PPM-V3 Installation Instruction
PPM-V3 Installation Instruction
• Mounting
• Board slot positions
• Diesel generator I/Os
• Emergency generator I/Os
• Shaft generator I/Os
• Shore connection I/Os
• Bus tie breaker I/Os
• Wirings
Table of contents
This document is the Installation Instructions for DEIF’s PPU Power Management system PPM.
The document mainly includes general hardware description, I/O lists for diesel, shaft and bus tie
generator, wiring descriptions and FAT information.
The general purpose of these installation instructions is to give the user important information to be
used in the installation of the PPM system.
Please make sure that you read this manual before starting to work with the
PPM system. Failure to do this could result in damaging the equipment or
even worse injury of personnel.
Intended users
These installation instructions are mainly intended for the panel builder designer in charge. On
the basis of this document, the panel builder designer will give the electrician the information he
needs in order to install the PPM system, e.g. detailed electrical drawings. In some cases the
electrician may use these installation instructions himself.
Contents/overall structure
This document is divided into chapters, and in order to make the structure simple and easy to
use, each chapter will begin from the top of a new page.
Definitions
Throughout this document a number of notes and warnings will be presented. To ensure that these
are noticed, they will be highlighted in order to separate them from the general text.
Notes
The notes provide general information which will be helpful for the reader to
bear in mind.
Warnings
The system units are not to be opened by unauthorised personnel. If opened anyway,
the warranty will be lost.
Safety issues
Installing the system implies work with dangerous currents and voltages. Therefore, the
installation should only be carried out by authorised personnel who understand the risks involved
in working with live electrical equipment.
Be aware of the hazardous live currents and voltages. Do not touch any AC
measurement inputs as this could lead to injury or death.
3. Mounting
• Unit dimensions
• Panel cutout
• Screw hole positions and dimensions
Panel cutout
In order to ensure optimum mounting, the switchboard door must be cut out according to the
panel cutout illustration presented in chapter 11.
Mounting instructions
The unit is primary used in marine applications and has to be mounted with screws to the rear
side of the cabinet. Six screw holes are available for this mounting method.
Hardware
The unit housing is divided into board slot positions. This means that the unit consists of a
number of printed circuit boards (PCBs) mounted in numbered slots. The green terminal blocks
are then mounted in the PCBs. Some of these board slots are standard, and some are intended
for options. The board slot positions are arranged as illustrated below.
Slot #1 1-28 Standard Standard Standard Standard Standard Power supply board
Only hardware options, which will affect the hardware of the unit, are repre-
sented in the table. The software options will be seen through the PC utility
software. The absent software options can be located in the data sheet.
DEIF A/S
Slot #1
Slot #2
Unit top side overview
Slot #3
37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72
Slot #4
Engine CAN
PMS CAN Service port Display
Power
Self check ok
Alarm inhibit
73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97
Slot #5
Slot #6
An overview of the terminals is presented below. The slot positions are as follows:
Slot #8
Slot #7
Installation Instructions
Page 8 of 96
PPM Installation Instructions
DG unit
GB closed
GB open
Configurable
Configurable
SWBD control
“Relay” 21/Configurable
“Relay” 20/Configurable
Relay 17
Close GB
Relay 11
Configurable
Generator voltage
Configurable Relay 8
Governor UP Relay 65
CAN L
Trip NEL 2/Config. Relay 63 CANbus
CAN GND Interface 2
CAN H
Trip NEL 1/Config. Relay 61 CAN L
CANbus
CAN GND Interface 1
HC 2 ackn./Configurable CAN H
Relay 59
STOP coil
HC 1 ackn./Configurable Relay 57
Crank (start)
Common for term. 43-55
Start prepare
Alarm inhibit 2/Configurable
Alarm inhibit 1/Configurable RUN coil
Multi-inputs 102, 105 and 108 are set to digital input with wirebreak detection.
The functionality of the board in slot #4 is optional. Relays are standard, but
analogue outputs (options E1 and E2) or combination outputs (options EF) are
also available.
Terminals 37 to 42 are only available with option G3.
