0% found this document useful (0 votes)
5 views96 pages

PPM-V3 Installation Instruction

This document provides installation instructions for DEIF's PPM Power Management system, detailing mounting procedures, hardware descriptions, and I/O configurations for various generator types. It emphasizes the importance of following safety guidelines and legal information to prevent equipment damage and personal injury. The document is structured into chapters covering topics such as mounting, wiring, and technical specifications, aimed primarily at panel builders and electricians involved in the installation process.
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
5 views96 pages

PPM-V3 Installation Instruction

This document provides installation instructions for DEIF's PPM Power Management system, detailing mounting procedures, hardware descriptions, and I/O configurations for various generator types. It emphasizes the importance of following safety guidelines and legal information to prevent equipment damage and personal injury. The document is structured into chapters covering topics such as mounting, wiring, and technical specifications, aimed primarily at panel builders and electricians involved in the installation process.
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

INSTALLATION INSTRUCTIONS

PPM Protection and Power Management

• Mounting
• Board slot positions
• Diesel generator I/Os
• Emergency generator I/Os
• Shaft generator I/Os
• Shore connection I/Os
• Bus tie breaker I/Os
• Wirings

Document no.: 4189340557A


PPM Installation Instructions

This document is valid for the following products:

PPM Software version 3.0X.X

DEIF A/S Page 2 of 96


PPM Installation Instructions

Table of contents

1. ABOUT THIS DOCUMENT ................................................................................................4


INTENDED USERS..........................................................................................................................4
CONTENTS/OVERALL STRUCTURE ..................................................................................................4
DEFINITIONS ................................................................................................................................4
2. WARNINGS AND LEGAL INFORMATION........................................................................5
LEGAL INFORMATION AND RESPONSIBILITY .....................................................................................5
ELECTROSTATIC DISCHARGE AWARENESS .....................................................................................5
SAFETY ISSUES ............................................................................................................................5
3. MOUNTING.........................................................................................................................6
MOUNTING OF THE UNIT ................................................................................................................6
PANEL CUTOUT.............................................................................................................................6
MOUNTING INSTRUCTIONS ............................................................................................................6
4. GENERAL HARDWARE DESCRIPTION...........................................................................7
HARDWARE ..................................................................................................................................7
5. DIESEL GENERATOR (DG) I/OS ......................................................................................9
DG UNIT ......................................................................................................................................9
6. EMERGENCY DIESEL GENERATOR (EDG) I/OS .........................................................25
EDG UNIT ..................................................................................................................................25
7. SHAFT GENERATOR (SG) I/OS .....................................................................................41
SG WITH FIXED FREQUENCY .......................................................................................................41
8. SHORE CONNECTION (SC) I/OS ...................................................................................53
SHORE CONNECTION WITH SYNCHRONISATION .............................................................................53
9. BUS TIE BREAKER (BTB) I/OS ......................................................................................65
BUS TIE BETWEEN 2 BUSBARS.....................................................................................................65
10. WIRINGS ..........................................................................................................................77
AC CONNECTIONS (3-PHASE) DG/SG/SHORE UNIT ....................................................................77
AC CONNECTIONS (3-PHASE) EDG UNIT .....................................................................................78
AC CONNECTIONS (3-PHASE) BTB UNIT ......................................................................................79
INTERNAL CANBUS WIRING .........................................................................................................79
INTERNAL CANBUS WIRING .........................................................................................................80
OPTION H2, MODBUS RTU.........................................................................................................81
LOAD SHARING LINES (OPTION G3)..............................................................................................85
MECHANICAL SPEED GOVERNOR (STANDARD) ..............................................................................86
AVR WITH RELAY OUTPUTS.........................................................................................................86
ELECTRONIC SPEED GOVERNOR ..................................................................................................87
AVR WITH ANALOGUE OUTPUTS (REQUIRES OPTION D) ................................................................87
BINARY INPUTS...........................................................................................................................88
BINARY INPUTS WITH WIREBREAK SUPERVISION ...........................................................................88
MULTI-FUNCTIONAL INPUTS .........................................................................................................89
ANALOGUE INPUTS (OPTION M15) ...............................................................................................90
TRANSISTOR OUTPUTS ...............................................................................................................91
11. GENERAL DATA..............................................................................................................92
TECHNICAL SPECIFICATIONS .......................................................................................................92
DIMENSIONS ..............................................................................................................................95

DEIF A/S Page 3 of 96


PPM Installation Instructions

1. About this document

This document is the Installation Instructions for DEIF’s PPU Power Management system PPM.
The document mainly includes general hardware description, I/O lists for diesel, shaft and bus tie
generator, wiring descriptions and FAT information.

The general purpose of these installation instructions is to give the user important information to be
used in the installation of the PPM system.

Please make sure that you read this manual before starting to work with the
PPM system. Failure to do this could result in damaging the equipment or
even worse injury of personnel.

Intended users
These installation instructions are mainly intended for the panel builder designer in charge. On
the basis of this document, the panel builder designer will give the electrician the information he
needs in order to install the PPM system, e.g. detailed electrical drawings. In some cases the
electrician may use these installation instructions himself.

Contents/overall structure
This document is divided into chapters, and in order to make the structure simple and easy to
use, each chapter will begin from the top of a new page.

Definitions
Throughout this document a number of notes and warnings will be presented. To ensure that these
are noticed, they will be highlighted in order to separate them from the general text.

Notes

The notes provide general information which will be helpful for the reader to
bear in mind.

Warnings

The warnings indicate a potentially dangerous situation which could result in


death, personal injury or damaged equipment, if certain guidelines are not
followed.

DEIF A/S Page 4 of 96


PPM Installation Instructions

2. Warnings and legal information

Legal information and responsibility


DEIF takes no responsibility for installation or operation of the generator sets. If there is any
doubt about how to install or operate the generator sets controlled by the PPM system, the
company responsible for the installation or the operation of the sets must be contacted.

The system units are not to be opened by unauthorised personnel. If opened anyway,
the warranty will be lost.

Electrostatic discharge awareness


Sufficient care must be taken to protect the terminals against static discharges during the
installation. Once the system is installed and connected, these precautions are no longer
necessary.

Safety issues
Installing the system implies work with dangerous currents and voltages. Therefore, the
installation should only be carried out by authorised personnel who understand the risks involved
in working with live electrical equipment.

Be aware of the hazardous live currents and voltages. Do not touch any AC
measurement inputs as this could lead to injury or death.

DEIF A/S Page 5 of 96


PPM Installation Instructions

3. Mounting

Mounting of the unit


The unit is designed for mounting inside the switchboard. The display can be installed on the
switchboard door and connected to the main unit with a display cable. The technical specifica-
tions in chapter 11 include detailed information about:

• Unit dimensions
• Panel cutout
• Screw hole positions and dimensions

Panel cutout
In order to ensure optimum mounting, the switchboard door must be cut out according to the
panel cutout illustration presented in chapter 11.

Mounting instructions
The unit is primary used in marine applications and has to be mounted with screws to the rear
side of the cabinet. Six screw holes are available for this mounting method.

DEIF recommends using the screw hole fastening.

DEIF A/S Page 6 of 96


PPM Installation Instructions

4. General hardware description

Hardware
The unit housing is divided into board slot positions. This means that the unit consists of a
number of printed circuit boards (PCBs) mounted in numbered slots. The green terminal blocks
are then mounted in the PCBs. Some of these board slots are standard, and some are intended
for options. The board slot positions are arranged as illustrated below.

Slot Term. DG SG EDG SHORE BTB Description

Slot #1 1-28 Standard Standard Standard Standard Standard Power supply board

Slot #2 29-36 Option Option Option Option Option Serial communication


H2, H3, H8.2
Slot #3 37-64 Standard Standard Standard Standard Standard Load sharing and
input/output board
Slot #4 65-72 4x Relay Not used 4x Relay Not used Not used GOV/AVR outputs
(std) (std) Option:
Option Option E1, E2, EF2, EF4,
EF5
Slot #5 73-89 Standard Standard Standard Standard Standard AC measuring

Slot #6 90-97 Option Option Option Option Option Option:


F1,
M13.6, M14.6, M15.6
Slot #7 98- Standard Standard Standard Standard Standard Power management,
124 Option Option Engine interface,
Option:
H7
Slot #8 126- Option Option Option Option Option Option:
133 M13.8, M14.8, M15.8,
H5, H8.8

Only hardware options, which will affect the hardware of the unit, are repre-
sented in the table. The software options will be seen through the PC utility
software. The absent software options can be located in the data sheet.

DEIF A/S Page 7 of 96


PPM

DEIF A/S
Slot #1
Slot #2
Unit top side overview

Slot #3
37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72
Slot #4

Engine CAN
PMS CAN Service port Display

Power
Self check ok
Alarm inhibit

73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97

Slot #5
Slot #6
An overview of the terminals is presented below. The slot positions are as follows:

Slot #8

Slot #7
Installation Instructions

Page 8 of 96
PPM Installation Instructions

5. Diesel generator (DG) I/Os

DG unit

Terminal strip overviews

Slots #1, #2, #5 and #6

Options: External Options:


communication - F1 (analogue outputs)
- H2: Modbus RTU - M13.6: 7 binary inputs
Options Options
- H3: Profibus DP - M14.6: 4 relay outputs
- H8.2: Ext. I/O comm. - M15.6: 4 x 4-20 mA inputs

Common for term. 23-27

GB closed

GB open

Configurable

Configurable

SWBD control

Common for term. 20-21

“Relay” 21/Configurable
“Relay” 20/Configurable

Relay 17
Close GB

Open GB Relay 14 Busbar voltage

Relay 11
Configurable

Generator voltage
Configurable Relay 8

Alarm horn Relay 5

The functionality of the boards in slot #2 and slot #6 is optional.

DEIF A/S Page 9 of 96


PPM Installation Instructions

Slots #3, #4, #7 and #8

AVR DOWN (option D1)/ Relay 71


Configurable Options:
- H5: Engine communication
AVR UP (option D1)/ Relay 69 - H8.8: External I/O communication
Configurable Options - M13.8: 7 Binary inputs
- M14.8: 4 relay outputs
Governor DOWN Relay 67 - M15.8: 4 x 4-20 mA inputs

Governor UP Relay 65

CAN L
Trip NEL 2/Config. Relay 63 CANbus
CAN GND Interface 2
CAN H
Trip NEL 1/Config. Relay 61 CAN L
CANbus
CAN GND Interface 1
HC 2 ackn./Configurable CAN H
Relay 59
STOP coil
HC 1 ackn./Configurable Relay 57
Crank (start)
Common for term. 43-55
Start prepare
Alarm inhibit 2/Configurable
Alarm inhibit 1/Configurable RUN coil

Configurable Emergency stop (+)

CB short circuit/Configurable Configurable


Running feedb./Configurable
HC 2 fixed load feedb./Config.
Start enable
HC 1 fixed load feedb./Config.
Configurable
HC 2 request/Configurable
Remote Deload+stop/Conf.
HC 1 request/Configurable
Remote start+sync/Conf.
Man. AVR down/Configurable
Common for term. 112-117
Man. AVR up/Configurable
C
Man. GOV down/Configurable Multi-input 108
B
Man. GOV up/Configurable A
Shore conn. ON/Configurable C
B Multi-input 105
Ext. PF/Var/V set point
A
Common for 40/42 C
B Multi-input 102
Ext. kW/Hz set point
A
React. Var (Q) load sharing GND
Magnetic Pickup input
Input
Common for 37+39

Active (P) load sharing

Multi-inputs 102, 105 and 108 are set to digital input with wirebreak detection.

The functionality of the board in slot #4 is optional. Relays are standard, but
analogue outputs (options E1 and E2) or combination outputs (options EF) are
also available.
Terminals 37 to 42 are only available with option G3.

DEIF A/S Page 10 of 96


PPM Installation Instructions

Terminal strip description

Slot #1, power supply and binary I/O


For the relay outputs the following terms will be used:

NO means Normally Open


NC means Normally Closed
Com. means common terminal for the relay in question

Term. Function Technical data Description


1 +12/24V DC 8-36V DC Power supply

2 0V DC
3 NC Status relay Normally closed relay, processor/power supply status
4 Com. 24V/1A supervision
5 NO Relay 5 Alarm horn
6 Com. 250V AC/8A
7 NC
8 NO Relay 8 Configurable
9 Com. 250V AC/8A
10 NC
11 NO Relay 11 Configurable
12 Com. 250V AC/8A
13 NC
14 NO Relay 14 GB OFF
15 Com. 250V AC/8A Open breaker (deload)/trip
16 NC
17 NO Relay 17 GB ON
18 Com. 250V AC/8A Close breaker (synchronising)
19 NC
20 Open collector 1 Transistor out configurable as standard relay output
(relay 20)
21 Open collector 2 Transistor out configurable as standard relay output
(relay 21)
22 Com. Common Common terminal for terminals 20 and 21
23 Binary input Optocoupler SWBD (Switchboard manual) control
24 Binary input Optocoupler Configurable
25 Binary input Optocoupler Configurable
26 Binary input Optocoupler GB Open feedback
27 Binary input Optocoupler GB Closed feedback
28 Com. Common Common for terminals 23-27

The power supply must be protected with a 2A slow-blow fuse.

DEIF A/S Page 11 of 96


PPM Installation Instructions

Slot #2, external communication (option)

Option H2 (RS485 Modbus RTU).

Term. Function Description


29 DATA + (A) Modbus RTU, RS485
30 Not used
31 DATA - (B)
32 Not used
33 DATA + (A)
34 Not used
35 DATA - (B)
36 Not used

The serial communication line should be terminated between DATA + and


DATA - with a resistor equal to the cable impedance.
Terminals 29/33 and 31/35 are internally connected.

Option H3 (Profibus DP)

Term. Function Description


29 DATA + (B) Pin 3 on 9 pole sub-D connector
30 GND Pin 5 on 9 pole sub-D connector
31 DATA - (A) Pin 8 on 9 pole sub-D connector
32 DATA + (B)
33 GND
34 DATA - (A)
35 Not used
36 Not used

Option H8.2
CANbus interface for external I/O modules.

