Service manual

Servo-s Ventilator System

 | Contents |

Contents

1 Important
2 Introduction
3 Description of functions
4 Disassembling and assembling
5 Service procedures
6 Troubleshooting
7 Preventive maintenance
8 Index
9 Revision history
10 Diagrams

SERVO-s Ventilator System, Service Manual 0-1

 | Contents |

0-2 SERVO-s Ventilator System, Service Manual

 | Important | 1 |

1 Important
Maquet Headquarter Support Center is referred to as
1.1 General ‘MCC HSC’ in this document. Note that MCC HSC is
available only for the Getinge service organization.
The information in this Service Manual is based on For other service organizations, for example hospital
the SERVO-s Ventilator System of System version 8.0. biomedical departments, technical support is provided
Unless otherwise stated, the Service Manual is also by the local Getinge representative.
valid for System versions below 8.0.
Responsibility for the safe functioning of the equipment
Not all System versions, System software versions reverts to the owner or user in all cases in which
and Software options described in this document are service or repair has been done by a non-professional
available in all countries. For details, contact your or by persons who are not employed by or authorized
Getinge representative. by Getinge, and when the equipment is used for other
than its intended purpose.
Maquet Critical Care AB, part of Getinge, is the legal
manufacturer of the Servo Ventilator Systems. The system complies with standards and requirements
as stated in the User's Manual.
Service documentation for the SERVO-s Ventilator
System consists of:
WARNING! Do not modify this
equipment without authorization of the
• User's Manual including Cleaning and Maintenance
bullet
manual. The User's Manual is an indispensable manufacturer.
complement to the Service Manual for proper
servicing.
1.1.1 System version and System software version
• Service Manual
bullet
• Installation Instructions
bullet The System version number can be found in the Status
window on the User interface. Make sure that the
• Spare parts information
bullet
version of the User’s Manual corresponds to the
• Documentation for optional equipment included in
bullet System version.
the system
The System SW version number can be found in the
• Product End-of-Life Disassembly Instructions
bullet
(Disassembly and Disposal Instructions). Status window on the User interface. For functionality
enhancement, the latest released System SW version
The SERVO-s Ventilator System is referred to as 'the is always recommended.
system' in this document.
1.1.2 Serial number
The User's Manual for the SERVO-s Ventilator System
is referred to as 'the User's Manual' in this document. There are two serial number labels on the unit:

In addition to the Important information given here and • One label is attached to the Patient unit close to
bullet
in the related documents, always pay attention to the supply gas inlets. The serial number stated on
applicable local and national regulations. this label is the ID number of the Patient unit. The
serial number is also stored in the software memory
as the 'System ID'.

• One label is attached to the rear side of the User

bullet
interface close to the On/Off switch. The serial
number stated on this label is the ID number of the
User interface.
SERVO-s Ventilator System, Service Manual 1-1
 | 1 | Important |

1.2 Symbols used in this manual 1.3 Hazard notices

Before disassembling or assembling the system, make
WARNING! Indicates critical
sure that:
information about a potential serious
outcome to the patient or the user.
• The On/Off switch is set to Off.
bullet
• Mains power cable is disconnected.
bullet
CAUTION: Indicates instructions that
must be followed in order to ensure the • External +12 V DC supply is disconnected.
bullet
proper operation of the equipment. • Backup battery modules are disconnected (when
bullet
the main cover is removed). Note that the backup
battery modules will supply power to parts of the
Note: ESD sensitive components. system also when the system is switched off.
When handling ESD-sensitive devices,
established procedures must be • Gas supply is disconnected, central gas supply and
bullet
observed to prevent damage. backup gas supply.

• The system, including all gas conveying parts, is

bullet
cleaned. Refer to instructions in the User’s Manual.
Note: Special waste. This product
contains electronic and electrical
components. Discard disposable, WARNING! With gas supply connected
replaced and left-over parts in to the system, there are pressurized
accordance with appropriate industrial components inside the unit. All
and environmental standards. personnel must exercise extreme
caution if fault tracing or adjustments
are performed with gas supply
Note: Recyclable material. Recycling connected and with covers removed.
must be performed in accordance with
appropriate industrial and
environmental standards. WARNING! With power supply
connected to the system, there are
energized electrical components inside
Note: Trained and authorized the unit. All personnel must exercise
personnel. Only personnel trained and extreme caution if fault tracing or
authorized by Getinge shall be adjustments are performed with power
permitted to perform installation, supply connected and with covers
service or maintenance of the system. removed.

Note: Text inside a box is used to highlight CAUTION: Do not expose the batteries
important information. to water, fire or excessive heat. Do not
crush, disassemble, puncture or short
circuit the connector terminals.

1-2 SERVO-s Ventilator System, Service Manual

 | Important | 1 |

1.4 Installation Note: Recyclable material. Recycling

must be performed in accordance with
Note: Trained and authorized appropriate industrial and
personnel. Only personnel trained and environmental standards.
authorized by Getinge shall be
permitted to install the system. The
installation and handing-over Note: Trained and authorized
procedures are described in the personnel. The system must be
Installation instructions. serviced at regular intervals by
personnel trained and authorized by
Getinge. It is recommended that service
and maintenance is done as a part of
1.5 Functional check
a service contract. Any maintenance
After any installation, maintenance or service or service must be noted in a log book.
intervention in the system, perform a Pre-use check
according to the instructions in the User's Manual.
Note: All repair or service requests resulting from
a device failure to perform their intended function
1.6 Service shall be submitted as complaints.
Please report a potential complaint to your local
WARNING! The system must not be Getinge representative as soon as possible for
serviced or maintained while in use with further processing.
a patient.
Maintenance of the system must be performed with
Note: ESD sensitive components. the following intervals by personnel trained and
When working with ESD sensitive authorized by Getinge:
components, always use a grounded
wrist band and a grounded work • Preventive maintenance at least once a year, or
bullet
every 5000 hours of operation, whichever comes
surface. Adequate service tools must
first.
always be used.
• The Battery modules shall be replaced after two
bullet
and a half years from manufacturing date.
Note: ESD sensitive components.
PC boards (spare parts) must always • The Memory backup batteries shall be replaced
bullet
every five years.
be kept in a package for sensitive
electronic devices. Maquet will not Only original spare parts from Maquet must be used
otherwise assume responsibility for the in the system.
materials used, the work performed or
any possible consequences of same. 1.7 To the responsible service personnel

Note: Trained and authorized

Note: Special waste. This system
personnel. Only personnel trained and
contains electronic and electrical
authorized by Getinge shall be
components. Discard disposable,
permitted to perform installation,
replaced and left-over parts in
service or maintenance of the system.
accordance with appropriate industrial
and environmental standards.

SERVO-s Ventilator System, Service Manual 1-3

 | 1 | Important |

The contents of this document are not binding. If any • PC 1772 Monitoring, including memory backup
bullet
significant difference is found between the system and battery (M)
this document, please contact Getinge for further
information.
• PC 1777 Panel including backlight inverter (U)
bullet
• PC 1781 Pressure transducer, 2 pcs (T)
bullet
We reserve the right to modify the system without
amending this document or advising the user.
• PC 1784/PC 2024 Expiratory channel (F)
bullet
• PC 1785 Expiratory channel connector (E)
bullet
1.8 Inaccuracy in measured values • PC 1860 Main back-plane (B)
bullet

Measured values, as stated in the User's Manual

• PC 1861 Pneumatic back-plane (I)
bullet
chapter Technical data, do not include possible • PC 1862 DC/DC & Standard connectors (P)
bullet
inaccuracy in the test equipment used by Maquet. • PC 1863 Power control (P)
bullet
Test equipment inaccuracy is stated below:

Other electronics
• Pressure: ±0.75% of read value according to
bullet
manufacturer's specification including a possible
calibration inaccuracy. • TFT assembly including backlight (U)
bullet

• Flow/Volume: ±4% of read value according to

bullet
• Touch screen including frame (U)
bullet
manufacturer's specification including a possible • O2 cell, containing caustic lime and lead (Pb) (I)
bullet
calibration inaccuracy. • O2 sensor, containing PC boards (I)
bullet
• O2 concentration: ±1.35 vol% according to
bullet • Air gas module, containing multiple PC boards (I)
bullet
manufacturer's specification including a possible
calibration inaccuracy. • O2 gas module, containing multiple PC boards (I)
bullet
• AC/DC converter, containing PC boards (P)
bullet
1.9 Environmental declaration • Expiratory cassette, containing PC boards (E)
bullet

1.9.1 Purpose
• Expiratory valve coil (E)
bullet
• Safety valve pull magnet (I)
bullet
This environmental declaration is for a SERVO-s base
unit including Mobile cart and two Battery modules.
• Battery modules, Nickel-Metal Hydride (P)
bullet
• Mains power inlet
bullet
Letter codes within brackets refer to the functional
main blocks in the System overview, see chapter
• Fan
bullet

Diagrams. • Loudspeaker
bullet
• Internal cabling. Shall be handled as electronic
bullet
1.9.2 Components with special environmental waste.
concern
1.9.3 Construction materials
Components listed below shall be disposed of in
accordance with appropriate industrial and The construction materials used in SERVO-s in % of
environmental standards. the total weight.

Printed circuit boards Metal - 72.5%

• PC 1771 Control, including memory backup

bullet • Aluminium 70%
bullet
battery (C)
• Steel, zink, brass 2.5%
bullet

1-4 SERVO-s Ventilator System, Service Manual

 | Important | 1 |

Polymeric material – total 8% Item 5: Replaced approximately every two and a half
years from manufacturing date.
• PA (Polyamide)
bullet
Item 6: Replaced approximately every five years.
• POM (Polyoxymethylene)
bullet
• SI (Silicone)
bullet Items 7 – 10: Replaced when needed.

• TPE (Thermoplastic elastomer)

bullet
1.9.5 Power consumption
• PUR (Polyurethane)
bullet
• ABS (Acrylicnitrilebutadienstyrene)
bullet The power consumption depends on the operating
mode and whether the internal batteries are being fast
• EPDM (Ethylenepropylenedienemonomer)
bullet
or trickle charged.
• PTFE (Polytetrafluoroethylene)
bullet
Trickle
• FPM (Fluororubber)
bullet Mode Fast charging
charging
• NBR (Nitrilerubber)
bullet In operation 70 W 38 W
• PP (Polypropylene)
bullet Standby 65 W 33 W
• PVC (Polyvinyl chloride)
bullet Off 35 W 6W
• PS (Polystyrene)
bullet
1.9.6 Noise level
Electronics – total 19.5%
Less than 50 dBA.

• Battery modules Nickel-Metal Hydride

bullet
1.9.7 Packing materials
• Printed circuit boards, cables etc.
bullet
The amount of packing material will vary depending
Others – very small amounts on customer adaptation.

Materials for packing:

• Filter paper of fiberglass
bullet

• Loading pallet. Fulfills the USA requirements

bullet
1.9.4 Articles of consumption 7 CFR 319.40 May 25’th 1995

1. Bacteria filter • Corrugated cardboard

bullet
2. Filters for the gas modules • Stretch film of polyethylene, PE
bullet
3. Filter for the inspiration pressure transducer • Shock-absorbing material of expanded
bullet
4. Nozzle units for the gas modules polyethylene, EPE, or expanded polypropylene,
EPP
5. Battery modules
6. Memory backup batteries • Clamps of polyethylene, PE.
bullet
7. Expiratory cassette
1.9.8 Product End-of-Life
8. Expiratory cassette membrane
9. O2 cell (if applicable) For scrapping information, refer to the document
10. Backlight lamps (if applicable) 'SERVO-s Ventilator System – Product End-of-Life
Disassembly Instructions.
Item 1: Consumption approximately 250 pcs/year.

Items 2 – 4: Replaced approximately every 12 months/

5000 hours of operation.
SERVO-s Ventilator System, Service Manual 1-5
 | 1 | Important |

1-6 SERVO-s Ventilator System, Service Manual

 | Introduction | 2 |

2 Introduction

Table of Contents
2.1 Main units | 2-2
2.2 Optional equipment | 2-3
2.3 User interface | 2-4
2.4 Patient unit | 2-6
2.5 SERVO-s software structure | 2 -10

SERVO-s Ventilator System, Service Manual 2-1

 | 2 | Introduction |

2.1 Main units New color scheme for SERVO-s

The SERVO-s is configured for adults and pediatrics A new color scheme for SERVO-s was introduced in
with a number of ventilation modes suitable for these connection with release of System version 7.0 (during
patient categories. Q2 2012). The new color scheme for SERVO-s may
affect P/N on some spare parts. The information in this
The SERVO-s can be divided into the following main Service Manual (functional descriptions, procedures,
units: etc) is not affected by the new color scheme.

• User interface. The User interface contains all

bullet
controls used to set the ventilation and monitoring
parameters. Ventilation parameters as well as other
important information are shown on the User
interface display.

• Patient unit. The Patient unit contains pneumatics

bullet
and electronics for gas supply to the patient. Power
supply and battery back-up is also contained in the
Patient unit.

The Control cable connects the User interface and the

Patient unit.

User interface

Patient unit Control cable S35002

2-2 SERVO-s Ventilator System, Service Manual

 | Introduction | 2 |

2.2 Optional equipment Loudspeaker booster kit

A number of optional equipment can be added to the • Loudspeaker booster kit – Installation Instructions
bullet
SERVO-s Ventilator System. For further information,
refer to chapter Description of functions and the
Mobile cart
documents listed below:

• SERVO-s – User's Manual

bullet
Aerogen Pro and Aerogen Solo
• Mobile cart, SERVO-s – Installation Instructions
bullet
• Aerogen Pro - Instruction Manual
bullet
MSync
• Aerogen Solo - Instruction Manual
bullet
• Aerogen Pro/ Aerogen Solo - Installation
bullet • MSync – User's Manual
bullet
Instructions
• MSync – Installation Instructions
bullet

Alarm output connector

• MSync – IT and security white paper
bullet
• Interface specification, MSync – Reference Manual
bullet
• SERVO-s – User's Manual
bullet • Mirth Connect configuration in MSync –
bullet
• Alarm output connector – Reference Manual
bullet Configuration Manual

Compressor Mini Remote Services

• SERVO-s – User's Manual

bullet • SERVO-s - User's Manual
bullet
• Compressor Mini – Operating Manual
bullet • Remote Services Docking Station for
bullet
SERVO-i/SERVO-s – Installation and Setup
• Compressor Mini – Service Manual
bullet
Instructions
• Compressor Mini – Installation Instructions
bullet
• Remote Services for SERVO-i/SERVO-s – IT and
bullet
security white paper
Gas cylinder restrainer

• SERVO-s – User's Manual

bullet Shelf base

• Gas cylinder restrainer, SERVO-s – Installation

bullet • SERVO-s – User's Manual
bullet
Instructions
• Shelf base, SERVO-s – Installation Instructions
bullet

Humidifier, Humidifier holders and Waterbag pole

Support Arm 176/177
• SERVO-s – User's Manual
bullet
• SERVO-s – User's Manual
bullet
• Humidifier – Operating Manual
bullet
• Support Arm 176/177 – Installation Instructions
bullet
• Humidifier holder – Installation Instructions
bullet
• Waterbag pole - Instructions mounted on the pole
bullet User interface panel cover

Isolation shield with drip guard • SERVO-s – User's Manual

bullet
• User interface panel cover – Installation Instructions
bullet
• Isolation shield with drip guard – Installation
bullet
Instructions

SERVO-s Ventilator System, Service Manual 2-3

 | 2 | Introduction |

2.3 User interface

There are three different versions of the User interface: For further information regarding operation of the User
Type 1, 2 and 3. All three versions are described in interface, refer to the User's Manual.
this Service Manual.

l l

; S
A

a s
D

d J

K F

k jh g f

G H
S35003

1. Display with touch screen 10. Loudspeaker grid

2. Fixed keys for immediate access to special 11. Cable reel
windows 12. PC Card slot with slot cover
3. Main rotary dial 13. Control cable between User interface and Patient
4. Special function keys unit
5. Direct access knobs 14. Service connector
6. Mains power indicator (green) 15. On/Off switch and switch cover, version
7. Standby indicator (yellow) discontinued in production Q2 2007.

8. Start/Stop (Standby) ventilation key 16. On/Off switch and switch cover, version introduced
in production Q2 2007.
9. Luminescence detector, adjusts display brightness
automatically. On User interface Type 1, the 17. Locking lever, tilting.
detector is placed in the upper left corner. On User 18. Serial number label. The serial number stated on
interface Type 2 and 3, the detector is placed this label is the ID number of the User interface.
above the Fixed keys in the upper right corner. This serial number must always be referred to
when ordering service, spare parts, etc for the
User interface.

2-4 SERVO-s Ventilator System, Service Manual

 | Introduction | 2 |

2.3.1 Inside the User interface

h g

j k S35004

The illustration above shows User interface of Type 2.

When the front panel section is removed from the rear

cover, the following parts are accessible:

1. Touch screen including frame

2. TFT Display
3. Backlight lamps. Type 1 and 2 only.
4. PC board Backlight inverter. Type 1 and 2 only.
The backlight LEDs on Type 3 are power supplied
from PC 1777.
5. PC 1777 Panel including PC Card slot
6. Loudspeaker
7. Main rotary dial (rotary encoder with switch)
8. Direct access controls (rotary encoder)

SERVO-s Ventilator System, Service Manual 2-5

 | 2 | Introduction |

2.4 Patient unit

a s F d f g h j kl S D
S35005

Items accessible from the outside of the Patient unit

are shown in the illustration above. All labels attached
to the rear side of the Patient unit are described in the
User's Manual.

1. Expiratory outlet 10. Mains power supply connector incl. fuses F11
2. Gas module for Air and F12

3. Gas module for O2 11. Equipotentiality terminal

4. Internal fan with filter 12. Inspiratory outlet

5. Control cable connector (User interface) 13. Expiratory inlet

6. Serial port for data communication (RS 232) 14. Serial number label. The serial number stated on
this label is the ID number of the Patient unit. The
7. Alarm output connector (optional software
serial number is also stored in the software
required)
memory as the System ID. This serial number
8. Connector for external +12V DC power supply must always be referred to when ordering service,
9. Fuse F1 for external +12V DC power supply spare parts, software options, etc.

2-6 SERVO-s Ventilator System, Service Manual

 | Introduction | 2 |

2.4.1 Inside the Patient unit

When the Patient unit main cover is opened, the a s

following parts are accessible:

1. The inner part of the two gas modules including

their nozzle units.
2. Connector muff.
3. Inspiratory pressure transducer tube, including
bacteria filter, to connect the inspiratory pressure
transducer.
4. Inspiratory pipe with housings for the O2
sensor/cell and for the safety valve.
5. O2 cell including bacteria filter.
6. O2 sensor. Alternative to the O2 cell for oxygen
concentration measurement.
7. PC 1861 Pneumatic back-plane (covered by the
metal plate). The gas modules, the O2 sensor/cell
and the safety valve pull magnet are connected
to PC 1861.
j g f d S35006

h S35007

SERVO-s Ventilator System, Service Manual 2-7

 | 2 | Introduction |

When the Patient unit main cover is removed, the

G k D
following parts are accessible:

8. AC/DC converter
9. PC 1772 Monitoring
10. PC 1771 Control
11. PC 1863 Power control
12. PC 1862 DC/DC & Standard connectors
13. PC 1860 Main back-plane. The PC boards listed
above are connected to PC 1860 Main back-plane.
14. Battery modules
15. Internal fan.

S A F ; l S35008

When the Patient unit side cover is removed, the J K

following parts are accessible:

16. PC 1784/PC 2024 Expiratory channel with the two

connected PC 1781 Inspiratory and Expiratory
pressure transducers. PC 2024 replaces PC 1784.
Introduced in production Q2 2016.
17. PC 1785 Expiratory channel connector.
18. Expiratory valve coil.

H S35009

2-8 SERVO-s Ventilator System, Service Manual

 | Introduction | 2 |

The expiratory cassette (19) is a complete unit. It

L
contains the following parts:

• Expiratory inlet with moisture trap.

bullet
• PC 1786 Expiratory channel cassette.
bullet
• Ultrasonic flowmeter.
bullet
• Heating foil to keep a stable temperature in the
bullet
expiratory gas.

• Pressure transducer connection, including bacteria

bullet
filter, to connect the expiratory pressure transducer.

• Expiratory valve including valve membrane.

bullet
• Expiratory one-way valve.
bullet
S35010

The expiratory valve coil, mounted under the expiratory

cassette compartment, controls the valve membrane J
in the cassette.