2 0V DC
3 NC Status relay Normally closed relay, processor/power supply status
4 Com. 24V/1A supervision
5 NO Relay 5 Alarm horn
6 Com. 250V AC/8A
7 NC
8 NO Relay 8 Configurable
9 Com. 250V AC/8A
10 NC
11 NO Relay 11 Configurable
12 Com. 250V AC/8A
13 NC
14 NO Relay 14 GB OFF
15 Com. 250V AC/8A Open breaker (deload)/trip
16 NC
17 NO Relay 17 GB ON
18 Com. 250V AC/8A Close breaker (synchronising)
19 NC
20 Open collector 1 Transistor out configurable as standard relay output
(relay 20)
21 Open collector 2 Transistor out configurable as standard relay output
(relay 21)
22 Com. Common Common terminal for terminals 20 and 21
23 Binary input Optocoupler SWBD (Switchboard manual) control
24 Binary input Optocoupler Configurable
25 Binary input Optocoupler Configurable
26 Binary input Optocoupler GB Open feedback
27 Binary input Optocoupler GB Closed feedback
28 Com. Common Common for terminals 23-27
Option H8.2
CANbus interface for external I/O modules.
GOV/AVR relay output card (GOV standard) (voltage/Var/PF control option D1).
Option E1
GOV/AVR analogue output card.
If necessary the current outputs can be converted to voltage using a resistor across the
terminals (250Ω will convert the +/-20mA into +/-5V DC).
Voltage control set point to AVR is an option. If a combination of analogue
signals and relay signals is needed, then option EF4 is to be used.
Option E2
GOV/AVR analogue output card.
Option EF2
Analogue speed governor output and one transducer output.
These outputs are active outputs, meaning that they have an internal power supply. The outputs
are galvanically separated from each other and from the rest of the unit. Via the display or the
PC programming software individual outputs can be selected to represent any AC measuring
value and related values e.g. power, power factor, frequency etc. Outputs can be selected to be
either 0…20mA or 4…20mA in the PC utility software. If necessary, the current outputs can be
converted to voltage using a resistor across the terminals (500Ω will convert the 0-20mA into 0-
10V DC).
Option EF4
Combination output for governor and AVR.
In the menu system it is possible to set the speed governor to either binary or analogue output.
With option D this selection regarding AVR control is also possible.
On the PCB there is only one set of relay outputs and one analogue output. This means that if
the relay outputs are used for speed control, then the analogue output will be used for the AVR,
and vice versa.
Option EF5
PWM output for governor and combination output for AVR.
Current inputs are galvanically separated. Max. 0.3 VA per phase. Voltage
measurements are available (phase to phase) from 100V AC to 690V AC.
Option F1
Analogue transducer output.
These outputs are active outputs, meaning that they have an internal power supply. The outputs
are galvanically separated from each other and from the rest of the unit. Via the display or the
PC programming software individual outputs can be selected to represent any AC measuring
value and related values e.g. power, power factor, frequency etc. Outputs can be selected to be
either 0…20mA or 4…20mA in the PC utility software. If necessary, the current outputs can be
converted to voltage using a resistor across the terminals (500Ω will convert the 0-20mA into 0-
10V DC).
Option M13.6
7 x binary inputs.
Option M14.6
4 x relay outputs.
Option M15.6
4 x analogue 4-20mA inputs.
The engine interface board consists of configurable inputs and outputs. The configuration is
performed via the PC utility software, and the default settings can be changed to the relevant
settings. For input configuration, upload the parameter list from the unit and select the input in
question. Then a configuration dialog box will appear, and the settings can be changed.
The inputs can be used as high or low alarms. As a ‘high alarm’ the alarm will appear, when the
measured value is higher than the alarm limit, and as a ‘low alarm’ the alarm will appear, when
the measured value is lower than the alarm limit.
Option H5
CANbus engine interface.
Option H8.8
CANbus interface for external I/O modules.
Option M13.8
7 x binary inputs.
Option M14.8
4 x relay outputs.
Option M15.8
4 x analogue 4-20mA inputs.
Digital inputs
Term. Name Function
23 SWBD control If the input is set, the unit will be forced into
switchboard control. (Regulation is deactivated).
24 Configurable This input is programmable from the PC utility software
25 Configurable This input is programmable from the PC utility software
26 GB open Breaker feedback signal. The connection breaker is in
position OFF.
27 GB closed Breaker feedback signal. The connection breaker is in
position ON.
43 Shore connection position The shore connection breaker is in position OFF.
OFF/Configurable When the shore connection breaker is connected, the
generator breaker ON sequence is blocked.
