Weight 55g
Table 14 shows the specification of servo motor MG946. The MG946 is a strong,
dual bearing, servo motor featuring metal gears. The operating voltage is 4.8V-6.6V DC,
Parameters Description
Control Voltage 5V
Max control capacity 10A@250VAC or 10A@30VDC
the switch and provide electrical isolation between two circuits. The required voltage to
operate this component is 5V DC. And the maximum control capacity of this relay is
112
10A@250VAC or 10A@30VDC. This 5V 8-Channel relay interface board, be able to
Parameters Description
Operating voltage 5V
Display 20x4 characters
Table 16 shows the specification of 2004 I2C display module. This is a 20x4
Arduino compatible LCD display module with high-speed I2C interface. It has a 5V
113
Table 17 TB6600 Stepper motor driver
Parameters Description
Operating voltage 9V-42V DC
Peak current 4A
Table 17 shows the specification of TB6600 Stepper motor driver. TB6600
stepper motor driver is an easy-to-use professional stepper motor driver, which could
microcontrollers that can be output a 5V digital pulse signal. It has a wide range power
input 9V-42VDC power supply. It is able to output 4A peak current, which is enough for
Parameters Description
Voltage rating 3.2V
Current rating 2.8A
Holding torque 19kg/cm
Step angle 1.8˚
Steps per revolution 200
No. of phases 4
114
Table 18 shows the stepper motor NEMA 23 specification. The stepper motor is
controlled by the stepper motor driver and microcontroller all the functions, torque and
Parameters Description
Input voltage 230VAC
Output voltage 5VDC
Operating current 10A
Table 19 shows the specification of switching power supply. it has the same
function of the AC/DC adaptor, it converts the 230VAC to 5VDC to supply all the
components that needed a 5V supply with enough operating current to operate with their
full potential.
115
116
APPENDIX E
Bills of Materials
117
APPENDIX F
Editing Certificates
Thesis/Research Title:
Researchers/ Proponents:
BASSI, EMIL JAN L.
BELEN, JERICO GIL M.
CABBIGAT, IVERSON
FARRO, MARICEL M.
FELICIANO, JONATHAN G.
GALAPON, ACE VALFORT C.
LORIDA, JOEMEL RAY B.
SANTIAGO, MARK PAOLO L.
VICENTE, KHRSTEL LAYKA C.
This is to certify that I have thoroughly edited the final draft of the Research of the
students listed above in terms of grammar, mechanics and organization in adherence
with APA format style.
118
APPENDIX G
Documentation
119
120
121
CURRICULUM VITAE
BASSI, EMIL JAN L.
PERSONAL INFORMATION
Age : 22
Date of Birth : February 22, 2001
Citizenship : Filipino
Civil Status : Single
Gender : Male
Father : Leonardo J. Bassi
Mother : Ignacia L. Bassi (+)
Language Spoken : English, Filipino, Ilocano, Kalanguya
EDUCATIONAL ATTAINMENT
122
(Junior High)
Kasibu, Nueva Vizcaya
2013 – 2017
Technical Webinar:
Short Circuit and Voltage Calculation for OBO and CBO Applications
2022 General Membership Meeting Election of 2023 Chapter Officers
Surigao Del Norte Chapter
September 25, 2022
123
REFERENCES
BELEN, JERICO GIL M. ROY L. BERNARDO
Retired Municipal Civil Engineer
Address : Sta. Maria, Dupax Del Sur, Antutot, Kasibu, Nueva Vizcaya
+63 995-468-8305
Nueva Vizcaya
Email : jericobelen16@[Link]
JEMIMAH P. NATIVIDAD,
REE
Instructor
Mobile : +63 949-119-5045
Nueva Vizcaya State University
No.
+63 917-105-4191
I hereby testify that all information stated above is true and correct to the best of
my knowledge and belief.
124
PERSONAL INFORMATION
Age : 22
Date of Birth : March 16, 2001
Citizenship : Filipino
Civil Status : Single
Gender : Male
Father : Marcelino D. Belen
Mother : Hilda M. Belen
Language Spoken : English, Filipino, Ilocano
EDUCATIONAL ATTAINMENT
125
Technical Webinar:
Distributed Renewable Energy for Distribution System Improvement
17th Regional Student Conference
Cubao, Quezon City
October 29, 2022
Energy Management
17th Regional Student Conference
Cubao, Quezon City
October 29, 2022
126
17th Regional Student Conference
Cubao, Quezon City
October 29, 2022
REFERENCES
ALAN P. NEBRIDA, REE, MSECE
Associate Professor II
Nueva Vizcaya State University
alan@[Link]
+63 969-472-2432
127
+63 995-866-6856
CABBIGAT, IVERSON B.
