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General Machining Competency Overview

The document outlines the unit of competency MEM07005 for performing general machining, aimed at Engineering Tradesperson – Mechanical apprenticeships. It details the prerequisites, elements, performance criteria, and the types of operations and materials involved in non-CNC machining. Additionally, it specifies that no licensing or certification requirements apply to this unit at the time of publication.

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riddhi sarvaiya
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27 views6 pages

General Machining Competency Overview

The document outlines the unit of competency MEM07005 for performing general machining, aimed at Engineering Tradesperson – Mechanical apprenticeships. It details the prerequisites, elements, performance criteria, and the types of operations and materials involved in non-CNC machining. Additionally, it specifies that no licensing or certification requirements apply to this unit at the time of publication.

Uploaded by

riddhi sarvaiya
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

MEM07005 Perform general machining

Release: 2
MEM07005 Perform general machining Date this document was generated: 3 February 2023

MEM07005 Perform general machining

Modification History
Release 2. Quantum of hours of workplace practice removed. Supersedes and is equivalent to
MEM07005 Perform general machining (Release 1).
Release 1. Supersedes and is equivalent to MEM07005C Perform general machining.

Application
This unit of competency has been developed for Engineering Tradesperson – Mechanical
apprenticeship training and the recognition of trade-level skills in non-computer numerical
controlled (CNC) machining of ferrous and non-ferrous materials.
Where high level production machining applications are undertaken unit MEM07041 Perform
production machining should be selected.
Where set-up and operation of electro-discharge machines (EDM) is required unit
MEM07014 Perform electro-discharge machining (EDM) operations should also be selected.
Where machining is undertaken without undertaking any set up, including mounting of tools,
setting of speeds, feeds and other operational parameters unit MEM07024 Operate and
monitor machine and process and unit MEM07025 Perform advanced machine and process
operation, should be selected as appropriate.
Where the selection and use of precision measurement is required unit MEM12003 Perform
precision mechanical measurement should also be selected.
Where substantial marking out is required unit MEM12006 Mark off/out (general
engineering) should also be selected.
Where the selection and use of power tools/hand held operations is required unit MEM18002
Use power tools/hand held operations should also be selected.
No licensing, legislative or certification requirements apply to this unit at the time of
publication.
Band: A
Unit Weight: 8

Pre-requisite Unit
MEM09002 Interpret technical drawing

MEM11011 Undertake manual handling

MEM12023 Perform engineering measurements

MEM12024 Perform computations

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© Commonwealth of Australia, 2023 Innovation and Business Skills Australia
MEM07005 Perform general machining Date this document was generated: 3 February 2023

MEM13015 Work safely and effectively in manufacturing and engineering

MEM14006 Plan work activities

MEM16006 Organise and communicate information

MEM18001 Use hand tools

Competency Field
Machine and process operations

Elements and Performance Criteria


Elements describe the Performance criteria describe the performance needed to
essential outcomes. demonstrate achievement of the element.

1 Determine job 1.1 Follow standard operating procedures (SOPs)


requirements
1.2 Comply with work health and safety (WHS)
requirements at all times

1.3 Use appropriate personal protective equipment (PPE) in


accordance with SOPs

1.4 Identify job requirements from specifications, drawings,


job sheets or work instructions

2 Determine 2.1 Determine sequence of operations to meet job


sequence of specifications
operations
2.2 Select appropriate material and establish datum, as
required

3 Select and mount 3.1 Select appropriate tools for job, sharpen and shape, as
tools required

3.2 Mount and position tools to meet requirements

4 Perform 4.1 Transfer dimensions to determine machining parameters

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© Commonwealth of Australia, 2023 Innovation and Business Skills Australia
MEM07005 Perform general machining Date this document was generated: 3 February 2023

Elements describe the Performance criteria describe the performance needed to


essential outcomes. demonstrate achievement of the element.
machining 4.2 Set machining parameters to meet job requirements and
operations
maximise tool life

4.3 Ensure work is securely held to avoid damage to product,


and meet safety requirements

4.4 Perform machining to produce product to meet


specifications

4.5 Carry out routine maintenance and adjustments, as


required

5 Check 5.1 Check components for compliance with specifications


components
5.2 Rectify non-compliant product in accordance with SOPs
as required

Foundation Skills
This section describes those required skills (reading, writing, oral communication and
numeracy) that are essential to workplace performance in this unit of competency.
Foundation skills essential to performance are explicit in the performance criteria of this unit
of competency.