/Programmable from the PC utility software
44 Manual GOV UP Increase engine speed (SWBD mode only)
/Configurable /Programmable from the PC utility software
45 Manual GOV DOWN Decrease engine speed (SWBD mode only)
/Configurable /Programmable from the PC utility software
46 Manual AVR UP Increase generator voltage(option D1) (SWBD mode
/Configurable only)
/Programmable from the PC utility software
47 Manual AVR DOWN Decrease generator voltage (option D1) (SWBD mode
/Configurable only)
/Programmable from the PC utility software
48 HC 1 request When this input is active, the heavy consumer has
/Configurable been requested for operation. The power management
49 HC 2 request is calculating the power demand and starts the
/Configurable necessary number of diesel generators which are
selected for AUTO mode.
/Programmable from the PC utility software.
50 HC 1 fixed load feedback When this input is activated (ON), then the heavy
/Configurable consumer in question is using 100% of its load and 0%
51 HC 2 fixed load feedback is reserved. A deactivated input (OFF) means that 0%
/Configurable of the load is used and 100% is reserved
/Programmable from the PC utility software.
52 GB short circuit GB tripped by external short circuit protection
/Configurable /Programmable from the PC utility software.
53 Configurable This input is programmable from the PC utility software
54 Alarm inhibit 1 External input for inhibit of selected alarms
/Configurable /Programmable from the PC utility software.
55 Alarm inhibit 2
/Configurable
102 Multi-input 1 Multi-function inputs selectable as either 0(4)-20 mA,
/Configurable digital with wirebreak supervision, Pt100, Pt1000, VDO
105 Multi-input 2 or 0-40V DC.
/Configurable The default selection is digital with wirebreak detection
108 Multi-input 3 (resistor across contacts 270 Ω)
/Configurable /Programmable from the PC utility software.
112 Remote start + sync This function is only active in Semi-Auto mode. A pulse
/Configurable input will start the engine and subsequently synchro-
nise the generator
/Programmable from the PC utility software.
113 Remote deload + stop This function is only active in Semi-Auto mode. A pulse
/Configurable input will de-load and open the generator breaker. After
cooldown the generator will stop
/Programmable from the PC utility software.
114 Configurable This input is programmable from the PC utility software
115 Start Enable This input must be set to be able to start the
engine.
116 Running feedback The diesel engine has achieved the running status =
/Configurable ON and the starter is removed.
/Programmable from the PC utility software.
117 Configurable This input is programmable from the PC utility software
118 Emergency stop The emergency stop input has been activated.
The engine is shutting down.
Relay outputs
Term. Name Function
3 The status relay on the power supply board is a normally closed
Status relay
4 relay with the purpose of processor and power supply supervision.
5 The relay is activated on any alarm that appears. The output can be
6 Alarm horn relay normally open (term. 5-6) or normally closed (term. 6-7)
7
8 Programmable from the PC utility software.
9 Configurable
10
11 Programmable from the PC utility software.
12 Configurable
13
14 Connection breaker OFF signal. When this output is active, the
15 generator breaker will open. The output can be selected to be
Open GB
16 normally open (NO, terminal 14-15) or normally closed (NC,
terminal 15-16).
17 Connection breaker ON signal. When this output is active, the
18 generator breaker will close. The output can be selected to be
Close GB
19 normally open (NO, terminal 17-18) or normally closed (NC,
terminal 18-19).
20 Configurable Configurable digital output (transistor output type)
21 Configurable Configurable digital output (transistor output type)
57 The heavy consumer is ready for operation as long as this output is
HC 1 acknowledge
58 active. The available power on the busbar is above max. HC power/
/Configurable
programmable from the PC utility software.
59 The heavy consumer is ready for operation as long as this output is
HC 2 acknowledge
60 active. The available power on the busbar is above max. HC power/
/Configurable
programmable from the PC utility software.
61 Trip of the NEL (Non Essential Load) group no. 1 due to measured
Trip NEL 1
62 underfrequency, overcurrent or push load on the busbar/
/Configurable
Programmable from the PC utility software.
63 Trip of the NEL (Non Essential Load) group no. 2 due to measured
Trip NEL 2
64 underfrequency, overcurrent or push load on the busbar/
/Configurable
Programmable from the PC utility software.
65 Increase of speed. The signal is connected to the speed governor.
66 Gov up A speed droop of 4% (+/-2%) has to be adjusted in the speed
governor.
67 Decrease of speed. The signal is connected to the speed governor.
68 Gov down A speed droop of 4% (+/-2%) has to be adjusted in the speed
governor.
69 Option D1: Increase of voltage. The signal is connected to the AVR.
AVR up
70 A voltage droop of 4% (+/-2%) has to be adjusted in the AVR
/Configurable
/Programmable from the PC utility software.