JEMIMAH P. NATIVIDAD,
REE
Address : Poblacion East, Lamut, Ifugao Instructor
Nueva Vizcaya State University
Email : ivercabbigat09@[Link]
+63 917-105-4191
Mobile : +63 975-225-2029
No.
I hereby testify that all information stated above is true and correct to the best of
my knowledge and belief.
PERSONAL INFORMATION
Age : 25
Date of Birth : April 21, 1998
Citizenship : Filipino
Civil Status : Single
Gender : Male
Father : John D. Cabbigat Sr.
Mother : Aida B. Cabbigat
Language Spoken : English, Filipino, Ilocano, Ifugao
EDUCATIONAL ATTAINMENT
128
Bambang, Nueva Vizcaya
2018 – Present
SECONDARY : San Francisco High School
Poblacion East, Lamut, Ifugao
2012 -2016
PRIMARY : Lamut Central School
Poblacion East, Lamut, Ifugao
2006 - 2012
Technical Webinar:
Basic Solar Design for Residential and Commercial
MEPF Organization of the Philippones, Inc.
Panay Avenue, Corner Edsa, Quezon City
September 20, 2021
Technical Webinar:
RA 11361 Anti Obstruction of Power Lines Act
IIEE National
September 18, 2021
Technical Webinar:
Electrical Design (Residential House and Substation- Partial Discharge)
MEPF Organization of the Philippines Inc.
Panay Avenue, Corner Edsa, Quezon City
September 13, 2021
Technical Webinar:
Electrical Engineering 101- Fundamentals Electrical Circuits
Federation of United Students of Electrical Engineering
Jacinto Boulevard, Davao City
September 06, 2021
Technical Webinar:
Facilities Maintenance Management
129
MEPF Organization of the Philippines Inc.
Panay Avenue, Corner Edsa, Quezon City
September 6, 2021
Technical Webinar:
On-the-Job Training Orientation
Nueva Vizcaya State University
Bambang, Nueva Vizcaya
August 31, 2021
Technical Webinar:
22nd Northern Luzon Regional Conference
Hosted by: IIEE Nueva Vizcaya- Ifugao
February 19-20, 2021
Technical Webinar:
Integrating Social Sciences and Humanities in Engineering
Hosted by: Engineers without Borders, XPERTO and [Link]
October 13, 2020
Technical Webinar:
Human-Centered Design and Engineering
Engineers without Borders, XPERTO and [Link]
September 10, 2020
130
REFERENCES
ALAN P. NEBRIDA, REE, MSECE
FARRO, MARICEL M. Associate Professor II
Nueva Vizcaya State
University
Address : Gundaway, Cabarroguis, Quirino alan@[Link]
+63 969-472-2432
Email : maricelfarro3281@[Link]
Mobile : +63 948-761-8521 CHERRY D. QUIDIT,
No. REE
Instructor
Nueva Vizcaya State
University
+63 995-866-6856
I hereby testify that all information stated above is true and correct to the best of
my knowledge and belief.
IVERSON B. CABBIGAT
PERSONAL INFORMATION
131
Age : 22
Date of Birth : March 28, 2001
Citizenship : Filipino
Civil Status : Single
Gender : Female
Father : Freddie M. Farro
Mother : Evelyn M. Farro
Language Spoken : English, Filipino, Ilocano
EDUCATIONAL ATTAINMENT
Technical Webinar:
Distributed Renewable Energy for Distribution System Improvement
17th Regional Student Conference
Cubao, Quezon City
October 29, 2022
132
Electrical System Design Guidelines for High-Rise Building
17th Regional Student Conference
Cubao, Quezon City
October 29, 2022
Energy Management
17th Regional Student Conference
Cubao, Quezon City
October 29, 2022
133
17th Regional Student Conference
Cubao, Quezon City
October 29, 2022
REFERENCES
ALAN P. NEBRIDA, REE, MSECE
Associate Professor II
Nueva Vizcaya State University
alan@[Link]
+63 969-472-2432
134
JEMIMAH P. NATIVIDAD, REE
Instructor
FELICIANO, JONATHAN
Nueva Vizcaya JR. G.
State University
+63 917-105-4191
Address : Gamis, Saguday, Quirino
Email : jonathanfeliciano520@[Link]
I hereby testify that all information stated above is true and correct to the best of
Mobile my
[Link]
: +63 955-336-9005
and belief.
MARICEL M. FARRO
PERSONAL INFORMATION
Age : 22
Date of Birth : April 26, 2001
Citizenship : Filipino
Civil Status : Single
Gender : Male
Father : Jonathan A. Feliciano Sr.