PC 1786 Expiratory channel cassette inside the

expiratory cassette is electrically connected to
PC 1784/PC 2024 Expiratory channel via PC 1785
Expiratory channel connector (17).

S35011

SERVO-s Ventilator System, Service Manual 2-9

 | 2 | Introduction |

2.5 SERVO-s software structure 2.5.2 Breathing BRE

2.5.1 General The Breathing software controls the delivery of gases

to the patient. This subsystem is responsible for the
The system software will contain all available system breathing system, that is:
functionality. The software is separated into different
subsystems and stored on some of the PC boards. • Ventilation control and regulation
bullet
The separation of the software is handled by the
installer program.
• Inspiratory channel
bullet
• Expiratory channel
bullet
The system software is divided into the following The Breathing software is stored on PC 1771 Control
software subsystems: and PC 1784/PC 2024 Expiratory channel. The
software must be re-installed if PC 1771 or
• Breathing BRE
bullet PC 1784/PC 2024 is replaced. New software can be
• Monitoring MON
bullet installed via a System software installation.
• Panel PAN
bullet The Breathing software is executed by
• System ID
bullet microprocessors on PC 1771 and PC 1784/PC 2024.

2.5.3 Monitoring MON

The Monitoring software controls all monitoring and

alarm functions in the system, including trends of
PC 1777 measured values. Events, such as alarms and setting
changes will also be logged.
PANEL SW
The Monitoring software is stored on PC 1772
Monitoring. The software must be re-installed if
PC 1772 is replaced. Software related to Monitoring
is also stored in the O2 sensor. New software can be
installed via a System software installation.
EXP.
AC/DC CONVERTER
INLET The Monitoring software is executed by the
PC 1860 SYSTEM ID SW

INSP.
OUTLET
microprocessor on PC 1772.
PC 1785

MONITORING SW PC 1772
PC 1862

BREATHING SW PC 1771
2.5.4 Panel PAN
PC 1863 PC 1861
PC 1781
BATTERY
PC 1781 The Panel software controls all user interaction, as
BATTERY BREATHING SW PC 1784/
PC 2024 well as software updating to all subsystems via the
S35018 PC Card interface.

The Panel software is stored on PC 1777 Panel. The

software must be re-installed if PC 1777 is replaced.
New software can be installed via a System software
installation.

The Panel software is executed by the microprocessor

on PC 1777.

2 - 10 SERVO-s Ventilator System, Service Manual

 | Introduction | 2 |

2.5.5 System ID

The System ID software is a configuration file, stored

on PC 1860 Main back-plane, that is unique for each
system. The System ID software will enable the
functions selected for this system.

To change the functions of the system, a new System

ID software can be installed via a Software option
installation.

When replacing PC 1860 Main back-plane, a spare

part that is factory programmed for the concerned
system must be used.

SERVO-s Ventilator System, Service Manual 2 - 11

 | 2 | Introduction |

2 - 12 SERVO-s Ventilator System, Service Manual

 | Description of functions | 3 |

3 Description of functions

Table of Contents
3.1 General | 3-2
3.2 User interface functions | 3-2
3.3 Main back-plane | 3-4
3.4 Inspiratory section | 3-4
3.5 Expiratory section | 3-8
3.6 Pressure transducers | 3 -10
3.7 Control | 3 -10
3.8 Monitoring | 3 -11
3.9 Expiratory channel | 3 -12
3.10 Power supply | 3 -12
3.11 Optional equipment | 3 -15

SERVO-s Ventilator System, Service Manual 3-1

 | 3 | Description of functions |

3.1 General 3.2 User interface functions

3.1.1 Functional main blocks System overview, functional main block U.

The information in this chapter refers to the System There are three different versions of the User interface.
overview in chapter Diagrams. The information is In this manual, they are described as:
divided into functional main blocks. Note that the letter
in front of each functional main block corresponds to • Type 1 – User interface S/N 200001-201200
bullet
the position letter in the System overview. (SERVO-s S/N ≤ 02000).

User interface:
• Type 2 - User interface S/N 160000-190000 and
bullet
201201-250000 (SERVO-s S/N 02001-36818)

• U: User interface functions

bullet • Type 3 - User interface S/N ≥ 250001 (SERVO-s
bullet
S/N ≥ 36819)
Patient unit: There is no difference in the clinical operation between
the three versions, but the electronics inside the User
• B: Main back-plane
bullet interfaces differ. As a consequence, some of the spare
• I: Inspiratory section
bullet parts are not compatible between the three versions.
Further information can be found in this chapter, in
• E: Expiratory section
bullet
chapter Disassembling and Assembling and in the
• T: Pressure transducers
bullet Spare parts list.
• C: Control
bullet
• M: Monitoring
bullet 3.2.1 User interface controls

• F: Expiratory channel
bullet Setting of different parameter input values is made
• P: Power supply
bullet with the following interface devices:

3.1.2 Memory types used in the system

• Main Rotary Dial (rotary encoder with switch).
bullet
• Direct Access Knob, 4 pcs (rotary encoders).
bullet
There are four different types of memories used in the
system:
• Membrane buttons. Integrated parts of the Touch
bullet
screen assembly.

• Flash memory. For system software storage.

bullet • Touch screen.
bullet
Present on PC 1771, PC 1772, PC 1777,
PC 1784/PC 2024 and in the O2 sensor. The system 3.2.2 PC 1777 Panel
software can be re-installed/ updated with a System
software installation. Some features included on PC 1777 Panel are:

• RAM. For temporary storage of software and data.

bullet
• SIMM (Single In-line Memeory Module) mounted
bullet
Present on PC 1771, PC 1772 and PC 1777.
on its connector P77. Memory type: SDRAM
• Non-volatile memory. RAM with battery backup.
bullet
• PC card slot intended for connection/insert of a PC
bullet
For settings, trends and logs. Present on PC 1771
card. PC cards are used for:
and PC 1772.
- Downloading software into the different flash
• EEPROM. For PC board information, configuration,
bullet memories situated on PC boards marked μP and
calibration data, etc. Present on almost all PC into the EEPROM on PC 1860 Main back-plane.
boards and in the O2 cell. In the O2 sensor, an
- Transferring patient and system data for further
EEPROM is emulated by the Flash memory.
transfer to a computer.
- Service purpose.

3-2 SERVO-s Ventilator System, Service Manual

 | Description of functions | 3 |

• Microprocessor μP on this board includes control

bullet There are two different versions of the Backlight
of the functions of the User interface. inverter, Type 1 and Type 2. The Backlight inverter
spare part is not compatible between the two versions.
• ID-PROM: The ID information can be read by the
bullet
system. For Type 3, the LED backlight driver is integrated on
• Driver for the LED backlight (Type 3 only).
bullet PC 1777.

• On/Off switch: Switch to Power up or Power down

bullet
the system. Refer to section Power supply. A new 3.2.5 Touch screen including frame
design of the On/Off switch and the switch cover
The Touch screen implies the touch function of the
was introduced Q2 2007. Refer to chapter
front panel screen and is interactive with information
Disassembling and assembling for further
displayed on the TFT Display. The front panel frame
information.
with the touch screen, membrane buttons and DIM
• Service connector: Ethernet port for Remote
bullet sensor forms the assembly Touch screen including
Services. frame and must be handled as one complete part. The
• Microphone used for monitoring sounds from the
bullet DIM sensor measures the ambient light and the screen
Loudspeaker. brightness is automatically adjusted.
For software and hardware requirements and
compatibility, see the Compatibility chart in chapter 3.2.6 TFT Display with backlight
Revision history.
The TFT Display is a Thin Film Transistor Screen for
color display of picture- and alphanumeric data.
Note: The system software must be re-installed if
PC 1777 is replaced. There are three different versions of the TFT Display:

3.2.3 Loudspeaker
• Type 1 with backlight consisting of two separate
bullet
fluorescent lamps mounted behind the TFT Screen.
For generation of sound, e.g. alarm. Connected to • Type 2 with backlight consists of one fluorescent
bullet
P72 on PC 1777 Panel. lamp mounted behind the TFT Screen.

The loudspeaker generates different tones with • Type 3 with LED backlight.
bullet
individual sound volumes. At startup and during The TFT Display spare part is not compatible between
Pre-use check the function of the loudspeaker is the three versions.
monitored by the microphone on PC 1777. During
The Backlight lamps on Type 1 and 2 are driven from
operation it is continuously monitored through current
the Backlight inverter. Estimated lifetime (with
sensing.
acceptable brightness level) for the lamps is 30.000
With the optional accessory Loudspeaker booster kit, hours. Using the Field Service System (FSS), a time
the alarm sound is amplified. Refer to section Optional meter for the lamps can be shown. The time meter
equipment. must be reset after replacement of the lamps.

For Type 3 it is estimated that the LED backlight will

3.2.4 Backlight inverter
maintain an acceptable brightness level during the
Type 1 and 2 only. PC board with driving stage for system's lifetime.
backlight (lamps) mounted behind the TFT Display.
The supply voltage delivered by the Backlight inverter
is 660 V.

The Backlight inverter is connected to P73 on PC 1777

Panel.
SERVO-s Ventilator System, Service Manual 3-3
 | 3 | Description of functions |

3.3 Main back-plane

System overview, functional main block B.

Interconnection board for for the PC boards in the left

side of the Patient unit.

3.3.1 PC 1860 Main back-plane

System ID (serial number), configuration, operating

time, etc, is stored in an EEPROM on PC 1860. Thus,
when replacing PC 1860, a spare part that is factory
programmed for the concerned system must be used.
S35012

As the preventive maintenance time stamp will be

reset when replacing PC 1860, a new time stamp must 1. Gas inlet
be set via the Biomed menu. In order to make this new 2. Filter
time stamp correct, Preventive maintenance must be 3. Inspiratory valve temperature sensor
performed. Refer to chapter Preventive maintenance.
4. Supply pressure transducer
5. Flow transducer (Delta pressure transducer and
3.4 Inspiratory section
net)
System overview, functional main block I. 6. Nozzle unit with valve diaphragm
7. Inspiratory solenoid
The main block Inspiratory Section conveys the
breathing gas from its gas inlets for Air and O2 supply 8. Gas module key
to the patient breathing system. It comprises the
Each gas module is provided with an ID-PROM. The
following main functions:
ID information can be read by the system.
• Gas modules – Air and O2
bullet
Note: The gas modules are factory calibrated. Each
• Connector muff
bullet gas module must not be disassembled further than
• Inspiratory pipe
bullet described in chapter Preventive maintenance.
• O2 sensor/cell
bullet
• Inspiratory pressure tube
bullet Gas inlet

• Safety valve including pull magnet

bullet Gas supply is connected to the system's gas inlet
• Inspiratory outlet
bullet nipples. The design of the gas inlet nipples vary
according to the standard chosen.
• PC 1861 Pneumatic back-plane
bullet
Gas is to be connected from hospital central gas
3.4.1 Gas modules – Air and O2 supply or from gas cylinders. The Air supply may be
connected from a compressor for medical air.
The Air and O2 gas modules regulate the inspiratory
gas flow and gas mixture. Refer to Technical data in the User's Manual for gas
quality specifications.

3-4 SERVO-s Ventilator System, Service Manual

 | Description of functions | 3 |

Filter Nozzle unit

The Filter protects the system from particles in the gas The plastic Nozzle unit contains a valve diaphragm.
delivered to the gas modules. The filter must be The valve diaphragm, controlled by the Inspiratory
replaced during the Preventive maintenance. solenoid, regulates the gas flow through the gas
module.
The filter housing and the filter cover are provided with
matching guide pins. These guide pins prevent The complete plastic nozzle unit must be replaced
mounting of the filter cover (with gas inlet nipple) on during Preventive maintenance. After replacement,
the wrong module. allow the diaphragm to adapt to the valve seat by the
spring tension during approximately 10 minutes before
A non-return valve for the gas inlet is located in the gas pressure is connected to the gas module.
filter cover. This valve will suppress short pressure
drops in the gas supply.
Inspiratory solenoid
The non-return valve is also designed to slowly
The gas flow through the gas module is regulated by
evacuate compressed gas from the module, if the gas
the Inspiratory solenoid via the Nozzle unit.
supply to the module is disconnected.
The current supplied to the solenoid is regulated so
Inspiratory valve temperature sensor that the gas module will deliver a gas flow according
to the settings on the User interface.
The temperature of the supplied gas is measured by
the Inspiratory valve temperature sensor. This sensor
Gas module key
is situated in the gas flow.
The gas modules are provided with a mechanical key
The output signal from this sensor is used to
to prevent that the module is mounted in the wrong
compensate for the gas density variations due to
slot.
temperature.
The key consists of a plastic guide mounted
Supply pressure transducer underneath the module and a corresponding guide
mounted in the Patient unit.
The pressure of the supplied gas is measured by the
Supply pressure transducer.
3.4.2 Connector muff
The output signal from this transducer is amplified. It
The Connector muff connects the gas module outlets
is then used to calculate the absolute pressure of the
to the Inspiratory pipe inlet.
gas to compensate for gas density variations due to
pressure.
3.4.3 Inspiratory pipe

Flow transducer The Inspiratory pipe leads the gas from the Connector
muff to the Inspiratory outlet.
The gas flows through a net (resistance) which causes
a pressure drop. The pressure is measured on both The Inspiratory pipe comprises:
sides of this net and the differential pressure value is
then amplified. • Housing for the O2 sensor as well as housing and
bullet
locking lever for the O2 cell with its bacteria filter.

• Housing for the Safety valve.

bullet
• Connection for measurement of inspiratory
bullet
pressure.

SERVO-s Ventilator System, Service Manual 3-5

 | 3 | Description of functions |

The pipe is provided with internal flanges with the An ID PROM is integrated into each O2 cell. Its ID
purpose to improve mixing of O2 and Air. information and remaining lifetime can be read by the
system.
The O2 sensor requires a changed design of the
Inspiratory pipe. The O2 sensor and the Inspiratory Note: Pre-use check is recommended to use to
pipe are equipped with a mechanical key to prevent calibrate the O2 cell.
that the O2 sensor is mounted on wrong type of
Inspiratory pipe. The O2 cell can be used on both
versions of the Inspiratory pipe. 3.4.5 O2 sensor

The O2 sensor is mounted in a housing on the

3.4.4 O2 cell
Inspiratory pipe as an alternative to the O2 cell.
The O2 cell is mounted in a housing on the Inspiratory
pipe and is protected by a bacteria filter.

S35013

Maintenance including exchange of bacteria filter S35014

according to User´s Manual.
The O2 sensor is a measuring device for the inspired
The O2 cell gives an output voltage proportional to the oxygen concentration, using ultrasound technique with
partial pressure of oxygen inside the Inspiratory pipe. two ultrasonic transducers/receivers.
At constant ambient pressure this output is
proportional to the O2 concentration in percent. The sound velocity in oxygen is lower than in air. By
measuring the sound velocity in a binary gas mix,
The life time of the cell is affected by the O2 where the two gases are known (air and oxygen), the
concentration. With a concentration (at the cell) in % ratio between the gases can be calculated, i.e. O2
and expected cell life time in hours the following concentration.
o o
applies at 25 C (77 F):
The technique for the O2 sensor is similar to the one
Expected cell life time = O2 Conc (%) x Time (h) in the expiratory cassette, with one transducer
= 500 000 (%hours) transmitting an ultrasonic pulse through the gas and
the other one receiving the pulse. The measured time
The O2 cell is automatically calibrated each time a
difference between the transmission and the reception
Pre-use check is performed (if O2 is connected to the
of the pulse is used for calculation of the sound
system).
velocity, which is then used for calculation of the O2
If the system has continually been in use for a long concentration.
time, the measured O2 concentration may drop due
A temperature sensor inside the O2 sensor measures
to normal degradation of the O2 cell. This will activate
the gas temperature and this measurement is used
a nuisance alarm. For further information, refer to the
when calculating the O2 concentration.
User's Manual.
The O2 sensor is provided with an ID-PROM. The ID
information can be read by the system.

3-6 SERVO-s Ventilator System, Service Manual

 | Description of functions | 3 |

3.4.6 Inspiratory pressure tube • The safety valve will also be opened by some other
bullet
alarms, e. g. the Out of gas-alarm.
The Inspiratory pressure tube connects the Inspiratory
During startup, the pull magnet is electrically activated
pipe with the Inspiratory pressure transducer. A
so that the pull magnet axis is pushed up (with a
bacteria filter protects the pressure transducer on
clicking sound). This is the normal operational position
PC 1781 Pressure transducer from contamination.
of the pull magnet; the Safety valve is normally kept
Maintenance including exchange of bacteria filter closed.
according to User´s Manual. The bacteria filter must
The safety valve opening pressure is calibrated to
also be replaced during Preventive maintenance.
117 ±3 cmH2O during each Pre-use check.

3.4.7 Safety valve functions

3.4.8 Inspiratory outlet
The movable axis of the Safety valve pull magnet
controls the opening and closing of the safety valve 22 mm/15 mm tube connector for the inspiratory tube
membrane in the Inspiratory pipe. The pull magnet is of the patient breathing system.
electrically activated (closed) from the main block
Expiratory channel. 3.4.9 PC 1861 Pneumatic back-plane

Interconnecting board including connectors for the

gas modules as well as cable connectors for the Safety
valve and the O2 sensor/cell.

S35015

When the Safety valve is not activated, the weight of

the pull magnet axis, in combination with the design
of the valve membrane, pushes the pull magnet axis
downwards. This actuates the Safety valve to be
opened and the inspiratory gas is let out from the
Inspiratory pipe via the Safety outlet thus enabling a
decrease in the inspiratory pressure. The Safety outlet
is covered by a plastic grid.

This is normal safety (pop-off) function.

The opening conditions for the safety valve are:

• The ventilator is switched Off or to Standby.

bullet
• The pressure inside the inspiratory pipe is 5 cmH2O
bullet
above the preset Upper pressure alarm limit. This
condition is controlled by the Monitoring subsystem.

• The pressure inside the inspiratory pipe is 7 cmH2O

bullet
above the preset Upper pressure alarm limit. This
condition is controlled by the Breathing subsystem.

• The pressure inside the inspiratory pipe is above

bullet
117 ±7 cmH2O. This is an extra safety function and
this situation will normally not occur.
SERVO-s Ventilator System, Service Manual 3-7
 | 3 | Description of functions |

3.5 Expiratory section Heating foil

System overview, functional main block E. An electrical Heating foil is applied on the outside of
the expiratory pipe where the Ultrasonic flowmeter is
The main block Expiratory section conveys the situated. The purpose of the Heating foil to reduce
breathing gas from the patient breathing system to condensation and maintain a stable temperature in
the Expiratory outlet. It comprises: the expiratory gas.

• Measurement of expiratory flow

bullet
Ultrasonic flowmeter
• Connection for measurement of expiratory pressure
bullet
The Ultrasonic flowmeter (expiratory flow transducer)
• Controlling element for the regulation of expiratory
bullet
is a measuring device for the expiratory gas flow, using
pressure
ultrasound technique with two ultrasonic
transducers/receivers. The measuring process is
3.5.1 Expiratory cassette controlled from the main block PC 1784/PC 2024
Expiratory Channel.
The expiratory gas conveying parts and PC 1786
Expiratory channel cassette are integrated into one
part – the Expiratory cassette – which can be easily
removed for cleaning or exchange. See the User’s
Manual.

The Expiratory cassette can be interchanged between

different systems. A Pre-use check is always required
after exchanging the cassette.

Ultrasonic PC 1786 Expiratory Ultrasonic

transducer channel cassette transducer

S35017

The left hand side transducer is sending out ultrasonic

sound that is reflected against the inner wall of the
OUTLET
INLET

expiratory channel. The ultrasonic sound is received

by the right hand side transducer now acting as a
receiver. The time from sending to receiving ultrasonic
sound in downstream expiratory gas flow is measured.

Heating Bacteria Expiratory pressure Then the right hand side transducer (earlier receiving)
foil filter tube connector
S35016 is sending out ultrasonic sound upstream the
expiratory gas flow. The ultrasonic sound is received
Expiratory inlet by the left hand side transducer now acting as a
receiver. The time from sending to recieving ultrasonic
22 mm/15 mm tube connector for the expiratory tube sound in upstream expiratory gas flow is measured.
of the patient breathing system. The inlet is designed
to make condensed water drip out and allow use of a The time difference between the downstream and the
water trap for such water to be collected. Expiratory upstream time measurements provides flow
inlet bacteria filter can be connected to protect the information.
cassette from contamination.