71 Option D1: Decrease of voltage. The signal is connected to the
AVR down
72 AVR. A voltage droop of 4% (+/-2%) has to be adjusted in the AVR
/Configurable
/Programmable from the PC utility software.
119 ON when engine running is required. OFF when the engine is to
Run coil
stop.
120 The start prepare output is activated, before the crank (start) output
Start prepare
is activated. This could be preglow or preheating of the engine.
121 Activation of the engine cranking (starter motor).
Crank
122
123 Activates when the engine is to stop. Remains activated during the
124 Stop coil “extended stop” time period. This output is monitored for wirebreak
(12/24V DC only)
EDG unit
GB closed
GB open
TB closed
TB open
SWBD control
“Relay” 21/Configurable
“Relay” 20/Configurable
Close GB Relay 17
Relay 14
Open GB Main busbar voltage
Relay 11
Close TB
Generator voltage
Open TB Relay 8
Governor UP Relay 65
CAN L
Trip NEL 2/Config. Relay 63 CANbus
CAN GND
Interface 2
CAN H
STOP coil
Configurable Relay 57
Crank (start)
Common for term. 43-55
Start prepare
Alarm inhibit 2/Configurable
Alarm inhibit 1/Configurable RUN coil
Harbour operation C
B Multi-input 105
Ext. PF/Var/V set point
A
Multi-inputs 102, 105 and 108 are set to digital input with wirebreak detection.
The functionality of the board in slot #4 is optional. Relays are standard, but
analogue outputs (options E1 and E2) or combination outputs (options EF) are
also available.
2 0V DC
3 NC Status relay Normally closed relay, processor/power supply status
4 Com. 24V/1A supervision
5 NO Relay 5 Alarm horn
6 Com. 250V AC/8A
7 NC
8 NO Relay 8 TB OFF
9 Com. 250V AC/8A Open tie breaker (trip)
10 NC
11 NO Relay 11 TB ON
12 Com. 250V AC/8A Close tie breaker (synchronising)
13 NC
14 NO Relay 14 GB OFF
15 Com. 250V AC/8A Open breaker (deload/trip)
16 NC
17 NO Relay 17 GB ON
18 Com. 250V AC/8A Close breaker (synchronising)
19 NC
20 Open collector 1 Transistor out configurable as standard relay output
(relay 20)
21 Open collector 2 Transistor out configurable as standard relay output
(relay 21)
22 Com. Common Common terminal for terminals 20 and 21
23 Binary input Optocoupler SWBD (Switchboard manual) control
24 Binary input Optocoupler TB open feedback
25 Binary input Optocoupler TB closed feedback
26 Binary input Optocoupler GB Open feedback
27 Binary input Optocoupler GB Closed feedback
28 Com. Common Common for terminals 23-27
Option H3 (Profibus)
Option H8.2
CANbus interface for external I/O modules.
Option E1
GOV/AVR analogue output card.
If necessary the current outputs can be converted to voltage using a resistor across the
terminals (250Ω will convert the +/-20mA into +/-5V DC).
Voltage control set point to AVR is an option. If a combination of analogue
signals and relay signals is needed, then option EF4 is to be used.
Option E2
GOV/AVR analogue output card.
Option EF2
Analogue speed governor output and one transducer output.
These outputs are active outputs, meaning that they have an internal power supply. The outputs
are galvanically separated from each other and from the rest of the unit. Via the display or the
PC programming software individual outputs can be selected to represent any AC measuring
value and related values e.g. power, power factor, frequency etc. Outputs can be selected to be
either 0…20mA or 4…20mA in the PC utility software. If necessary, the current outputs can be
converted to voltage using a resistor across the terminals (500Ω will convert the 0-20mA into 0-
10V DC).
Option EF4
Combination output for governor and AVR (option EF4).
In the menu system it is possible to set the speed governor to either binary or analogue output.
With option D this selection regarding AVR control is also possible.
On the PCB there is only one set of relay outputs and one analogue output. This means that if
the relay outputs are used for speed control, then the analogue output will be used for the AVR,
and vice versa.
Option EF5
PWM output for governor and combination output for AVR.
Current inputs are galvanically separated. Max. 0.3 VA per phase. Voltage
measurements are available (phase to phase) from 100V AC to 690V AC.
Option F1
Analogue transducer output.