Mother : Marylou G. Feliciano
Language Spoken : English, Filipino, Ilocano
EDUCATIONAL ATTAINMENT
135
TERTIARY : Bachelor of Science in Electrical Engineering
Nueva Vizcaya State University
Bambang, Nueva Vizcaya
2019 – Present
Technical Webinar:
Distributed Renewable Energy for Distribution System Improvement
17th Regional Student Conference
Cubao, Quezon City
October 29, 2022
136
Biomass Fired Powerplant
17th Regional Student Conference
Cubao, Quezon City
October 29, 2022
Energy Management
17th Regional Student Conference
Cubao, Quezon City
October 29, 2022
137
REFERENCES
GALAPON, ACE VALFORT C.
ALAN P. NEBRIDA, REE,
MSECE
Address : Villa Norte, Maddela, Quirino Associate Professor II
Nueva Vizcaya State University
Email : galaponace03@[Link] alan@[Link]
Mobile No. : +63 906-696-1025 +63 969-472-2432
I hereby testify that all information stated above is true and correct to the best of
my knowledge and belief.
138
PERSONAL INFORMATION
Age : 22
Date of Birth : February 14, 2001
Citizenship : Filipino
Civil Status : Single
Gender : Male
Father : Aristotle R. Galapon
Mother : Ruena Fe C. Galapon
Language Spoken : English, Filipino, Ilocano
EDUCATIONAL ATTAINMENT
139
Technical Webinar: Electrical Design Overview in Oil & Gas and
Petrochemical Industries
IIEE Kuwait Chapter
January 13, 2023
Technical Webinar:
Distributed Renewable Energy for Distribution System Improvement
17th Regional Student Conference
Cubao, Quezon City
October 29, 2022
140
Energy Management
17th Regional Student Conference
Cubao, Quezon City
October 29, 2022
141
REFERENCES
ALAN P. NEBRIDA, REE, MSECE
LORIDA, JOEMEL RAY B. Associate Professor II
Nueva Vizcaya State University
alan@[Link]
Address : Payawan, Lamut, Ifugao +63 969-472-2432
Email : joemellorida@[Link]
CHERRY D. QUIDIT, REE
Mobile : +63 938 5375 524 Instructor
No. Nueva Vizcaya State University
+63 995-866-6856
I hereby testify that all information stated above is true and correct to the best of
my knowledge and belief.
142
PERSONAL INFORMATION
Age : 22
Date of Birth : June 7, 2001
Citizenship : Filipino
Civil Status : Single
Gender : Male
Father : Melencio S. Lorida
Mother : Dominga B. Lorida
Language Spoken : English, Filipino
EDUCATIONAL ATTAINMENT
143
Technical Webinar:
Distributed Renewable Energy for Distribution System Improvement
17th Regional Student Conference
Cubao, Quezon City
October 29, 2022
Energy Management
17th Regional Student Conference
Cubao, Quezon City
October 29, 2022
144
4rth Joint technical webinar 2022
Abu Dhabi, United Arab Emirates
September 18, 2022
145
REFERENCES
ALAN P. NEBRIDA, REE, MSECE
Associate
SANTIAGO, Professor
MARKIIPAOLO L.
Nueva Vizcaya State University
alan@[Link]
Address : Munguia, Dupax del Norte, Nueva Vizcaya
+63 969-472-2432
Email
CHERRY D.:QUIDIT,
markiesantiago28@[Link]
REE
Instructor
Mobile No. : +63 927-803-9870
Nueva Vizcaya State University
+63 995-866-6856
I hereby testify that all information stated above is true and correct to the best of
my knowledge and belief.
PERSONAL INFORMATION
146
Age : 22
Date of Birth : July 28, 2001
Citizenship : Filipino
Civil Status : Single
Gender : Male
Father : Rodrigo G. Santiago Jr.
Mother : Maria Salvida L. Santiago
Language Spoken : English, Filipino, Ilocano
EDUCATIONAL ATTAINMENT
147
2007 – 2009
148
Espana. Sampaloc, Metro Manila
October 23, 2022
REFERENCES
ALAN P. NEBRIDA, REE, MSECE
Associate Professor II
Nueva Vizcaya State University
alan@[Link]
+63 969-472-2432
149
JEMIMAH P. NATIVIDAD, REE
Instructor
VICENTE,
NuevaKHRSTEL LAYKA
Vizcaya State C.
University
+63 917-105-4191
Address : San Pedro, Bagabag, Nueva Vizcaya
Email I hereby
: testify that all information stated above is true and correct to the best of
vicentekhrstel@[Link]
my knowledge and belief.
PERSONAL INFORMATION
Age : 24
Date of Birth : April 28, 1999
Citizenship : Filipino
Civil Status : Single
Gender : Female
Father : Renante G. Vicente (+)
Mother : Anna Lea C. Vicente
Language Spoken : English, Filipino, Ilocano
150
EDUCATIONAL ATTAINMENT
Technical Webinar:
Distributed Renewable Energy for Distribution System Improvement
17th Regional Student Conference
Cubao, Quezon City
October 29, 2022
151
Cubao, Quezon City
October 29, 2022
Energy Management
17th Regional Student Conference
Cubao, Quezon City
October 29, 2022
152
REFERENCES
ALAN P. NEBRIDA, REE, MSECE
Associate Professor II
Nueva Vizcaya State University
alan@[Link]
+63 969-472-2432
I hereby testify that all information stated above is true and correct to the best of
my knowledge and belief.