3-8 SERVO-s Ventilator System, Service Manual

 | Description of functions | 3 |

A temperature sensor inside the cassette measures Includes an ID PROM. The ID information can be read
the expiratory gas temperature. This temperature by the system.
measurement is also used when calculating the
expiratory flow. 3.5.2 Expiratory valve coil

Bacteria filter and expiratory pressure tube The movable axis of the Expiratory valve coil controls
the opening of the Expiratory valve by pushing the
Via a Bacteria filter inside the cassette, the Expiratory valve membrane into desired position. The power
pressure tube connects the cassette to the Expiratory supply to the coil is regulated so that the remaining
pressure transducer. The filter and the connector are pressure in the patient system, towards the end of the
integrated parts of the cassette. The filter protects the expiration time, is kept on the PEEP level according
transducer on PC 1781 Pressure transducer from to User interface setting.
contamination.
3.5.3 PC 1785 Expiratory channel connector
Expiratory valve
The PC 1785 Expiratory channel connector is a
The Expiratory valve consists of a membrane in the connector board including signal filters that is mounted
cassette that is operated by the axis of the Expiratory in the expiratory cassette compartment. It connects
valve coil. The valve is fully open as long as no power to PC 1786 mounted in the Expiratory cassette when
is supplied to the coil. the cassette is docked to the expiratory cassette
compartment.
Operating capacity for the membrane is estimated to
10.000.000 breathing cycles. When this limit is passed
or if the membrane for some reason has become
defective, it must be replaced. Refer to instructions in
chapter Disassembling and assembling.

Remaining operating capacity (in %) for the membrane

can be shown in the Status window. Select Status >
Exp. cassette to check Remaining membrane capacity.
The operating capacity meter must be reset after
replacing the membrane.

Expiratory outlet with expiratory one-way valve

The gas from the patient system leaves the ventilator

via this Expiratory outlet. Backflow via the cassette is
prevented by the Expiratory one-way valve. The rubber
membrane and valve seat are integrated parts of the
Expiratory outlet.

PC 1786 Expiratory channel cassette

The PC 1786 Expiratory channel cassette is a

connection board, integrated into the Expiratory
cassette, for the Ultrasonic flowmeter and for the
Heating foil. It connects to PC 1785 mounted in the
expiratory cassette compartment.

SERVO-s Ventilator System, Service Manual 3-9

 | 3 | Description of functions |

3.6 Pressure transducers 3.7 Control

System overview, functional main block T. System overview, functional main block C.

The main block Control comprises microprocessor

3.6.1 PC 1781 Inspiratory pressure transducer
control of Breathing pattern for all different ventilation
The pressure, conveyed via the pressure tube modes.
connected to this block, is led to and measured by its
differential pressure transducer. With differential 3.7.1 PC 1771 Control
reference to the ambient pressure, the output signal
is proportional to the measured pressure thus giving Electronics including microprocessor (μP) control to
a linear measurement in the range -40 cmH2O to achieve:
+160 cmH2O.
1. Regulation of Inspiratory flow which is used during
inspiration time in Volume Control (VC) mode.
Technical limitation: Pressure exceeding ±400 cmH2O
must be avoided. 2. Regulation of Inspiratory pressure which can be
used during inspiration time in any mode.
Includes an ID PROM. The ID information can be read 3. Regulation of a constant Inspiratory flow which is
by the system. used during expiration time in all modes.
4. Respiratory timing pattern including frequency as
3.6.2 PC 1781 Expiratory pressure transducer well as distribution of the duration for Inspiration
time, Pause time and Expiration time according
Function identical to PC 1781 Inspiratory pressure
to front panel settings.
transducer.
5. Regulation of Inspiratory flow during inspiration
time. The desired total Inspiratory flow value
according to front panel settings is used to
generate the flow reference signals Insp Flow
Ref 1 and Insp Flow Ref 2. The level relation
between these two flow reference signals depends
on the desired O2 concentration according to front
panel setting. Insp Flow Ref 1 and Insp Flow Ref 2
are used for the control of its respective gas
module (Air and O2).
Regulation of a constant Inspiratory flow during
expiration time: The desired constant Inspiratory flow
value is the default Bias flow value (see User’s
Manual).

This desired constant Inspiratory flow value is used

to generate the flow reference signals Insp Flow Ref 1
and Insp Flow Ref 2 with the same relation and same
handling as described above under 'Regulation of
Inspiratory flow…' except this occurs during expiration
time.

A Memory backup battery on PC 1771 power supplies

the internal memory on the PC board. If the battery
on PC 1771 is disconnected or if the battery voltage

3 - 10 SERVO-s Ventilator System, Service Manual

 | Description of functions | 3 |

is too low, user default configurations made via the The following voltages are supervised:
Field Service System (FSS) and Pre-use check results
including transducer calibrations will be erased. The • +24 V
bullet
Memory backup batteries must be replaced after five • +12 V
bullet
years.
• -12 V
bullet
Includes an ID PROM. The ID information can be read • +5 V
bullet
by the system.
• +3.3 V
bullet
A new version of PC 1771 Control to be used only on The buzzer on PC 1772 Monitoring generates the
Servo-s was released 2018. The new version of alarm signal in case of +5 V or +3.3 V power failure.
PC 1771 is without the specific components for the The buzzer and +5 V / +3.3 V failure logic is powered
nebulizer feature that is not supported on Servo-s. by backup capacitors in case of power failure.
The new Servo-s version of PC 1771 Control requires
The alarm signal used by the optional Alarm output
newer System SW versions and is not compatible with
connector is generated on PC 1772.
older software versions. There are no other changes
in these System SW versions than support for the new PC 1772 also contains a barometric transducer and
PC board. For software and hardware requirements the measured barometric pressure is supplied to the
and compatibility, see the Compatibility chart in other sub-units in the system.
chapter Revision history.
Trending of measured parameters are performed by
Note: The System software must be re-installed if Monitoring.
PC 1771 is replaced.
A thermistor on PC 1772 monitors the temperature
inside the Patient unit. An alarm is activated if the
3.8 Monitoring temperature is 77 ±5 °C (170 ±9 °F) or higher.

System overview, functional main block M. Includes an ID PROM. The ID information can be read
by the system.
The main block Monitoring comprises microprocessor
(μP) calculation of parameters and monitoring of alarm A Memory backup battery on PC 1772 power supplies
limits with control of alarms (as well as back-up alarm). the internal memory on the PC board. If the battery
The main block Monitoring co-operates with the on PC 1772 is disconnected or if the battery voltage
Loudspeaker in the User interface. is too low, all logs and Pre-use check results including
transducer calibrations will be erased. The Memory
3.8.1 PC 1772 Monitoring backup batteries must be replaced after five years.

The PC 1772 Monitoring handles all supervision and For software and hardware requirements and
alarms in the system. It activates pressure reducing compatibility, see the Compatibility chart in chapter
mechanisms, including activation of the safety valve, Revision history.
in case of excessive breathing system pressure.
Note: The System software must be re-installed if
All alarms are conveyed and displayed on the front
PC 1772 is replaced.
panel and the alarm sound is also generated. In case
of malfunction in the loudspeaker located on PC 1777
Panel, a backup sound generating device (buzzer) on
PC 1772 will be activated automatically. This buzzer
is monitored by a microphone at startup and during
the Pre-use check.

SERVO-s Ventilator System, Service Manual 3 - 11

 | 3 | Description of functions |

3.9 Expiratory channel 3.10 Power supply

System overview, functional main block F. System overview, functional main block P.

The main block Expiratory channel comprises The main block Power supply comprises conversion
electronics including microprocessor (μP). The main of mains power to internal power supply as well as
functions are expiratory flow measurement and connections for the Battery modules.
expiratory cassette handling. Expiratory flow
measurement is performed by the flowmeter in the The power modes in the system are:
cassette.
• At Power up, i. e. when the On/Off switch is turned
bullet
On, all internal voltages will be enabled.
3.9.1 PC 1784/PC 2024 Expiratory channel
• At Power down, the Power supply system will
bullet
deactivate the hardware signal Power_Good.H, and
Notes:
at the same time keep the internal voltages +5 V
• PC 2024 replaces PC 1784. Introduced in
bullet and +3.3 V for at least 1 ms, in order to let the
production Q2 2016.
different subsystems save their current settings in
• The System software must be re-installed if
bullet non-volatile memory. Power down can be caused
PC 1784/PC 2024 is replaced. by:
- Turning the On/Off switch Off.
PC 1784/PC 2024 Expiratory channel contains - Mains failure resulting in a switch to battery, but
electronics including microprocessor for handling of: the backup battery voltage is too low for proper
operation of the system or no backup battery
• Expiratory flow measurement performed by the
bullet connected.
flowmeter inside the cassette. The output signal
Exp. Flow is used in sub-systems Control and - The system is powered from a battery, but the
Monitoring. battery voltage becomes too low for proper
operation of the system.
• All electronic connections to and from the cassette.
bullet
In this Off mode, only charging of Battery modules
PC 1784/PC 2024 Expiratory channel is connected
is enabled (if the system is connected to mains).
to the cassette via PC 1785 Expiratory channel
All other circuitry is un-powered.
connector.

• Expiratory valve control (with input from Control).

bullet
• In Standby all circuitry is powered from the Power
bullet
supply, but no breathing will be active. The operator
• Safety valve control (with input from other
bullet can set all parameters, including breathing mode,
subsystems). during Standby.
• Temperature monitoring. A thermistor on
bullet If the internal DC supply voltage +12 V_Unreg drops
PC 1784/PC 2024 monitors the temperature inside below 10 V, due to power supply failure, the power
the Patient unit. An alarm is activated if the supply source will automatically switch. The following
temperature is 77 ±5 °C (170 ±9 °F) or higher. power supply source priority is used:
• Holders and electrical connectors for the Expiratory
bullet 1. Mains power
and Inspiratory pressure transducer boards
PC 1781. 2. External +12 V DC supply (if connected)

Includes an ID PROM. The ID information can be read 3. Backup Battery modules

by the system.
Power supply selection is managed by:
For software and hardware requirements and
compatibility, see the Compatibility chart in chapter • PC 1862 – Between Mains power and External
bullet
Revision history. +12 V DC supply.

3 - 12 SERVO-s Ventilator System, Service Manual

 | Description of functions | 3 |

• PC 1863 – Between Mains power/External

bullet • P63 – Alarm output connector. Refer to section
bullet
+12 V DC and Battery module power supply. Optional equipment.
Pin configuration and signal names can be found in
3.10.1 Mains inlet chapter Diagrams.

Inlet for mains power supply including grounding Includes an ID PROM. The ID information can be read
connection. by the system.

The system will automatically adjust to the connected 3.10.4 PC 1863 Power control
mains power if the mains power is within specified
range. No voltage or frequence setting is required. Connects and controls charging of the Battery
modules.
The mains inlet is equipped with two mains power
fuses, F11 and F12. The value was changed from A Temperature sensor is integrated on PC 1863. This
2.5 A to 4 A on systems produced from Q1 2014. Refer sensor measures the temperature inside the Patient
to the value stated on the label attached at the mains unit. The output signal, corresponding to the
inlet. temperature inside the Patient unit, is used for
regulation of the Internal fan.
3.10.2 AC/DC converter
Includes an ID PROM. The ID information can be read
Converts the connected AC power to the internal DC by the system.
supply voltage +12 V_Unreg.
3.10.5 Battery modules
3.10.3 PC 1862 DC/DC & Standard connectors
There are two backup Battery modules connected.
Converts the internal DC supply voltage +12 V_Unreg The Battery module is a 12 V / 3.5 Ah Nickel-Metal
into the following internal DC supply voltages: Hydride rechargeable 'smart battery'.

To calculate its own status, the battery uses an internal

• +24 V
bullet
highly accurate voltmeter, amperemeter and time clock
• +12 V
bullet to measure actual charge in and out of the battery. In
• -12 V
bullet addition, there are algorithms to compensate for the
effects of discharge rate, discharge temperature,
• +5 V
bullet
self-discharge and charging efficiency, etc.
• +3.3 V
bullet
All standard connectors are located on this board. The Even with this technology, the only time at which the
connectors are the following: battery charge status is absolutely reliable is when it
is either completely full or completely empty. If the
• N26 – External +12 V DC power supply input. The
bullet battery only sees partial charges and discharges
connector is equipped with a fuse F1, rated 10 A. during its application, then it may not get the benefit
There are no alarms indicating power supply failure of a 'full' or 'empty' reference point for some time, and
related to the External +12 V DC supply. Thus, must rely more and more on its calculated figure.
when the External +12 V DC supply is used, backup
Battery modules must be installed to ensure proper The life span for the Battery module is calculated to
operation. two and a half years from manufacturing date. Normal
time for logistics and storage are included in this
• N28 – Control cable.
bullet
calculation. The calculation corresponds thus to an
• N29 – RS232. The RS232 communication is
bullet estimated operational time of two years. Manufacturing
handled by PC 1772. date (YearMonthDay) is printed on the battery label.

SERVO-s Ventilator System, Service Manual 3 - 13

 | 3 | Description of functions |

• Turns to half effect when the temperature drops

bullet
below approximately 37 °C (99 °F)/ 39 °C (102 °F).

Manufacturing
• Stops when the temperature drops below
bullet
date = YYMMDD approximately 27 °C (81 °F)/ 29 °C (84 °F).
(YearMonthDay)
The air inlet is protected by a filter that must be
cleaned or replaced during the Preventive
(01) XXXXXXXXXXXXXX maintenance.
(21) XXXXXX (11) XXXXXX
Serial number
S35048
3.10.7 Control cable
System software version V2.01.00 (or higher) includes This Control cable connects the Patient unit and the
an improved monitoring of the battery status. This User interface. The cable can be partly wound on the
System software will, among others, monitor: cable reel on the rear side of the User interface.

• Expiry date.
bullet
Note: The Control cable must only be connected
• If the operational capacity is too poor for continued
bullet or disconnected when the system is switched Off.
usage.
In both cases, battery replacement information will be
shown on the User interface. Select Status > Batteries
to check battery status. For further information, refer
to chapter Service procedures, section Battery
modules.

Recharge time for a discharged battery is

approximately three hours/battery. If a battery is fully
discharged, e.g. due to long storage time, each battery
may require up to 12 hours charging time.

Each battery includes an ID PROM. The ID information

can be read by the system.

3.10.6 Internal fan

The Internal fan forces cooling air through the Patient

unit. The cooling air flow inside the Patient unit is
indicated in the System overview.

The Internal fan is controlled by the Temperature

sensor on PC 1863 Power control. The fans start and
stop temperature limits are listed below. The first value
is valid for PC 1863 revision 05 or lower, while the
second value is valid for PC 1863 revision 06 or
higher:

• Start with half effect at approximately 33 °C (91 °F)/

bullet
35 °C (95 °F).

• Start with full effect at approximately 43 °C (109 °F)/

bullet
45 °C (113 °F).

3 - 14 SERVO-s Ventilator System, Service Manual

 | Description of functions | 3 |

3.11 Optional equipment Preferably the NC contact should be used, as this will
detect any interruption in the alarm system or
3.11.1 Aerogen Nebulizer Systems unintentional disconnection of the cable between the
system and the ventilator. Furthermore, if both the
The Aerogen® Nebulizer Systems, Aerogen Pro and
NO- and the NC-contacts are utilized, an even higher
Aerogen Solo are devices intended to aerosolize
safety level for unforeseen failures can be achieved.
physician-prescribed medications, for inhalation, that
Note that, in both cases, even an intentional
are approved for use with a general purpose nebulizer.
disconnection of the ventilator will trigger the external
The Aerogen Pro/Solo are designed to operate in-line alarm.
with standard ventilator circuits and mechanical
Pin configuration and signal names in P63 – Alarm
ventilators in acute and sub acute care environments.
output connector can be found in chapter Diagrams.
They operate without changing patient ventilator
parameters. For further information, refer to the 'Alarm output
connector – Reference Manual'.
• Aerogen Pro: Nebulizer system using the Aerogen
bullet
Pro control module and the reusable nebulizer unit.
3.11.3 Compressor Mini
• Aerogen Solo: Nebulizer system using the Aerogen
bullet
Pro-X control module and the single use nebulizer The Compressor Mini is designed to supply
unit Aerogen Solo. medicalgrade compressed air. The compressor has
The Aerogen Pro and Aerogen Solo are delivered with a capacity of approx. 30 l/min at a pressure of 350 -
an allround mounting bracket and adapter. An optional 450 kPa (50 - 64 psi).
flexible holder for Aerogen is also available.
The Compressor Mini can be placed on the Mobile
The Aerogen Pro and Aerogen Solo are insourced cart to form a compact unit which is easy to move. It
products manufactured by Aerogen Limited. For further can also be used as a stand-alone unit.
information, refer to the manufacturer's documentation.
The Compressor Mini is well insulated against noise
and therefore does not cause disturbance when used
3.11.2 Alarm output connector during operations.
The Alarm output connector P63 is integrated in The Compressor Mini is equipped with a standby
PC 1862 DC/DC & Standard connectors and mounted function. In the standby mode, the compressor will
on all systems. The Alarm output option must however start to deliver compressed air if the hospital central
be enabled in the configuration software to access gas supply fails.
this function.
For further information, refer to separate Compressor
The Alarm output connector enables connection of an Mini documentation.
external alarm signal system to the SERVO-s. High
and medium priority alarms are transferred, and the
3.11.4 Gas cylinder restrainer
alarm output signal is active as long as the audio alarm
is active on the system. The Gas cylinder restrainer is mounted on the rear
side of the optional Mobile cart. It is intended for two
The Alarm output connector has two contact functions:
gas cylinders, maximum volume five litres each.
NO (Normally Open) and NC (Normally Closed). In
an alarm situation the open contact will close and the
closed one will open. The contacts are independent
of polarity and can be used both with AC and DC
systems.

SERVO-s Ventilator System, Service Manual 3 - 15

 | 3 | Description of functions |

3.11.5 Humidifier, Humidifier holders and 3.11.8 Mobile cart

Waterbag pole
The Mobile cart is designed for carrying the system
Recommended active (heated) humidifier is Fisher & and all required optional equipment.
Paykel MR 850. For further information, refer to
manufacturer's documentation. The Mobile cart has side rails for accessories such as
a humidifier and slots in the column for the Support
The Humidifier holders allow for left or right positioning Arm, etc.
of the heated humidifier.
3.11.9 MSync
The Waterbag pole is mounted on the optional
Humidifier holder. It includes a hook and maximum MSync is intended for information transfer from the
load is 2 kg. Maquet devices to the hospital's information system
by:
3.11.6 Isolation shield with drip guard
• Importing real-time clinical data from the device
bullet
The optional Isolation shield with drip guard is using its respective communication protocol.
connected to the Expiratory cassette outlet. The
accessory will not affect the expiratory resistance of
• Converting device data to HL7 compliant data.
bullet
the system. • Exporting device data in HL7 format to the
bullet
information system.
The main purpose of this accessory is to protect the An MSync unit is connected to each Maquet device
expiratory outlet pipe from direct cooling draught intended to be integrated with the information system.
favoring condensation.

The drip guard will also collect water that may be 3.11.10 Remote Services
condensed during ventilation in connection with use
The Remote Services will add computing power and
of dual-heated patient tube during active
a network interface to the system. This is done via the
humidification. The water collector has a maximum
Docking Station (Remote Service Box) that supplies
volume of 100 ml.
the system with a small computing platform with
network.
3.11.7 Loudspeaker booster kit
The Docking Station hosts the Remote Services
By installing the accessory Loudspeaker booster kit, software that uploads the technical service files to the
the alarm sound is amplified in a mechanical way. The Maquet server.
sound level will be increased significantly. This
increased sound level will raise the complete alarm Remote Services can only be activated when the
sound setting range (10%–100%), i.e. also the lower system is in Standby mode.
sound level range will be increased.
3.11.11 Shelf base
The Loudspeaker booster consists of a rubber collar
that is mounted onto the loudspeaker to direct the The Shelf base is a mounting device for the system.
sound towards the loudspeaker grid. It allows positioning of the system on a shelf.

All parts required for the installation are included in

the Loudspeaker booster kit.

3 - 16 SERVO-s Ventilator System, Service Manual

 | Description of functions | 3 |

3.11.12 Support Arm 176 and Support Arm 177

Support Arm 176 and Support Arm 177 are two almost
identical accessories. They are however equipped
with different types of mounting device:

• Support Arm 176 is equipped with a clamp intended

bullet
for standard rails.