These outputs are active outputs, meaning that they have an internal power supply. The outputs
are galvanically separated from each other and from the rest of the unit. Via the display or the
PC programming software individual outputs can be selected to represent any AC measuring
value and related values e.g. power, power factor, frequency etc. Outputs can be selected to be
either 0…20mA or 4…20mA in the PC utility software. If necessary, the current outputs can be
converted to voltage using a resistor across the terminals (500Ω will convert the 0-20mA into 0-
10V DC).
Option M13.6
7 x binary inputs.
Option M14.6
4 x relay outputs.
Option M15.6
4 x analogue 4-20mA inputs.
The engine interface board consists of configurable inputs and outputs. The configuration is
performed via the PC utility software, and the default settings can be changed to the relevant
settings. For input configuration, upload the parameter list from the unit and select the input in
question. Then a configuration dialog box will appear, and the settings can be changed.
The inputs can be used as high or low alarms. As a ‘high alarm’ the alarm will appear, when the
measured value is higher than the alarm limit, and as a ‘low alarm’ the alarm will appear, when
the measured value is lower than the alarm limit.
Option H5
CANbus engine interface.
Option H8.8
CANbus interface for external I/O modules.
Option M13.8
7 x binary inputs.
Option M14.8
4 x relay outputs.
Option M15.8
4 x analogue 4-20mA inputs.
Digital inputs
Relay outputs
Options:
Options: External
- F1 (analogue outputs)
communication
Options Options - M13.6: 7 binary inputs
- H2: Modbus RTU
- M14.6: 4 relay outputs
- H3: Profibus DP
- M15.6: 4 x 4-20 mA inputs
- H8.2: Ext. I/Os comm.
SGB closed
SGB open
Configurable
Configurable
SWBD control
Configurable Relay 11
Generator voltage
Configurable Relay 8
Configurable Relay 71
Options:
- H8.8: External I/O
Configurable Relay 69 communication
Options - M13.8: 7 Binary inputs
- M14.8: 4 relay outputs
Configurable Relay 67 - M15.8: 4 x 4-20 mA inputs
Configurable Relay 65
CAN L
Trip NEL 2/Config. Relay 63 CANbus
CAN GND
Interface 2
CAN H
Trip NEL 1/Config. Relay 61 CAN L
CANbus
CAN GND
Interface 1
CAN H
HC 2 ackn./Configurable Relay 59
Configurable
HC 1 ackn./Configurable Relay 57
Configurable
Common for term. 43-55
Alarm inhibit 2/Configurable Configurable
Configurable
Alarm inhibit 1/Configurable
Configurable Emergency stop (+)
Configurable
CB short circuit/Configurable
Running feedb./Configurable
HC 2 fixed load feedb./Config.
Configurable
HC 1 fixed load feedb./Config.
Configurable
HC 2 request/Configurable Configurable
HC 1 request/Configurable
Configurable.
Configurable Common for term. 112-117
Configurable C
Configurable B Multi-input 108
Configurable A
Configurable C
B Multi-input 105
Not used
A
Not used C
B Multi-input 102
Not used
A
Not used
Not used
Not used
Not used
Multi-inputs 102, 105 and 108 are set to digital input with wirebreak detection.
Option H3 (Profibus)
Option H8.2
CANbus interface for external I/O modules.
Current inputs are galvanically separated. Max. 0.3 VA per phase. Voltage
measurements are available (phase to phase) from 100V AC to 690V AC.
Option F1
Analogue transducer output.
93 Not used
94 Not used
95 0 Analogue output 95,
96 0(4) - 20mA out selectable
97 Not used
These outputs are active outputs, meaning that they have an internal power supply. The outputs
are galvanically separated from each other and from the rest of the unit. Via the display or the
PC programming software individual outputs can be selected to represent any AC measuring
value and related values e.g. power, power factor, frequency etc. Outputs can be selected to be
either 0…20mA or 4…20mA in the PC utility software. If necessary, the current outputs can be
converted to voltage using a resistor across the terminals (500Ω will convert the 0-20mA into 0-
10V DC).
Option M13.6
7 x binary inputs.
Option M14.6
4 x relay outputs.
Option M15.6
4 x analogue 4-20mA inputs.
The engine interface board consists of configurable inputs and outputs. The configuration is
performed via the PC utility software, and the default settings can be changed to the relevant
settings. For input configuration, upload the parameter list from the unit and select the input in
question. Then a configuration dialog box will appear, and the settings can be changed.