153
The design and functionality integration of the incubation and candling systems significantly impacts overall system performance by streamlining processes and reducing egg handling disruptions. Using an LDR, the candling system accurately assesses fertility under controlled environmental conditions, protecting eggs from stress . The incubation system effectively regulates essential conditions through automated controls, ensuring optimal embryo development . This integration not only enhances performance by achieving a 100% success in fertility detection and 89.74% in hatching but also minimizes potential damage and stress, establishing a benchmark for automated systems .
Maintaining precise environmental conditions in the egg incubator is crucial for successful egg development and hatching. The system utilizes a DHT22 sensor to regulate temperature and humidity within ideal parameters . Fluctuations in these conditions can lead to egg dehydration, incomplete hatches, or egg cracking, affecting the overall hatch success rate. Environmental instability can also stress the embryos, potentially leading to developmental issues or mortality . Accurate control of these factors is essential for achieving high hatchability and ensuring healthy chick production.
Several potential improvements are suggested for the Integrated System. These include integrating data recording functions for analyzing sensor readings and system actions, which could identify performance patterns and drive data-based enhancements . Implementing IoT technology for remote monitoring and control would increase accessibility and user engagement . Additionally, enhancing scalability to accommodate various egg and poultry breeds or to expand system capacity for larger operations is recommended . These improvements could enhance system convenience, adaptability, and overall performance in diverse settings.
The egg candling station is integrated with an LDR which allows for fertility testing under the same controlled environmental conditions as the incubator . This design helps maintain optimal conditions by reducing the need to move the eggs from their regulated environment, thereby minimizing environmental stress on the eggs. This integration ensures that the eggs continue to develop in ideal conditions without the disruptions that might otherwise occur during manual handling .
The primary components of the Integrated System for Optimized Egg Incubation are the transportation mechanism, incubation environment controls, and candling station. The transportation mechanism utilizes a stepper motor, railway system, and suction cups regulated by servomotors to securely move eggs between the incubator and candling station, ensuring minimal handling damage . The environmental controls include a DHT22 sensor, humidifier, exhaust fan, and incandescent lamp that maintain optimal temperature and humidity for incubation . The candling station uses an LDR for accurate fertility assessment without removing eggs from their controlled environment . Collectively, these components facilitate effective incubation, optimized handling, and minimal environmental stress on the eggs, thereby enhancing the system's overall functionality.
The proposed enhancements for the user interface include making it more user-friendly and providing clearer information to users. These improvements could involve optimizing the LCD display layout for better real-time monitoring of crucial factors like temperature and humidity . Simplifying interface navigation and increasing the clarity of system alerts would also improve accessibility, potentially integrating more intuitive controls or remote monitoring capabilities via IoT technology . These changes would enhance user experience by facilitating easier interaction and more effective management of the incubation process.
The challenges noted in the hatching success of eggs include a failure rate where some eggs dried up, cracked, or did not fully hatch, totaling 10.26% of the eggs . Potential causes for these issues include fluctuations in incubation conditions, genetic or health-related problems with the eggs, or mishandling during the incubation process . Conducting additional research to identify these root causes could aid in further optimizing the system's functionality and improving hatching success rates.
Using Arduino technology in the Integrated System provides distinct advantages, such as seamless integration and automation of mechanical, electrical, and biological aspects of egg incubation. Arduino enables precise control over environmental conditions using programmed sensors for temperature and humidity management . It also supports automated egg handling and fertility assessment via the LDR-equipped candling station, reducing manual intervention and potential errors . These factors enhance reliability, minimize human error, and improve incubation success rates compared to traditional incubators that rely more heavily on manual adjustments and lacks real-time data processing capabilities.
The transportation system contributes significantly to the success of the egg incubation process by utilizing a stepper motor, railway system, and regulated suction cups for carefully moving eggs between systems without damage . Its effectiveness is highlighted by a functionality rate of 92.71%, demonstrating precise and secure egg handling . This high success rate emphasizes the transportation system's crucial role in minimizing damage and maintaining optimal conditions for the eggs during their transfer, thereby supporting effective incubation.
The system's capacity for scalability could significantly benefit agricultural and poultry research by enabling adaptation to diverse egg and poultry types and larger operational scales. By resizing the incubator and recalibrating sensors and motors, the system can be modified for various breeds and research needs, enhancing its versatility . This adaptability could support larger commercial operations, contribute to improving breed-specific incubation protocols, and facilitate extensive research studies, thus promoting advancements in agricultural efficiency and innovation across different farming environments.