• Support Arm 177 is equipped with a mounting

bullet
device intended for the rear rails or side rails of the
optional Mobile cart.

3.11.13 User interface panel cover

The User interface panel cover protects the screen

from inadvertent activation of settings and mechanical
damage during transport.

While attached, the user can still access the vital

settings. When raised, the user can access the screen.

SERVO-s Ventilator System, Service Manual 3 - 17

 | 3 | Description of functions |

3 - 18 SERVO-s Ventilator System, Service Manual

 | Disassembling and assembling | 4 |

4 Disassembling and assembling

Table of Contents
4.1 General | 4-2
4.2 Hazard notices | 4-2
4.3 Electrical components and PC boards | 4-2
4.4 Information stored in the system | 4-4
4.5 Assembling guidelines | 4-5
4.6 User interface overview | 4-6
4.7 User interface - common parts | 4-8
4.8 User interface - Type 1 | 4 -15
4.9 User interface - Type 2 | 4 -19
4.10 User interface - Type 3 | 4 -23
4.11 Patient unit main cover | 4 -25
4.12 Remove the User interface from the Patient | 4 -27
unit
4.13 Side cover | 4 -27
4.14 Inspiratory channel | 4 -28
4.15 Safety valve membrane | 4 -29
4.16 Gas modules | 4 -30
4.17 Battery modules | 4 -30
4.18 AC/DC converter | 4 -31
4.19 PC 1771 Control and PC 1772 Monitoring | 4 -31
4.20 PC 1863 Power control | 4 -32
4.21 PC 1862 DC/DC & Standard connectors | 4 -32
4.22 Internal fan | 4 -32
4.23 PC 1860 Main back-plane | 4 -33
4.24 PC 1861 Pneumatic back-plane | 4 -34
4.25 PC 1784/PC 2024 Expiratory channel | 4 -35
4.26 PC 1785 Expiratory channel connector | 4 -36
4.27 Expiratory valve coil | 4 -36
4.28 Expiratory cassette | 4 -38
4.29 Control cable | 4 -40

SERVO-s Ventilator System, Service Manual 4-1

 | 4 | Disassembling and assembling |

4.1 General WARNING! With power supply

Disassembling of the system is described in this connected to the system, there are
chapter. If not stated otherwise, the assembling energized electrical components inside
procedure is the reverse of the described the unit. All personnel must exercise
disassembling procedure. extreme caution if fault tracing or
adjustments are performed with power
The Spare parts list is useful when disassembling and supply connected and with covers
assembling the system. removed.

After any service intervention in the system, perform

a Pre-use check according to instructions in the User's CAUTION: Do not expose the batteries
Manual. to water, fire or excessive heat. Do not
crush, disassemble, puncture or short
circuit the connector terminals.
4.2 Hazard notices
Before disassembling or assembling the system, make
sure that: 4.3 Electrical components and PC boards

• The On/Off switch is set to Off.

bullet 4.3.1 Replacing electrical components
• Mains power cable is disconnected.
bullet As stated in section Hazard notices, mains power and
• External +12 V DC supply is disconnected.
bullet battery power supply must be disconnected and the
• Backup battery modules are disconnected (when
bullet Power button switched Off when replacing electrical
the main cover is removed). Note that the backup components. If energized electrical components are
battery modules will supply power to parts of the disconnected or connected, this may interfere with the
system also when the system is switched off. operation of the unit.

• Gas supply is disconnected, central gas supply and

bullet After replacement of PC boards or other electrical
backup gas supply. components, it is recommended to perform an
• The system, including all gas conveying parts, is
bullet electrical safety test. For electrical safety tests, refer
cleaned. Refer to instructions in the User’s Manual. to chapter Preventive maintenance section Safety
inspection.

WARNING! With gas supply connected

to the system, there are pressurized 4.3.2 Handling PC boards
components inside the unit. All
personnel must exercise extreme Note: ESD sensitive components.
caution if fault tracing or adjustments The PC boards contain components
are performed with gas supply that are highly sensitive to static
connected and with covers removed. electricity. When working with ESD
sensitive components, always use a
grounded wrist band and a grounded
work surface. Adequate service tools
must always be used.

Those who come into contact with circuit boards

containing sensitive components must take certain
precautions to avoid damaging the components (ESD
protection).

4-2 SERVO-s Ventilator System, Service Manual

 | Disassembling and assembling | 4 |

PC boards (spare parts) must always be kept in

protective packaging for sensitive electronic device.

PC boards must not be inserted or removed while the

mains power or battery power is applied to the
PC boards.

Remove and insert the PC boards very carefully to

avoid damage to the connectors.

4.3.3 Replacing PC boards

The System software is distributed on different

subsystems, located on the following PC boards:

• PC 1771 Control
bullet
• PC 1772 Monitoring
bullet
• PC 1784/PC 2024 Expiratory channel
bullet
• PC 1777 Panel
bullet
• O2 sensor.
bullet

Additional actions when replacing PC boards

When delivered as spare parts, these components

are equipped with a System SW version that may differ
from the version on the system to be repaired. To keep
the System SW version used prior to the replacement,
the applicable System SW version must be available
on a PC Card for reinstallation purposes.

For functionality enhancements, the latest released

System SW version is always recommended.

Before installing a new System SW version, ensure

that the software is fully compatible with all hardware,
software and mechanical components in the system.
Refer to the Compatibility chart in chapter Revision
history.

When replacing PC 1784/PC 2024 Expiratory Channel,

two Pre-use checks may be required. The first check
will calibrate the Safety valve, but fail in other tests.
The second check will pass.

Other technical errors may occur after a software

installation. These errors will disappear after restarting
the system.

SERVO-s Ventilator System, Service Manual 4-3

 | 4 | Disassembling and assembling |

4.4 Information stored in the system

All electronic components equipped with an ID PROM
will store information specific for this component, e.g.
article number, version number, serial number, etc.

Furthermore, some of the electronic components will

store information related to the complete system, e.g.
system software, system info, configurations, logs,
etc. When replacing these components, the stored
information may be lost. See table below.

Stored information PC 1860 PC 1771 PC 1772 PC 1777 PC 1781 PC 1784/ Expiratory O2 cell
Main back- Control Monitoring Panel Pressure PC 2024 cassette O2 sensor
plane transducer Expiratory (PC 1786)
channel
System software X X X X X
(O2 Sensor)
System info: X
§ Serial number
§ System version
§ Installed software
options
§ Operating time (total
and running hours)
§ Last Preventive
maintenance
Configurations X
Date and time setting X
Logs X
Trends X
Recordings X
Pre-use check results X X X X X
including transducer result calibration calibration calibration calibration
calibrations
Barometer calibration X
Performed preventive X1
maintenance
Replaced expiratory X1 X
membrane counter
Replaced backlight X1 X
counter
Backlight operating time X
Language X
Expiratory cassette: X
§ Date of first use
§ Total operating time
§ Remaining membrane
capacity
O2 cell/sensor: X
§ Date of first use.
§ Estimated remaining
capacity (O2 cell)
1
Included in Service report as part of the Service log.
S35019

4-4 SERVO-s Ventilator System, Service Manual

 | Disassembling and assembling | 4 |

4.5 Assembling guidelines

All parts of the system assembled with screws and
nuts are tightened with a specified torque. In the User
interface, some of the screws are also secured with
threadlocking adhesives as noticed during
disassembling.

In order to maintain these specifications over time, it

must be ensured that after any service intervention
removed parts are re-assembled and secured
according to instructions. Make sure to follow the
guidelines stated below.

4.5.1 Tightening torque

• Thread size M3: 0.95 Nm ±15%

bullet
• Thread size M4: 3.1 Nm ±15%
bullet
• Thread size M5: 5.0 Nm ±15%
bullet
• Thread size M6: 7.0 Nm ±15%
bullet
• Gas inlet nipples: 20 Nm ±15%
bullet

4.5.2 Threadlocking adhesives

• Electrolube® Bloc'Lube BLV15ML on threads in

bullet
contact with PC boards.

• Loctite® 243 on all other threads.

bullet

Note: Threadlocking adhesive is not required on

Heli-Coil® screw thread inserts as these screw
thread inserts have a self-locking function.

4.5.3 Special grease

Lubricants should normally not be used when servicing

the unit. If lubricants must be used, use only very small
amounts of grease with P/N 95 73 700. This special
grease is O2 compatible.

WARNING! Due to the increased O2

concentration in valves and gas
channels, only special grease intended
for use in high O2 concentrations, is
permitted.

SERVO-s Ventilator System, Service Manual 4-5

 | 4 | Disassembling and assembling |

4.6 User interface overview

4.6.1 Versions

There are three different versions of the User interface.

In this manual, they are described as:

• Type 1 – User interface S/N 200001-201200

bullet
(SERVO-s S/N ≤ 02000).

• Type 2 - User interface S/N 160000-190000 and

bullet
201201-250000 (SERVO-s S/N 02001-36818)

• Type 3 - User interface S/N ≥ 250001 (SERVO-s

bullet
S/N ≥ 36819)
The electronics inside the User interface differs and
as a consequence, some of the spare parts are not
compatible between the three versions. Further
information can be found in the table below and also
in the Spare parts list.

Spare part Type 1 Type 2 Type 3

Touch screen Discontinued spare part. Touch screen incl. frame (gray Touch screen incl. frame (black
incl. frame overlay) overlay)
Replace the complete User
interface: SERVO-s User Touch screen incl. frame (black
interface, Black overlay. overlay)

PC 1777 Panel Replacement kit for PC1777A-D PC 1777, Type 2 PC 1777, Type 3

TFT Display TFT Display, Type 1 TFT Display, Type 2 TFT Display, Type 3

Backlight Backlight inverter, Type 1 Backlight inverter, Type 2 Not required in Type 3
inverter

Backlight lamp Backlight kit, Type 1 Backlight lamp, Type 2 Not required in Type 3
(white/gray cable)

Backlight lamp, Type 2 (black

cable)

Cables Cable, Type 1 Cable, Type 2 Cable, Type 3

Backlight Cable

Membrane Discontinued spare part. Membrane foil Membrane foil

buttons
Replace the complete User Available from Q4 2016. Available from Q4 2016.
interface: SERVO-s User
interface, Black overlay.

4-6 SERVO-s Ventilator System, Service Manual

 | Disassembling and assembling | 4 |

4.6.2 Main parts

The main parts of the User interface are:

• Rear cover (1)
bullet
• PC 1777 Panel (2)
bullet
• Backlight inverter (3)
bullet
• Support plate (4)
bullet
• TFT Display (5) including Backlight lamps
bullet d
• Touch screen including frame (6).
bullet

WARNING! With power supply

connected to the system, there are
energized electrical components inside
the unit, e. g. the Backlight lamps that
are supplied with 660 V by the Backlight
inverter. All personnel must exercise
a s f g h
extreme caution if fault tracing or
S35020
adjustments are performed with power
supply connected and with the User
interface rear cover removed.

SERVO-s Ventilator System, Service Manual 4-7

 | 4 | Disassembling and assembling |

4.7 User interface - common parts

4.7.1 Rear cover

To separate the front panel section from the rear cover:

s s a s
• Disconnect the control cable (1).
bullet
• Remove the screws (2). Threadlocking adhesive is
bullet
not used on these screws.

• Lift off the rear cover from the front panel section.
bullet
All parts inside the front panel section are now
accessible.

When removing the rear cover:

• The PC Card eject button can catch on the PC Card
bullet
slot during disassembling. Carefully release the
button from the rear cover before removing the
cover.

When mounting the rear cover on units with the new

s s s
version of the On/Off switch and switch cover: S35021

• The switch must be set to On before mounting the

bullet
rear cover. If set to Off, the switch lever will not enter
the hole in the switch cover.

A new design of the On/Off switch was introduced Q2

2007. This switch also requires a new version of the
switch cover. Refer to illustrations below.

With this new design, the switch cover will be kept

open when the switch is Off and will be closed only
when the switch is On. On/Off switch and switch cover - Old design

PC 1777 Panel, when delivered as spare part, will be

equipped with the new design of the On/Off switch.
The spare part will thus also include a new switch cover
to be mounted on the User interface.

On/Off switch and switch cover - New design

S35022

4-8 SERVO-s Ventilator System, Service Manual

 | Disassembling and assembling | 4 |

4.7.2 Touch screen including frame

Note: Touch screen including frame is discontinued

as spare part for Type 1. The complete User
interface must be replaced.

The illustration shows Type 2, but the procedure for

Type 3 is the same.

To remove the Touch screen including frame (1):

• Lift off the support plate-assembly. Refer to
bullet
instructions for TFT Display.

• Remove the Main rotary dial (2):

bullet
- Pull off the Main rotary dial-knob.
- Remove the nut holding the Main rotary dial.
- Lift off the Main rotary dial. s d a S35023

• Remove the Direct access controls (3):

bullet
- Remove the cover on each Direct access control
knob.
- Loosen the nut on each knob and pull off the
knobs.
- Remove the nut holding each Direct access
control and lift off the controls.

Note: When mounting the Main rotary dial and the

Direct access controls on a new Touch screen
including frame, make sure that the knobs are easy
to turn.

Label strips

The Touch screen including frame is delivered with

label strips in different languages, which have to be
mounted before the unit is taken into operation.
Protective foils (1) separate the adhesive areas
between the front panel film and the front panel.

Mount the label strips as follows:

• Select the two appropriate label strips:
bullet
a
- One label strip for the Fixed keys on the upper
right-hand area, and
- One label strip for the Special functions keys on
the lower right-hand area of the User interface.

• Discard all other label strips.

bullet S35024

SERVO-s Ventilator System, Service Manual 4-9

 | 4 | Disassembling and assembling |

Fixed keys label

• Insert the fixed keys label strip (2).

bullet
• Check its position through the button windows of
bullet
the front panel film. Adjust if necessary.

Note: Align the label strip with great care. Once

s
installed the process cannot be reversed.

S35025

• While holding the label strip in correct position,

bullet d
remove the protective foils (3 and 4).

• Press the label strip against the adhesive area.

bullet f

S35026

• Remove the protective foil (5).

bullet
g
• Press the front panel film (6) firmly against the front
bullet
panel to ensure proper adhesion.

S35027

4 - 10 SERVO-s Ventilator System, Service Manual

 | Disassembling and assembling | 4 |

Special functions keys label

• Insert the Special functions keys label strip (7).

bullet
• Check its position through the button windows of
bullet j
the front panel film. Adjust if necessary.

Note: Align the label strip with great care. Once

installed the process cannot be reversed. S35028

• While holding the label strip in correct position,

bullet
remove the protective foils (8 and 9). k
• Press the label strip against the adhesive area.
bullet

l
S35029

• Remove the protective foil (10).

bullet
• Press the front panel film (11) firmly against the front
bullet A
panel to ensure proper adhesion.

S35030

SERVO-s Ventilator System, Service Manual 4 - 11

 | 4 | Disassembling and assembling |

4.7.3 Membrane foil

Note: The Membrane foil (1) can only be replaced

on User interface Type 2 and 3. Discontinued as
part for Type 1.

a S35127

The spare part Membrane foil consists of two parts:

• Front panel overlay (2)
bullet
• Membrane button foil (3)
bullet

s d S35128

To replace the Membrane foil:

• Separate the front panel section from the rear cover.
bullet
Refer to section Rear cover.

• Disconnect the membrane foil connector (4) from

bullet
f
PC 1777.

S35129

• Remove the four Direct access knobs.

bullet

S35130

• Remove the old Front panel overlay.

bullet

S35131

4 - 12 SERVO-s Ventilator System, Service Manual

 | Disassembling and assembling | 4 |

• Carefully remove the Label strip (5) from the Front

bullet
panel overlay. The Label strip must be used on the
new Membrane foil.

Note: The Label strip is not included in the

Membrane foil spare part.

g S35132

• Remove the old Membrane button foil.

bullet

S35133

• Clean the area with ethanol or isopropanol. Make

bullet
sure to remove all remainings from the old
membrane button foil.

S35134

Note: When assembling the membrane foil's

adhesive parts, align the parts with great care. Once
installed the process cannot be reversed.

• Remove the protective foils.

bullet

S35135

• Attach the new Membrane button foil firmly on the

bullet
User interface. Make sure the foil is properly
attached without air bubbles.

S35136

SERVO-s Ventilator System, Service Manual 4 - 13

 | 4 | Disassembling and assembling |

• Remove the protective foils.

bullet

S35137

• Attach the Front panel overlay firmly on the

bullet
Membrane button foil. Press the Front panel overlay
to make sure the overlay is properly attached on the
foil without air bubbles.

S35138

• Place the Label strip (6) in correct position.

bullet
• Remove the protective foil (7), and attach the Front
bullet
panel overlay.

h j S35139

• Restore the User interface:

bullet
- Mount the four Direct access knobs.
- Connect the membrane foil connector to PC 1777.
- Assemble the front panel section and the rear
cover. Refer to section Rear cover.
S35140

4 - 14 SERVO-s Ventilator System, Service Manual

 | Disassembling and assembling | 4 |

4.8 User interface - Type 1

4.8.1 PC 1777 Panel - Type 1

PC 1777 Type 1 is discontinued and no longer supplied

j h d g k
as spare part. To replace such PC 1777, the
Replacement kit for PC 1777A–D must be used.

The kit contains all parts required for the replacement:

• PC 1777 of Type 2 (1)

bullet
• PC 1777–TFT Display cable of Type 2 (2)
bullet
• Support plate (3)
bullet
• Cushion for the EMC filter (4)
bullet
• Retainer (5)
bullet
• Screw, M3x8 mm (24 each)
bullet
• Screw, M3x6 mm (4 each).
bullet

a l s f ;
S35031

Disassembling

Installation of the replacement kit must be performed

in a clean and dustfree environment as the TFT Display
is sensitive to contaminations.
• Separate the front panel section from the rear cover.
bullet
• Remove the loudspeaker (6) from the support plate.
bullet
• Remove PC board Backlight inverter (7) from the
bullet
support plate (3).

• Remove the support plate including PC 1777 Panel

bullet
(1) and TFT Display (8) from the front panel section.

• Remove the TFT Display from the support plate.

bullet
• Discard the old PC 1777, the support plate and the
bullet
PC 1777–TFT Display cable of Type 1.

Assembling

• Check type and version of the TFT Display (8).

bullet
• Adapt the setting of the DIP switch (9) on the new
bullet
PC 1777 to the TFT Display. Refer to section DIP
switch on PC 1777 Type 2.

• Mount the TFT Display (8) onto the new support

bullet
plate (3) using the new M3x6 mm screws.

SERVO-s Ventilator System, Service Manual 4 - 15

 | 4 | Disassembling and assembling |

• Attach the cushion (4) onto the EMC filter (10) as

bullet A S f ;
shown in the illustrations.

• Connect the cable (11) to the TFT Display. Organize

bullet
the cable, place the EMC filter in the support plate
recess and secure with the retainer (12).

• Mount the remaining parts onto the new support

bullet
plate. Use the new M3x8 mm screws.
S35032
- PC 1777 (1)
- PC board Backlight inverter (7)
- Loudspeaker (6).

• Restore the complete assembly into the front panel

bullet
section.

• Connect all remaining cable connectors.

bullet
• Restore the User interface.
bullet

4.8.2 TFT Display - Type 1

Note: Disassembling of the TFT Display must be s a s s

performed in a clean and dust free environment, as
the TFT Display is sensitive to contaminants.

The TFT Display is mounted under the support

plate (1).
To remove the TFT Display:

• Carefully disconnect all cables from PC 1777. The

bullet
Backlight inverter cable and the Loudspeaker cable
can remain connected.

• Carefully disconnect the Backlight lamp cables from

bullet
PC board Backlight inverter.

• Remove the screws (2) holding the support plate.

bullet
• Lift off the support plate-assembly, including
bullet s s s
TFT Display and PC boards. S35033

• Carefully release the Type 1-cable (3) from PC 1777

bullet
as shown in the illustration.

d S35034

4 - 16 SERVO-s Ventilator System, Service Manual

 | Disassembling and assembling | 4 |

• Remove the screws (4) holding the TFT Display to

bullet
the support plate.

f S35035

4.8.3 Backlight inverter - Type 1

To remove the PC board Backlight inverter (1):

• Carefully disconnect the cable connector (2).
bullet
• Carefully disconnect the backlight lamp cable
bullet
connectors (3). d
• Remove the screws (4) holding PC board Backlight
bullet
inverter. f
• Lift off PC board Backlight inverter.
bullet
a

f
S35036

SERVO-s Ventilator System, Service Manual 4 - 17

 | 4 | Disassembling and assembling |

4.8.4 Backlight lamps - Type 1

Using the Field Service System (FSS), a time meter

a s a
for the lamps can be shown. This time meter must be
reset after replacement of the lamps.

