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Batch and Flash Distillation Techniques

The document discusses various aspects of distillation, including batch and flash distillation processes, the Rayleigh equation, and the determination of volatile components. It provides calculations related to the distillation of hexane and heptane, as well as examples involving other substances like ethanol and toluene. Additionally, it covers concepts such as equilibrium ratios, vapor pressures, and the application of Raoult's law in distillation processes.
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© All Rights Reserved
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0% found this document useful (0 votes)
8 views16 pages

Batch and Flash Distillation Techniques

The document discusses various aspects of distillation, including batch and flash distillation processes, the Rayleigh equation, and the determination of volatile components. It provides calculations related to the distillation of hexane and heptane, as well as examples involving other substances like ethanol and toluene. Additionally, it covers concepts such as equilibrium ratios, vapor pressures, and the application of Raoult's law in distillation processes.
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

DISTILLATION

ÑB =
129.4118 %F- ×
98.7954 Ibm
lbmot

in D= 12,785.29
lbnY-

BATCH DISTILLATION ( DIFFERENTIAL)

hexane ( 6 Him 86.172 Ibm/ lbmol Distillation


Rayleigh Equation :
Batch
= =

heptane = G- 11-16=100-198 Ibm/lbmol


Fll ✗ F)
Fw×✗F_w In
-

* How do we determine the more volatile In =


gaps
WCI -
✗w )
component ? ↓ MM ,
thus hexane
where F = Feed
In terms of the more volatile component , Xp = Feed cone .
of MORE VOLATILE COMPONENT
bottoms
D) W =

✗D= 0.95 Xw =
bottom conc . of MORE VOLATILE COMPONENT
relative of Aunt
AAB =
volatility B

7--200 / bmollhr
→ Derivation of Rayleigh Ean

✗f- 0.40
VAV
=

✗ AB =

✗ ☐ =/ -0.90 VA -
PI Vapor the "ⁿe
volatility =

B ✗a Concentration
Xp = 0.10 UB =
PI

BOMB
F =D 1- B:


Ya

CMB :
200 =D + B

hexane bat
✗ am =

!¥t_ =

H¥÷
=

"
¥7s
✗ FF =
✗ DD + ✗ BB "" ha PAV
PPI
=
=
* = ha RT
(0.40)( 200) ( 0.95)( D) t 10.10) B
=
It Ptv =
nt RT
80--0-9517 +0.1013
Pa = PTYA
D= 70.5882 / bmo / 1hr
Pts = Pt YB
13=129.4118 lbmollhr
✗¥
Ñof B = ( ✗ hexane)lM hexane )t( ✗heptane) (M
heptane)
✗ AB = ✗ AB =

1¥ . ✗B_
YB

ѕfB= (0-10) (86.17-2)+10.90) ( 100.198)


¥7s ✗ AB= YA ( 1- ✗ a)
ÑofB= 98.7954 lb / ✗All YA )
Ibmol [ A)
-
DA
dAtdB
1-s original amount

A- DA DA
2 →
remaining amount in bottom
✗A B-

any/ d§ ) =
✗ AB lAo-dA)tldB) = Ao DX ✗
-
= =

YI dB_ dB
✗b dAtdB Bo -
dB/ Bi A,

Bo dB
DACCA

-

¥7
*
✗ AB In =
In
A¥)t-dB) dB( (B
> DA
7 distillate
In Ñ In
dB ✗ AB
=

A 1=11 ✗F) FXF


}F
volatile
-

A → more
Ao →
B
Bo

☐ A .
-
DA

Bo -
dB

0
Etoltl ( (zHs0H ) : M =
46.068
Huo 18.016 In FYI ✗ F)
:

✗AB In F (
M=
=
I -

D
Xp 0.30
s =
WXW WII Xw) -

In 125110.07) 2511-0.07 )
= 12 In
✗ AB R
w/ ✗ w ) w / 1- ✗ w )
-

-25kg
F-
, e
e
✗F= 0.07

✗ w =
0.01058 [ A]

W=
w 19.87kg [ B)