Term. Function Description


29 Not used CANbus communication for Beckhoff external I/O modules
30 Not used
31 Can-L
32 Not used
33 Can-H
34 Can-L
35 Not used
36 Can-H

DEIF A/S Page 12 of 96


PPM Installation Instructions

Slot #3, binary I/O

Term. Function Technical data Description


37 -5…0…5V DC Analogue I/O Active load sharing line (option G3)
38 Com. Common Common for load sharing lines (option G3)
39 -5…0…5V DC Analogue I/O Reactive load sharing (option G3)
40 -10…0…10V DC Analogue input f/P set point (passive)
41 Com. Common Common for 40/42
42 -10…0…10V DC Analogue input U/Q set point (passive)
43 Binary input Optocoupler Shore connection breaker position ON/configurable
44 Binary input Optocoupler Man. GOV UP/configurable
45 Binary input Optocoupler Man. GOV DOWN/configurable
46 Binary input Optocoupler Man. AVR UP/configurable
47 Binary input Optocoupler Man. AVR DOWN/configurable
48 Binary input Optocoupler Heavy consumer 1 request/configurable
49 Binary input Optocoupler Heavy consumer 2 request/configurable
50 Binary input Optocoupler Heavy consumer 1 fixed load feedback/configurable
51 Binary input Optocoupler Heavy consumer 2 fixed load feedback/configurable
52 Binary input Optocoupler GB Short circuit/configurable.
53 Binary input Optocoupler Configurable
54 Binary input Optocoupler Alarm inhibit 1/configurable
55 Binary input Optocoupler Alarm inhibit 2/configurable
56 Com. Common Common for terminals 43-55
57 NO Relay 57 6 Start acknowledge Heavy consumer 1/configurable
58 Com. 250V AC 8A
59 NO Relay 59 7 Start acknowledge Heavy consumer 2/configurable
60 Com. 250V AC 8A
61 NO Relay 61 8 Trip NEL 1/configurable.
62 Com. 250V AC 8A
63 NO Relay 63 9 Trip NEL 2/configurable.
64 Com. 250V AC 8A

DEIF A/S Page 13 of 96


PPM Installation Instructions

Slot #4, GOV/AVR (standard)

GOV/AVR relay output card (GOV standard) (voltage/Var/PF control option D1).

Term. Function Description


65 Relay 65 Generator GOV
66 250V AC, 8A Increase frequency
67 Relay 67 Generator GOV
68 250V AC, 8A Decrease frequency
69 Relay 69 Generator AVR (option D)
70 250V AC, 8A Increase voltage/configurable
71 Relay 71 Generator AVR (option D)
72 250V AC, 8A Decrease voltage/configurable

Option E1
GOV/AVR analogue output card.

Term. Function Description


65 Not used
66 +/-20mA out Speed governor set point output or
67 0 transducer.
(Analogue output 66)
68 Not used
69 Not used
70 +/-20mA out AVR voltage set point output or
71 0 transducer.
(Analogue output 70)
72 Not used

If necessary the current outputs can be converted to voltage using a resistor across the
terminals (250Ω will convert the +/-20mA into +/-5V DC).
Voltage control set point to AVR is an option. If a combination of analogue
signals and relay signals is needed, then option EF4 is to be used.

Option E2
GOV/AVR analogue output card.

Term. Function Description


65 Not used
66 0-20mA out Speed governor set point output or
67 0 transducer.
(Analogue output 66)
68 Not used
69 Not used
70 0-20mA out AVR voltage set point output or
71 0 transducer.
(Analogue output 70)
72 Not used

DEIF A/S Page 14 of 96


PPM Installation Instructions

Option EF2
Analogue speed governor output and one transducer output.

Term. Function Description


65 Not used
66 +/-20mA Speed governor set point output or
67 0 transducer (Analogue output 66)
68 Not used
69 Not used
70 0(4) - 20mA out Analogue output 70
71 0
72 Not used

These outputs are active outputs, meaning that they have an internal power supply. The outputs
are galvanically separated from each other and from the rest of the unit. Via the display or the
PC programming software individual outputs can be selected to represent any AC measuring
value and related values e.g. power, power factor, frequency etc. Outputs can be selected to be
either 0…20mA or 4…20mA in the PC utility software. If necessary, the current outputs can be
converted to voltage using a resistor across the terminals (500Ω will convert the 0-20mA into 0-
10V DC).

Option EF4
Combination output for governor and AVR.

Term. Function Description


65 ANA + Analogue +/-20mA for GOV or AVR
66 ANA - (analogue output 65)
67 Not used
68 Not used
69 GOV relay up Relay output for GOV or AVR Raise
70 GOV relay up speed or voltage
71 GOV relay down Relay output for GOV or AVR Lower
72 GOV relay down speed or voltage

In the menu system it is possible to set the speed governor to either binary or analogue output.
With option D this selection regarding AVR control is also possible.

On the PCB there is only one set of relay outputs and one analogue output. This means that if
the relay outputs are used for speed control, then the analogue output will be used for the AVR,
and vice versa.

Option EF5
PWM output for governor and combination output for AVR.

Term. Function Description


65 +/- 25mA out AVR set point output
66 0
67 PWM + PWM speed governor signal
68 PWM -
69 Relay Relay output for AVR. Raise voltage
70 Relay
71 Relay Relay output for AVR. Lower voltage
72 Relay

DEIF A/S Page 15 of 96


PPM Installation Instructions

Slot #5, AC measuring

Term. Function Technical data Description


73 I L1 s1 Generator current L1 1/5A AC input
74 I L1 s2
75 I L2 s1 Generator current L2 1/5A AC input
76 I L2 s2
77 I L3 s1 Generator current L3 1/5A AC input
78 I L3 s2
79 U L1 Generator voltage L1 Max. 690V AC phase - phase value
80 Not used
81 U L2 Generator voltage L2 Max. 690V AC phase - phase value
82 Not used
83 U L3 Generator voltage L3 Max. 690V AC phase - phase value
84 U neutral Generator voltage For land-based applications only
neutral
85 U L1 Bus voltage L1 Max. 690V AC phase - phase value
86 Not used
87 U L2 Bus voltage L2 Max. 690V AC phase - phase value
88 U neutral Bus voltage neutral For land-based applications only
89 U L3 Bus voltage L3 Max. 690V AC phase - phase value

Current inputs are galvanically separated. Max. 0.3 VA per phase. Voltage
measurements are available (phase to phase) from 100V AC to 690V AC.

DEIF A/S Page 16 of 96


PPM Installation Instructions

Slot #6, inputs/outputs (I/Os)

Option F1
Analogue transducer output.

Term. Function Description


90 Not used
91 0 Analogue output 91, selectable
92 0(4) - 20mA out
93 Not used
94 Not used
95 0 Analogue output 95, selectable
96 0(4) - 20mA out
97 Not used

These outputs are active outputs, meaning that they have an internal power supply. The outputs
are galvanically separated from each other and from the rest of the unit. Via the display or the
PC programming software individual outputs can be selected to represent any AC measuring
value and related values e.g. power, power factor, frequency etc. Outputs can be selected to be
either 0…20mA or 4…20mA in the PC utility software. If necessary, the current outputs can be
converted to voltage using a resistor across the terminals (500Ω will convert the 0-20mA into 0-
10V DC).

Option M13.6
7 x binary inputs.

Term. Function Description


90 Common Common
91 Digital input 91 Configurable
92 Digital input 92 Configurable
93 Digital input 93 Configurable
94 Digital input 94 Configurable
95 Digital input 95 Configurable
96 Digital input 96 Configurable
97 Digital input 97 Configurable

Option M14.6
4 x relay outputs.

Term. Function Description


90 Relay output 90 Configurable
91 250V AC, 8A max.
92 Relay output 92 Configurable
93 250V AC, 8A max.
94 Relay output 94 Configurable
95 250V AC, 8A max.
96 Relay output 96 Configurable
97 250V AC, 8A max.

DEIF A/S Page 17 of 96


PPM Installation Instructions

Option M15.6
4 x analogue 4-20mA inputs.

Term. Function Description


90 Input 90 common Common
91 Analogue input 91+ 4-20mA in
92 Input 92 common Common
93 Analogue input 93+ 4-20mA in
94 Input 94 common Common
95 Analogue input 95+ 4-20mA in
96 Input 96 common Common
97 Analogue input 97+ 4-20mA in

DEIF A/S Page 18 of 96


PPM Installation Instructions

Slot #7, engine interface board

Term. Function Technical data Description/preconfiguration


98 +12/24V DC 8-36V DC DC power supply
99 0V DC
100 MPU input 0.5-70V AC/ Magnetic pickup (RPM)
101 MPU GND 10-10000 Hz
102 A 0(4)-20 mA Multi-input 1
103 B Digital w/wirebreak Pre-selected to digital input with wirebreak
104 C Pt100 detection
105 A Pt1000 Multi-input 2
106 B VDO Pre-selected to digital input with wirebreak
0-40V DC detection
107 C
108 A Multi-input 3
109 B Pre-selected to digital input with wirebreak
110 C detection
111 Com. Common Common for terminals 112-117
112 Digital input 112 Optocoupler Remote start + sync./configurable
113 Digital input 113 Optocoupler Remote deload + stop/configurable
114 Digital input 114 Optocoupler Configurable
115 Digital input 115 Optocoupler Start enable
116 Digital input 116 Optocoupler Running feedback/configurable
117 Digital input 117 Optocoupler Configurable
118 Digital input 118 Optocoupler Emergency stop and common for 119 and 120
119 NO Relay 24V DC/5A Run coil
120 NO Relay 24V DC/5A Start prepare
121 Com Relay 24V DC/5A Crank (starter)
122 NO
123 Com Relay 24V DC/5A Stop coil w/wire break detection
124 NO
A1 CAN-H CANbus interface #1 Internal power management communication
A2 CAN GND
A3 CAN-L
B1 CAN-H CANbus interface #2 Internal power management communication
B2 CAN GND (redundant to CANbus interface #1) or
B3 CAN-L option H7 J1939 engine interface.

The engine interface board consists of configurable inputs and outputs. The configuration is
performed via the PC utility software, and the default settings can be changed to the relevant
settings. For input configuration, upload the parameter list from the unit and select the input in
question. Then a configuration dialog box will appear, and the settings can be changed.

The inputs can be used as high or low alarms. As a ‘high alarm’ the alarm will appear, when the
measured value is higher than the alarm limit, and as a ‘low alarm’ the alarm will appear, when
the measured value is lower than the alarm limit.

DEIF A/S Page 19 of 96


PPM Installation Instructions

Slot #8, communication and I/O options

Option H5
CANbus engine interface.

Term. Function Description


126 Not used CANbus communication for Engine interface J1939 or MTU
127 Not used MDEC/MTU ADEC
128 Can-L
129 Not used
130 Can-H
131 Can-L
132 Not used
133 Can-H

Option H8.8
CANbus interface for external I/O modules.

Term. Function Description


126 Not used CANbus communication for Beckhoff external I/O modules
127 Not used
128 Can-L
129 Not used
130 Can-H
131 Can-L
132 Not used
133 Can-H

Option M13.8
7 x binary inputs.

Term. Function Description


126 Common Common
127 Digital input 127 Configurable
128 Digital input 128 Configurable
129 Digital input 129 Configurable
130 Digital input 130 Configurable
131 Digital input 131 Configurable
132 Digital input 132 Configurable
133 Digital input 133 Configurable

DEIF A/S Page 20 of 96


PPM Installation Instructions

Option M14.8
4 x relay outputs.

Term. Function Description


126 Relay output 126 Configurable
127 250V AC, 8A max.
128 Relay output 128 Configurable
129 250V AC, 8A max.
130 Relay output 130 Configurable
131 250V AC, 8A max.
132 Relay output 132 Configurable
133 250V AC, 8A max.

Option M15.8
4 x analogue 4-20mA inputs.

Term. Function Description


126 Input 90 common Common
127 Analogue input 91+ 4-20mA in
128 Input 92 common Common
129 Analogue input 93+ 4-20mA in
130 Input 94 common Common
131 Analogue input 95+ 4-20mA in
132 Input 96 common Common
133 Analogue input 97+ 4-20mA in

DEIF A/S Page 21 of 96


PPM Installation Instructions

Digital inputs
Term. Name Function
23 SWBD control If the input is set, the unit will be forced into
switchboard control. (Regulation is deactivated).
24 Configurable This input is programmable from the PC utility software
25 Configurable This input is programmable from the PC utility software
26 GB open Breaker feedback signal. The connection breaker is in
position OFF.
27 GB closed Breaker feedback signal. The connection breaker is in
position ON.
43 Shore connection position The shore connection breaker is in position OFF.
OFF/Configurable When the shore connection breaker is connected, the
generator breaker ON sequence is blocked.
/Programmable from the PC utility software
44 Manual GOV UP Increase engine speed (SWBD mode only)
/Configurable /Programmable from the PC utility software
45 Manual GOV DOWN Decrease engine speed (SWBD mode only)
/Configurable /Programmable from the PC utility software
46 Manual AVR UP Increase generator voltage(option D1) (SWBD mode
/Configurable only)
/Programmable from the PC utility software
47 Manual AVR DOWN Decrease generator voltage (option D1) (SWBD mode
/Configurable only)
/Programmable from the PC utility software
48 HC 1 request When this input is active, the heavy consumer has
/Configurable been requested for operation. The power management
49 HC 2 request is calculating the power demand and starts the
/Configurable necessary number of diesel generators which are
selected for AUTO mode.
/Programmable from the PC utility software.
50 HC 1 fixed load feedback When this input is activated (ON), then the heavy
/Configurable consumer in question is using 100% of its load and 0%
51 HC 2 fixed load feedback is reserved. A deactivated input (OFF) means that 0%
/Configurable of the load is used and 100% is reserved
/Programmable from the PC utility software.
52 GB short circuit GB tripped by external short circuit protection
/Configurable /Programmable from the PC utility software.
53 Configurable This input is programmable from the PC utility software
54 Alarm inhibit 1 External input for inhibit of selected alarms
/Configurable /Programmable from the PC utility software.
55 Alarm inhibit 2
/Configurable
102 Multi-input 1 Multi-function inputs selectable as either 0(4)-20 mA,
/Configurable digital with wirebreak supervision, Pt100, Pt1000, VDO
105 Multi-input 2 or 0-40V DC.
/Configurable The default selection is digital with wirebreak detection
108 Multi-input 3 (resistor across contacts 270 Ω)
/Configurable /Programmable from the PC utility software.
112 Remote start + sync This function is only active in Semi-Auto mode. A pulse
/Configurable input will start the engine and subsequently synchro-
nise the generator
/Programmable from the PC utility software.
113 Remote deload + stop This function is only active in Semi-Auto mode. A pulse
/Configurable input will de-load and open the generator breaker. After
cooldown the generator will stop
/Programmable from the PC utility software.
114 Configurable This input is programmable from the PC utility software

DEIF A/S Page 22 of 96


PPM Installation Instructions

115 Start Enable This input must be set to be able to start the
engine.
116 Running feedback The diesel engine has achieved the running status =
/Configurable ON and the starter is removed.
/Programmable from the PC utility software.
117 Configurable This input is programmable from the PC utility software
118 Emergency stop The emergency stop input has been activated.
The engine is shutting down.