The Backlight lamp kit for TFT Display Type 1 includes

two lamps. Always replace both lamps at the same
time.
To access the Backlight lamps:
• Lift off the TFT Display. Refer to instructions for TFT
bullet
Display.

• Remove the screws (1) holding the lamp.

bullet
• Lift off the lamp (2).
bullet
a s a S35037

4 - 18 SERVO-s Ventilator System, Service Manual

 | Disassembling and assembling | 4 |

4.9 User interface - Type 2

4.9.1 PC 1777 Panel - Type 2 s s
To remove PC 1777 Panel (1):
• Carefully disconnect all cable connectors from
bullet
PC 1777.

• Remove the screws (2) holding PC 1777.

bullet
• Lift off PC 1777.
bullet

For software and hardware requirements and

compatibility, see the Compatibility chart in chapter
Revision history.

Note: When replacing PC 1777 Panel, it can be

necessary to re-install the system software. For
further information, refer to section Replacing PC
boards in this chapter.
s a s
S35038

Type 2 = PC 1777F – M

4.9.2 TFT Display - Type 2

Note: Disassembling of the TFT Display must be s a s

performed in a clean and dust free environment, as
the TFT Display is sensitive to contaminants.

The TFT Display is mounted under the support plate

(1). To remove the TFT Display:
• Carefully disconnect all cables from PC 1777. The
bullet
Backlight inverter cable and the Loudspeaker cable
can remain connected.

• Carefully disconnect the Backlight lamp cable from

bullet
PC board Backlight inverter.

• Remove the screws (2) holding the support plate.

bullet
• Lift off the support plate-assembly, including TFT
bullet
Display and PC boards.
s s d s
For information regarding the DIP switch (3), see S35039

section DIP switch on PC 1777 Type 2 below.

SERVO-s Ventilator System, Service Manual 4 - 19

 | 4 | Disassembling and assembling |

On units produced prior to Q2 2007, the Type 2-cable

is secured with a self-adhesive cushion mounted on
the cable connector at the TFT Display. There is also
a similar cushion on the cables EMC-filter.

• To disconnect; carefully release the Type 2-cable

bullet
(4) from PC 1777 as shown in the illustration.

f S35040

A new locking device for the Type 2-cable was

introduced Q2 2007. This device replaces the cushion
mounted on the cable connector at the TFT Display.
The cushion (5) on the EMC-filter remains.

• Position the EMC-filter (6) in its recess in the support

bullet
plate. Slide the locking device (7) into position as
shown in the adjacent illustration.

g h j S35041

• Remove the screws (8) holding the TFT Display to

bullet
the support plate.

k S35042

4 - 20 SERVO-s Ventilator System, Service Manual

 | Disassembling and assembling | 4 |

DIP switch on PC 1777 Type 2

Faulty DIP switch (3) setting will result in a reversed

ON ON
display image.

- SHARP LQ12S41 - SHARP LQ121S1DG11

- NEC NL8060BC31-27
- NEC NL8060BC31-42
S35043

4.9.3 Backlight inverter - Type 2

To remove the PC board Backlight inverter (1):

• Carefully disconnect the cable connector (2).
bullet
• Carefully disconnect the backlight lamp cable
bullet
f
connector (3).
d
• Loosen the screws (4).
bullet
• Remove the screws (5) holding PC board Backlight
bullet
inverter. g
• Lift off PC board Backlight inverter.
bullet

Note: When assembling, make sure that the plastic a

washers on screws (4) are fitted between the
PC board and the screw head.

s
S35044

SERVO-s Ventilator System, Service Manual 4 - 21

 | 4 | Disassembling and assembling |

4.9.4 Backlight lamps - Type 2

Using the Field Service System (FSS), a time meter

for the lamps can be shown. This time meter must be
reset after replacement of the lamps.

On TFT Display Type 2, only one Backlight lamp is

required.

To access the Backlight lamp:

• Lift off the TFT Display. Refer to section TFT

bullet
Display. a S35045

• Release the snap-in holder and pull out the lamp.

bullet
• Lift off the lamp (1).
bullet

4 - 22 SERVO-s Ventilator System, Service Manual

 | Disassembling and assembling | 4 |

4.10 User interface - Type 3

4.10.1 PC 1777 Panel - Type 3

To remove PC 1777 Panel (1):

s s
• Carefully disconnect all cable connectors from
bullet
PC 1777.

• Remove the screws (2) holding PC 1777.

bullet
• Lift off PC 1777.
bullet

For software and hardware requirements and

compatibility, see the Compatibility chart in chapter
Revision history.

Note: When replacing PC 1777 Panel, it can be

necessary to re-install the system software. For
further information, refer to section Replacing PC
boards in this chapter.
s a s
S35046

Type 3 = PC 1777P or higher

4.10.2 TFT Display - Type 3

Note: Disassembling of the TFT Display must be

performed in a clean and dust free environment, as
the TFT Display is sensitive to contaminants.

The TFT Display is mounted under the support f a f

plate (1). To remove the TFT Display:
• Carefully disconnect all cables from PC 1777. The
bullet
Backlight cable (2) and the Loudspeaker cable (3)
can remain connected.
d
• Remove the screws (4) holding the support plate.
bullet s
• Lift off the support plate-assembly, including TFT
bullet
Display and PC board.

f f
S35047

SERVO-s Ventilator System, Service Manual 4 - 23

 | 4 | Disassembling and assembling |

• Remove the screws (5) holding the TFT Display to

bullet
the support plate.

g
S35061

4 - 24 SERVO-s Ventilator System, Service Manual

 | Disassembling and assembling | 4 |

4.11 Patient unit main cover

4.11.1 Old design

The main cover and the side cover are secured with
screws.
• Main cover screw (1).
bullet
• Side cover bayonet screws (2). To release or lock
bullet
these screws, turn the screw 90° as shown in the
illustration.

S35062

To open the main cover:

• Release the main cover screw (1).
bullet
• Pull the main cover (3) to stop.
bullet
The main cover is now partly open and the inspiratory
section is accessible.

a d S35063

To remove the main cover:

• Open the main cover as described above.
bullet
• Press the latch (4) and slide off the main cover (3).
bullet

f d S35064

SERVO-s Ventilator System, Service Manual 4 - 25

 | 4 | Disassembling and assembling |

4.11.2 New design

The main cover and the side cover are secured with
screws.
• Main cover screw (1). This screw also secures the
bullet
User interface to the Patient unit. s
• Side cover screws (2).
bullet

S35065

To open the main cover:

• Unscrew the main cover screw (1).
bullet
• Pull the main cover (3) until it stops.
bullet
The main cover is now partly open and the inspiratory
section is accessible.

Note: When assembling, slide the main cover

carefully into place. The self-adhesive EMC seal on
the underside of the User interface mounting plate
may otherwise be damaged by the main cover.
a d S35066

To remove the main cover:

• Open the main cover as described above.
bullet
• Press the latch (4) and slide off the main cover (3).
bullet

d f S35067

4 - 26 SERVO-s Ventilator System, Service Manual

 | Disassembling and assembling | 4 |

4.12 Remove the User interface from the

Patient unit
Old design

To remove the User interface from the Patient unit:

• Disconnect the Control cable from the Patient unit.
bullet
• Open the main cover.
bullet
• While firmly holding the User interface (1), loosen
bullet
the screws (2).

• Lift off the User interface.

bullet

a s S35069

New design

To remove the User interface from the Patient unit:

• Disconnect the Control cable from the Patient unit.
bullet
• Open the main cover (main cover screw removed).
bullet
• Slide the User interface and its mounting plate (1)
bullet
until it stops.

• Lift off the User interface.

bullet

a S35070

4.13 Side cover

• Old design: Release the side cover bayonet

bullet
screws (2).

• New design: Unscrew the side cover screws (2).

bullet
• Pull off the side cover (5).
bullet

s g S35068

SERVO-s Ventilator System, Service Manual 4 - 27

 | 4 | Disassembling and assembling |

4.14 Inspiratory channel

• Remove the main cover.

bullet

If an O2 cell is installed:

• Lower the locking catch.

bullet

S35098

• Disconnect the O2 cell connector and lift out the O2

bullet
cell.

S35099

If an O2 sensor is installed:

• Disconnect the O2 sensor and carefully unlock the

bullet
latches.

S35100

• Lift the O2 sensor out of position.

bullet

S35101

4 - 28 SERVO-s Ventilator System, Service Manual

 | Disassembling and assembling | 4 |

• Press the latches and lift the Inspiratory channel

bullet
upwards.

• Disconnect the connector muff.

bullet
• Disconnect the inspiratory pressure tube.
bullet

S35102

4.15 Safety valve membrane

To remove the safety valve membrane:
• Remove the inspiratory channel.
bullet
• Release the latches (1), one on each side of the
bullet
safety valve housing, and lift off the membrane
holder (2).

• The membrane (3) and the valve seat (4) are now
bullet
accessible, e.g. for inspection and cleaning. a f d s

S35080

SERVO-s Ventilator System, Service Manual 4 - 29

 | 4 | Disassembling and assembling |

4.16 Gas modules

To remove the gas modules:
• Open the main cover.
bullet
• Loosen the two screws holding the locking rail (1).
bullet
• Pull off the gas modules (2).
bullet

a s S35071

Note: When assembling, make sure that the f d f

connector muff properly seals around the inspiratory
pipe (3). The connector muff must not be pushed
too far onto the nozzle units (4).

S35072

4.17 Battery modules

To remove the Battery modules:
• Remove the main cover.
bullet
• Unscrew and remove the knob (3).
bullet
• Pull off the Battery modules:
bullet
- Battery module in slot 1 (1)
- Battery module in slot 2 (2).

Note: Replace both Battery modules at the same

time.

s a d S35073

4 - 30 SERVO-s Ventilator System, Service Manual

 | Disassembling and assembling | 4 |

4.18 AC/DC converter

To remove the AC/DC converter:
a s d
• Remove the main cover.
bullet
• Remove the screws holding the AC/DC converter:
bullet
- Screws (1) at the mains inlet
- Screws (2) inside the inspiratory section. Pull out
the O2 Gas module to access the screws.
- Screws (3) at the main cover rail.

• Carefully pull out the AC/DC converter to make the

bullet
cable connectors accessible.

• Disconnect the mains power cable (4) and the

bullet
converter cable (5).

• Lift off the AC/DC converter.

bullet

f g S35075

4.19 PC 1771 Control and PC 1772

Monitoring
To remove PC 1771 and/or PC 1772:
• Remove the main cover.
bullet
• Release the locks on the PC board guides for the
bullet
concerned PC board.

• Carefully pull out and lift off the concerned PC board:

bullet
- PC 1771 Control (1)
- PC 1772 Monitoring (2).
For software and hardware requirements and
compatibility, see the Compatibility chart in chapter
Revision history.
a s S35074

Note: When replacing PC 1771 Control or PC 1772

Monitoring, it can be necessary to re-install the
System software. For further information, refer to
section Replacing PC boards in this chapter.

SERVO-s Ventilator System, Service Manual 4 - 31

 | 4 | Disassembling and assembling |

4.20 PC 1863 Power control

To remove PC 1863:
• Remove the main cover.
bullet
• Remove the Battery modules.
bullet
• Remove the screws (1) at the underside of the
bullet
Patient unit. These screws are accessible also with
the SERVO-s mounted on a Mobile cart.

• Carefully pull out and lift off PC 1863 (2).

bullet

a s S35076

4.21 PC 1862 DC/DC & Standard connectors

To remove PC 1862:
• Remove the main cover.
bullet
• Remove the screws (1) on the rear panel.
bullet
• Carefully pull out and lift off PC 1862 (2).
bullet

a s S35077

4.22 Internal fan

To remove the internal fan:
• Remove the main cover.
bullet
• Remove PC 1862 DC/DC & Standard connectors
bullet
(to make the internal fan cable connector
accessible).

• Remove the internal fan filter.

bullet
• While holding the internal fan, remove the screws
bullet
(1).

• Disconnect the internal fan cable connector (2).

bullet a s S35079

• Lift off the internal fan.

bullet

Note: An arrow on the fan housing indicates the air

flow direction. When mounting the fan, make sure
that the cooling air flow is directed into the unit.

4 - 32 SERVO-s Ventilator System, Service Manual

 | Disassembling and assembling | 4 |

4.23 PC 1860 Main back-plane

To remove PC 1860:
• Remove the main cover.
bullet
• Remove the:
bullet
- Battery modules
- PC 1771 Control
- PC 1772 Monitoring
- PC 1863 Power control
- PC 1862 DC/DC & Standard connectors
- Internal fan.

• Disconnect the converter cable (1).

bullet s a d s S35078

• Remove the screws (2).

bullet
• PC 1784/PC 2024 Expiratory channel and PC 1861
bullet
Pneumatic back-plane is connected to the rear side
of PC 1860. Carefully pull out and lift off
PC 1860 (3).

Note: System ID, configuration, operating time, etc,

is stored in an EEPROM on PC 1860. Thus, when
replacing PC 1860, a spare part that is factory
programmed for the concerned ventilator must be
used. For further information refer to chapter
Description of functions.

SERVO-s Ventilator System, Service Manual 4 - 33

 | 4 | Disassembling and assembling |

4.24 PC 1861 Pneumatic back-plane

To remove PC 1861:
• Remove the main cover.
bullet
• Remove PC 1860 Main back-plane. (PC 1861
bullet
cannot be removed with PC 1860 mounted.)

• Remove the inspiratory channel including filter for

bullet
the inspiratory pressure transducer.

• Remove the screws (1).

bullet
• Carefully lift the mounting plate (2) and disconnect
bullet
the O2 sensor/cell connector and the safety valve
pull magnet connector from PC 1861.

• Lift off the mounting plate (2). The safety valve pull
bullet
magnet is mounted on this plate.
a s d f
• Pull out the gas modules to disconnect them from
bullet
S35081

PC 1861.

• Remove the threaded studs (3).

bullet
• Lift off PC 1861 (4).
bullet

Note: When assembling, the mounting plate (2)

must be adjusted to correspond with the inspiratory
channel latches.

4 - 34 SERVO-s Ventilator System, Service Manual

 | Disassembling and assembling | 4 |

4.25 PC 1784/PC 2024 Expiratory channel

To remove PC 1784/PC 2024:
• Remove the side cover.
bullet
• Disconnect the:
bullet
- Inspiratory pressure transducer tube (1)
- PC 1785 cable connector (2)
- Expiratory pressure transducer tube (3)
- Expiratory valve coil cable connector (4).

• Release PC 1784/PC 2024 from the standoffs (5).

bullet
• Carefully pull out and lift off PC 1784/PC 2024 (6).
bullet
g a s h d f g
For software and hardware requirements and S35082

compatibility, see the Compatibility chart in chapter

Revision history.

Notes:
• When replacing PC 1784/PC 2024 Expiratory
bullet
channel, it can be necessary to re-install the
System software. For further information, refer to
section Replacing PC boards in this chapter.

• When replacing PC 1784/PC 2024 Expiratory

bullet
Channel, two Pre-use checks must be performed.
The first check will calibrate the Safety valve, but
fail in other tests. The second check will pass.

SERVO-s Ventilator System, Service Manual 4 - 35

 | 4 | Disassembling and assembling |

4.26 PC 1785 Expiratory channel connector

To remove PC 1785:
f
• Remove the side cover.
bullet
• Disconnect the PC 1785 cable connector (1).
bullet
• Remove the screws (2).
bullet
• Pull down and lift off PC 1785 (3).
bullet
s
Note: When assembling, make sure that the rubber
seal (4) is correctly seated around PC 1785.

a
S35083

4.27 Expiratory valve coil

To remove the expiratory valve coil:
• Remove the side cover.
bullet
• Disconnect pressure transducer tubes and cable
bullet
connectors from PC 1784/PC 2024. Refer to section
PC 1784/PC 2024 Expiratory channel.

• Remove the screws (1).

bullet
• Lift off the cassette compartment (2).
bullet
a s a a

S35084

4 - 36 SERVO-s Ventilator System, Service Manual

 | Disassembling and assembling | 4 |

• Remove the screws (3).

bullet d d
• Lift off the expiratory valve coil (4).
bullet

d f d S35085

SERVO-s Ventilator System, Service Manual 4 - 37

 | 4 | Disassembling and assembling |

4.28 Expiratory cassette

Note: It is very important for the function of the

expiratory valve that the valve membrane is
removed and mounted correctly as described below.

The Expiratory cassette is a complete unit and must

not be disassembled. The only parts that can be
replaced are described below.

Operating capacity for the membrane is estimated to

10.000.000 breathing cycles. When this limit is passed
or if the membrane for some reason has become
defective, it must be replaced.

Remaining operating capacity (in %) for the membrane

can be shown in the Status window. Select Status >
Exp. cassette to check Remaining membrane capacity.
The operating capacity meter must be reset after
replacement of the membrane.

4.28.1 Expiratory valve membrane

To remove the valve membrane from the cassette:

• Carefully remove the membrane including retaining
bullet
ring using a suitable retaining ring pliers.

S35087

To mount the valve membrane into the cassette:

• Place the retaining ring (2) correctly into the
bullet
membrane.

Note: It is very important that the valve membrane

and the membrane seat in the cassette are clean.
Dirt particles can create leakage in the cassette.

s
S35088

4 - 38 SERVO-s Ventilator System, Service Manual

 | Disassembling and assembling | 4 |

• Place the membrane onto the cassette as shown in

bullet
the illustration.

S35087

• Squeeze the retaining ring pliers and carefully press

bullet
the membrane in place into the cassette as shown
in the illustration.

S35089

• Carefully release and remove the pliers.

bullet
• Check that the membrane is not deformed by the
bullet
retaining ring. If necessary, remove the membrane
and redo the complete mounting procedure.

• Mount the Expiratory cassette onto the Patient unit.

bullet
• Reset the operating capacity meter after
bullet
replacement of the membrane. To access the reset
S35090
button, select Menu > Biomed > Service.

Note: If the metal washer has been separated from

the membrane, it is important that the washer is
correctly mounted.

• Washers of old version have a raised hub (1) that

bullet
must be facing outwards as shown in the adjacent
illustration.
a
• Washers of new version do not have this raised hub
bullet
and can be mounted in both directions.

S35086

SERVO-s Ventilator System, Service Manual 4 - 39

 | 4 | Disassembling and assembling |

4.28.2 Expiratory one-way valve

To remove the faulty expiratory one-way valve:

• Remove the Expiratory cassette membrane.
bullet
• Cut the one-way valves rubber lock (1) and make
bullet
sure to remove all valve parts.
To mount the new expiratory one-way valve:
• Using a pair of pliers, pull the one-way valves rubber
bullet
lock (1) through its mounting hole in the cassette.
Make sure that the rubber lock is correctly seated.
a S35091

• Mount the Expiratory cassette membrane, refer to

bullet
instructions above.

4.29 Control cable

The control cable connectors must be connected
carefully to avoid damages on the connector pins.
• Carefully find the correct position; the connector
bullet
pins and the guides in the connectors must
correspond. Do not turn the connector while
inserting!

• When the correct position is found, insert the

bullet
connector.

• Secure the connector with its locking ring.

bullet
The illustration shows the Patient unit connector, but
the procedure for the User interface connector is the
same.
Note: The Control cable must only be connected or S35060

disconnected when the ventilator is switched Off.

4 - 40 SERVO-s Ventilator System, Service Manual

 | Service procedures | 5 |

5 Service procedures

Table of Contents
5.1 Biomed menu | 5-2
5.2 Service key | 5-4
5.3 Field Service System | 5-5
5.4 Software installation | 5-6
5.5 Leakage detection | 5 -10
5.6 Battery modules | 5 -14
5.7 Memory backup batteries | 5 -16

SERVO-s Ventilator System, Service Manual 5-1

 | 5 | Service procedures |

5.1 Biomed menu

The Biomed functions are useful tools during service.

The adjacent flowchart shows the Biomed functions

in System version 8.0. A complete set of flowcharts
showing all Keys and Screen touch pad functions can
be found in the User's Manual.
Biomed
To access the Biomed menu: Enter code 1973 to access the
Biomed menues.
The access code can be changed.