5.l3
Xw
D= 25 -
w =

OMB : f- =D + W

25 =
Btw → D= 25 - w

CMB : ETOH 1.75 = 7-5 -0.30W t XWW


,

[
✗ FF =
KID + Xww
° "W ✗WW =
5.75
0.071257=10.30 D) 1- Xww
-
-

1. 75=0-30 D 1- XWW
W ( 0.30 -
✗w ) =
5.75
1- 75=0.30 ( 25 -
w) + ✗w w
W= 5
0.30 - XW
?⃝
→ teed

0
toluene ( ( 7- Hg) :
M = 92-134
benzene ( Ca Hu ) : M = 78.108 * more volatile

D= 0.45 (F) =

0.451100kg )
> XD D= 45kg

f- -400kg
,
✗f- = 0.65

✗AB =3
Xw

Assume feed
:
100kg of

OMB :
F D +W
=

100=45 + W
W=
55kg
CMB : XFF =
XD Dt Xww
(0.65×100) =
Xp 145) + ✗w/ 55)
65--45 Xp + 5511W

1" Fll ✗F)


¥÷w-
-

=
taps In
wll Xw)-

In 10.65) / too )
=3 In (100711-0.65)
✗ w( 55) (55111 ✗w ) -

✗w= 0.5169 [A ]

✗ D= 0.8126 [ B)
✗ PD
✗ 100
% benzene =
✗ pp

%
(◦ •

81261145kg)
benzene =
no,
( 0.65 ) ( 1001cg)

I. benzene = 56.26 %
hot fraction ly )

0
A → more volatile
B
D initantaneons concentration
> Ya = 0.55

Ya
Ya
✗a
✗a Yall ✗ a)
-

✗ AB = 2.5 =
= =

✗ all Ya )
4¥ 1,7¥
'
= -

>

✗ F- =D -65 ,

2.5 =
0.55 ( 1- ✗ a)
✗ a (1-0.55)
> W
✗a ✗w = 0.3284 [ AT
✗w =

Assume :
1m01 of feed 42¥
OMB : f- =D 1- W
I =
btw

CMB : XFF =
XDD 1- Xww
C. 65111) = XDD t 0.3284W
0.65 -- XD D t 0.3284W

In FIXF) (F) ( 1- ✗ * )
= ✗ AB In
w/ ✗ w ) all -

✗ w)

In 4) 10.65) / (1-0.65)
In
W/ 0.32841=2.5 W (1-0.3284)

W= 0.2140 (B)

D= 0.7859 Il]

Xp =
0.7376 ID]
#
DISTILLATION p Pa + pb*
STEAM
=

total P = S vapor P of the liquids


heat is supplied steam distillation lower distillation 1- is lower
by

steam → 1- → boiling
for heat sensitive of immiscible

products made
up liquids
Huo )
D-
leg .
oil &

For ideal gases,


NA = Pa* p* →
vapor P
volatile
more
component TVB ☒

PV=nRT
pa*=na #
← bottoms
will remain
PB# ✗ NB# =

pa*

=

:c
-

0
0

A =

naphthalene 1- = 200°C = 473.15K F- 190°C


760 mmHg 29.921 inHg 1-1-26 inHg )
D= steam PF / atm p= Patient Pvae =
=

* #
T
Flaten -
29.92 / inHg
PT = Pa + Ppg
Pt= 3.921
inHg ✗ 7ÉnHg =
99.59 mmHg [AT
760 mmHg =
PA*tPn* 29.921in,

glad Mslgce 92.09


PpA÷+*
hA_ = At T=W0°C -
in =

hB PA*= mmHg 475


PB*= mmHg 1lb MHI Ibn / Hw

[Link]#rnA=lmo1lIbm*inl8.6TmHw1lbn.l
285 ×
. 92-09

glycerin
" m" 475 mmHg _hHw= 5- 11 lb not HM
[ B]
T /bono / glycerin
=
no
NB 285 mmHg

nB= 0.6 0m01 PEW = Pt -


P
*
glycerin
Pitino =
70.59 mmHg CC]

h HN 70.59 mmHg
=

h 6 29 mmHg
hHw / bad HW [ D]
2.43
→ =
lbmol glycerin
g-
% theo
5^24%3-+100
excess - actual -

✗ too =

theo

% excess = 109.98%
-

F- 90°C

PT= 734 mmHg


✗( = 0.73 ✗ Hao =
1-0.73=0.27

*
P'
n=nµs_µ
NL *
=

naw PH*w

At F- 90°C
,
P**ro =
70182 Pay × 760mn14

101325kg
P*Hw = 526.41 mmHg [ AT

Pt =
PET P*Hw

PL*= 207.59 mmHg CB ]