DEIF A/S Page 23 of 96


PPM Installation Instructions

Relay outputs
Term. Name Function
3 The status relay on the power supply board is a normally closed
Status relay
4 relay with the purpose of processor and power supply supervision.
5 The relay is activated on any alarm that appears. The output can be
6 Alarm horn relay normally open (term. 5-6) or normally closed (term. 6-7)
7
8 Programmable from the PC utility software.
9 Configurable
10
11 Programmable from the PC utility software.
12 Configurable
13
14 Connection breaker OFF signal. When this output is active, the
15 generator breaker will open. The output can be selected to be
Open GB
16 normally open (NO, terminal 14-15) or normally closed (NC,
terminal 15-16).
17 Connection breaker ON signal. When this output is active, the
18 generator breaker will close. The output can be selected to be
Close GB
19 normally open (NO, terminal 17-18) or normally closed (NC,
terminal 18-19).
20 Configurable Configurable digital output (transistor output type)
21 Configurable Configurable digital output (transistor output type)
57 The heavy consumer is ready for operation as long as this output is
HC 1 acknowledge
58 active. The available power on the busbar is above max. HC power/
/Configurable
programmable from the PC utility software.
59 The heavy consumer is ready for operation as long as this output is
HC 2 acknowledge
60 active. The available power on the busbar is above max. HC power/
/Configurable
programmable from the PC utility software.
61 Trip of the NEL (Non Essential Load) group no. 1 due to measured
Trip NEL 1
62 underfrequency, overcurrent or push load on the busbar/
/Configurable
Programmable from the PC utility software.
63 Trip of the NEL (Non Essential Load) group no. 2 due to measured
Trip NEL 2
64 underfrequency, overcurrent or push load on the busbar/
/Configurable
Programmable from the PC utility software.
65 Increase of speed. The signal is connected to the speed governor.
66 Gov up A speed droop of 4% (+/-2%) has to be adjusted in the speed
governor.
67 Decrease of speed. The signal is connected to the speed governor.
68 Gov down A speed droop of 4% (+/-2%) has to be adjusted in the speed
governor.
69 Option D1: Increase of voltage. The signal is connected to the AVR.
AVR up
70 A voltage droop of 4% (+/-2%) has to be adjusted in the AVR
/Configurable
/Programmable from the PC utility software.
71 Option D1: Decrease of voltage. The signal is connected to the
AVR down
72 AVR. A voltage droop of 4% (+/-2%) has to be adjusted in the AVR
/Configurable
/Programmable from the PC utility software.
119 ON when engine running is required. OFF when the engine is to
Run coil
stop.
120 The start prepare output is activated, before the crank (start) output
Start prepare
is activated. This could be preglow or preheating of the engine.
121 Activation of the engine cranking (starter motor).
Crank
122
123 Activates when the engine is to stop. Remains activated during the
124 Stop coil “extended stop” time period. This output is monitored for wirebreak
(12/24V DC only)

DEIF A/S Page 24 of 96


PPM Installation Instructions

6. Emergency diesel generator (EDG) I/Os

EDG unit

Terminal strip overviews

Slots #1, #2, #5 and #6

Options: External Options:


communication - F1 (analogue outputs)
- H2: Modbus RTU Options Options - M13.6: 7 binary inputs
- H3: Profibus DP - M14.6: 4 relay outputs
- H8.2: Ext. I(Os comm. - M15.6: 4 x 4-20 mA inputs

Common for term. 23-27

GB closed

GB open

TB closed

TB open

SWBD control

Common for term. 20-21

“Relay” 21/Configurable

“Relay” 20/Configurable

Close GB Relay 17

Relay 14
Open GB Main busbar voltage

Relay 11
Close TB

Generator voltage
Open TB Relay 8

Alarm horn Relay 5

The functionality of the boards in slot #2 and slot #6 is optional.

DEIF A/S Page 25 of 96


PPM Installation Instructions

Slots #3, #4, #7 and #8

AVR DOWN (option D1) Relay 71


Options:
- H5: Engine communication
AVR UP (option D1) Relay 69 - H8.8: External I/O communication
Options - M13.8: 7 Binary inputs
- M14.8: 4 relay outputs
Governor DOWN Relay 67 - M15.8: 4 x 4-20 mA inputs

Governor UP Relay 65

CAN L
Trip NEL 2/Config. Relay 63 CANbus
CAN GND
Interface 2
CAN H

Trip NEL 1/Config. Relay 61 CAN L


CANbus
CAN GND
Interface 1
CAN H
Configurable Relay 59

STOP coil
Configurable Relay 57
Crank (start)
Common for term. 43-55
Start prepare
Alarm inhibit 2/Configurable
Alarm inhibit 1/Configurable RUN coil

TB short circuit/Configurable Emergency stop (+)


Configurable
GB short circuit/Configurable
Running feedb./Configurable
Configurable
Start enable
Configurable
Configurable
Configurable
Remote Deload+stop/Conf.
Main busbar alive
Remote start+sync/Conf.
Man. AVR down/Configurable
Common for term. 112-117
Man. AVR up/Configurable C
B Multi-input 108
Man. GOV up/Configurable A

Harbour operation C
B Multi-input 105
Ext. PF/Var/V set point
A

Common for 40/42 C


B Multi-input 102
Ext. kW/Hz set point
A

React. Var (Q) load sharing GND


Magnetic Pickup input
Input
Common for 37+39

Active (P) load sharing

Multi-inputs 102, 105 and 108 are set to digital input with wirebreak detection.

The functionality of the board in slot #4 is optional. Relays are standard, but
analogue outputs (options E1 and E2) or combination outputs (options EF) are
also available.

Terminals 37 to 42 are only available with option G3.

DEIF A/S Page 26 of 96


PPM Installation Instructions

Terminal strip description

Slot #1, power supply and binary I/O


For the relay outputs the following terms will be used:

NO means Normally Open


NC means Normally Closed
Com. means common terminal for the relay in question
Term. Function Technical data Description
1 +12/24V DC 8-36V DC Power supply

2 0V DC
3 NC Status relay Normally closed relay, processor/power supply status
4 Com. 24V/1A supervision
5 NO Relay 5 Alarm horn
6 Com. 250V AC/8A
7 NC
8 NO Relay 8 TB OFF
9 Com. 250V AC/8A Open tie breaker (trip)
10 NC
11 NO Relay 11 TB ON
12 Com. 250V AC/8A Close tie breaker (synchronising)
13 NC
14 NO Relay 14 GB OFF
15 Com. 250V AC/8A Open breaker (deload/trip)
16 NC
17 NO Relay 17 GB ON
18 Com. 250V AC/8A Close breaker (synchronising)
19 NC
20 Open collector 1 Transistor out configurable as standard relay output
(relay 20)
21 Open collector 2 Transistor out configurable as standard relay output
(relay 21)
22 Com. Common Common terminal for terminals 20 and 21
23 Binary input Optocoupler SWBD (Switchboard manual) control
24 Binary input Optocoupler TB open feedback
25 Binary input Optocoupler TB closed feedback
26 Binary input Optocoupler GB Open feedback
27 Binary input Optocoupler GB Closed feedback
28 Com. Common Common for terminals 23-27

The power supply must be protected with a 2A slow-blow fuse.

DEIF A/S Page 27 of 96


PPM Installation Instructions

Slot #2, external communication (option)

Option H2 (RS485 Modbus RTU).

Term. Function Description


29 DATA + (A) Modbus RTU, RS485
30 Not used
31 DATA - (B)
32 Not used
33 DATA + (A)
34 Not used
35 DATA - (B)
36 Not used

The serial communication line should be terminated between DATA + and


DATA - with a resistor equal to the cable impedance.
Terminals 29/33 and 31/35 are internally connected.

Option H3 (Profibus)

Term. Function Description


29 DATA + (B) Pin 3 on 9 pole sub-D connector
30 GND Pin 5 on 9 pole sub-D connector
31 DATA - (A) Pin 8 on 9 pole sub-D connector
32 DATA + (B)
33 GND
34 DATA - (A)
35 Not used
36 Not used

Option H8.2
CANbus interface for external I/O modules.

Term. Function Description


29 Not used CANbus communication for Beckhoff external I/O modules
30 Not used
31 Can-L
32 Not used
33 Can-H
34 Can-L
35 Not used
36 Can-H

DEIF A/S Page 28 of 96


PPM Installation Instructions

Slot #3, binary I/O

Term. Function Technical data Description


37 -5…0…5V DC Analogue I/O Active load sharing line (option G3)
38 Com. Common Common for load sharing lines (option G3)
39 -5…0…5V DC Analogue I/O Reactive load sharing (option G3)
40 -10…0…10V DC Analogue input f/P set point (passive)
41 Com. Common Common for 40/42
42 -10…0…10V DC Analogue input U/Q set point (passive)
43 Binary input Optocoupler Harbour operation
44 Binary input Optocoupler Man. GOV UP /configurable
45 Binary input Optocoupler Man. GOV DOWN /configurable
46 Binary input Optocoupler Man. AVR UP /configurable
47 Binary input Optocoupler Man. AVR DOWN /configurable
48 Binary input Optocoupler Main busbar alive
49 Binary input Optocoupler Configurable
50 Binary input Optocoupler Configurable
51 Binary input Optocoupler Configurable
52 Binary input Optocoupler GB Short circuit/Configurable.
53 Binary input Optocoupler TB short circuit/Configurable
54 Binary input Optocoupler Alarm inhibit 1/Configurable
55 Binary input Optocoupler Alarm inhibit 2/Configurable
56 Com. Common Common for terminals 43-55
57 NO Relay 57 6 Configurable
58 Com. 250V AC 8A
59 NO Relay 59 7 Configurable
60 Com. 250V AC 8A
61 NO Relay 61 8 Trip NEL 1/Configurable.
62 Com. 250V AC 8A
63 NO Relay 63 9 Trip NEL 2/Configurable.
64 Com. 250V AC 8A

DEIF A/S Page 29 of 96


PPM Installation Instructions

Slot #4, GOV/AVR (standard)


GOV/AVR relay output card (GOV standard) (voltage control option D).

Term. Function Description


65 Relay 65 Generator GOV
66 250V AC, 8A Increase frequency
67 Relay 67 Generator GOV
68 250V AC, 8A Decrease frequency
69 Relay 69 Generator AVR (option D)
70 250V AC, 8A Increase voltage/configurable
71 Relay 71 Generator AVR (option D)
72 250V AC, 8A Decrease voltage/configurable

Option E1
GOV/AVR analogue output card.

Term. Function Description


65 Not used
66 +/-20mA out Speed governor set point output or
67 0 transducer.
(Analogue output 66)
68 Not used
69 Not used
70 +/-20mA out AVR voltage set point output or
71 0 transducer.
(Analogue output 70)
72 Not used

If necessary the current outputs can be converted to voltage using a resistor across the
terminals (250Ω will convert the +/-20mA into +/-5V DC).
Voltage control set point to AVR is an option. If a combination of analogue
signals and relay signals is needed, then option EF4 is to be used.

Option E2
GOV/AVR analogue output card.

Term. Function Description


65 Not used
66 0-20mA out Speed governor set point output or
67 0 transducer.
(Analogue output 66)
68 Not used
69 Not used
70 0-20mA out AVR voltage set point output or
71 0 transducer.
(Analogue output 70)
72 Not used

DEIF A/S Page 30 of 96


PPM Installation Instructions

Option EF2
Analogue speed governor output and one transducer output.

Term. Function Description


65 Not used
66 +/-20mA Speed governor set point output or
67 0 transducer (Analogue output 66)
68 Not used
69 Not used
70 0(4) - 20mA out Analogue output 70
71 0
72 Not used

These outputs are active outputs, meaning that they have an internal power supply. The outputs
are galvanically separated from each other and from the rest of the unit. Via the display or the
PC programming software individual outputs can be selected to represent any AC measuring
value and related values e.g. power, power factor, frequency etc. Outputs can be selected to be
either 0…20mA or 4…20mA in the PC utility software. If necessary, the current outputs can be
converted to voltage using a resistor across the terminals (500Ω will convert the 0-20mA into 0-
10V DC).

Option EF4
Combination output for governor and AVR (option EF4).

Term. Function Description


65 ANA + Analogue +/-20mA for GOV or AVR
66 ANA - (analogue output 65)
67 Not used
68 Not used
69 GOV relay up Relay output for GOV or AVR Raise
70 GOV relay up speed or voltage
71 GOV relay down Relay output for GOV or AVR Lower
72 GOV relay down speed or voltage

In the menu system it is possible to set the speed governor to either binary or analogue output.
With option D this selection regarding AVR control is also possible.

On the PCB there is only one set of relay outputs and one analogue output. This means that if
the relay outputs are used for speed control, then the analogue output will be used for the AVR,
and vice versa.

Option EF5
PWM output for governor and combination output for AVR.

Term. Function Description


65 +/- 25mA out AVR setpoint output
66 0
67 PWM + PWM speed governor signal
68 PWM -
69 Relay Relay output for AVR. Raise voltage
70 Relay
71 Relay Relay output for AVR. Lower voltage
72 Relay

DEIF A/S Page 31 of 96


PPM Installation Instructions

Slot #5, AC measuring

Term. Function Technical data Description


73 I L1 s1 Generator current L1 1/5A AC input
74 I L1 s2
75 I L2 s1 Generator current L2 1/5A AC input
76 I L2 s2
77 I L3 s1 Generator current L3 1/5A AC input
78 I L3 s2
79 U L1 Generator voltage L1 Max. 690V AC phase - phase value
80 Not used
81 U L2 Generator voltage L2 Max. 690V AC phase - phase value
82 Not used
83 U L3 Generator voltage L3 Max. 690V AC phase - phase value
84 U neutral Generator voltage For land-based applications only
neutral
85 U L1 Main bus voltage L1 Max. 690V AC phase - phase value
86 Not used
87 U L2 Main bus voltage L2 Max. 690V AC phase - phase value
88 U neutral Main bus voltage neutral For land-based applications only
89 U L3 Main bus voltage L3 Max. 690V AC phase - phase value

Current inputs are galvanically separated. Max. 0.3 VA per phase. Voltage
measurements are available (phase to phase) from 100V AC to 690V AC.

DEIF A/S Page 32 of 96


PPM Installation Instructions

Slot #6, inputs/outputs (I/Os)

Option F1
Analogue transducer output.

Term. Function Description


90 Not used
91 0 Analogue output 91, selectable
92 0(4) - 20mA out
93 Not used
94 Not used
95 0 Analogue output 95, selectable
96 0(4) - 20mA out
97 Not used

These outputs are active outputs, meaning that they have an internal power supply. The outputs
are galvanically separated from each other and from the rest of the unit. Via the display or the
PC programming software individual outputs can be selected to represent any AC measuring
value and related values e.g. power, power factor, frequency etc. Outputs can be selected to be
either 0…20mA or 4…20mA in the PC utility software. If necessary, the current outputs can be
converted to voltage using a resistor across the terminals (500Ω will convert the 0-20mA into 0-
10V DC).

Option M13.6
7 x binary inputs.

Term. Function Description


90 Common Common
91 Digital input 91 Configurable
92 Digital input 92 Configurable
93 Digital input 93 Configurable
94 Digital input 94 Configurable
95 Digital input 95 Configurable
96 Digital input 96 Configurable
97 Digital input 97 Configurable

Option M14.6
4 x relay outputs.

Term. Function Description


90 Relay output 90 Configurable
91 250V AC, 8A max.
92 Relay output 92 Configurable
93 250V AC, 8A max.
94 Relay output 94 Configurable
95 250V AC, 8A max.
96 Relay output 96 Configurable
97 250V AC, 8A max.