• Press the fixed key Menu to open the Menu window

bullet
Service
on the User interface. The Menu is active in
Standby and during ventilation mode, but the Event log
available submenus differ. Alarms

• Tap Biomed to open the Biomed menu.

bullet Ventilator settings
Display Event logs.
Functions
- Submenu O2 cell adaptation is active only during Possible selections:
Latest • Latest logs
ventilation modes in units with O2 cell. No access • Selected time interval
Time selection
code is required.
Service log
- All other Biomed submenus are available only
Technical alarms
during Standby and require an access code. The
Test results
default code is 1973, but the code can be
Preventive Display Service logs.
changed in the Biomed menu. Maintenance
Service report Possible selections:
history • 21 latest logs
Installation • Selected time interval
log
5.1.1 Biomed menu functions
Latest

Time selection
Service
Enters date for a performed Preventive Maintenance
Report PM
Available only in Standby mode. into the Service Log. Setting time stamp until
next PM. Available only if enabled in FSS.
Replaced Exp Reset of breath counter in expiratory cassette.
membrane Available only if enabled in FSS.
Event Log
Edit
configuration
Displays Event logs. Useful during troubleshooting. Alarm
sound level
Alarm
Service Log limits
Displayed User default configuration setup.
values
Displays Service logs. Useful during troubleshooting.
NIV
alarms
Startup
configuration

Copy
configuration Copy configuration to / from PC Card.

Set date Date and time setup.

and clock

Change Change access code to Biomed menu.

access code

Start MCare Enable Remote Services

Remote Services

O2 cell Measured O2 concentration will be adapted in

adaptation relation to set value.
Active only during ventilation, no access code
required.
S35052

5-2 SERVO-s Ventilator System, Service Manual

 | Service procedures | 5 |

Report PM Displayed values

This button must be pressed when a Preventive The measured value boxes on the User interface show
Maintenance has been performed. This will reset the different parameters. Some of these parameters are
timer that indicates operating hours until next fixed and some are selectable in this window.
Preventive Maintenance. Default value is 5,000 hours.
In the Report PM submenu, it is possible to enter a NIV alarms
new value, e.g. if the time stamp was erased during
a software installation. The Report PM button is Default NIV alarms can be changed in this window:
disabled by default in the Biomed menu, but can be
enabled in the Field Service System (Configuration > • Pressure – Upper alarm limit
bullet
General). • Minute Volume – Lower and Upper alarm limit
bullet
• Respiratory Rate – Lower and Upper alarm limit
bullet
Replaced Exp membrane
• End Exp. Pressure – Lower and Upper alarm limit
bullet
This button must be pressed when the Expiratory • Apnea time - Alarm limit
bullet
cassette membrane has been replaced. This will reset The alarms listed above, except Pressure alarm and
the operating capacity meter (breath counter) in the Apnea time alarm, can be permanently silenced in this
Expiratory cassette. The Replaced Exp membrane window.
button is by default disabled in the Biomed menu, but
can be enabled in the Field Service System Default configuration regarding General and Units
(Configuration > General). cannot be changed in this window. Access to the Field
Service System (FSS) is required.
Edit configuration
Startup configuration
Available only in Standby mode.
Startup configuration can be changed in this window:
Alarm sound level
• Type of ventilation
bullet
Default alarm sound level can be changed in this
window.
• Volume setting
bullet
• Breath Cycle setting
bullet
Alarm limits • Pre-post oxygenation conc. above set O2 conc.
bullet

Default invasive alarm limits can be changed in this • Option to deactivate backup ventilation
bullet
window: • NIV disconnect function
bullet
• Extended leakage test during Pre-use check
bullet
• Pressure – Upper alarm limit
bullet
• Volume Control alternative flow patterns.
bullet
• Minute Volume – Lower and Upper alarm limit
bullet
• Respiratory Rate – Lower and Upper alarm limit
bullet Copy configuration
• End Exp. Pressure – Lower and Upper alarm limit
bullet
Available only in Standby mode.
• Apnea time – Alarm limit.
bullet
Default configuration regarding General and Units Default user configuration can be copied to/from a
cannot be changed in this window. Access to the Field PC Card. Useful when applying the same user
Service System (FSS) is required. configuration on a number of units.

Default configuration regarding General, Units and

Alarm limits will be copied.
SERVO-s Ventilator System, Service Manual 5-3
 | 5 | Service procedures |

Set date and clock 5.2 Service key

Available only in Standby mode. The Service key is a PC Card provided to personnel
trained and authorized by Getinge to perform
Date and time setting can be changed in this window. installation, service or maintenance of the system.

Change access code With the Service key it is possible to access different
user levels of the built-in Field Service System (FSS)
Available only in Standby mode. software. There are two user levels intended for
service:
Access code to the Biomed menu can be changed in
this window.
• Trained biomed. User level intended for hospital
bullet
biomed trained and authorized by Getinge.
Start Remote Services
• Field service. User level intended for trained and
bullet
Available only in Standby mode. authorized Getinge and Getinge partner’s
personnel.
Will enable Remote Services. The Service key, and its associated access code, are
personal and must not be handed-over to anyone else.
Refer to separate Remote Services documentation
The access code is unique for each Service key.
for further information.

Notes:
O2 cell adaptation
• When saving information to a PC Card (logs etc),
bullet
Available only during ventilation in units with O2 cell. allow this procedure to complete before removing
No access code required. the PC Card. Information will be shown on the
screen when completed.
Adjustment of the O2 concentration reading.
• Make sure to log out (select Exit) from Field
bullet
Service System when completed. If the Service
Refer to the User's Manual for further information.
key is removed while Field Service System is
open, access remains until manual exit.

5-4 SERVO-s Ventilator System, Service Manual

 | Service procedures | 5 |

5.3 Field Service System

5.3.1 General

• The Field Service System (FSS) is a built-in

bullet
software provided to facilitate troubleshooting,
service and maintenance of the system.

• To access the Field Service System, a Service key

bullet
(PC Card) and an access code must be used. The
access code is unique for each Service key.

• It is only possible to access the Field Service

bullet
System with the system in Standby mode.

• The Field Service System must not be activated

bullet
with a patient connected to the system.

5.3.2 Field Service System functions

In the Field Service System, it is possible to:

• View information regarding the system including
bullet
options and parts installed.

• Calibrate the internal barometer.

bullet
• View service and event logs.
bullet
• Run complete or selected test sequences.
bullet
• Create and save service reports.
bullet
• Export selected logs to a PC Card.
bullet
• Create user default configurations.
bullet
• Restore Biomed access code to factory default
bullet
#1973. S35059

The screenshoot shows the Field Service System

Home menu.

Field Service System menus in chapter Diagrams

shows all functions available within the Field Service
System.

SERVO-s Ventilator System, Service Manual 5-5

 | 5 | Service procedures |

5.4 Software installation 5.4.3 Software information

5.4.1 General System software

This chapter describes installation of System software A System software installation will install a new System
and Software options. SW version. System software installation is not
dependent on the serial number of the system and
Only personnel trained and authorized by Getinge will not alter the installed Software options.
shall be permitted to install System software and
Software options.
Software option
It is not recommended to install System software with
A Software option installation will install Software
a lower version number than already installed in the
options ordered for the concerned system. For
system.
functionality enhancement, the latest released System
Before starting any software installation, check: software version will also be installed.

A Software option is individually created for each

• Installed System software version, see Status >
bullet
system and can only be installed on this system. Serial
General > System SW version.
number of the system must be stated when ordering
• System software version stored on the PC Card.
bullet a Software option.
For functionality enhancement, the latest released
System software version is always recommended.
Software option
A software installation may change the system SW Option
functionality and thus require a new version of the Software option
SW Option
User's Manual.
Software option

Software option installation

Some parts of the configuration may be changed
during software installation. Copy configuration to a
PC Card prior to a software installation and reinstall
System software installation

the configuration afterwards.

After any installation, maintenance or service System software

intervention in the system, perform a Pre-use check
according to instructions in the User's Manual. Corrections
and function
improvement
CAUTION: The system must not be
switched off during the software
installation process. Such interruption
may cause malfunctions on PC boards.
S35055

5.4.2 Materials required for installation

• PC Card with the System software version/Software

bullet
option to be installed.

• User's Manual.
bullet
• Gas supply required for the Pre-use check.
bullet

5-6 SERVO-s Ventilator System, Service Manual

 | Service procedures | 5 |

5.4.4 System software installation

Notes:

• Set the On/Off switch to Off.

bullet • If the software installation is performed after a
bullet
PC board replacement, the installation may fail
• Insert the PC Card.
bullet due to a conflict between the installation
• Set the On/Off switch to On. The installation window
bullet programs. If this occurs, repeat the installation
will now appear on the screen and the procedure once more.
semi-automatic installation procedure will start.
Follow instructions given on the screen.
• Following a software installation, technical alarms
bullet
may be activated, e.g. Settings lost: Restart
• Press the Main rotary dial to start the installation
bullet system! due to reset of internal memory on the
(or switch the system Off to cancel). On systems PC boards. Restart the system once more and
with language other than English selected, a dialog check that no technical alarms are activated.
concerning language installation may appear. Refer
to section Change language.
• Check that the version of the User's Manual used
bullet
together with the updated system corresponds
• The installation program will now check the software
bullet to the installed System software version. User's
and hardware versions installed in the system. This Manual is not enclosed with the System software,
check is done to detect if the installation must be must be ordered separately if required.
terminated due to hardware incompatibility. If
detected that the software cannot be installed due
• Make the customer aware of changes in the
bullet
function of the system related to the software
to hardware incompatibility, the installation will be
installation.
terminated. A message will appear on the screen.
Remove the PC Card and restart the system.

• The installation will start and may take up to 30

bullet
minutes.

• When the installation is completed, press the Main

bullet
rotary dial to restart the system as instructed on the
screen. Do not remove the PC Card.

• The system will start-up in standby mode. Remove

bullet
the PC Card and close the slot cover when the
message Do you want to start Pre-use check?
appears on the screen.

• The software installation may change some parts

bullet
of the configuration, e.g. units, default alarm limits
and start-up configuration.
- Reinstall the configuration previously copied to
a PC Card.
or
- Customize the configuration in the Biomed menu.
For some settings, access to Field Service
System (FSS) is required.

• In the Report PM window, check Time to Next

bullet
Preventive maintenance. Adjust if required.

• Perform a Pre-use check according to instructions

bullet
in the User's Manual.

SERVO-s Ventilator System, Service Manual 5-7

 | 5 | Service procedures |

5.4.5 Change language

To install language (other than English) in units of

System version 3.1 or higher, a separate language
installation may be required:

• Select the new language. Access to the Field

bullet
Service System (FSS) is required. Follow
instructions given on the screen.

• After restart of the system, and PC Card with current

bullet
System software version inserted, a dialog box with
two options will appear:
- If the Main rotary dial is pressed within 10
seconds, a complete System software installation
including language will be installed. This
installation may take up to 30 minutes.
- If the Main rotary dial is not pressed within 10
seconds, only the selected language will be
installed. This installation will take approximately
1 minute.

• When the installation is completed, press the Main

bullet
rotary dial to restart the system as instructed on the
screen. Do not remove the PC Card.

• The system will start-up in standby mode. Remove

bullet
the PC Card and close the slot cover when the
message Do you want to start Pre-use check?
appears on the screen.

• Restart the system once more and check that no

bullet
technical alarms are activated.

5-8 SERVO-s Ventilator System, Service Manual

 | Service procedures | 5 |

5.4.6 Software option installation • The software installation may change some parts
bullet
of the configuration, e.g. units, default alarm limits
• Set the On/Off switch to Off.
bullet and start-up configuration.
• Insert the PC Card.
bullet - Reinstall the configuration previously copied to
• Set the On/Off switch to On. The installation window
bullet a PC Card.
will now appear on the screen and the or
semi-automatic installation procedure will start. - Customize the configuration in the Biomed menu.
Follow instructions on the screen. For some settings, access to Field Service
System (FSS) is required.
• Press the Main rotary dial to start the installation
bullet
(or switch the system Off to cancel). On systems • In the Report PM window, check Time to Next
bullet
with language other than English selected, a dialog Preventive maintenance. Adjust if required.
concerning language installation may appear. Refer
to section Change language.
• Perform a Pre-use check according to instructions
bullet
in the User's Manual.
• The installation program will now check the software
bullet
Notes:
and hardware versions installed in the system. This
check is done to detect if the installation must be • Following a software installation, technical alarms
bullet
terminated due to hardware incompatibility. If may be activated, e.g. Settings lost: Restart
detected that the software cannot be installed due system! due to reset of internal memory on the
to hardware incompatibility, the installation will be PC boards. Restart the system once more and
terminated. A message will occur on the screen. check that no technical alarms are activated.
Remove the PC Card and restart the system. • Check that the version of the User's Manual used
bullet
• The installation will start with a System software
bullet together with the updated system corresponds
installation to ensure that the required System to the installed System software version.
software version is installed. Refer to section • Make the customer aware of changes in the
bullet
System software installation above. function of the system related to the software
• When the installation is completed, press the Main
bullet installation.
rotary dial to restart the system as instructed on the
screen. Do not remove the PC Card.

• The installation will now continue with the Software

bullet
option installation. This part of the installation will
take only a few seconds. Information on the screen
will state if the Software option installation was
successful. The Software option installation is
possible only if the new configuration on the PC
Card matches the serial number of the system. If
not, the Software option will not be installed and
the system will start-up in standby mode. Remove
the PC Card and close the slot cover when the
message Do you want to start Pre-use check?
appears on the screen.

• Remove the PC Card and close the slot cover.

bullet
• Restart the system with the On/Off switch.
bullet

SERVO-s Ventilator System, Service Manual 5-9

 | 5 | Service procedures |

5.5 Leakage detection 5.5.3 Starting the Leakage detection

5.5.1 General Start the Leakage detection when the Pre-use check
has stopped and displayed either Leakage or
When a leakage is detected in the internal leakage Excessive leakage. Do not cancel the Pre-use check,
test, the Pre-use check will stop and display either the Redo test function will be used during the Leakage
Leakage or Excessive leakage. To locate the leakage, detection.
the three leakage tests described below can be used.

Test equipment:

• Test tube
bullet
• Leakage detector tool, P/N 68 81 146
bullet
• Manometer, local purchase ( e.g. a Cuff filling
bullet
measureing device with manometer).

5.5.2 Parts tested during the check

Test case 1 – Test tube:

• Test tube
bullet S35053

Test case 2 – Expiratory channel: 5.5.4 Test case 1 – Test tube

1. Check the test tube for leakage. Replace if

• Expiratory inlet incl. moisture trap with O-ring
bullet
required.
• Expiratory cassette
bullet
2. Reconnect the test tube properly.
• Expiratory valve membrane
bullet 3. Select 'Redo test'.
• Expiratory pressure transducer tube
bullet
If the leakage remains, continue with Test case 2.
• Expiratory pressure transducer
bullet
• Expiratory valve coil.
bullet

Test case 3 – Inspiratory channel:

• Nozzle units in gas modules

bullet
• Silicone connector muff between gas modules and
bullet
inspiratory pipe.

• Inspiratory pipe
bullet S35054

• O2 cell bacteria filter seal

bullet
• Safety valve membrane
bullet
• Inspiratory pressure silicone tube
bullet
• Inspiratory pressure bacteria filter
bullet
• Inspiratory bacteria filter holder incl. tube (grey)
bullet
• Inspiratory pressure transducer.
bullet

5 - 10 SERVO-s Ventilator System, Service Manual

 | Service procedures | 5 |

5.5.5 Test case 2 – Expiratory channel

Expiratory cassette H PC 1786

B A
Expiratory inlet
including moisture PC 1785
Expiratory
trap with O-ring valve
membrane

Expiratory pressure
PC 1785 transducer tube Expiratory
valve coil

Expiratory
pressure
transducer
PC 1781
Part of leakage

P40 N40
P50
detector tool MOD1

PC 1784/PC 2024
Manometer

S35056

Expiratory channel
Expiratory valve coil
1. Connect leakage detector and manometer at
1. Remove the expiratory cassette.
expiratory inlet.
2. Select Redo test.
2. Select Redo test.
3. Make sure the expiratory valve coil axis is
3. When the expiratory valve closes, pressurize to
activated (pushed up).
approx. 80 cmH2O. This must be done quickly
because the expiratory valve coil is closed only If the axis is activated, continue with the Expiratory
for 2-3 seconds. A pressure drop indicates a cassette.
leakage.
If not, check/replace as follows (one at a time):
If a leakage is detected in the Expiratory channel,
continue with Expiratory valve coil. If not, go to Test 1. Check the expiratory valve coil including cable
case 3. and connector.
2. Replace PC 1784/PC 2024 Expiratory Channel.
3. Replace PC 1771 Control.

SERVO-s Ventilator System, Service Manual 5 - 11

 | 5 | Service procedures |

Expiratory cassette

1. Connect the leakage detector and manometer to

the expiratory inlet (while the cassette is
removed).
2. Block the expiratory pressure transducer channel
hole on the cassette and close the expiratory valve
by hand, see illustration below.
3. Pressurize to approx. 80 cmH2O. If a leakage is
detected check/replace the following parts (one
at a time):

• Expiratory inlet incl. moisture trap with O-ring.

bullet
• Expiratory valve membrane. The membrane
bullet
may not close properly due to cleaning residues
on the membranes sealing surface and/or on
the corresponding sealing surface in the
cassette.

• Expiratory cassette.
bullet

Press

S35057

Expiratory pressure transducer and tube

1. If a leakage is detected in the Expiratory channel

but still remains after performed tests, check the
Expiratory pressure transducer and Expiratory
pressure transducer tube.

5 - 12 SERVO-s Ventilator System, Service Manual

 | Service procedures | 5 |

5.5.6 Test case 3 – Inspiratory channel

Inspiratory O2 cell Gas

pressure or O2 cell
Nozzle Module
Inspiratory silicone O2 sensor bacteria
outlet filter seal unit O2
tube in gas
module
Inspiratory pipe

P18 N18 Gas

Inspiratory Nozzle Module
Safety valve unit AIR
Part of leakage pressure Silicone
detector tool membrane in gas
bacteria connector
filter muff module
Manometer N17 Inspiratory bacteria
P17 filter holder incl. tube

Inspiratory
pressure
PC1781 transducer
P50
MOD2

PC 1784/PC 2024

S35058

1. Connect the leakage detector and manometer to

the inspiratory outlet. 5.5.7 Completing the Leakage detection
2. Pressurize to approx. 80 cmH2O. A pressure drop
1. Restore the unit including blue test tube.
indicates a leakage. Check/replace the following
parts: 2. Select Redo test and make sure the test passes.

• Silicone connector muff.

bullet
• Inspiratory pipe.
bullet
• O2 cell bacteria filter seal.
bullet
• Safety valve membrane.
bullet
• Inspiratory pressure silicone tube.
bullet
• Inspiratory pressure bacteria filter.
bullet
3. Pressurize as described in step 2. If the leakage
remains, check/replace:

• Nozzle units in the gas modules.

bullet
4. Pressurize as described in step 2. If the leakage
remains, check/replace:

• Inspiratory bacteria filter holder incl. tube.

bullet
• Inspiratory pressure transducer.
bullet

SERVO-s Ventilator System, Service Manual 5 - 13

 | 5 | Service procedures |

5.6 Battery modules

5.6.1 General

The condition and capacity of the batteries are verified

during the Pre-use check and continuously during
operation of the system. No further function checks of
the batteries are required.

The system software will monitor:

• Expiry date. The life span for the Battery module is

bullet
set to two and a half years from manufacturing date.

• If the operational capacity is too poor for continued

bullet
usage.
In both cases, battery replacement information will be
shown on the User interface.

Recharge time for a discharged battery is

approximately three hours/battery. If a battery is fully
discharged, e.g. due to long storage time, each battery
may require up to 12 hours charging time.

The battery serial number and manufacturing date is

printed on the Battery label.

Manufacturing
date = YYMMDD
(YearMonthDay)

(01) XXXXXXXXXXXXXX
(21) XXXXXX (11) XXXXXX
Serial number
S35048

5 - 14 SERVO-s Ventilator System, Service Manual

 | Service procedures | 5 |

5.6.2 Battery status

Select Status > Batteries to open the Battery status

window.
The Battery status window shows:
• Usable backup time. Calculated as the sum of the
bullet
estimated backup time or the connected Battery
modules reduced with 10 minutes as an extra safety
feature.

• Slot number. Note that:

bullet
Slot 1 = lower slot
Slot 2 = upper slot.