Range of Conditions
This field allows for different work environments and conditions that may affect performance.
Essential operating conditions that may be present (depending on the work situation, needs of
the candidate, accessibility of the item, and local industry and regional contexts) are included.
 parallel cutting
Operations include one
(1) or more of the  slotting
following:  planing
 drilling
 knurling
 cutting flats
 non-precision surface grinding operations

 ferrous
Materials include one

Approved Page 4 of 6
© Commonwealth of Australia, 2023 Innovation and Business Skills Australia
MEM07005 Perform general machining Date this document was generated: 3 February 2023

This field allows for different work environments and conditions that may affect performance.
Essential operating conditions that may be present (depending on the work situation, needs of
the candidate, accessibility of the item, and local industry and regional contexts) are included.
(1) or more of the  non-ferrous
following:

 micrometres
Measuring instruments
include one (1) or more  vernier calipers
of the following:  calipers
 steel rules
 dividers
 scribers

 cutting tools
Tools include the
following:  tool holders

 speeds
Machining parameters
include one (1) or more  feeds
of the following:  stops
 coolant and cutting lubricants

 lathes
Machines include one
(1) or more of the  mills
following:  planers
 shapers
 slotters
 surface grinder

 machining parameters
Maintenance and
adjustments include one  slide and collar adjustment
(1) or more of the  cleaning and lubrication
following:

Unit Mapping Information


Release 2. Supersedes and is equivalent to MEM07005 Perform general machining (Release
1).
Release 1. Supersedes and is equivalent to MEM07005C Perform general machining.

Approved Page 5 of 6
© Commonwealth of Australia, 2023 Innovation and Business Skills Australia
MEM07005 Perform general machining Date this document was generated: 3 February 2023

Links
Companion Volume implementation guides are found in VETNet -
[Link]

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© Commonwealth of Australia, 2023 Innovation and Business Skills Australia

Common questions

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When setting machining parameters, it is essential to ensure that the workpiece is securely held to avoid damage and meet safety requirements. Parameters such as speed, feed, coolant, and cutting lubricants must be adjusted to meet job requirements and maximize tool life . These adjustments ensure the product meets specifications, and safety protocols are adhered to throughout the process .

Selecting the correct material, whether ferrous or non-ferrous, is crucial in machining because it affects tool selection, machining parameters, and the final product's compliance with specifications. Establishing a datum is essential for maintaining reference points that ensure precision and consistency in machining processes, ultimately impacting the accuracy of the product and its adherence to design specifications .

Machining parameters such as speeds, feeds, stops, coolant, and cutting lubricants are fundamental for efficient and precise machining outcomes. Correctly setting these parameters ensures optimal tool life, minimizes tool wear, reduces machining time, and guarantees that the product meets the required specifications. Skilled adjustment and monitoring of these variables are crucial for high-quality machining .

The unit MEM07005 interfaces with other units like MEM12003 for precision measurement and MEM18002 for the use of power tools. For applications that require high precision, MEM12003 ensures that machinists have the skills needed for accurate measurement. When operating power tools or hand-held equipment, MEM18002 provides competency in selecting and using these tools safely and effectively. This interconnectivity ensures a comprehensive skill set for effective machining .

In general machining, operations can include parallel cutting, slotting, planing, drilling, knurling, cutting flats, and non-precision surface grinding. The choice of operation often depends on the material properties, such as hardness and ductility, with materials typically being ferrous or non-ferrous. The operation type affects tool wear rates and the quality of the machined product .

The performance criteria for checking components involve ensuring that they meet the specified dimensions and tolerances as detailed in job specifications. Machinists must use appropriate measuring instruments like micrometres, vernier calipers, or steel rules to check components. If products are non-compliant, they must rectify them according to standard operating procedures to maintain quality and functionality .

Standard operating procedures (SOPs) and personal protective equipment (PPE) are vital for maintaining work health and safety in machining environments. SOPs provide documented processes to reduce risks, while PPE protects machinists from potential hazards such as flying debris, sharp objects, or exposure to coolant fluids. Adhering to these safety protocols helps prevent accidents and ensure a safe working environment .

In non-CNC general machining, tools must be selected based on the job requirements, and they need to be sharpened and shaped as needed. Proper mounting and positioning are crucial to fulfill job specifications and to maintain operator safety. Incorrect tool choice or improper mounting can lead to inefficient machining or safety hazards .

Routine maintenance and adjustments are critical in machining as they ensure continuous precision in operations and enhance the longevity of both the machine and tools. This includes adjustments to machining parameters, slide and collar adjustments, cleaning, and lubrication. Proper maintenance prevents wear and tear, minimizes downtime, and ensures the output meets the specified quality standards .

The foundational skills essential to workplace performance in general machining include reading, writing, oral communication, and numeracy. These skills are embedded in the performance criteria and influence the machinist's ability to understand job specifications, perform accurate measurements, communicate effectively within a team, and document processes correctly .

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