Mimi =
Pe*
Mitro
PHI
µ Huo

0<73

ML =
207.59 mmHg/
526.41
0.27
mmHg
18.016

Me 123.52
91m01
FLASH DISTILLATION
→ continuous process

Assumptions :

1-
Equilibrium Ratio , K V Yi
f
/

Yi not frae in
phase

k = gas
Xi → not frae in liquid phase

K= Pi* →
vapor pressure
F
>
F- → total P Zi

Derivation
'

It ideal gas Raoult law


,
L , Xiu
PI
*
Yi = P, = Pi Xi

PT ✗i = Pi OMB :
F =
Ltv
pi*
Combining
CMB : 1=(2-1) =
LCX, ) + V ( Yi )
¥
'
=P
"
¥÷ ;
=
=

pp¥
* Since no L & Yi in the
eqn
,

L: F =L + ✓ 1- =
F -
V

Yi :
K=÷ Yi=kXi

Thus ; CMB :

5- ( Zi )= ( F V) -
✗ it Vlkxi )
F) Yi
F

tp= 0.40

2- h= 0.60

Xi
At F- 250°F = 121.11°C = 794.26K [ A]

F- 80 psi

P*p = 926313.1052Pa CB ] p*h = 404814.25Pa [D]

kp=pPp÷= 926713.1052K ka =
pn* =
*
peg
€325k [Link]#Pa
sopsia ✗ 14.696psia
14.696*9 Ich = 0.7339 CET

kp= 1.679 [ CT

2- i
✗ i=
I ≤ * =/ 0<40
/ ¥ )ki -11 Xp
=
It

° -60
11-(0.61111-6797)
0.40
[F) Cc]

(0.7339-1)=1
+
"
(E) a. a > g- )
, It (E) Xp -_
0.282 Cy ]

¥ = 0.6195 [ F)

Yp= Kp Xp
Assuming f- = 1m01
yp=(1.679 )( 0.2815)
U= g)
0.6195mm;1¥- AT [

Yp =
0.473
f- Ltv → ( V
= =
F -

1--1-0.6195
u%
= 0-3805
FRACTIONAL DISTILLATION

multistage distillation

condenser
rectifying

[ greater cone . liquid reflux , R,
than feed )

boiler ( heat exchanger)


pre
( lower cone .

than feed )
steam

/
Rectifying Enriching section

OMB :

CMB :

\ reflux
>

line that describes the


g)
concentration of each

tray in the column

g-int
shortcut eqin for y int
-

line Mccabe -
Thiele Method
R → reflux ratio plot points
R= L lieflnx) 1: XD i XD
D-
L= RD
( distillate ) 2 :
y
-

int ( IIT )
*
gint =
D
Vntl

OMB :
condenser
Vntl =
Lt D
D XD
s yint =
Lt D
2=1217

¥,÷☐=¥¥ Slope
pfp%=¥
RD
3-int -
=

=
up
RD
¥+7
int
g-
-_

Slope RIP
=

,
q= ?

q= I Hv
-
Hc ) + Cp ( Tis TF )
-

( Hu -
Hc)

q=
40.61m¥ ,
1- 20.1k¥,
40.6 kt

g

quality of the feed 501

9=1 .
4951
the feed
'

For sat 'd solus of


, g
→ not fraction liquid in

specific heat of feed


He )
q= (Hu +
cpᵗ IT, Tell Tfeed
- -

Is 1-boiling point Hv Hi =
latent heat
(Hu
-

- *☐
soap # Cpe ( TB -
TE ) sensible heat
=

9- ✗ XI 1 : ✗ F) ✗* 9 =
Latent heat + sensible heat
y
=
-

g- I g- I 2:
latent heat
m ✗ b

→ VF Y
/ ,

F

XF

4=1 ×

OMB : F = VF 1- LF
CMB : FXF = VFY 1- LFX
FXF -
LFX
Y =

VF

y =

_=×
slope

LF =9F

LF -9T
=
=

IF F- LF

slope
÷
-_

,
a. D ( Ks / hr)
b. B ( Ks / hr)
c. no .
of trays

R=l"¥=¥
Cp it =
159 KI
lgmol
-
K

H ')
( Hu 32099
¥gm
- =

Benzene ( Ca Ha) : M = 78.108 * more volatile ,


Toluene ( (7 Hs) : M =
92.134
OMB : f- =D 1- B
p

kmn¥
✗ D= 0.95 100
> = DTB
,

:
CMB benzene
F- "
9¥ , p=1o , , kpa
✗FF = ✗ DD + ✗BB

✗F= 0.45 10.45) / too ) = (0-95) Dt ( 0.10) ( B)