• Battery module S/N.

bullet
• Charge indicator for each battery, where:
bullet S35049

- 0 boxes filled = < 10% relative charge

- 1 box filled = 10-25% relative charge
- 2 boxes filled = 26-50% relative charge
- 3 boxes filled = 51-75% relative charge
- 4 boxes filled = 76-100% relative charge

• Remaining operating time in minutes for each

bullet
battery.

Furthermore, an activity instruction displayed directly

next to the operating time may show:
• Expires soon. Message activated if expiry date will
bullet
be reached within 60 days.

• Replace battery. The battery must be replaced and

bullet
discarded. Message activated if:
- The batteries expiry date is passed and its life span
is exceeded. Note that the age of the battery, the
calculated backup time may in this case not be
reliable. Even if the battery indicates a significant
backup time, the battery must be replaced.
or
S35050
- The batteries operational capacity is too poor for
continued usage. Caused e.g. by the chemical
process in an aging battery.

SERVO-s Ventilator System, Service Manual 5 - 15

 | 5 | Service procedures |

5.7 Memory backup batteries 5.7.3 Replacing the Memory backup battery

5.7.1 General • Remove the Patient unit main cover. Refer to

bullet
chapter Disassembling and assembling.
The Memory backup batteries must be replaced after
five years. A Technical error message will appear on • Carefully pull out PC 1771 and PC 1772.
bullet
the screen if the battery voltage level is too low. • Do not remove the cable connector (1). Information
bullet
stored in the PC board memory will be erased if the
Always replace both batteries at the same time to keep connector is removed:
the same replacement date for both batteries.
- If the battery on PC 1771 is disconnected; user
After any maintenance or service of the system, default configurations made via the Field Service
perform a Pre-use check. Refer to the User's Manual. System (FSS) and Pre-use check results
including transducer calibrations will be erased.
Note: ESD sensitive components. - If the battery on PC 1772 is disconnected; all
The Memory backup batteries are trends, all logs and Pre-use check results
mounted on ESD sensitive PC boards. including transducer calibrations will be erased.
Refer to chapter Disassembling and
• There are two equal battery connectors (2 and 3)
bullet
assembling, section Handling PC on the PC boards. Connect the new battery to the
boards for further information regarding unused connector. The memory functions are now
ESD sensitive components. secured by the new battery.

• Cut the cable ties holding the old battery (4) to the
bullet
PC board.
5.7.2 Preparations
• Disconnect and remove the old battery.
bullet
Before disassembling or assembling the system, make
• Mount the new battery onto the PC board using
bullet
sure that: new cable ties as shown in the illustration.

• The system is switched Off.

bullet • Insert the PC board into the correct PC board slot
bullet
and reassemble the system.
• Mains power cable is disconnected.
bullet
s d
• External +12 V DC supply is disconnected.
bullet
• Backup battery modules are disconnected (when
bullet
the main cover is removed). Note that the backup
battery modules will supply power to parts of the
system also when the system is switched off.

• Gas supply is disconnected, central gas supply and

bullet
backup gas supply.

a f S35051

5 - 16 SERVO-s Ventilator System, Service Manual

 | Troubleshooting | 6 |

6 Troubleshooting

Table of Contents
6.1 General | 6-2
6.2 Pre-use check | 6-2
6.3 Technical error codes and messages | 6-9

SERVO-s Ventilator System, Service Manual 6-1

 | 6 | Troubleshooting |

6.1 General 6.2 Pre-use check

Before starting troubleshooting, try to eliminate all The system requests the user to start the automatic
possibilities of operational errors. If the malfunction Pre-use check at every startup of the system. It is also
remains, use the troubleshooting guides below as well possible to select the Pre-use check via the Standby
as the information in chapter Description of functions menu.
to locate the faulty part. Perform actions step by step
and check that the malfunction is eliminated. The User's Manual describes how to perform this
Pre-use check. The description on the following pages
When the fault is corrected, carry out a complete gives more detailed information about the Pre-use
Pre-use check as described in the User's Manual. check. This information can be used e.g. during
troubleshooting of the system.
The troubleshooting guides below are focused only
on technical problems. Information about clinically Some of the recommended actions described below
related problems can be found in the User's Manual. refer to the Field Service System (FSS). The Service
key is required to access the FSS. Troubleshooting
For functionality enhancement, the latest released can of course be performed without access to the FSS,
System software version is always recommended. but for some of the recommended actions, the FSS
will make troubleshooting faster and easier.
Possible causes to malfunction not mentioned in the
following troubleshooting guides are: Check if the fault remains after each performed service
action. Re-run the complete Pre-use check or run the
• The system has not been correctly assembled after
bullet concerned test using the FSS.
cleaning, maintenance or service.

• Disconnection or bad connection in cable

bullet Via the standby menu it is possible to perform a
connectors, PC board connectors, and separate Patient circuit test to evaluate circuit leakage
interconnection boards. and measure circuit compliance. This separate test
does not replace the complete Pre-use check.
• Disconnected or defective gas tubes.
bullet
* Text within brackets refers to the tested subsystem;
These possible causes to malfunction must always BRE = Breathing, MON = Monitoring, PAN = Panel.
be considered during troubleshooting.

6-2 SERVO-s Ventilator System, Service Manual

 | Troubleshooting | 6 |

Test Test description * Recommended action if the test fails

During system start-up. Internal technical tests: 1. Restart the system. Do not touch the User
interface during system startup. Interfering
• SW check
bullet with the knobs, keys, touch screen,
loudspeaker grid, etc, may affect the
• Reading EEPROM
bullet internal technical tests.
• Checksum EEPROM
bullet 2. Reinstall the System software.
• Panel button stuck test
bullet
• Audio test.
bullet

(BRE + MON + PAN)

Internal tests If possible, check the Test results log in the More
detailed mode (FSS).

Audio test. If the audio test failed:

(MON + PAN) 1. Make sure that the Patient unit main cover
and the User interface rear cover are
correctly mounted. Otherwise the audio
tests may fail.
2. Check in the Test results-log (FSS) if it was
the Panel test or the Monitoring test that
failed:
• If the Monitoring test failed:
bullet
Replace PC 1772 Monitoring.
• If the Panel test failed:
bullet
Replace the loudspeaker or PC 1777
Panel.

Alarm output connector test. If the Alarm output connector test failed:

Performed only if this option is installed. 1. Replace PC 1862 DC/DC & Standard
Connectors.
(MON) 2. Replace PC 1772 Monitoring.

Power failure test. If the power test failed:

(MON) 1. Replace PC 1772 Monitoring.

Barometer test Checks that the barometric pressure measured Check the Barometric pressure value in the
by the internal barometer is within Status window.
650–1070 hPa.
If that value is within 650–1070 hPa:
Checks that the measured barometric pressure
values differ less than 8 hPa between BRE and 1. Replace PC 1771 Control
MON. 2. Replace PC 1772 Monitoring
(BRE + MON) 3. Replace PC 1784/PC 2024 Expiratory
channel
4. Replace the gas modules. Replace one gas
module at a time.

If that value is outside 650–1070 hPa:

1. Replace PC 1772 Monitoring.

SERVO-s Ventilator System, Service Manual 6-3

 | 6 | Troubleshooting |

Test Test description * Recommended action if the test fails

Gas supply test The test will start with a 14 s gas flush to verify 1. Check that the connected gas supply
that Air is connected. pressure (Air and O2) is within the specified
range.
Checks that the gas supply pressures (Air and 2. Start the unit in a ventilation mode and
O2) measured by the internal gas supply check the alarms:
pressure transducers are within 200–650 kPa
(2.0–6.5 bar). With System version 7.0 or higher; • If an Air supply pressure-alarm is
bullet
activated, replace the Air gas module.
200–600 kPa (2.0–6.0 bar).

Checks that the measured supply gas pressure

• If an O2 supply pressure-alarm is
bullet
activated, replace the O2 gas module.
values differs less than 20 mbar between MON
and BRE. 3. Replace PC 1771 Control.
4. Replace PC 1772 Monitoring.
(BRE + MON)

Internal leakage test Checks the internal leakage, with test tube The Leakage detection, described in chapter
connected, using the inspiratory and expiratory Service procedures can be used to locate the
pressure transducers. leakage. The Leakage detection is a
complement to the recommended actions below.
Checks that the leakage at 80 cmH2O is
maximum 10 ml/min. If message Leakage or Excessive leakage
appears:
Checks that the measured pressure values differ
less than 5 cmH2O between Insp. and Exp. 1. Check that the test tube is correctly
connected.
(BRE) 2. Check the expiratory cassette:
• Check that the cassette is correctly
bullet
seated in the cassette compartment.
• If possible, replace the expiratory
bullet
cassette and check if the new cassette
is accepted by the Pre-use check.
• If the new cassette was accepted by the
bullet
Pre-use check, the fault was located to
the cassette. To repair the old cassette,
check that the expiratory valve
membrane is clean and correctly seated
in the cassette. Replace the membrane
if required.
3. Check that the pressure transducer
tubes/filters are correctly mounted.
4. Check the inspiratory section:
• Check that the inspiratory pipe is
bullet
correctly mounted in the inspiratory
section.
• Check that the safety valve membrane
bullet
is clean and correctly seated in the
inspiratory pipe.
• Check that the safety valve closes
bullet
properly when the Pre-use check is
started (distinct clicking sound from the
valve). If the safety valve opens during
this test, the opening pressure may not
be correctly calibrated (see Safety valve
test below). Run the Safety valve test
and repeat the complete Pre-use check.

6-4 SERVO-s Ventilator System, Service Manual

 | Troubleshooting | 6 |

Test Test description * Recommended action if the test fails

Internal leakage test If message Pressure Transducer difference >
(continued) 5 cmH2O appears:

1. Check that the pressure transducer tubes

and the inspiratory pressure transducer filter
are correctly mounted.
2. Check that both PC 1781 Pressure
transducer (Insp. and Exp.) are correctly
mounted.
3. If the Pressure transducer test also fails
(see below), refer to the recommended
actions if Pressure transducer test failed.

If message System volume too small appears:

1. Replace the gas modules. Replace one gas

module at a time. Moisture in the gas supply
can cause gas module error. If so, this must
be addressed so that the error does not
recur.

If message System volume too large appears:

1. Check that the correct test tube is used

during the Pre-use check.
2. If the Flow transducer test also fails (see
below), replace the gas modules. Replace
one gas module at a time. Moisture in the
gas supply can cause gas module error. If
so, this must be addressed so that the error
does not recur.
3. Refer to troubleshooting as described for
Leakage or Excessive leakage above.

SERVO-s Ventilator System, Service Manual 6-5

 | 6 | Troubleshooting |

Test Test description * Recommended action if the test fails

Pressure transducer Calibrates and checks the inspiratory and Check the Test results log in the More detailed
test expiratory pressure transducers. mode (FSS).

The new zero value for the pressure transducers If Pressure transducer test failed:
may not differ more than ±6 cmH2O from factory
calibration. 1. Cancel the Pressure transducer test and
continue with the remaining tests (this will
With the inspiratory pressure transducers used calibrate the safety valve). Restart the
as a reference, a new gain factor is set for the Pre-use check.
expiratory pressure transducer. The new gain 2. Check the expiratory cassette:
factor may not differ more than ±5% from factory
calibration. • If possible, replace the expiratory
bullet
cassette and check if the new cassette
During this test, the different subsystems is accepted by the Pre-use check.
concerned are compared. The difference
between the sub-systems must not be more than
• If the new cassette was accepted by the
bullet
Pre-use check, the fault was located to
±1 cmH2O at 60 cmH2O. the cassette. The fail with the old
cassette may in this case be due to
Expiratory valve test. Measures offset and gain water collected at the pressure
in the valve coil. transducer filter inside the cassette. Dry
the cassette properly.
(BRE + MON) 3. Check/replace PC 1781 Pressure
transducer (Insp. and Exp.). To locate the
faulty pressure transducer, replace one
transducer at a time.
4. Replace PC 1771 Control.
5. Replace PC 1772 Monitoring.

If Expiratory valve test (Expiration valve test in

the Test results log) failed:

1. Check the expiratory cassette:

• If possible, replace the expiratory
bullet
cassette and check if the new cassette
is accepted by the Pre-use check.
• If the new cassette was accepted by the
bullet
Pre-use check, the fault was located to
the cassette. To repair the old cassette,
check that the expiratory valve
membrane is clean and correctly seated
in the cassette. Replace the membrane
if required.
2. Replace the Expiratory valve coil.

Safety valve test Checks and if necessary adjusts the opening 1. Check the inspiratory section:
pressure for the safety valve to 117 ±3 cmH2O.
• Check that the inspiratory pipe is
bullet
correctly mounted in inspiratory section.
Checks the hardware signals related to the
safety valve functions. • Check that the safety valve membrane
bullet
is clean and correctly seated in the
(BRE + MON) inspiratory pipe.
2. Replace the safety valve pull magnet.
3. Replace PC 1784/PC 2024 Expiratory
channel.
4. Replace PC 1772 Monitoring.

6-6 SERVO-s Ventilator System, Service Manual

 | Troubleshooting | 6 |

Test Test description * Recommended action if the test fails

O2 cell/sensor test Calibrates and checks the O2 sensor/cell at 1. Check that the connected gas supply
21% O2 and 100% O2. pressure (Air and O2) is within the specified
range.
Checks if the O2 cell is worn out. 2. Replace the O2 sensor/cell.
3. Replace the gas modules. Replace one gas
As different gas mixtures are used during this
module at a time.
test, calibration and check of O2 sensor/cell will
not be performed if one gas is missing. 4. Replace PC 1771 Control.
5. Replace PC 1772 Monitoring.
The O2 sensor test requires 21% O2 and 100%
O2. If other gas mixtures are used (e.g. O2
supply delivers 96% O2 instead of 100%) the O2
cell/sensor test may fail.

(BRE + MON)

Flow transducer test Checks the inspiratory flow transducer. 1. Check that the connected gas supply
Calibrates and checks the expiratory flow pressure (Air and O2) is within the specified
transducer. range.
2. Check the expiratory cassette:
Calibrates at 60% O2 and checks at 100% and
21% O2. As different gas mixtures are used • Check that the cassette is correctly
bullet
seated in the cassette compartment.
during this test, calibration of the expiratory flow
transducer will only be performed if both gases
are connected. The check using the connected
• If possible, replace the expiratory
bullet
cassette and check if the new cassette
gas, (100% alt. 21% O2) will however be is accepted by the Pre-use check.
performed. The Flow transducer test will pass if
the result of this check corresponds to the old • If the new cassette was accepted by the
bullet
Pre-use check, the fault was located to
calibration factor from a previous Pre-use check.
The same expiratory cassette must be used. the cassette. The fail with the old
cassette may in this case be due to
The new calibration factor for the expiratory flow water collected inside the cassette. Dry
transducer may not differ more than -10% to the cassette properly.
+15% from factory calibration. 3. Replace the gas modules. Replace one gas
module at a time.
During this test, the different subsystems
4. Replace PC 1785 Expiratory channel
concerned are compared. The difference
connector.
between the subsystems must not be more than
±0.3 l/min. 5. Replace PC 1771 Control.
6. Replace PC 1772 Monitoring.
(BRE + MON) 7. Replace PC 1784/PC 2024 Expiratory
channel.

Battery switch test Checks that the power supply switches to battery 1. Check that the total remaining time for the
when mains power is disconnected. internal battery is >10 min. If not, allow the
internal battery to charge and repeat the
Checks that the power supply switches back to test.
mains power when reconnected. 2. Replace PC 1863 Power control.
This test will not be performed if: 3. Replace the Battery modules. Always
replace both Battery modules at the same
time.
• Less than 10 min. backup time remains in the
bullet
internal battery.

(MON)

SERVO-s Ventilator System, Service Manual 6-7

 | 6 | Troubleshooting |

Test Test description * Recommended action if the test fails

Patient circuit test Checks the patient circuit leakage, compliance If the internal leakage test (see above) has
and resistance, with patient tubing connected, passed, the leakage is to be located to the
using the inspiratory and expiratory pressure patient circuit. Check for leakage or replace the
transducers. patient circuit.
Allowed leakage: 80 ml/min at 50 cmH2O.

Will allow the system to calculate a

compensation for circuit compliance (if the
leakage requirements are met).

Checks the patient circuit resistance, with patient

tubing connected, using the inspiratory and
expiratory pressure transducers.

(BRE)

Alarm state test Checks that no Technical error alarms are active Refer to section regarding Technical error codes
during the Pre-use check. and messages for further information.

(MON)

External alarm system If the option Alarm output connector is enabled, 1. Check the external alarm system.
test the user can test the external alarm system. 2. Replace PC 1862 DC/DC & Standard
Connectors.
The external alarm output signal is activated and
the user must verify the external alarm. The result of the test does not affect the outcome
of the Pre-use check.
Separate Patient circuit This test separately performs the Patient circuit See above.
test test as described above.

6-8 SERVO-s Ventilator System, Service Manual

 | Troubleshooting | 6 |

6.3 Technical error codes and messages

The table below shows recommended actions in case
of Technical errors.

Some of the error codes are intended only for R&D,

not for field service. If so, the text N/A is stated in the
Recommended action column.

6.3.1 Monitoring

Error
Error message / Possible cause Recommended action
code
1 Power error. 1. Replace PC 1862 DC/DC & Standard connectors.

-12 V too low, < -13.2 V.

2 Power error. 1. Check status of external battery (if connected).

2. Replace PC 1862 DC/DC & Standard connectors.
-12 V too high, > -10.8 V.
3. Replace PC 1863 Power control.

3 Power error. 1. Check status of external battery (if connected).

2. Replace PC 1862 DC/DC & Standard connectors.
+12 V too low, < +10.8 V.
3. Replace PC 1863 Power control.

4 Power error. 1. Replace PC 1862 DC/DC & Standard connectors.

+12 V too high, > +13.2 V.

5 Power error. 1. Replace PC 1862 DC/DC & Standard connectors.

2. Replace the gas modules. Replace one gas
+24 V too low, < 21.5 V. module at a time and check that this technical
error code will not appear.

6 Power error. 1. Replace PC 1862 DC/DC & Standard connectors.

+24 V too high, > 26.5 V.

7 Software error. 1. Replace PC 1771 Control.

2. Replace PC 1772 Monitoring.
Patient category mismatch between Breathing and
Monitoring subsystems. 3. Replace the gas modules. Replace one gas
module at a time and check that this technical
error code will not appear.

8 Insp. pause hold time exceeded. 1. Replace PC 1771 Control.

The maximum Insp. pause hold time 30 s exceeded.

The system has not returned to ventilation after Insp.
pause hold time.

9 Exp. pause hold time exceeded. 1. Replace PC 1771 Control.

The maximum Exp. pause hold time 30 s exceeded.

The system has not returned to ventilation after Exp.
pause hold time.

SERVO-s Ventilator System, Service Manual 6-9

 | 6 | Troubleshooting |

Error
Error message / Possible cause Recommended action
code
10 Ventilation stopped. 1. Replace PC 1784/PC 2024 Expiratory channel.
2. Replace PC 1771 Control.
The VALVES_DISABLED signal has stopped power
supply to gas modules and safety valve. 3. Replace PC 1862 DC/DC & Standard connectors.
4. Replace PC 1772 Monitoring.

11 Safety valve open. 1. Check inspiratory channel.

2. Replace safety valve pull magnet.
The Safety valve is detected as open without fulfilled
opening conditions. 3. Replace PC 1784/PC 2024 Expiratory channel.

12 Ventilation stopped. 1. Replace PC 1771 Control.

PC 1771 Control error. Communication with PC 1772

Monitoring lost due to software or hardware failure.

13 Ventilation stopped. N/A

Software conflict. Two PC 1771 Control detected on

the CAN bus.

15 Ventilation will most probably continue, but N/A

communication with PC 1777 will be lost.

Software conflict. Two PC 1777 Panel detected on the

CAN bus.

16 Ventilation error. 1. Replace PC 1784/PC 2024 Expiratory channel.

PC 1784/PC 2024 Expiratory channel failure.

17 Ventilation stopped. N/A

Software conflict. Two PC 1784/PC 2024 Expiratory

channel detected on the CAN bus.

22 Backup audible alarm error. 1. Replace PC 1772 Monitoring.

Backup alarm buzzer error.

24 Backup audible alarm or Remote alarm error. 1. Make sure that System SW version 3.02.02 (or
later) is installed.
Error indicated in the backup alarm or remote alarm 2. Replace PC 1772 Monitoring.
capacitor on PC 1772 Monitoring.