The inputs can be used as high or low alarms. As a ‘high alarm’ the alarm will appear, when the
measured value is higher than the alarm limit, and as a ‘low alarm’ the alarm will appear, when
the measured value is lower than the alarm limit.
Option H8.8
CANbus interface for external I/O modules.
Option M13.8
7 x binary inputs.
Option M14.8
4 x relay outputs.
Option M15.8
4 x analogue 4-20mA inputs.
Digital inputs
Relay outputs
SCB closed
SCB open
Configurable
Configurable
SWBD control
Relay 11
Configurable
Configurable Relay 71
Options:
- H8: External I/O
Configurable Relay 69 communication
Options - M13.8: 7 Binary inputs
- M14.8: 4 relay outputs
Configurable Relay 67 - M15.8: 4 x 4-20 mA inputs
Configurable Relay 65
CAN L
Trip NEL 2/Config. Relay 63 CANbus
CAN GND Interface 2
CAN H
Trip NEL 1/Config. Relay 61 CAN L
CANbus
CAN GND Interface 1
CAN H
Configurable Relay 59
Configurable
Configurable Relay 57
Configurable
Common for term. 43-55
Alarm inhibit 2/Configurable Configurable
Configurable
Alarm inhibit 1/Configurable
Configurable Emergency stop (+)
Configurable
SCB short circuit/Configurable
Configurable
Configurable
Configurable
Configurable
Configurable
Configurable Configurable
Configurable
Configurable.
Configurable
Common for term. 112-117
Configurable C
Configurable B Multi-input 108
Configurable A
Configurable C
B Multi-input 105
Not used
A
Not used C
B Multi-input 102
Not used
A
Not used
Not used
Not used
Not used
Multi-inputs 102, 105 and 108 are set to digital input with wirebreak detection.
Option H3 (Profibus)
Option H8.2
CANbus interface for external I/O modules.
Current inputs are galvanically separated. Max. 0.3 VA per phase. Voltage
measurements are available (phase to phase) from 100V AC to 690V AC.
Option F1
Analogue transducer output.
93 Not used
94 Not used
95 0 Analogue output 95,
96 0(4) - 20mA out selectable
97 Not used
These outputs are active outputs, meaning that they have an internal power supply. The outputs
are galvanically separated from each other and from the rest of the unit. Via the display or the
PC programming software individual outputs can be selected to represent any AC measuring
value and related values e.g. power, power factor, frequency etc. Outputs can be selected to be
either 0…20mA or 4…20mA in the PC utility software. If necessary, the current outputs can be
converted to voltage using a resistor across the terminals (500Ω will convert the 0-20mA into 0-
10V DC).
Option M13.6
7 x binary inputs.
Option M14.6
4 x relay outputs.
Option M15.6
4 x analogue 4-20mA inputs.
The engine interface board consists of configurable inputs and outputs. The configuration is
performed via the PC utility software, and the default settings can be changed to the relevant
settings. For input configuration, upload the parameter list from the unit and select the input in
question. Then a configuration dialog box will appear, and the settings can be changed.
The inputs can be used as high or low alarms. As a ‘high alarm’ the alarm will appear, when the
measured value is higher than the alarm limit, and as a ‘low alarm’ the alarm will appear, when
the measured value is lower than the alarm limit.
Option H8.8
CANbus interface for external I/O modules.
Option M13.8
7 x binary inputs.
Option M14.8
4 x relay outputs.
Option M15.8
4 x analogue 4-20mA inputs.
Digital inputs
Relay outputs
Options:
Options: External
- F1 (analogue outputs)
communication
Options Options - M13.6: 7 binary inputs
- H2: Modbus RTU
- M14.6: 4 relay outputs
- H3: Profibus DP
- M15.6: 4 x 4-20 mA inputs
- H8.2: Ext. I/Os comm.
BTB closed
BTB open
Configurable
Configurable
SWBD control
Configurable Relay 11
Configurable Relay 71
Options:
- H8: External I/O
Configurable Relay 69
Options communication
- M13.8: 7 Binary inputs
Relay 67 - M14.8: 4 relay outputs
Configurable
- M15.6: 4 x 4-20 mA inputs
Configurable Relay 65
CAN L
Configurable Relay 63 CANbus
CAN GND Interface 2
CAN H
Configurable Relay 61 CAN L
CANbus
CAN GND Interface 1
CAN H
Configurable Relay 59
Configurable
Configurable Relay 57
Configurable
Common for term. 43-55
Alarm inhibit 2/Configurable Configurable
Configurable
Alarm inhibit 1/Configurable
Configurable Emergency stop (+)
Configurable
BTB short circuit/Configurable
Configurable
Configurable
Configurable
Configurable
Configurable
Configurable Configurable
Configurable Configurable.