DEIF A/S Page 33 of 96


PPM Installation Instructions

Option M15.6
4 x analogue 4-20mA inputs.

Term. Function Description


90 Input 90 common Common
91 Analogue input 91+ 4-20mA in
92 Input 92 common Common
93 Analogue input 93+ 4-20mA in
94 Input 94 common Common
95 Analogue input 95+ 4-20mA in
96 Input 96 common Common
97 Analogue input 97+ 4-20mA in

DEIF A/S Page 34 of 96


PPM Installation Instructions

Slot #7, engine interface board

Term. Function Technical data Description/preconfiguration


98 +12/24V DC 8-36V DC DC power supply
99 0V DC
100 MPU input 0.5-70V AC/ Magnetic pickup (RPM)
101 MPU GND 10-10000 Hz
102 A 0(4)-20 mA Multi-input 1
103 B Digital w/wirebreak Pre-selected to digital input with wirebreak
104 C Pt100 detection
105 A Pt1000 Multi-input 2
106 B VDO Pre-selected to digital input with wirebreak
0-40V DC detection
107 C
108 A Multi-input 3
109 B Pre-selected to digital input with wirebreak
110 C detection
111 Com. Common Common for terminals 112-117
112 Digital input 112 Optocoupler Remote start + sync./configurable
113 Digital input 113 Optocoupler Remote deload + stop/configurable
114 Digital input 114 Optocoupler Configurable
115 Digital input 115 Optocoupler Start enable
116 Digital input 116 Optocoupler Running feedback/configurable
117 Digital input 117 Optocoupler Configurable
118 Digital input 118 Optocoupler Emergency stop and common for 119 and 120
119 NO Relay 24V DC/5A Run coil
120 NO Relay 24V DC/5A Start prepare
121 Com Relay 24V DC/5A Crank (starter)
122 NO
123 Com Relay 24V DC/5A Stop coil w/wirebreak detection
124 NO
A1 CAN-H CANbus interface #1 Internal power management communication
A2 CAN GND
A3 CAN-L
B1 CAN-H CANbus interface #2 Internal power management communication
B2 CAN GND (redundant to CANbus interface #1) or
B3 CAN-L option H7 J1939 engine interface.

The engine interface board consists of configurable inputs and outputs. The configuration is
performed via the PC utility software, and the default settings can be changed to the relevant
settings. For input configuration, upload the parameter list from the unit and select the input in
question. Then a configuration dialog box will appear, and the settings can be changed.

The inputs can be used as high or low alarms. As a ‘high alarm’ the alarm will appear, when the
measured value is higher than the alarm limit, and as a ‘low alarm’ the alarm will appear, when
the measured value is lower than the alarm limit.

DEIF A/S Page 35 of 96


PPM Installation Instructions

Slot #8, communication and I/O options

Option H5
CANbus engine interface.

Term. Function Description


126 Not used CANbus communication for Engine interface J1939 or MTU
127 Not used MDEC/MTU ADEC.
128 Can-L
129 Not used
130 Can-H
131 Can-L
132 Not used
133 Can-H

Option H8.8
CANbus interface for external I/O modules.

Term. Function Description


126 Not used CANbus communication for Beckhoff external I/O modules.
127 Not used
128 Can-L
129 Not used
130 Can-H
131 Can-L
132 Not used
133 Can-H

Option M13.8
7 x binary inputs.

Term. Function Description


126 Common Common
127 Digital input 127 Configurable
128 Digital input 128 Configurable
129 Digital input 129 Configurable
130 Digital input 130 Configurable
131 Digital input 131 Configurable
132 Digital input 132 Configurable
133 Digital input 133 Configurable

DEIF A/S Page 36 of 96


PPM Installation Instructions

Option M14.8
4 x relay outputs.

Term. Function Description


126 Relay output 126 Configurable
127 250V AC, 8A max.
128 Relay output 128 Configurable
129 250V AC, 8A max.
130 Relay output 130 Configurable
131 250V AC, 8A max.
132 Relay output 132 Configurable
133 250V AC, 8A max.

Option M15.8
4 x analogue 4-20mA inputs.

Term. Function Description


126 Input 90 common Common
127 Analogue input 91+ 4-20mA in
128 Input 92 common Common
129 Analogue input 93+ 4-20mA in
130 Input 94 common Common
131 Analogue input 95+ 4-20mA in
132 Input 96 common Common
133 Analogue input 97+ 4-20mA in

DEIF A/S Page 37 of 96


PPM Installation Instructions

Digital inputs

Term. Name Function


23 SWBD control If the input is set, the entire system will be forced into
switchboard control. (Regulation is deactivated).
24 TB open Breaker feedback signal. The tie breaker is in position
OFF.
25 TB closed Breaker feedback signal. The tie breaker is in position
ON.
26 CB open Breaker feedback signal. The connection breaker is in
position OFF.
27 CB closed Breaker feedback signal. The connection breaker is in
position ON.
43 Harbour operation The emergency generator is used as normal generator.
Shutdowns are enabled. The max. parallel timer is
not active and the emergency generator will be
treated as an ordinary diesel generator in the
system. If the input is not set, the tie breaker
between main busbar and emergency busbar will
be tripped after 30 sec. (adjustable) when the
emergency generator is running in parallel with a
diesel generator/shaft generator/shore connection.
44 Manual GOV UP Increase engine speed (SWBD mode only)/
/Configurable programmable from the PC utility software
45 Manual GOV DOWN Decrease engine speed (SWBD mode only)/
/Configurable programmable from the PC utility software
46 Manual AVR UP Increase generator voltage(option D1) (SWBD mode
/Configurable only)/ programmable from the PC utility software
47 Manual AVR DOWN Decrease generator voltage (option D1) (SWBD mode
/Configurable only)/ programmable from the PC utility software
48 Main busbar alive This input is used in case of the emergency generator
is operating as stand alone unit to ensure the correct
opening of the bus tie breaker.
49 Configurable This input is programmable from the PC utility software
50 Configurable This input is programmable from the PC utility software
51 Configurable This input is programmable from the PC utility software
52 GB short circuit GB tripped by external short circuit protection/
/Configurable programmable from the PC utility software.
53 TB short circuit TB tripped by external short circuit protection/
/Configurable programmable from the PC utility software.
54 Alarm inhibit 1 External input for inhibit of selected alarms/program-
/Configurable mable from the PC utility software.
55 Alarm inhibit 2
/Configurable
102 Multi-input 1 Multifunction inputs selectable as either 0(4)-20 mA,
/Configurable digital with wirebreak supervision, Pt100, Pt1000, VDO
105 Multi-input 2 or 0-40V DC.
/Configurable The default selection is digital with wirebreak detection
108 Multi-input 3 (resistor across contacts 270 Ω)
/Configurable /programmable from the PC utility software.
112 Remote start + sync Semi-Auto mode only. A pulse input will start the
/Configurable engine and subsequently synchronise the generator/
programmable from the PC utility software.
113 Remote deload + stop Semi-Auto mode only. A pulse input will decrease the
/Configurable load and the breaker opened. After cooldown, the
generator will stop/ programmable from the PC utility
software.

DEIF A/S Page 38 of 96


PPM Installation Instructions

114 Configurable This input is programmable from the PC utility software


115 Start Enable This input must be set to be able to start the
engine.
116 Running feedback The diesel engine has achieved the running status =
/Configurable ON and the starter is removed. /programmable from
the PC utility software.
117 Configurable This input is programmable from the PC utility software
118 Emergency stop The emergency stop input has been activated.
The engine is shutting down.

DEIF A/S Page 39 of 96


PPM Installation Instructions

Relay outputs

Term. Name Function


3 The status relay on the power supply board is a normally closed
Status relay
4 relay with the purpose of processor and power supply supervision.
5 The relay activates on any alarm that appears. The output can be
6 Alarm relay normally open (term. 5-6) or normally closed (term. 6-7)
7
8 Tie breaker OFF signal. When this output is active, the tie breaker
9 Open TB will open. The output can be selected to be normally open (NO,
10 terminal 14-15) or normally closed (NC, terminal 15-16).
11 Tie breaker ON signal. When this output is active, the tie breaker
12 Close TB will close. The output can be selected to be normally open (NO,
13 terminal 17-18) or normally closed (NC, terminal 18-19).
14 Connection breaker OFF signal. When this output is active, the
15 generator breaker will open. The output can be selected to be
Open GB
16 normally open (NO, terminal 14-15) or normally closed (NC,
terminal 15-16).
17 Connection breaker ON signal. When this output is active, the
18 generator breaker will close. The output can be selected to be
Close GB
19 normally open (NO, terminal 17-18) or normally closed (NC,
terminal 18-19).
20 Configurable Configurable digital output (transistor output type)
21 Configurable Configurable digital output (transistor output type)
57 Configurable digital output (transistor output type)
Configurable
58
59 Configurable digital output (transistor output type)
Configurable
60
61 Trip of the NEL (Non Essential Load) group no. 1 due to measured
Trip NEL 1
62 underfrequency, overcurrent or push load on the busbar/
/Configurable
programmable from the PC utility software.
63 Trip of the NEL (Non Essential Load) group no. 2 due to measured
Trip NEL 2
64 underfrequency, overcurrent or push load on the busbar/
/Configurable
programmable from the PC utility software.
65 Increase of speed. The signal is connected to the speed governor.
66 Gov up A speed droop of 4% (+/-2%) has to be adjusted in the speed
governor.
67 Decrease of speed. The signal is connected to the speed governor.
68 Gov down A speed droop of 4% (+/-2%) has to be adjusted in the speed
governor.
69 Option D1: Increase of voltage. The signal is connected to the AVR.
AVR up
70 A voltage droop of 4% (+/-2%) has to be adjusted in the AVR/
/Configurable
programmable from the PC utility software.
71 Option D1: Decrease of voltage. The signal is connected to the
AVR down
72 AVR. A voltage droop of 4% (+/-2%) has to be adjusted in the AVR/
/Configurable
programmable from the PC utility software.
119 ON when engine running is required. OFF when the engine is to
Run coil
stop.
120 The start prepare output is activated, before the crank (start) output
Start prepare
is activated. This could be preglow or preheating of the engine.
121 Activation of the engine cranking (starter motor).
Crank
122
123 Activates when the engine is to stop. Remains activated during the
124 Stop coil “extended stop” time period. This output is monitored for wirebreak
(12/24 V DC only)

DEIF A/S Page 40 of 96


PPM Installation Instructions

7. Shaft generator (SG) I/Os

SG with fixed frequency

Terminal strip overviews

Slots #1, #2, #5 and #6

Options:
Options: External
- F1 (analogue outputs)
communication
Options Options - M13.6: 7 binary inputs
- H2: Modbus RTU
- M14.6: 4 relay outputs
- H3: Profibus DP
- M15.6: 4 x 4-20 mA inputs
- H8.2: Ext. I/Os comm.

Common for term. 23-27

SGB closed

SGB open

Configurable

Configurable

SWBD control

Common for term. 20-21


“Relay” 21/Configurable
“Relay” 20/Configurable

Close SGB Relay 17

Open SGB Relay 14


Busbar voltage

Configurable Relay 11

Generator voltage
Configurable Relay 8

Alarm horn Relay 5

The functionality of the boards in slot #2 and slot #6 is optional.

DEIF A/S Page 41 of 96


PPM Installation Instructions

Slots #3, #4, #7 and #8

Configurable Relay 71
Options:
- H8.8: External I/O
Configurable Relay 69 communication
Options - M13.8: 7 Binary inputs
- M14.8: 4 relay outputs
Configurable Relay 67 - M15.8: 4 x 4-20 mA inputs

Configurable Relay 65

CAN L
Trip NEL 2/Config. Relay 63 CANbus
CAN GND
Interface 2
CAN H
Trip NEL 1/Config. Relay 61 CAN L
CANbus
CAN GND
Interface 1
CAN H
HC 2 ackn./Configurable Relay 59
Configurable

HC 1 ackn./Configurable Relay 57
Configurable
Common for term. 43-55
Alarm inhibit 2/Configurable Configurable
Configurable
Alarm inhibit 1/Configurable
Configurable Emergency stop (+)
Configurable
CB short circuit/Configurable
Running feedb./Configurable
HC 2 fixed load feedb./Config.
Configurable
HC 1 fixed load feedb./Config.
Configurable
HC 2 request/Configurable Configurable
HC 1 request/Configurable
Configurable.
Configurable Common for term. 112-117
Configurable C
Configurable B Multi-input 108
Configurable A

Configurable C
B Multi-input 105
Not used
A
Not used C
B Multi-input 102
Not used
A
Not used
Not used
Not used

Not used

Multi-inputs 102, 105 and 108 are set to digital input with wirebreak detection.

DEIF A/S Page 42 of 96


PPM Installation Instructions

Terminal strip description

Slot #1, power supply and binary I/O


For the relay outputs the following terms will be used:

NO means Normally Open


NC means Normally Closed
Com. means common terminal for the relay in question

Term. Function Technical data Description


1 +12/24V DC 8-36V DC Power supply
2 0V DC
3 NC Status relay Normally closed relay, processor/power supply status
4 Com. 24V/1A supervision
5 NO Relay 5 Alarm horn
6 Com. 250V AC/8A
7 NC
8 NO Relay 8
9 Com. 250V AC/8A Configurable
10 NC
11 NO Relay 11
12 Com. 250V AC/8A Configurable
13 NC
14 NO Relay 14 SGB OFF
15 Com. 250V AC/8A Open breaker (de-load)/trip
16 NC
17 NO Relay 17 SGB ON
18 Com. 250V AC/8A Close breaker (synchronising)
19 NC
20 Open collector 1 Transistor out configurable as standard relay output
(relay 20)
21 Open collector 2 Transistor out configurable as standard relay output
(relay 21)
22 Com. Common Common terminal for terminals 20 and 21
23 Binary input Optocoupler SWBD (Switchboard manual) control
24 Binary input Optocoupler Configurable
25 Binary input Optocoupler Configurable
26 Binary input Optocoupler SGB Open feedback
27 Binary input Optocoupler SGB Closed feedback
28 Com. Common Common for terminals 23-27

The power supply must be protected with a 2A slow-blow fuse.

DEIF A/S Page 43 of 96


PPM Installation Instructions

Slot #2, external communication (option)

Option H2 (RS485 Modbus RTU).

Term. Function Description


29 DATA + (A) Modbus RTU, RS485
30 Not used
31 DATA - (B)
32 Not used
33 DATA + (A)
34 Not used
35 DATA - (B)
36 Not used

The serial communication line should be terminated between DATA + and


DATA - with a resistor equal to the cable impedance.
Terminals 29/33 and 31/35 are internally connected.

Option H3 (Profibus)

Term. Function Description


29 DATA + (B) Pin 3 on 9 pole sub-D connector
30 GND Pin 5 on 9 pole sub-D connector
31 DATA - (A) Pin 8 on 9 pole sub-D connector
32 DATA + (B)
33 GND
34 DATA - (A)
35 Not used
36 Not used

Option H8.2
CANbus interface for external I/O modules.