45 = 0.95 D t 0<10 B
TF = 327.6k
I
D= 41.1765kg not 1hr CAT
B = 58.8235kg Mol /hr CB ]
> ✗ D= 0.10
B
MT, = (0.95717-8.108) + 10.05) 192.134)

Tint 0.95
MJ =
78.80931¥.mil
÷
=
=

, 41-1
MT = ( 0.10) (7-8.108)+10.90 ) ( 92.134 )
bint =
0.1g

1st
point : Xp ,
✗ is
MÑ=
90.73144%-1
2nd point y int
:

41%7%5
-

inn
kgw¥ 78.*
=

kgmot
hip =
4635.841¥ [CT
hip =

58.82351810¥ ,1¥µ
90.7314

this = 5337.14 m¥ [D]


benzene plot
g- Hi )tcp( Tb
q=( Hu TF )
-
-

Hc )
-

( XD XD) ( Hr
• -

-
( 0-9510.95
Tb of feed :
✗ =
0.45 ( benne)
fine Tb
-

- 367.1k
"
notify
9--32099%1,1-159,¥w
-

(367.1-327-6)
,,
( ✗F F)
-

/ ✗

¥5m,
32099
bint =
__
(0.45/0.45)
0-19
9=1-1957 [ C ]
-

m =
9-
II 9- I

m= 6.1109 [ D ]

stages

(0-9510.95) N= 8
A- 6


(0.19/0.19)

@
0.1g

= 0.10 = 0.45 = 0.95


Distillation PT

A
1. 1-
µ XD 0.95
=
.

2. D OMB : 100 =D 1- B

J B F- / CMB :
10010.45 ) G. 95 )D 1- 0.10 ( B)
1001¥
. =


4.

B ✗ F-
-0.45 D= 41.18 kgmollhr
5.

B 58.82 kgmollnr
=

G. B
7. ✗ 13=0-10

8. OMB : F =D tw
11.09 D t 4.74
F)
9. 2 .
=

, [ 27
10
D= 6.35
.

11 F ✗ = 2
D( Xp ) 1- WCXW )
.

→ CMB : FCXF ) =

✗F
( it g) (0.5%27)=(6-35) ( Xo ) +14.74)( Xw)
12
!o"
.

13 . [ AT
5. 91 = 6-35 XD 1-4-74 ✗ w
vii.
w =
4.74 lbmol
In FXF_ Fll -
Xt )
15 -
✗w = ✗ In
heptane ( G- Hla ) =
100.198 WXw WCI -
Xw ) cp]
octane ( Cs His )
=
114.224 In [Link]
In
11.8%(1-0.5327)
- 2
g. yy ✗ w 4- 7411 -
Xw )
f- =
537kg
✗w= 0-3891 CE ]
M
heptane 268.51g
=

M octane =

268.5kg Xp = 0 -6399

nF heptane 1km / Ibm"


,
-_
268.51g ✗ ✗ =
5.91 Ibmol heptane [A]
100-198 Ibm
0.4535924kg
he Km / Ibm"
, octane =

268-518 ✗ ✗ =
5.18 Ibm / octane
.
CB ]
0.45359241kg 114.224 / by

hF=hF heptane ,
1- hp , octane
he = 11.09 Ibmol feed [ C]

,5g
*
[Link]?e-
=

=
= 0.5327 CD ]

Hw -

Liquid
3 . PT =
774
mmHg At 90°C ,
1- =
P¥w= 701821Pa -17*+5
hHw p* 101325Pa
Im
Hw

mmltg
← =

hl Pc P*Hw = 526-4083 [A ]

1- 0.73

18.016 526.4083 mmHg CAT


=

0<73
(734-524-4083) mmHg
ML
[ A]

Miignid =
123.52
4.

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