Configurable Common for term. 112-117
Configurable C
Configurable B Multi-input 108
Configurable A
Configurable C
B Multi-input 105
Not used
A
Not used C
B Multi-input 102
Not used
A
Not used
Not used
Not used
Not used
Multi-inputs 102, 105 and 108 are set to digital input with wirebreak detection.
Option H3 (Profibus)
Option H8.2
CANbus interface for external I/O modules.
Current inputs are galvanically separated. Max. 0.3 VA per phase. Voltage
measurements are available (phase to phase) from 100V AC to 690V AC.
Option F1
Analogue transducer output.
93 Not used
94 Not used
95 0 Analogue output 95,
96 0(4) - 20mA out selectable
97 Not used
These outputs are active outputs, meaning that they have an internal power supply. The outputs
are galvanically separated from each other and from the rest of the unit. Via the display or the
PC programming software individual outputs can be selected to represent any AC measuring
value and related values e.g. power, power factor, frequency etc. Outputs can be selected to be
either 0…20mA or 4…20mA in the PC utility software. If necessary, the current outputs can be
converted to voltage using a resistor across the terminals (500Ω will convert the 0-20mA into 0-
10V DC).
Option M13.6
7 x binary inputs.
Option M14.6
4 x relay outputs.
Option M15.6
4 x analogue 4-20mA inputs.
The engine interface board consists of configurable inputs and outputs. The configuration is
performed via the PC utility software, and the default settings can be changed to the relevant
settings. For input configuration, upload the parameter list from the unit and select the input in
question. Then a configuration dialog box will appear, and the settings can be changed.
The inputs can be used as high or low alarms. As a ‘high alarm’ the alarm will appear, when the
measured value is higher than the alarm limit, and as a ‘low alarm’ the alarm will appear, when
the measured value is lower than the alarm limit.
Option H8.8
CANbus interface for external I/O modules.
Option M13.8
7 x binary inputs.
Option M14.8
4 x relay outputs.
Option M15.8
4 x analogue 4-20mA inputs.
Binary inputs
Relay outputs
10. Wirings
PPM
/SCB
/SHORE
VOLTAGE
/SHORE
CURRENT
/SHORE
The neutral line (N) connection is not necessary for correct measurement. 3-
phase without neutral is also possible. The current transformer ground
connection can be on s1 or s2 connection, whichever is preferred. Fuses: 2 A
slow-blow.
MAIN BUSBAR
EDG
MAIN
BUSBAR
VOLTAGE
TB
EMERGENCY
SWBD LOAD
The neutral line (N) connection is not necessary for correct measurement. 3-
phase without neutral is also possible. The current transformer ground
connection can be on s1 or s2 connection, whichever is preferred. Fuses: 2 A
slow-blow.
BUSBAR ‘B’
BTB
BUSBAR ‘B’
VOLTAGE
BTB
BUSBAR ‘A’
VOLTAGE
BUS TIE
CURRENT
BUSBAR ‘A’
The neutral line (N) connection is not necessary for correct measurement. 3-
phase without neutral is also possible. The current transformer ground
connection can be on s1 or s2 connection, whichever is preferred. Fuses: 2 A
slow-blow.
CAN interface 1 and 2 can be used at the same time (redundancy) or a mix can
be used, as illustrated above.
DATA + (A)
DATA + (A)
DATA + (A)
DATA + (A)
DATA + (A)
DATA + (A)
DATA - (B)
DATA - (B)
DATA - (B)
DATA - (B)
DATA - (B)
DATA - (B)
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
COM
COM
COM
29 30 31 32 33 34 35 36 29 30 31 32 33 34 35 36 29 30 31 32 33 34 35 36
COM
DATA + (A)
DATA - (B)
Connect shield to ground at one end only. Shield ends must be insulated with
tape or insulation tubing.
DATA + (A)
DATA + (A)
DATA + (A)
DATA + (A)
DATA + (A)
DATA + (A)
DATA - (B)
DATA - (B)
DATA - (B)
DATA - (B)
DATA - (B)
DATA - (B)
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
COM
COM
COM
29 30 31 32 33 34 35 36 29 30 31 32 33 34 35 36 29 30 31 32 33 34 35 36
COM
DATA + (A)
DATA - (B)
Connect shield to ground at one end only. Shield ends must be insulated
with tape or insulation tubing.