Term. Function Description


29 Not used CANbus communication for Beckhoff external I/O modules.
30 Not used
31 Can-L
32 Not used
33 Can-H
34 Can-L
35 Not used
36 Can-H

DEIF A/S Page 44 of 96


PPM Installation Instructions

Slot #3, binary I/O

Term. Function Technical data Description


37 -5…0…5V DC Analogue I/O
38 Com. Common NOT USED
39 -5…0…5V DC Analogue I/O
40 -10…0…10V DC Analogue input
41 Com. Common NOT USED
42 -10…0…10V DC Analogue input
43 Binary input Optocoupler Configurable
44 Binary input Optocoupler Configurable
45 Binary input Optocoupler Configurable
46 Binary input Optocoupler Configurable
47 Binary input Optocoupler Configurable
48 Binary input Optocoupler Heavy consumer 1 request/configurable
49 Binary input Optocoupler Heavy consumer 2 request/configurable
50 Binary input Optocoupler Heavy consumer 1 fixed load feedback/configurable
51 Binary input Optocoupler Heavy consumer 2 fixed load feedback/configurable
52 Binary input Optocoupler SGB Short circuit/configurable.
53 Binary input Optocoupler Configurable
54 Binary input Optocoupler Alarm inhibit 1/configurable
55 Binary input Optocoupler Alarm inhibit 2/configurable
56 Com. Common Common for terminals 43-55
57 NO Relay 57 6 Start acknowledge Heavy consumer 1/configurable
58 Com. 250V AC 8A
59 NO Relay 59 7 Start acknowledge Heavy consumer 2/configurable
60 Com. 250V AC 8A
61 NO Relay 61 8 Trip NEL 1/configurable.
62 Com. 250V AC 8A
63 NO Relay 63 9 Trip NEL 2/configurable.
64 Com. 250V AC 8A

Slot #4, Not used

DEIF A/S Page 45 of 96


PPM Installation Instructions

Slot #5, AC measuring

Term. Function Technical data Description


73 I L1 s1 Generator current L1 1/5 A AC input
74 I L1 s2
75 I L2 s1 Generator current L2 1/5 A AC input
76 I L2 s2
77 I L3 s1 Generator current L3 1/5 A AC input
78 I L3 s2
79 U L1 Generator voltage L1 Max. 690V AC phase - phase value
80 Not used
81 U L2 Generator voltage L2 Max. 690V AC phase - phase value
82 Not used
83 U L3 Generator voltage L3 Max. 690V AC phase - phase value
84 U neutral Generator voltage For land-based applications only
neutral
85 U L1 Bus voltage L1 Max. 690V AC phase - phase value
86 Not used
87 U L2 Bus voltage L2 Max. 690V AC phase - phase value
88 U neutral Bus voltage neutral For land-based applications only
89 U L3 Bus voltage L3 Max. 690V AC phase - phase value

Current inputs are galvanically separated. Max. 0.3 VA per phase. Voltage
measurements are available (phase to phase) from 100V AC to 690V AC.

DEIF A/S Page 46 of 96


PPM Installation Instructions

Slot #6, inputs/outputs (I/Os)

Option F1
Analogue transducer output.

Term. Function Description


90 Not used
91 0 Analogue output 91,
92 0(4) - 20mA out selectable

93 Not used
94 Not used
95 0 Analogue output 95,
96 0(4) - 20mA out selectable

97 Not used

These outputs are active outputs, meaning that they have an internal power supply. The outputs
are galvanically separated from each other and from the rest of the unit. Via the display or the
PC programming software individual outputs can be selected to represent any AC measuring
value and related values e.g. power, power factor, frequency etc. Outputs can be selected to be
either 0…20mA or 4…20mA in the PC utility software. If necessary, the current outputs can be
converted to voltage using a resistor across the terminals (500Ω will convert the 0-20mA into 0-
10V DC).

Option M13.6
7 x binary inputs.

Term. Function Description


90 Common Common
91 Digital input 91 Configurable
92 Digital input 92 Configurable
93 Digital input 93 Configurable
94 Digital input 94 Configurable
95 Digital input 95 Configurable
96 Digital input 96 Configurable
97 Digital input 97 Configurable

Option M14.6
4 x relay outputs.

Term. Function Description


90 Relay output 90 Configurable
91 250V AC, 8A
max.
92 Relay output 92 Configurable
93 250V AC, 8A
max.
94 Relay output 94 Configurable
95 250V AC, 8A
max.
96 Relay output 96 Configurable
97 250V AC, 8A
max.

DEIF A/S Page 47 of 96


PPM Installation Instructions

Option M15.6
4 x analogue 4-20mA inputs.

Term. Function Description


90 Input 90 common Common
91 Analogue input 91+ 4-20mA in
92 Input 92 common Common
93 Analogue input 93+ 4-20mA in
94 Input 94 common Common
95 Analogue input 95+ 4-20mA in
96 Input 96 common Common
97 Analogue input 97+ 4-20mA in

DEIF A/S Page 48 of 96


PPM Installation Instructions

Slot #7, engine interface board

Term. Function Technical data Description/preconfiguration


98 +12/24V DC 8-36V DC DC power supply
99 0V DC
100 MPU input 0.5-70V AC/ Magnetic pickup (RPM)
101 MPU GND 10-10000 Hz
102 A 0(4)-20 mA Multi-input 1
103 B Digital w/wirebreak Pre-selected to digital input with wirebreak
104 C Pt100 detection
105 A Pt1000 Multi-input 2
106 B VDO Pre-selected to digital input with wirebreak
0-40V DC detection
107 C
108 A Multi-input 3
109 B Pre-selected to digital input with wirebreak
110 C detection
111 Com. Common Common for terminals 112-117
112 Digital input 112 Optocoupler Configurable
113 Digital input 113 Optocoupler Configurable
114 Digital input 114 Optocoupler Configurable
115 Digital input 115 Optocoupler Configurable
116 Digital input 116 Optocoupler Running feedback/configurable
117 Digital input 117 Optocoupler Configurable
118 Digital input 118 Optocoupler Emergency stop and common for 119 and 120
119 NO Relay 24V DC/5A Configurable
120 NO Relay 24V DC/5A Configurable
121 Com Relay 24V DC/5A Configurable
122 NO
123 Com Relay 24V DC/5A Configurable
124 NO
A1 CAN-H CANbus interface #1 Internal power management communication
A2 CAN GND
A3 CAN-L
B1 CAN-H CANbus interface #2 Internal power management communication
B2 CAN GND (redundant to CANbus interface #1)
B3 CAN-L

The engine interface board consists of configurable inputs and outputs. The configuration is
performed via the PC utility software, and the default settings can be changed to the relevant
settings. For input configuration, upload the parameter list from the unit and select the input in
question. Then a configuration dialog box will appear, and the settings can be changed.

The inputs can be used as high or low alarms. As a ‘high alarm’ the alarm will appear, when the
measured value is higher than the alarm limit, and as a ‘low alarm’ the alarm will appear, when
the measured value is lower than the alarm limit.

DEIF A/S Page 49 of 96


PPM Installation Instructions

Slot #8, communication and I/O options

Option H8.8
CANbus interface for external I/O modules.

Term. Function Description


126 Not used CANbus communication
127 Not used for Beckhoff external I/O
128 Can-L modules.
129 Not used
130 Can-H
131 Can-L
132 Not used
133 Can-H

Option M13.8
7 x binary inputs.

Term. Function Description


126 Common Common
127 Digital input 127 Configurable
128 Digital input 128 Configurable
129 Digital input 129 Configurable
130 Digital input 130 Configurable
131 Digital input 131 Configurable
132 Digital input 132 Configurable
133 Digital input 133 Configurable

Option M14.8
4 x relay outputs.

Term. Function Description


126 Relay output 126 Configurable
127 250V AC, 8A max.
128 Relay output 128 Configurable
129 250V AC, 8A max.
130 Relay output 130 Configurable
131 250V AC, 8A max.
132 Relay output 132 Configurable
133 250V AC, 8A max.

Option M15.8
4 x analogue 4-20mA inputs.

Term. Function Description


126 Input 90 common Common
127 Analogue input 91+ 4-20mA in
128 Input 92 common Common
129 Analogue input 93+ 4-20mA in
130 Input 94 common Common
131 Analogue input 95+ 4-20mA in
132 Input 96 common Common
133 Analogue input 97+ 4-20mA in

DEIF A/S Page 50 of 96


PPM Installation Instructions

Digital inputs

Term. Name Function


23 SWBD control If the input is set, the entire system will be forced into
switchboard control. (Regulation is deactivated).
24 Configurable This input is programmable from the PC utility software
25 Configurable This input is programmable from the PC utility software
26 SGB open Breaker feedback signal. The connection breaker is in
position OFF.
27 SGB closed Breaker feedback signal. The connection breaker is in
position ON.
43 Configurable This input is programmable from the PC utility software
44 Configurable This input is programmable from the PC utility software
45 Configurable This input is programmable from the PC utility software
46 Configurable This input is programmable from the PC utility software
47 Configurable This input is programmable from the PC utility software
48 HC 1 request When this input is active, the heavy consumer has
/Configurable been requested for operation. The power management
49 HC 2 request is calculating the power demand and starts the
/Configurable necessary number of diesel generators (not in SEMI-
AUTO mode). The HC request information is also
indicated at the AOP-2/programmable from the PC
utility software.
50 HC 1 fixed load feedback When this input is activated (ON), then the heavy
/Configurable consumer in question is using 100% of its load and 0%
51 HC 2 fixed load feedback is reserved. A deactivated input (OFF) means that 0%
/Configurable of the load is used and 100% is reserved/
programmable from the PC utility software.
52 SGB short circuit CB tripped by external short circuit protection/
/Configurable programmable from the PC utility software.
53 Configurable This input is programmable from the PC utility software
54 Alarm inhibit 1 External input for inhibit of selected alarms/
/Configurable programmable from the PC utility software.
55 Alarm inhibit 2
/Configurable
102 Multi-input 1 Multifunction inputs selectable as either 0(4)-20 mA,
/Configurable digital with wirebreak supervision, Pt100, Pt1000, VDO
105 Multi-input 2 or 0-40V DC.
/Configurable The default selection is digital with wirebreak detection
108 Multi-input 3 (resistor across contacts 270 Ω)
/Configurable /programmable from the PC utility software.
112 Configurable This input is programmable from the PC utility software
113 Configurable This input is programmable from the PC utility software
114 Configurable This input is programmable from the PC utility software
115 Configurable This input is programmable from the PC utility software
116 Running feedback The main engine has achieved the running status = ON
/Configurable /programmable from the PC utility software.
117 Configurable This input is programmable from the PC utility software
118 Emergency stop The emergency stop input has been activated.
The engine is shutting down.

DEIF A/S Page 51 of 96


PPM Installation Instructions

Relay outputs

Term. Name Function


3 The status relay on the power supply board is a normally closed
Status relay
4 relay with the purpose of processor and power supply supervision.
5 The relay activates on any alarm that appears. The output can be
6 Alarm relay normally open (term. 5-6) or normally closed (term. 6-7)
7
8 Programmable from the PC utility software.
9 Configurable
10
11 Programmable from the PC utility software.
12 Configurable
13
14 Connection breaker OFF signal. When this output is active, the
15 generator breaker will open. The output can be selected to be
Open SGB
16 normally open (NO, terminal 14-15) or normally closed (NC,
terminal 15-16).
17 Connection breaker ON signal. When this output is active, the
18 generator breaker will close. The output can be selected to be
Close SGB
19 normally open (NO, terminal 17-18) or normally closed (NC,
terminal 18-19).
20 Configurable Configurable digital output (transistor output type)
21 Configurable Configurable digital output (transistor output type)
57 The heavy consumer is ready for operation as long as this output is
HC 1 acknowledge
58 active. The available power on the busbar is above max. HC power/
/Configurable
programmable from the PC utility software.
59 The heavy consumer is ready for operation as long as this output is
HC 2 acknowledge
60 active. The available power on the busbar is above max. HC power/
/Configurable
programmable from the PC utility software.
61 Trip of the NEL (Non Essential Load) group no. 1 due to measured
Trip NEL 1
62 underfrequency, overcurrent or push load on the busbar/
/Configurable
programmable from the PC utility software.
63 Trip of the NEL (Non Essential Load) group no. 2 due to measured
Trip NEL 2
64 underfrequency, overcurrent or push load on the busbar/
/Configurable
programmable from the PC utility software.
65 Programmable from the PC utility software.
Configurable
66
67 Programmable from the PC utility software.
Configurable
68
69 Programmable from the PC utility software.
Configurable
70
71 Programmable from the PC utility software.
Configurable
72
119 Configurable Programmable from the PC utility software.
120 Configurable Programmable from the PC utility software.
121 Programmable from the PC utility software.
Configurable
122
123 Programmable from the PC utility software.
Configurable
124

DEIF A/S Page 52 of 96


PPM Installation Instructions

8. Shore connection (SC) I/Os

Shore connection with synchronisation

Terminal strip overviews

Slots #1, #2, #5 and #6

Options: External Options:


communication - F1 (analogue outputs)
- H2: Modbus RTU Options Options - M13.6: 7 binary inputs
- H3: Profibus DP - M14.6: 4 relay outputs
- H8.2: Ext. I/Os comm. - M15.6: 4 x 4-20 mA inputs
-

Common for term. 23-27

SCB closed

SCB open

Configurable

Configurable

SWBD control

Common for term. 20-21


“Relay” 21/Configurable
“Relay” 20/Configurable

Close SCB Relay 17

Open SCB Relay 14


Busbar voltage

Relay 11
Configurable

Shore supply voltage


Configurable Relay 8

Alarm horn Relay 5

The functionality of the boards in slot #2 and slot #6 is optional.

DEIF A/S Page 53 of 96


PPM Installation Instructions

Slots #3, #4, #7 and #8

Configurable Relay 71
Options:
- H8: External I/O
Configurable Relay 69 communication
Options - M13.8: 7 Binary inputs
- M14.8: 4 relay outputs
Configurable Relay 67 - M15.8: 4 x 4-20 mA inputs

Configurable Relay 65

CAN L
Trip NEL 2/Config. Relay 63 CANbus
CAN GND Interface 2
CAN H
Trip NEL 1/Config. Relay 61 CAN L
CANbus
CAN GND Interface 1
CAN H
Configurable Relay 59
Configurable

Configurable Relay 57
Configurable
Common for term. 43-55
Alarm inhibit 2/Configurable Configurable
Configurable
Alarm inhibit 1/Configurable
Configurable Emergency stop (+)
Configurable
SCB short circuit/Configurable
Configurable
Configurable
Configurable
Configurable
Configurable
Configurable Configurable
Configurable
Configurable.
Configurable
Common for term. 112-117
Configurable C
Configurable B Multi-input 108
Configurable A

Configurable C
B Multi-input 105
Not used
A
Not used C
B Multi-input 102
Not used
A
Not used
Not used
Not used

Not used

Multi-inputs 102, 105 and 108 are set to digital input with wirebreak detection.

DEIF A/S Page 54 of 96


PPM Installation Instructions

Terminal strip description

Slot #1, power supply and binary I/O


For the relay outputs the following terms will be used:

NO means Normally Open


NC means Normally Closed
Com. means common terminal for the relay in question

Term. Function Technical data Description


1 +12/24V DC 8-36V DC Power supply
2 0V DC
3 NC Status relay Normally closed relay, processor/power supply status
4 Com. 24V/1A supervision
5 NO Relay 5 Alarm horn
6 Com. 250V AC/8A
7 NC
8 NO Relay 8
9 Com. 250V AC/8A Configurable
10 NC
11 NO Relay 11
12 Com. 250V AC/8A Configurable
13 NC
14 NO Relay 14 SCB OFF
15 Com. 250V AC/8A Open breaker (deload)/trip
16 NC
17 NO Relay 17 SCB ON
18 Com. 250V AC/8A Close breaker (synchronising)
19 NC
20 Open collector 1 Transistor out configurable as standard relay output
(relay 20)
21 Open collector 2 Transistor out configurable as standard relay output
(relay 21)
22 Com. Common Common terminal for terminals 20 and 21
23 Binary input Optocoupler SWBD (Switchboard manual) control
24 Binary input Optocoupler Configurable
25 Binary input Optocoupler Configurable
26 Binary input Optocoupler SCB Open feedback
27 Binary input Optocoupler SCB Closed feedback
28 Com. Common Common for terminals 23-27

The power supply must be protected with a 2A slow-blow fuse.

DEIF A/S Page 55 of 96


PPM Installation Instructions

Slot #2, external communication (option)

Option H2 (RS485 Modbus RTU).

Term. Function Description


29 DATA + (A) Modbus RTU, RS485
30 Not used
31 DATA - (B)
32 Not used
33 DATA + (A)
34 Not used
35 DATA - (B)
36 Not used

The serial communication line should be terminated between DATA + and


DATA - with a resistor equal to the cable impedance.
Terminals 29/33 and 31/35 are internally connected.

Option H3 (Profibus)

Term. Function Description


29 DATA + (B) Pin 3 on 9 pole sub-D connector
30 GND Pin 5 on 9 pole sub-D connector
31 DATA - (A) Pin 8 on 9 pole sub-D connector
32 DATA + (B)
33 GND
34 DATA - (A)
35 Not used
36 Not used

Option H8.2
CANbus interface for external I/O modules.

Term. Function Description


29 Not used CANbus communication
30 Not used for Beckhoff external I/O
Can-L modules
31
32 Not used
33 Can-H
34 Can-L
35 Not used
36 Can-H

DEIF A/S Page 56 of 96


PPM Installation Instructions

Slot #3, binary I/O

Term. Function Technical data Description


37 -5…0…5V DC Analogue I/O
38 Com. Common NOT USED
39 -5…0…5V DC Analogue I/O
40 -10…0…10V DC Analogue input
41 Com. Common NOT USED
42 -10…0…10V DC Analogue input
43 Binary input Optocoupler Configurable
44 Binary input Optocoupler Configurable
45 Binary input Optocoupler Configurable
46 Binary input Optocoupler Configurable
47 Binary input Optocoupler Configurable
48 Binary input Optocoupler Configurable
49 Binary input Optocoupler Configurable
50 Binary input Optocoupler Configurable
51 Binary input Optocoupler Configurable
52 Binary input Optocoupler SCB Short circuit
/Configurable.
53 Binary input Optocoupler Configurable
54 Binary input Optocoupler Alarm inhibit 1
/Configurable
55 Binary input Optocoupler Alarm inhibit 2
/Configurable
56 Com. Common Common for terminals 43-55
57 NO Relay 57 6 Configurable
58 Com. 250V AC 8A
59 NO Relay 59 7 Configurable
60 Com. 250V AC 8A
61 NO Relay 61 8 Trip NEL 1
62 Com. 250V AC 8A /Configurable.
63 NO Relay 63 9 Trip NEL 2
64 Com. 250V AC 8A /Configurable.

Slot #4, Not used

DEIF A/S Page 57 of 96


PPM Installation Instructions

Slot #5, AC measuring

Term. Function Technical data Description


73 I L1 s1 Shore supply current L1 1/5 A AC input
74 I L1 s2
75 I L2 s1 Shore supply current L2 1/5 A AC input
76 I L2 s2
77 I L3 s1 Shore supply current L3 1/5 A AC input
78 I L3 s2
79 U L1 Shore supply voltage L1 Max. 690V AC phase - phase value
80 Not used
81 U L2 Shore supply voltage L2 Max. 690V AC phase - phase value
82 Not used
83 U L3 Shore supply voltage L3 Max. 690V AC phase - phase value
84 U neutral Shore supply voltage For land-based applications only
neutral
85 U L1 Bus voltage L1 Max. 690V AC phase - phase value
86 Not used
87 U L2 Bus voltage L2 Max. 690V AC phase - phase value
88 U neutral Bus voltage neutral For land-based applications only
89 U L3 Bus voltage L3 Max. 690V AC phase - phase value

Current inputs are galvanically separated. Max. 0.3 VA per phase. Voltage
measurements are available (phase to phase) from 100V AC to 690V AC.

DEIF A/S Page 58 of 96


PPM Installation Instructions

Slot #6, inputs/outputs (I/Os)

Option F1
Analogue transducer output.

Term. Function Description


90 Not used
91 0 Analogue output 91,
92 0(4) - 20mA out selectable

93 Not used
94 Not used
95 0 Analogue output 95,
96 0(4) - 20mA out selectable

97 Not used

These outputs are active outputs, meaning that they have an internal power supply. The outputs
are galvanically separated from each other and from the rest of the unit. Via the display or the
PC programming software individual outputs can be selected to represent any AC measuring
value and related values e.g. power, power factor, frequency etc. Outputs can be selected to be
either 0…20mA or 4…20mA in the PC utility software. If necessary, the current outputs can be
converted to voltage using a resistor across the terminals (500Ω will convert the 0-20mA into 0-
10V DC).

Option M13.6
7 x binary inputs.

Term. Function Description


90 Common Common
91 Digital input 91 Configurable
92 Digital input 92 Configurable
93 Digital input 93 Configurable
94 Digital input 94 Configurable
95 Digital input 95 Configurable
96 Digital input 96 Configurable
97 Digital input 97 Configurable

Option M14.6
4 x relay outputs.

Term. Function Description


90 Relay output 90 Configurable
91 250V AC, 8A
max.
92 Relay output 92 Configurable
93 250V AC, 8A
max.
94 Relay output 94 Configurable
95 250V AC, 8A
max.
96 Relay output 96 Configurable
97 250V AC, 8A
max.

DEIF A/S Page 59 of 96


PPM Installation Instructions

Option M15.6
4 x analogue 4-20mA inputs.

Term. Function Description


90 Input 90 common Common
91 Analogue input 91+ 4-20mA in
92 Input 92 common Common
93 Analogue input 93+ 4-20mA in
94 Input 94 common Common
95 Analogue input 95+ 4-20mA in
96 Input 96 common Common
97 Analogue input 97+ 4-20mA in

DEIF A/S Page 60 of 96


PPM Installation Instructions

Slot #7, engine interface board

Term. Function Technical data Description/preconfiguration


98 +12/24V DC 8-36V DC DC power supply
99 0V DC
100 MPU input 0.5-70V AC/ NOT USED
101 MPU GND 10-10000 Hz
102 A 0(4)-20 mA Multi-input 1
103 B Digital w/wirebreak Pre-selected to digital input with wirebreak
104 C Pt100 detection
105 A Pt1000 Multi-input 2
106 B VDO Pre-selected to digital input with wirebreak
0-40V DC detection
107 C
108 A Multi-input 3
109 B Pre-selected to digital input with wirebreak
110 C detection
111 Com. Common Common for terminals 112-117
112 Digital input 112 Optocoupler Configurable
113 Digital input 113 Optocoupler Configurable
114 Digital input 114 Optocoupler Configurable
115 Digital input 115 Optocoupler Configurable
116 Digital input 116 Optocoupler Configurable
117 Digital input 117 Optocoupler Configurable
118 Digital input 118 Optocoupler Emergency stop and common for 119 and 120
119 NO Relay 24V DC/5A Configurable
120 NO Relay 24V DC/5A Configurable
121 Com Relay 24V DC/5A Configurable
122 NO
123 Com Relay 24V DC/5A Configurable
124 NO
A1 CAN-H CANbus interface #1 Internal power management communication
A2 CAN GND
A3 CAN-L
B1 CAN-H CANbus interface #2 Internal power management communication
B2 CAN GND (redundant to CANbus interface #1)
B3 CAN-L

The engine interface board consists of configurable inputs and outputs. The configuration is
performed via the PC utility software, and the default settings can be changed to the relevant
settings. For input configuration, upload the parameter list from the unit and select the input in
question. Then a configuration dialog box will appear, and the settings can be changed.

The inputs can be used as high or low alarms. As a ‘high alarm’ the alarm will appear, when the
measured value is higher than the alarm limit, and as a ‘low alarm’ the alarm will appear, when
the measured value is lower than the alarm limit.

DEIF A/S Page 61 of 96


PPM Installation Instructions

Slot #8, communication and I/O options

Option H8.8
CANbus interface for external I/O modules.

Term. Function Description


126 Not used CANbus communication
127 Not used for Beckhoff external I/O
128 Can-L modules
129 Not used
130 Can-H
131 Can-L
132 Not used
133 Can-H

Option M13.8
7 x binary inputs.

Term. Function Description


126 Common Common
127 Digital input 127 Configurable
128 Digital input 128 Configurable
129 Digital input 129 Configurable
130 Digital input 130 Configurable
131 Digital input 131 Configurable
132 Digital input 132 Configurable
133 Digital input 133 Configurable

Option M14.8
4 x relay outputs.

Term. Function Description


126 Relay output 126 Configurable
127 250V AC, 8A max.
128 Relay output 128 Configurable
129 250V AC, 8A max.
130 Relay output 130 Configurable
131 250V AC, 8A max.
132 Relay output 132 Configurable
133 250V AC, 8A max.

Option M15.8
4 x analogue 4-20mA inputs.

Term. Function Description


126 Input 90 common Common
127 Analogue input 91+ 4-20mA in
128 Input 92 common Common
129 Analogue input 93+ 4-20mA in
130 Input 94 common Common
131 Analogue input 95+ 4-20mA in
132 Input 96 common Common
133 Analogue input 97+ 4-20mA in

DEIF A/S Page 62 of 96


PPM Installation Instructions

Digital inputs

Term. Name Function


23 SWBD control If the input is set, the entire system will be forced into
switchboard control. (Regulation is deactivated).
24 Configurable This input is programmable from the PC utility software
25 Configurable This input is programmable from the PC utility software
26 SCB open Breaker feedback signal. The connection breaker is in
position OFF.
27 SCB closed Breaker feedback signal. The connection breaker is in
position ON.
43 Configurable This input is programmable from the PC utility software
44 Configurable This input is programmable from the PC utility software
45 Configurable This input is programmable from the PC utility software
46 Configurable This input is programmable from the PC utility software
47 Configurable This input is programmable from the PC utility software
48 Configurable This input is programmable from the PC utility software
49 Configurable This input is programmable from the PC utility software
50 Configurable This input is programmable from the PC utility software
51 Configurable This input is programmable from the PC utility software
52 SCB short circuit CB tripped by external short circuit protection/
/Configurable programmable from the PC utility software.
53 Configurable This input is programmable from the PC utility software
54 Alarm inhibit 1 External input for inhibit of selected alarms/ program-
/Configurable mable from the PC utility software.
55 Alarm inhibit 2
/Configurable
102 Multi-input 1 Multifunction inputs selectable as either 0(4)-20 mA,
/Configurable digital with wirebreak supervision, Pt100, Pt1000, VDO
105 Multi-input 2 or 0-40V DC.
/Configurable The default selection is digital with wirebreak detection
108 Multi-input 3 (resistor across contacts 270 Ω)
/Configurable /programmable from the PC utility software.
112 Configurable This input is programmable from the PC utility software
113 Configurable This input is programmable from the PC utility software
114 Configurable This input is programmable from the PC utility software
115 Configurable This input is programmable from the PC utility software
116 Configurable This input is programmable from the PC utility software
117 Configurable This input is programmable from the PC utility software
118 Emergency stop The emergency stop input has been activated.
The engine is shutting down.

DEIF A/S Page 63 of 96


PPM Installation Instructions

Relay outputs

Term. Name Function


3 The status relay on the power supply board is a normally closed
Status relay
4 relay with the purpose of processor and power supply supervision.
5 The relay activates on any alarm that appears. The output can be
6 Alarm relay normally open (term. 5-6) or normally closed (term. 6-7).
7
8 Programmable from the PC utility software.
9 Configurable
10
11 Programmable from the PC utility software.
12 Configurable
13
14 Connection breaker OFF signal. When this output is active, the
15 generator breaker will open. The output can be selected to be
Open SCB
16 normally open (NO, terminal 14-15) or normally closed (NC,
terminal 15-16).
17 Connection breaker ON signal. When this output is active, the
18 generator breaker will close. The output can be selected to be
Close SCB
19 normally open (NO, terminal 17-18) or normally closed (NC,
terminal 18-19).
20 Configurable Configurable digital output (transistor output type)
21 Configurable Configurable digital output (transistor output type)
57 Programmable from the PC utility software.
Configurable
58
59 Programmable from the PC utility software.
Configurable
60
61 Trip of the NEL (Non Essential Load) group no. 1 due to measured
Trip NEL 1
62 underfrequency, overcurrent or push load on the busbar/
/Configurable
programmable from the PC utility software.
63 Trip of the NEL (Non Essential Load) group no. 2 due to measured
Trip NEL 2
64 underfrequency, overcurrent or push load on the busbar/
/Configurable
programmable from the PC utility software.
65 Programmable from the PC utility software.
Configurable
66
67 Programmable from the PC utility software.
Configurable
68
69 Programmable from the PC utility software.
Configurable
70
71 Programmable from the PC utility software.
Configurable
72
119 Configurable Programmable from the PC utility software.
120 Configurable Programmable from the PC utility software.
121 Programmable from the PC utility software.
Configurable
122
123 Programmable from the PC utility software.
Configurable
124

DEIF A/S Page 64 of 96


PPM Installation Instructions

9. Bus tie breaker (BTB) I/Os

Bus tie between 2 busbars

Terminal strip overviews

Slots #1, #2, #5 and #6

Options:
Options: External
- F1 (analogue outputs)
communication
Options Options - M13.6: 7 binary inputs
- H2: Modbus RTU
- M14.6: 4 relay outputs
- H3: Profibus DP
- M15.6: 4 x 4-20 mA inputs
- H8.2: Ext. I/Os comm.