Normally, the Modbus does not need bias resistors (end terminators). These
are only needed in case of very long lines and/or many nodes (>32) on the
Modbus network. If bias resistors are needed, the calculation should be
based on the following data:
- A line internal pull-up bias resistor: 22 kΩ
- B line internal pull-down bias resistor: 22 kΩ
- Receiver input sensitivity: +/-200 mV
- Receiver input impedance: 12 kΩ
2
Cable: Belden 3105A or equivalent. 22 AWG (0.6 mm ) twisted pair, shielded,
<40 mΏ/m, min. 95% shield coverage.
DATA + (B)
DATA + (B)
DATA + (B)
DATA + (B)
DATA + (B)
DATA - (A)
DATA - (A)
DATA - (A)
DATA - (A)
DATA - (A)
DATA - (A)
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
COM
COM
COM
29 30 31 32 33 34 35 29 30 31 32 33 34 35 29 30 31 32 33 34 35
COM
DATA + (B)
DATA - (A)
Connect shield to ground at one end only. Shield ends must be insulated with
tape or insulation tubing.
Multi-line Engine
CAN option H5 Controller
CAN-L
CAN-H
GND
CAN-H
CAN-L
GND
131 132 133
R R
Connect shield to ground at one end only. Shield ends must be insulated with
tape or insulation tubing.
The terminating resistor at the engine side might not be needed, please refer
to the engine manufacturer’s literature.
Multi-line Engine
CAN option H5 Controller
CAN-L
CAN-H
GND
CAN-H
CAN-L
GND
A3 A2 A1
R R
Connect shield to ground at one end only. Shield ends must be insulated with tape
or insulation tubing.
The terminating resistor at the engine side might not be needed, please refer to
the engine manufacturer’s literature.
In order to extend the lifetime of the internal relays and prevent unwanted switching noise, it is
recommended to use free wheel diodes (1N4007), if a DC voltage is used for the regulation. If
an AC voltage is used for the regulation, it is recommended to use a varistor. The diode/varistor
must be placed across the terminals of the pilot motor/external regulation relay coil.
If necessary the current outputs can be converted to voltage using a resistor across the
terminals (250Ω will convert the +/-20mA into +/-5V DC).
For further information on how to connect the analogue output to the most
common speed governors please refer to:
If necessary, the current outputs can be converted to voltage using a resistor across the
terminals (250Ω will convert the +/-20mA into +/-5V DC).
For further information on how to connect the analogue output to the most
common AVRs please refer to:
Binary inputs
All binary inputs are 12/24V DC bi-directional optocoupler. Typical input is:
12/24V DC
0V DC
Multi-functional inputs
If the pre-defined binary inputs with cable supervision are not used, they can
be used for the following:
0(4)-20mA
Active transducer
+24V DC
0V DC
Passive transducer
+24V DC
0V DC
If the passive sensor has its own battery supply, the voltage must not exceed
30V DC.
PT100/PT1000
2-wire 3-wire
VDO
1-wire 2-wire
+ - Transmitter +
- -
or
+ + Transmitter +
_
- -
24V DC
ML-2
0V DC
Transistor outputs
The open collector outputs can be used as kWh and kVArh counter outputs or as relay outputs.
The outputs are low power outputs. For that reason one of the following circuits must be applied.
24V DC 24V DC
ML-2 ML-2
0V DC 0V DC
Connection to PLC:
24V DC
ML-2
0V DC
Technical specifications
Multi-inputs: 0(4)…20mA:
0-20mA, +/-1%
Not galvanically separated
Binary:
Max. resistance for ON detection: 100Ω
PT100/1000:
-40…250˚C, +/-1%
Not galvanically separated
To IEC 751 and EN60751
VDO:
0…1700Ω, +/-2%
Not galvanically separated
V DC:
0…40V DC, +/-1%
Not galvanically separated
Open collector
outputs: Supply: 8…36V DC, max. 10mA
Update rate:
Transducer output: 250 ms
Regulator output: 100 ms
Galv. separation: Between AC voltage, AC current and other I/Os: 3250V AC, 50Hz,
1 min.
Response times:
(Delay set to min.)
Dimensions
Unit
115.0 (4.528)
165.0 (6.496)
144.0 (5.669)
230.0 (9.055) 120.0 ( 4.724)
115.0 (4.528)
4155111096A
20.0 (0.787)
20.0 (0.787)