Common for term. 23-27

BTB closed

BTB open

Configurable

Configurable

SWBD control

Common for term. 20-21


“Relay” 21/Configurable
“Relay” 20/Configurable

Close BTB Relay 17

Open BTB Relay 14


Busbar “B” voltage

Configurable Relay 11

Busbar “A” voltage


Configurable Relay 8

Alarm horn Relay 5

The functionality of the boards in slot #2 and slot #6 is optional.

DEIF A/S Page 65 of 96


PPM Installation Instructions

Slots #3, #4, #7 and #8

Configurable Relay 71
Options:
- H8: External I/O
Configurable Relay 69
Options communication
- M13.8: 7 Binary inputs
Relay 67 - M14.8: 4 relay outputs
Configurable
- M15.6: 4 x 4-20 mA inputs

Configurable Relay 65

CAN L
Configurable Relay 63 CANbus
CAN GND Interface 2
CAN H
Configurable Relay 61 CAN L
CANbus
CAN GND Interface 1
CAN H
Configurable Relay 59
Configurable

Configurable Relay 57
Configurable
Common for term. 43-55
Alarm inhibit 2/Configurable Configurable
Configurable
Alarm inhibit 1/Configurable
Configurable Emergency stop (+)
Configurable
BTB short circuit/Configurable
Configurable
Configurable
Configurable
Configurable
Configurable
Configurable Configurable
Configurable Configurable.
Configurable Common for term. 112-117
Configurable C
Configurable B Multi-input 108
Configurable A

Configurable C
B Multi-input 105
Not used
A
Not used C
B Multi-input 102
Not used
A
Not used
Not used
Not used

Not used

Multi-inputs 102, 105 and 108 are set to digital input with wirebreak detection.

DEIF A/S Page 66 of 96


PPM Installation Instructions

Terminal strip description

Slot #1, power supply and binary I/O


For the relay outputs the following terms will be used:

NO means Normally Open


NC means Normally Closed
Com. means common terminal for the relay in question

Term. Function Technical data Description


1 +12/24V DC 8-36V DC Power supply
2 0V DC
3 NC Status relay Normally closed relay, processor/power supply status
4 Com. 24V/1A supervision
5 NO Relay 5 Alarm horn
6 Com. 250V AC/8A
7 NC
8 NO Relay 8 Configurable
9 Com. 250V AC/8A
10 NC
11 NO Relay 11 Configurable
12 Com. 250V AC/8A
13 NC
14 NO Relay 14 BTB OFF
15 Com. 250V AC/8A Open breaker (de-load)/trip
16 NC
17 NO Relay 17 BTB ON
18 Com. 250V AC/8A Close breaker (synchronising)
19 NC
20 Open collector 1 Transistor out configurable as standard relay output
(relay 20)
21 Open collector 2 Transistor out configurable as standard relay output
(relay 21)
22 Com. Common Common terminal for terminals 20 and 21
23 Binary input Optocoupler SWBD (Switchboard manual) control
24 Binary input Optocoupler Configurable
25 Binary input Optocoupler Configurable
26 Binary input Optocoupler BTB Open feedback
27 Binary input Optocoupler BTB Closed feedback
28 Com. Common Common for terminals 23-27

The power supply must be protected with a 2A slow-blow fuse.

DEIF A/S Page 67 of 96


PPM Installation Instructions

Slot #2, external communication (option)

Option H2 (RS485 Modbus RTU).

Term. Function Description


29 DATA + (A) Modbus RTU, RS485
30 Not used
31 DATA - (B)
32 Not used
33 DATA + (A)
34 Not used
35 DATA - (B)
36 Not used

The serial communication line should be terminated between DATA + and


DATA - with a resistor equal to the cable impedance.
Terminals 29/33 and 31/35 are internally connected.

Option H3 (Profibus)

Term. Function Description


29 DATA + (B) Pin 3 on 9 pole sub-D connector
30 GND Pin 5 on 9 pole sub-D connector
31 DATA - (A) Pin 8 on 9 pole sub-D connector
32 DATA + (B)
33 GND
34 DATA - (A)
35 Not used
36 Not used

Option H8.2
CANbus interface for external I/O modules.

Term. Function Description


29 Not used CANbus communication
30 Not used for Beckhoff external I/O
Can-L modules
31
32 Not used
33 Can-H
34 Can-L
35 Not used
36 Can-H

DEIF A/S Page 68 of 96


PPM Installation Instructions

Slot #3, binary I/O

Term. Function Technical data Description


37 -5…0…5V DC Analogue I/O
38 Com. Common NOT USED
39 -5…0…5V DC Analogue I/O
40 -10…0…10V DC Analogue input
41 Com. Common NOT USED
42 -10…0…10V DC Analogue input
43 Binary input Optocoupler Configurable
44 Binary input Optocoupler Configurable
45 Binary input Optocoupler Configurable
46 Binary input Optocoupler Configurable
47 Binary input Optocoupler Configurable
48 Binary input Optocoupler Configurable
49 Binary input Optocoupler Configurable
50 Binary input Optocoupler Configurable
51 Binary input Optocoupler Configurable
52 Binary input Optocoupler BTB Short circuit
/Configurable.
53 Binary input Optocoupler Configurable
54 Binary input Optocoupler Alarm inhibit 1
/Configurable
55 Binary input Optocoupler Alarm inhibit 2
/Configurable
56 Com. Common Common for terminals 43-55
57 NO Relay 57 6 Configurable
58 Com. 250V AC 8A
59 NO Relay 59 7 Configurable
60 Com. 250V AC 8A
61 NO Relay 61 8 Configurable.
62 Com. 250V AC 8A
63 NO Relay 63 9 Configurable.
64 Com. 250V AC 8A

Slot #4, Not used

DEIF A/S Page 69 of 96


PPM Installation Instructions

Slot #5, AC measuring

Term. Function Technical data Description


73 I L1 s1 Current L1 1/5 A AC input
74 I L1 s2
75 I L2 s1 Current L2 1/5 A AC input
76 I L2 s2
77 I L3 s1 Current L3 1/5 A AC input
78 I L3 s2
79 U L1 Busbar A voltage L1 Max. 690V AC phase - phase value
80 Not used
81 U L2 Busbar A voltage L2 Max. 690V AC phase - phase value
82 Not used
83 U L3 Busbar Avoltage L3 Max. 690V AC phase - phase value
84 U neutral Busbar A voltage For land-based applications only
neutral
85 U L1 Busbar B voltage L1 Max. 690V AC phase - phase value
86 Not used
87 U L2 Busbar B voltage L2 Max. 690V AC phase - phase value
88 U neutral Busbar B voltage For land-based applications only
neutral
89 U L3 Busbar B voltage L3 Max. 690V AC phase - phase value

Current inputs are galvanically separated. Max. 0.3 VA per phase. Voltage
measurements are available (phase to phase) from 100V AC to 690V AC.

DEIF A/S Page 70 of 96


PPM Installation Instructions

Slot #6, inputs/outputs (I/Os)

Option F1
Analogue transducer output.

Term. Function Description


90 Not used
91 0 Analogue output 91,
92 0(4) - 20mA out selectable

93 Not used
94 Not used
95 0 Analogue output 95,
96 0(4) - 20mA out selectable

97 Not used

These outputs are active outputs, meaning that they have an internal power supply. The outputs
are galvanically separated from each other and from the rest of the unit. Via the display or the
PC programming software individual outputs can be selected to represent any AC measuring
value and related values e.g. power, power factor, frequency etc. Outputs can be selected to be
either 0…20mA or 4…20mA in the PC utility software. If necessary, the current outputs can be
converted to voltage using a resistor across the terminals (500Ω will convert the 0-20mA into 0-
10V DC).

Option M13.6
7 x binary inputs.

Term. Function Description


90 Common Common
91 Digital input 91 Configurable
92 Digital input 92 Configurable
93 Digital input 93 Configurable
94 Digital input 94 Configurable
95 Digital input 95 Configurable
96 Digital input 96 Configurable
97 Digital input 97 Configurable

Option M14.6
4 x relay outputs.

Term. Function Description


90 Relay output 90 Configurable
91 250V AC, 8A
max.
92 Relay output 92 Configurable
93 250V AC, 8A
max.
94 Relay output 94 Configurable
95 250V AC, 8A
max.
96 Relay output 96 Configurable
97 250V AC, 8A
max.

DEIF A/S Page 71 of 96


PPM Installation Instructions

Option M15.6
4 x analogue 4-20mA inputs.

Term. Function Description


90 Input 90 common Common
91 Analogue input 91+ 4-20mA in
92 Input 92 common Common
93 Analogue input 93+ 4-20mA in
94 Input 94 common Common
95 Analogue input 95+ 4-20mA in
96 Input 96 common Common
97 Analogue input 97+ 4-20mA in

DEIF A/S Page 72 of 96


PPM Installation Instructions

Slot #7, engine interface board

Term. Function Technical data Description/preconfiguration


98 +12/24V DC 8-36V DC DC power supply
99 0V DC
100 MPU input 0.5-70V AC/ NOT USED
101 MPU GND 10-10000 Hz
102 A 0(4)-20 mA Multi-input 1
103 B Digital w/wirebreak Pre-selected to digital input with wirebreak
104 C Pt100 detection
105 A Pt1000 Multi-input 2
106 B VDO Pre-selected to digital input with wirebreak
0-40V DC detection
107 C
108 A Multi-input 3
109 B Pre-selected to digital input with wirebreak
110 C detection
111 Com. Common Common for terminals 112-117
112 Digital input 112 Optocoupler Configurable
113 Digital input 113 Optocoupler Configurable
114 Digital input 114 Optocoupler Configurable
115 Digital input 115 Optocoupler Configurable
116 Digital input 116 Optocoupler Configurable
117 Digital input 117 Optocoupler Configurable
118 Digital input 118 Optocoupler Emergency stop and common for 119 and 120
119 NO Relay 24V DC/5A Configurable
120 NO Relay 24V DC/5A Configurable
121 Com Relay 24V DC/5A Configurable
122 NO
123 Com Relay 24V DC/5A Configurable
124 NO
A1 CAN-H CANbus interface #1 Internal power management communication
A2 CAN GND
A3 CAN-L
B1 CAN-H CANbus interface #2 Internal power management communication
B2 CAN GND (redundant to CANbus interface #1)
B3 CAN-L

The engine interface board consists of configurable inputs and outputs. The configuration is
performed via the PC utility software, and the default settings can be changed to the relevant
settings. For input configuration, upload the parameter list from the unit and select the input in
question. Then a configuration dialog box will appear, and the settings can be changed.

The inputs can be used as high or low alarms. As a ‘high alarm’ the alarm will appear, when the
measured value is higher than the alarm limit, and as a ‘low alarm’ the alarm will appear, when
the measured value is lower than the alarm limit.

DEIF A/S Page 73 of 96


PPM Installation Instructions

Slot #8, communication and I/Ooptions

Option H8.8
CANbus interface for external I/O modules.

Term. Function Description


126 Not used CANbus communication
127 Not used for Beckhoff external I/O
128 Can-L modules
129 Not used
130 Can-H
131 Can-L
132 Not used
133 Can-H

Option M13.8
7 x binary inputs.

Term. Function Description


126 Common Common
127 Digital input 127 Configurable
128 Digital input 128 Configurable
129 Digital input 129 Configurable
130 Digital input 130 Configurable
131 Digital input 131 Configurable
132 Digital input 132 Configurable
133 Digital input 133 Configurable

Option M14.8
4 x relay outputs.

Term. Function Description


126 Relay output 126 Configurable
127 250V AC, 8A max.
128 Relay output 128 Configurable
129 250V AC, 8A max.
130 Relay output 130 Configurable
131 250V AC, 8A max.
132 Relay output 132 Configurable
133 250V AC, 8A max.

Option M15.8
4 x analogue 4-20mA inputs.

Term. Function Description


126 Input 90 common Common
127 Analogue input 91+ 4-20mA in
128 Input 92 common Common
129 Analogue input 93+ 4-20mA in
130 Input 94 common Common
131 Analogue input 95+ 4-20mA in
132 Input 96 common Common
133 Analogue input 97+ 4-20mA in

DEIF A/S Page 74 of 96


PPM Installation Instructions

Binary inputs

Term. Name Function


23 SWBD control If the input is set, the entire system will be forced into
switchboard control. (Regulation is deactivated).
24 Configurable This input is programmable from the PC utility software
25 Configurable This input is programmable from the PC utility software
26 BTB open Breaker feedback signal. The connection breaker is in
position OFF.
27 BTB closed Breaker feedback signal. The connection breaker is in
position ON.
43 Configurable This input is programmable from the PC utility software
44 Configurable This input is programmable from the PC utility software
45 Configurable This input is programmable from the PC utility software
46 Configurable This input is programmable from the PC utility software
47 Configurable This input is programmable from the PC utility software
48 Configurable This input is programmable from the PC utility software
49 Configurable This input is programmable from the PC utility software
50 Configurable This input is programmable from the PC utility software
51 Configurable This input is programmable from the PC utility software
52 BTB short circuit BTB tripped by external short circuit protection/
/Configurable programmable from the PC utility software.
53 Configurable This input is programmable from the PC utility software
54 Alarm inhibit 1 External input for inhibit of selected alarms/ program-
/Configurable mable from the PC utility software.
55 Alarm inhibit 2
/Configurable
102 Multi-input 1 Multifunction inputs selectable as either 0(4)-20 mA,
/Configurable digital with wirebreak supervision, Pt100, Pt1000, VDO
105 Multi-input 2 or 0-40V DC.
/Configurable The default selection is digital with wirebreak detection
108 Multi-input 3 (resistor across contacts 270 Ω)
/Configurable / programmable from the PC utility software.
112 Configurable This input is programmable from the PC utility software
113 Configurable This input is programmable from the PC utility software
114 Configurable This input is programmable from the PC utility software
115 Configurable This input is programmable from the PC utility software
116 Configurable This input is programmable from the PC utility software
117 Configurable This input is programmable from the PC utility software
118 Emergency stop The emergency stop input has been activated.
The engine is shutting down.

DEIF A/S Page 75 of 96


PPM Installation Instructions

Relay outputs

Term. Name Function


3 The status relay on the power supply board is a normally closed
Status relay
4 relay with the purpose of processor and power supply supervision.
5 The relay activates on any alarm that appears. The output can be
6 Alarm horn normally open (term. 5-6) or normally closed (term. 6-7)
7
8 Programmable from the PC utility software.
9 Configurable
10
11 Programmable from the PC utility software.
12 Configurable
13
14 Connection breaker OFF signal. When this output is active, the
15 generator breaker will open. The output can be selected to be
Open BTB
16 normally open (NO, terminal 14-15) or normally closed (NC,
terminal 15-16).
17 Connection breaker ON signal. When this output is active, the
18 generator breaker will close. The output can be selected to be
Close BTB
19 normally open (NO, terminal 17-18) or normally closed (NC,
terminal 18-19).
20 Configurable Configurable digital output (transistor output type)
21 Configurable Configurable digital output (transistor output type)
57 Programmable from the PC utility software.
Configurable
58
59 Programmable from the PC utility software.
Configurable
60
61 Programmable from the PC utility software.
Configurable
62
63 Programmable from the PC utility software.
Configurable
64
65 Programmable from the PC utility software.
Configurable
66
67 Programmable from the PC utility software.
Configurable
68
69 Programmable from the PC utility software.
Configurable
70
71 Programmable from the PC utility software.
Configurable
72
119 Configurable Programmable from the PC utility software.
120 Configurable Programmable from the PC utility software.
121 Programmable from the PC utility software.
Configurable
122
123 Programmable from the PC utility software.
Configurable
124

DEIF A/S Page 76 of 96


PPM Installation Instructions

10. Wirings

AC connections (3-phase) DG/SG/SHORE unit

PPM

/SCB

/SHORE
VOLTAGE

/SHORE
CURRENT

/SHORE

The neutral line (N) connection is not necessary for correct measurement. 3-
phase without neutral is also possible. The current transformer ground
connection can be on s1 or s2 connection, whichever is preferred. Fuses: 2 A
slow-blow.

DEIF A/S Page 77 of 96


PPM Installation Instructions

AC connections (3-phase) EDG unit

MAIN BUSBAR

EDG

MAIN
BUSBAR
VOLTAGE

TB

EMERGENCY
SWBD LOAD

The neutral line (N) connection is not necessary for correct measurement. 3-
phase without neutral is also possible. The current transformer ground
connection can be on s1 or s2 connection, whichever is preferred. Fuses: 2 A
slow-blow.

DEIF A/S Page 78 of 96


PPM Installation Instructions

AC connections (3-phase) BTB unit

BUSBAR ‘B’

BTB

BUSBAR ‘B’
VOLTAGE

BTB

BUSBAR ‘A’
VOLTAGE

BUS TIE
CURRENT

BUSBAR ‘A’
The neutral line (N) connection is not necessary for correct measurement. 3-
phase without neutral is also possible. The current transformer ground
connection can be on s1 or s2 connection, whichever is preferred. Fuses: 2 A
slow-blow.

DEIF A/S Page 79 of 96


PPM Installation Instructions

Internal CANbus wiring


The wiring for the internal CANbus communication between units is indicated in the illustration
below.

CAN interface 1 and 2 can be used at the same time (redundancy) or a mix can
be used, as illustrated above.

DEIF A/S Page 80 of 96


PPM Installation Instructions

Option H2, Modbus RTU

Connection with 2-wire screened cable (recommended):

Multi-line Multi-line Multi-line

DATA + (A)
DATA + (A)
DATA + (A)

DATA + (A)
DATA + (A)
DATA + (A)

DATA - (B)

DATA - (B)

DATA - (B)
DATA - (B)
DATA - (B)

DATA - (B)

Not used
Not used
Not used

Not used

Not used

Not used

Not used
Not used

Not used

COM
COM
COM

29 30 31 32 33 34 35 36 29 30 31 32 33 34 35 36 29 30 31 32 33 34 35 36
COM
DATA + (A)
DATA - (B)

PLC or other device

Connect shield to ground at one end only. Shield ends must be insulated with
tape or insulation tubing.

Use shielded twisted cable.

DEIF A/S Page 81 of 96


PPM Installation Instructions

Connection with 3-wire shielded cable:

Multi-line Multi-line Multi-line

DATA + (A)

DATA + (A)

DATA + (A)
DATA + (A)

DATA + (A)

DATA + (A)
DATA - (B)

DATA - (B)

DATA - (B)

DATA - (B)
DATA - (B)

DATA - (B)
Not used

Not used

Not used
Not used

Not used

Not used

Not used

Not used

Not used
COM

COM

COM
29 30 31 32 33 34 35 36 29 30 31 32 33 34 35 36 29 30 31 32 33 34 35 36
COM
DATA + (A)
DATA - (B)

PLC or other device

Connect shield to ground at one end only. Shield ends must be insulated
with tape or insulation tubing.

Use shielded twisted cable.

This solution is only feasible if the COM line is insulated.


Check PLC/other device before connecting.
Non-insulated COM line may result in damage to the equipment.

Normally, the Modbus does not need bias resistors (end terminators). These
are only needed in case of very long lines and/or many nodes (>32) on the
Modbus network. If bias resistors are needed, the calculation should be
based on the following data:
- A line internal pull-up bias resistor: 22 kΩ
- B line internal pull-down bias resistor: 22 kΩ
- Receiver input sensitivity: +/-200 mV
- Receiver input impedance: 12 kΩ

2
Cable: Belden 3105A or equivalent. 22 AWG (0.6 mm ) twisted pair, shielded,
<40 mΏ/m, min. 95% shield coverage.

DEIF A/S Page 82 of 96


PPM Installation Instructions

Profibus DP (option H3)

Connection with 2-wire screened cable (recommended):

Multi-line Multi-line Multi-line


DATA + (B)

DATA + (B)

DATA + (B)
DATA + (B)

DATA + (B)

DATA + (B)
DATA - (A)

DATA - (A)

DATA - (A)
DATA - (A)

DATA - (A)

DATA - (A)
Not used

Not used

Not used
Not used

Not used

Not used

Not used

Not used

Not used
COM

COM

COM
29 30 31 32 33 34 35 29 30 31 32 33 34 35 29 30 31 32 33 34 35
COM
DATA + (B)
DATA - (A)

PLC or other device

Connect shield to ground at one end only. Shield ends must be insulated with
tape or insulation tubing.

Use shielded twisted cable.

DEIF A/S Page 83 of 96


PPM Installation Instructions

CANbus engine communication (option H5)

Multi-line Engine
CAN option H5 Controller
CAN-L

CAN-H
GND

CAN-H
CAN-L

GND
131 132 133

R R

Connect shield to ground at one end only. Shield ends must be insulated with
tape or insulation tubing.

Use shielded twisted cable.

End resistor R = 120 Ohm.

For wiring details, please refer to ‘Wiring instructions’ in this section.

The terminating resistor at the engine side might not be needed, please refer
to the engine manufacturer’s literature.

DEIF A/S Page 84 of 96


PPM Installation Instructions

CANbus engine communication (option H7)

Multi-line Engine
CAN option H5 Controller
CAN-L

CAN-H
GND

CAN-H
CAN-L

GND
A3 A2 A1

R R

Connect shield to ground at one end only. Shield ends must be insulated with tape
or insulation tubing.

Use shielded twisted cable.

End resistor R = 120 Ohm.

The terminating resistor at the engine side might not be needed, please refer to
the engine manufacturer’s literature.

Load sharing lines (option G3)


Screened, twisted cable is recommended to prevent disturbances on the load sharing lines.

Max. distance between units: 3m.

DEIF A/S Page 85 of 96


PPM Installation Instructions

Mechanical speed governor (standard)


The illustration below shows the necessary connections to carry out speed control using relay
outputs.

In order to extend the lifetime of the internal relays and prevent unwanted switching noise, it is
recommended to use free wheel diodes (1N4007), if a DC voltage is used for the regulation. If
an AC voltage is used for the regulation, it is recommended to use a varistor. The diode/varistor
must be placed across the terminals of the pilot motor/external regulation relay coil.

AVR with relay outputs

DEIF A/S Page 86 of 96


PPM Installation Instructions

Electronic speed governor

If necessary the current outputs can be converted to voltage using a resistor across the
terminals (250Ω will convert the +/-20mA into +/-5V DC).

For further information on how to connect the analogue output to the most
common speed governors please refer to:

Application Notes, Interfacing DEIF equipment to governors and AVRs,


document number 4189340149 at [Link].

AVR with analogue outputs (requires option D)

If necessary, the current outputs can be converted to voltage using a resistor across the
terminals (250Ω will convert the +/-20mA into +/-5V DC).

For further information on how to connect the analogue output to the most
common AVRs please refer to:

Application Notes, Interfacing DEIF equipment to governors and AVRs,


document number 4189340149 at [Link].

DEIF A/S Page 87 of 96


PPM Installation Instructions

Binary inputs
All binary inputs are 12/24V DC bi-directional optocoupler. Typical input is:

12/24V DC

0V DC

Binary inputs with wirebreak supervision


The binary inputs with wire break supervision only need potential free contacts.

The resistor value should be 270Ω +/-10%.

DEIF A/S Page 88 of 96


PPM Installation Instructions

Multi-functional inputs

If the pre-defined binary inputs with cable supervision are not used, they can
be used for the following:

0(4)-20mA

Active transducer

+24V DC

0V DC

Passive transducer

+24V DC

0V DC

If the passive sensor has its own battery supply, the voltage must not exceed
30V DC.

PT100/PT1000

2-wire 3-wire

VDO

1-wire 2-wire

DEIF A/S Page 89 of 96


PPM Installation Instructions

Analogue inputs (option M15)


The analogue 0(4)...20mA inputs are passive and require an external power supply:

Inputs 24V DC supply

+ - Transmitter +

- -

or

Inputs 24V DC supply

+ + Transmitter +
_
- -

Stop coil with wirebreak detection

24V DC

ML-2

0V DC

Remember to mount the free wheel diode.

DEIF A/S Page 90 of 96


PPM Installation Instructions

Transistor outputs

The open collector outputs can be used as kWh and kVArh counter outputs or as relay outputs.
The outputs are low power outputs. For that reason one of the following circuits must be applied.

External counter: Relay outputs:

24V DC 24V DC

ML-2 ML-2

0V DC 0V DC

Connection to PLC:

24V DC

ML-2

0V DC

Remember to mount the free wheel diode.

DEIF A/S Page 91 of 96


PPM Installation Instructions

11. General data

Technical specifications

Accuracy: Class 1.0


Negative and zero sequence alarms: Class 1.0 within 5% voltage
unbalance
Class 1.0 for negative sequence current
Fast overcurrent: 3% of 350%*In
Analogue outputs:
Class 1.0 according to total range
To IEC 688
Operating temp.: -25…70οC (-13...158ο F)
Storage temp.: -40…70οC (-40...158ο F)

Climate: Class HSE, to DIN 40040


Meas. voltage: 100-690V AC +/-20%

Consumption: Max. 0.25VA/phase


Meas. current: -/1 or -/5A AC

Consumption: Max. 0.3VA/phase


Current overload: 4 x In continuously
20 x In, 10 sec. (max. 75A)
80 x In, 1 sec. (max. 300A)
Meas. frequency: 30…70Hz

Aux. supply: Terminals 1 and 2:


12/24V DC (8...36V continuously, 6V 1 sec.)
Max. 11W consumption

Terminals 98 and 99:


12/24V DC (8...36V continuously, 6V 1 sec.)
Max. 5W consumption
Binary inputs: Optocoupler, bi-directional
ON: 8…36V DC
Impedance: 4.7kΩ
OFF: <2V DC
Analogue inputs: 0(4)…20mA:
Impedance: 50Ω
Not galvanically separated
RPM (MPU): 2…70V AC, 10…10000Hz, 250…3000Ω

DEIF A/S Page 92 of 96


PPM Installation Instructions

Multi-inputs: 0(4)…20mA:
0-20mA, +/-1%
Not galvanically separated

Binary:
Max. resistance for ON detection: 100Ω

Not galvanically separated

PT100/1000:
-40…250˚C, +/-1%
Not galvanically separated
To IEC 751 and EN60751

VDO:
0…1700Ω, +/-2%
Not galvanically separated

V DC:
0…40V DC, +/-1%
Not galvanically separated

Relay outputs: Electrical rating:


250V AC/30V DC, 5A

Thermal rating @ 50°C:


2A: Continuously
4A: tON = 5 sec., tOFF = 15 sec.

(Unit status output: 1A)

Open collector
outputs: Supply: 8…36V DC, max. 10mA

Analogue outputs: 0(4)…20mA and +/-25mA


Galvanically separated
Active output (internal supply)
Load max. 500Ω

Update rate:
Transducer output: 250 ms
Regulator output: 100 ms

Load sharing lines: -5…0…+5V DC


Impedance: 23.5kΩ

Galv. separation: Between AC voltage, AC current and other I/Os: 3250V AC, 50Hz,
1 min.

Between analogue outputs and other I/Os:


500V DC, 1 min.

Between binary input groups and other I/Os:


500V DC, 1 min.

DEIF A/S Page 93 of 96


PPM Installation Instructions

Response times:
(Delay set to min.)

Busbar: Over-/undervoltage: <50 ms


Over-/underfrequency: <50 ms
Voltage unbalance: <200 ms

Generator: Reverse power: <200 ms


Overcurrent: <200 ms
Fast overcurrent: <40 ms
Over-/undervoltage: <200 ms
Over-/underfrequency: <300 ms
Overload: <200 ms
Current unbalance: <200 ms
Voltage unbalance: <200 ms
React. power import: <200 ms
React. power export: <200 ms
Overspeed: <400 ms
Digital inputs: <250 ms
Emergency stop: <200 ms
Multi-inputs: <800 ms
Wire failure: <600 ms

Mounting: DIN-rail mount or base mount with 6 screws

Safety: To EN 61010-1, installation category (overvoltage category) III,


600V, pollution degree 2

EMC/CE: To EN 61000-6-1/2/3/4 SS4631503 (PL4) and IEC 255-3

Material: All plastic materials are self-extinguishing accor-ding to UL94 (V1)


2
Plug connections: AC current: 4.0 mm stranded wire
2
Terminals 98-116: 0.2-1.5 mm stranded wire
2
Other: 0.2-2.5 mm stranded wire
Display: 9-pole Sub-D female
Service port: USB A-B

Protection: Unit: IP20


Display: IP52 (IP54 with gasket: Option L)

To IEC 529 and EN 60529

Governors: Multi-line 2 interfaces to all governors, including GAC, Barber-


Colman, Woodward and Cummins

See interfacing guide at [Link]

Weight: Base unit: 1.6 kg (3.5 lbs.)


Option J1/J3/J6: 0.2 kg (0.4 lbs.)
Option J2: 0.4 kg (0.9 lbs.)
Display: 0.4 kg (0.9 lbs.)

DEIF A/S Page 94 of 96


PPM Installation Instructions

Dimensions

Unit

115.0 (4.528)
165.0 (6.496)

144.0 (5.669)
230.0 (9.055) 120.0 ( 4.724)

SEMI-AUTO [Link] NEL TRIP

AUTO FORCED SWBD SECURE ON BB ALARM


115.0 (4.528)

115.0 (4.528)

SHAFT HC REQUESTED PMS BLOCKED CB TRIPPED

SPLIT HC CONNECTED LD STOP BLOCK DG SHUTDOWN

SEMI-AUTO SHAFT SECURED ON

AUTO SPLIT SECURED OFF LAMP TEST

4155111096A
20.0 (0.787)
20.0 (0.787)

220.0 (9.055) 220.0 (9.055)

Dimensions are given in mm (inches).

DEIF A/S Page 95 of 96


PPM Installation Instructions

Panel cutout (in mm)

DEIF A/S reserves the right to change any of the above.

DEIF A/S Page 96 of 96

You might also like