6 - 10 SERVO-s Ventilator System, Service Manual

 | Troubleshooting | 6 |

Error
Error message / Possible cause Recommended action
code
25 Communication error. Depending on ID # stated in the Technical alarm log.

Communication error between ID PROMs/EEPOTs If repeated, replace parts as follows:

and Monitoring subsystem. 0: Main back-plane.
1: PC 1772 Monitoring.
The ID # is followed by an Error # in the Technical 2: PC 1863 Power control.
alarm log. 3: PC 1862 DC/DC & Standard connectors.
4: PC 1781 Inspiratory pressure transducer.
For Error 6, report to MCC HSC / Getinge for further 5: PC 1781 Expiratory pressure transducer.
information. 6: O2 sensor/cell or O2 sensor/cell cable or PC 1772
Monitoring.
For all other Error #, replace the part identified by the 32: PC 1784/PC 2024 Expiratory channel or PC 1772
ID #. Monitoring.
33: Air gas module or PC 1772 Monitoring.
Error # 34: O2 gas module or PC 1772 Monitoring.
35: PC 1772 Monitoring.
1. CHK_SUM_ERR 256: PC 1771 Control.
2. NR_OF_BYTES_IN_CHKSUM_ERR 512: PC 1777 Panel.
784: N/A
3. CHKSUM_FILL_BYTE_ERR
4. WRITABLE_RECORDS_FAILURE
5. WRITABLE_RECORDS_DIFFER
6. COMM_ERR
7. VALIDATION_ERR
8. WCR_VALIDATION_ERR
9. WRITE_NOT_PERMITTED
10. OTHER_ERR

27 Backup audible alarm error. 1. Replace PC 1772 Monitoring.

Backup alarm buzzer error. Note: If the Patient unit main cover is removed, this
error may be activated.

28 Audible alarm error. 1. Replace the loudspeaker.

2. Replace PC 1777 Panel.
Loudspeaker error.

Note: If the User interface rear cover is removed,

this error may be activated.

29 Memory backup battery depleted. 1. Replace Memory backup battery on PC 1772

Monitoring.
The Memory backup battery on PC 1772 Monitoring
is depleted.

32 Software version conflict. N/A

Conflict between the software versions installed.

33 Ventilation disabled. 1. Replace PC 1771 Control.

Communication error or PC 1771 Control error during

startup.

SERVO-s Ventilator System, Service Manual 6 - 11

 | 6 | Troubleshooting |

Error
Error message / Possible cause Recommended action
code
34 User interface communication error. 1. Check the control cable.
2. Replace PC 1862 DC/DC & Standard connectors.
Communication error between PC 1777 Panel and
PC 1772 Monitoring during startup. 3. Replace PC 1777 Panel.

Note: This failure indicates communication error

between PC 1777 and PC 1772 and the error code
will thus not be shown on the display (but will be
logged).

35 Ventilation disabled. 1. Replace PC 1784/PC 2024 Expiratory channel.

Communication error or PC 1784/PC 2024 Expiratory

channel failure during startup.

May appear at the first startup after a software

installation (restart required).

37 Software error. N/A

Patient category mismatch between Breathing and

Monitoring subsystems.

38 Barometric pressure too high. 1. Adjust barometer (FSS required).

2. Replace PC 1772 Monitoring.
Barometric pressure above allowed limit or barometer
error.

39 Barometric pressure too low. 1. Adjust barometer (FSS required).

2. Replace PC 1772 Monitoring.
Barometric pressure below allowed limit or barometer
error.
Note: This alarm will be activated if the ambient
pressure is below 650 hPa, e.g. on a high altitude.

40 Measured value invalid. 1. Restart the system.

2. Check that System SW version 4.00.04 (or higher)
Invalid measured metric detected (Ppeak, MVe or RR). is installed. Update software if required.
The invalid metric is not displayed.

41 Real time clock error. 1. Replace PC 1772 Monitoring.

Internal processor real time clock error.

42 Checksum error. 1. Restart the system.

2. Replace Memory backup battery on PC 1772 if
Software checksum error during startup. together with Error code 29.
3. Replace PC 1772 Monitoring.

43 Battery information error. 1. Replace the Battery modules. Always replace both
Battery modules at the same time.
Battery module status information error. 2. Replace PC 1863 Power control.
3. Replace PC 1772 Monitoring.

6 - 12 SERVO-s Ventilator System, Service Manual

 | Troubleshooting | 6 |

Error
Error message / Possible cause Recommended action
code
44 Alarm limit error. 1. Restart the system.
2. Replace Memory backup battery on PC 1772 if
Alarm limit settings (with checksum) are stored. If the together with error code 29.
checksum is incorrect, this Technical error alarm is
activated. 3. Replace PC 1772 Monitoring.

45 Unexpected shutdown. 1. Restart the system.

2. Replace PC 1772 Monitoring.
Unexpected shutdown. As the system has shut down,
this Technical Error is only visible in the Technical
alarm log.

46 Alarm output connector error. 1. Replace PC 1862 DC/DC & Standard connectors.
2. Replace PC 1772 Monitoring.
Alarm output connector error or communication error
with PC 1772.

47 Battery module error. 1. Check that the internal Battery modules are
properly connected.
Battery module error or disconnection. 2. Replace the Battery modules. Always replace both
Battery modules at the same times.
3. Replace PC 1863 Power control.
4. Replace PC 1772 Monitoring.

48 Pre-oxygen time exceeded. 1. Replace PC 1771 Control.

The maximum Pre-oxygen time during Suction Support

exceeded. The system has not returned to ventilation
using the previous settings after the Pre-oxygen time.

49 Disconnect time exceeded. 1. Replace PC 1771 Control.

The maximum Disconnect time during Suction Support

exceeded. The system has not returned to ventilation
using the previous settings after the Disconnect time.

50 Communication error. 1. Replace PC 1772 Monitoring.

2. Replace PC 1860 Main back-plane.
Communication error between ID PROM on PC 1860
Main back-plane and Monitoring subsystem. System
ID, configuration, operating time, etc, not available.

51 On/Off switch error. 1. Check/replace Control cable.

2. Replace PC 1777 Panel.
The On/Off switch is neither in On or Off position during
more than 3 seconds.

Applicable only on systems with PC 1772 Rev 18 (or

higher) and System SW version 3.02.01 (or higher).

54 System ID conflict. 1. Restart the system.

2. Replace Memory backup battery on PC 1772 if
Conflict during startup between information stored on together with error code 29.
PC 1860 Main back-plane and PC 1772 Monitoring.
3. Replace PC 1772 Monitoring.

SERVO-s Ventilator System, Service Manual 6 - 13

 | 6 | Troubleshooting |

6.3.2 Breathing

Error
Error message / Possible cause Recommended action
code
10001 Lithium battery depleted. 1. Replace battery on PC 1771 Control.

The Memory backup battery on PC 1771 Control is

depleted.

10002 Communication error. 1. Replace PC 1771 Control.

Communication error with ID PROM on PC 1771

Control.

10003 Ventilation stopped. 1. Restart the system.

2. Replace PC 1771 Control.
Error in the internal memory detected.

This technical alarm is common after a software

installation. Restart the system and check that no
technical alarms are activated.

If error code 10003 remains, this indicates a hardware

error.

6 - 14 SERVO-s Ventilator System, Service Manual

 | Troubleshooting | 6 |

6.3.3 Panel

Error
Error message / Possible cause Recommended action
code
20001 Communication error. 1. Replace PC 1777 Panel.

Communication error with ID PROM on PC 1777

Panel.

20002 Backlight error. If the display is lit (and the error code is shown on the
display):
The backlight power consumption is measured. If the
power consumption is outside specified range during 1. Replace PC 1777 Panel.
>20 consecutive readings, this technical error is
activated. If the display is not lit (the display is dark):
This error message may also be logged immediately 1. Replace backlight lamps.
before the No battery capacity alarm when the system
is running in battery mode. 2. Replace PC board Backlight Inverter.

Notes:
• If one of the lamps is broken, the other lamp will
bullet
automatically be switched off. Thus, with a failure
on a backlight lamp, or likely also on PC board
Backlight inverter, the User interface display will
become dark. This error code will in such case
not be possible to see (but will be logged).

20003 Membrane button error. 1. Restart the system. Do not touch the User
interface during system startup. Interfering with
Membrane buttons are checked during startup. If any the knobs, keys, touch screen, loudspeaker grid,
button is detected as pressed, this technical error is etc, may affect the internal technical tests.
activated. 2. Check the User interface membrane buttons
(FSS).
3. Replace the Touch screen.
4. Replace PC 1777 Panel.

20004 Alarm sound level too low. 1. Restart the system. Do not touch the User
interface during system startup. Interfering with
The loudspeaker is checked using a microphone during the knobs, keys, touch screen, loudspeaker grid,
startup: etc, may affect the internal technical tests.
2. Replace the loudspeaker.
• On PC 1777A-C; one beep (silent before and after). 3.
bullet Replace PC 1777 Panel.
• On PC 1777D (or higher); three beeps (silent
bullet
between).

20005 Checksum error. 1. Replace PC 1777 Panel.

Software checksum failure during startup.

SERVO-s Ventilator System, Service Manual 6 - 15

 | 6 | Troubleshooting |

6.3.4 Expiratory Flow Meter

Error
Error message / Possible cause Recommended action
code
For systems with PC 1784 Expiratory channel

40001 Exp. flow meter error. Technical alarm Expiration flow meter PC 1784 and
Exp. cassette EEPROM read/write error:
See information logged together with error code 40001
in the Service log / Technical alarms. 1. Replace PC 1784 Expiratory channel.

Technical alarm Expiration flow meter PC 1784 and

Exp. cassette EEPROM checksum error:

1. Replace Expiratory cassette.

Technical alarm Expiration flow meter PC 1784 and

PC 1784 thermistor failure:

1. Replace PC 1784 Expiratory channel.

Technical alarm Expiration flow meter PC 1784 and

PC 1784 60 V overrange:

1. Replace PC 1784 Expiratory channel.

Technical alarm Expiration flow meter PC 1784 and

PC 1784 60 V underrange:

1. Replace PC 1862 DC/DC & Standard connectors.

2. Replace PC 1784 Expiratory channel.

For systems with PC 2024 Expiratory channel

40001 Internal communication error on PC 2024. 1. Replace PC 2024 Expiratory channel.

40002 Temperature sensor error on PC 2024. 1. Replace PC 2024 Expiratory channel.

Note that this error may occur if the system is running

outside operating temperature range.

40003 Power error. 1. Replace PC 2024 Expiratory channel.

+60 V supply voltage to the ultrasonic transducers in

the Expiratory cassette too high, > +75 V.

40004 Power error. 1. Replace PC 2024 Expiratory channel.

2. Replace PC 1862 DC/DC & Standard connectors.
+60 V supply voltage to the ultrasonic transducers in
the Expiratory cassette too low, < +45 V.

40005 Power error. 1. Replace PC 2024 Expiratory channel.

+1.8 V is more than 15 % outside nominal value.

40006 Power error. 1. Replace PC 2024 Expiratory channel.

+1.2 V is more than 15 % outside nominal value.

6 - 16 SERVO-s Ventilator System, Service Manual

 | Troubleshooting | 6 |

Error
Error message / Possible cause Recommended action
code
40007 Power error. 1. Replace PC 2024 Expiratory channel.
2. Replace PC 1862 DC/DC & Standard connectors.
+5 V is more than 15 % outside nominal value.

40008 Power error. 1. Replace PC 2024 Expiratory channel.

-5 V is more than 15 % outside nominal value.

40009 Power error. 1. Replace PC 2024 Expiratory channel.

+2.5 V is more than 15 % outside nominal value.

40010 Internal temperature too high, > 77 ºC. 1. Ensure proper cooling:
- Check fan operation
The temperature is too high or temperature sensor
error on PC 2024. - Check the operating temperature
- Check the fan filter in the Patient unit.
2. Replace PC 2024 Expiratory channel.

40011 Multiple CPU restarts on PC 2024. 1. Restart the system.

2. Replace PC 2024 Expiratory channel.

SERVO-s Ventilator System, Service Manual 6 - 17

 | 6 | Troubleshooting |

6.3.5 Other Technical error alarms

Error message / Possible cause Recommended action

Restart ventilator 1. Restart the system and perform a Pre-use check.
2. Check the Control cable that connects the Patient unit
Communication error between PC 1777 Panel and PC 1772 with the User interface.
Monitoring. 3. Replace PC 1862 DC/DC & Standard connectors.
4. Replace PC 1772 Monitoring.
5. Replace PC 1777 Panel.

Technical error in Expiratory cassette 1. Replace the expiratory cassette.

2. Replace PC 1785 Expiratory channel connector.
Technical error in Expiratory cassette or in the communication 3. Replace PC 1784/PC 2024 Expiratory channel.
with the cassette.
Check the Service log / Technical alarms. If Expiration flow
meter Exp. cassette power failure is logged together with
error code Technical error in Expiratory cassette:

1. Replace PC 1862 DC/DC & Standard connectors.

O2 concentration low 1. Perform a Pre-use check and follow the recommended

actions if the check fails.
O2 concentration high 2. Connect an external gas concentration measuring
instrument to the inspiratory outlet to get a reference
value:
There are two main reasons for these alarms:
- If the reference value differs from the set O2
concentration, this indicates a gas delivery error.
• Gas delivery error - Wrong gas concentration is delivered
bullet
from the system, but the gas concentration is measured - If the reference value corresponds to the set O2
correctly. concentration, this indicates a measurement error.
• Measurement error - Correct gas concentration is
bullet
delivered from the system, but the gas concentration is Gas delivery error – Recommended actions
measured incorrectly.
1. Check gas supply; concentration and pressure. See gas
supply requirements as stated in the User’s Manual.
Also note that:
- Gas supply with incorrect O2 concentration may
cause gas delivery error.
- Insufficient gas supply may cause short intermittent
pressure drops and instable O2 concentrations.
2. Replace nozzle units:
- If O2 concentration high – Start with nozzle unit in O2
gas module.
- If O2 concentration low – Start with nozzle unit in Air
gas module.
3. Replace gas modules:
- If O2 concentration high – Start with O2 gas module.
- If O2 concentration low – Start with Air gas module.
4. Replace PC 1771 Control.

Measurement error – Recommended actions

1. Replace O2 cell/sensor.
2. Replace PC 1772 Monitoring.

6 - 18 SERVO-s Ventilator System, Service Manual

 | Preventive maintenance | 7 |

7 Preventive maintenance

Table of Contents
7.1 General | 7-2
7.2 Preventive maintenance intervals | 7-2
7.3 Preventive maintenance calculation and | 7-2
notification
7.4 Required equipment | 7-2
7.5 Maintenance kit 5000 hours | 7-3
7.6 Performing the Preventive maintenance | 7-3

SERVO-s Ventilator System, Service Manual 7-1

 | 7 | Preventive maintenance |

7.1 General 7.3 Preventive maintenance calculation and

notification
• It is recommended that a complete cleaning of the
bullet
system should be performed before carrying out The description below is valid for System version 4.0
Preventive maintenance. The cleaning procedure (or higher).
is only permitted by personnel trained and
authorized by Getinge. Refer to instructions in the 7.3.1 Calculation
User's Manual (Cleaning and maintenance).
The calculation of time until next Preventive
• In some parts of the Preventive maintenance, as
bullet maintenance (5000 hours) includes only operating
described in this chapter, access to Field Service
hours, standby hours are excluded.
System (FSS) is required.

• Optional equipment not covered by this Service

bullet 7.3.2 Notification
Manual, may also demand maintenance actions.
Refer to the optional equipment’s documentation. Preventive maintenance notifications will be shown
on the User interface. The notifications are shown
WARNING! The system must not be after the Pre-use check dialogue (performed or
serviced or maintained while in use with cancelled).
a patient.
There are two different time limits for these
notifications:
Note: Trained and authorized
personnel. The system must be
serviced at regular intervals by
• The first type of notification will be shown when
bullet
there are 200 hours or less until next Preventive
personnel trained and authorized by maintenance.
Getinge. It is recommended that service
and maintenance is done as a part of • The second type of notification will be shown when
bullet
a service contract. Any maintenance there are 0 hours until next Preventive maintenance,
or service must be noted in a log book. i.e, time limit for Preventive maintenance is
exceeded.
These notifications are active by default, but can be
disabled via FSS.
7.2 Preventive maintenance intervals

• Preventive maintenance of the system must be

bullet 7.4 Required equipment
performed at least once a year, or every 5000 hours
of operation, whichever comes first. • Standard service tools.
bullet

• The Battery modules shall be replaced after two

bullet • Barometer (or information about the actual
bullet
and a half years from their manufacturing date. barometric pressure).

• The Memory backup batteries shall be replaced

bullet • Access to Field Service System. Recommended
bullet
every five years. but not required.

• Preventive maintenance kit containing all parts

bullet
needed for maintenance.

7-2 SERVO-s Ventilator System, Service Manual

 | Preventive maintenance | 7 |

7.5 Maintenance kit 5000 hours • Make sure that gas supply hoses and connectors
bullet
are correct.
Only original parts from the manufacturer must be
used. Spare parts and maintenance kits can be • Check if there are any unexpected Technical alarms
bullet
ordered from your local Getinge representative. in the Service log available via the Biomed menu.
Technical alarms are available also via the Field
When performing this maintenance, a Maintenance Service System (FSS).
kit 5000 hours should be used.
• Perform a Pre-use check to make sure that the
bullet
system works properly before the maintenance.
The following parts shall be replaced and they are
included in the maintenance kit: • Set the On/Off switch to Off.
bullet

A. Filters for the gas modules • Disconnect the mains power cable.
bullet

B. Nozzle units for the gas modules • Disconnect the gas supplies (wall and/or cylinder).
bullet
C. Bacteria filter for the inspiratory pressure • Remove patient tubing.
bullet
transducer • If fitted, remove bacteria filter from the expiratory
bullet
inlet.

S35092

7.6 Performing the Preventive maintenance

• Disassembling and assembling of the system is

bullet
required when replacing parts included in the
maintenance kit. If not stated otherwise, refer to
chapter Disassembling and assembling.

• All steps during Preventive maintenance should be

bullet
documented in a protocol.

• The letters A – C in the text below refer to the

bullet
description of the maintenance kit above.

7.6.1 Preparations

• Check and note Serial number, System SW version

bullet
and Operating time.

• Check that a User's Manual corresponding to the

bullet
installed System version is present.

• Make a general inspection/visual check of the

bullet
system for external defects or damages. Replace
defective or damaged parts.
SERVO-s Ventilator System, Service Manual 7-3
 | 7 | Preventive maintenance |

7.6.2 Gas modules

A. Replace filters in the gas modules.

• When replacing filter, move the rubber seal from

bullet
the old to the new filter.

• Make sure that the rubber seal is clean. Dirt

bullet
particles on the rubber seal may cause leakage.

Note: Check for moisture in the gas module filter

housing. If moisture is found, this may indicate too
high moisture content in the gas supply. Inform the
customer that gas supply must fulfill requirements
for medical grade gases according to applicable
standards. Refer to Technical data in the User's
Manual.

S35093

B. Replace plastic nozzle units in the gas modules.

Make sure that the O-ring on top of the nozzle unit
is correctly seated and that the nozzle unit is clean.
Dirt particles on the nozzle unit may cause
leakage.

Note: After replacement of plastic nozzle units, wait

10 minutes before connecting pressure to the
gas modules.

S35094

7.6.3 Inspiratory pressure transducer filter

C. Replace the filter for the inspiratory pressure

transducer. Make sure that the filter is correctly
seated into the rubber ring.
Refer to instructions in the User's Manual.

Note: This filter may already be replaced as a part

of the Extended cleaning of Inspiratory channel
performed in combination with the Preventive
maintenance.
S35095

7-4 SERVO-s Ventilator System, Service Manual

 | Preventive maintenance | 7 |

7.6.4 Internal fan filter

• Remove the internal fan filter (1).

bullet
• Check if the filter is damaged. Replace damaged
bullet
filter.

• If not damaged, clean the filter. The filter can be

bullet
rinsed in water. Shake out and make sure that the
filter is free from excess water.

• Mount the new/cleaned filter.

bullet
a S35096

7.6.5 Fan test

• Connect the mains power cable.

bullet
• Turn On the system to Standby.
bullet
• The temperature sensor controlling the Internal fan
bullet
is mounted on PC 1863 Power control.
Carefully warm up PC 1863 (2) and check that the
Internal fan starts. Use e.g. a light bulb or a heat fan
to warm the PC board.
The Internal fan will start at approximately:
• 33-35 °C (91-95 °F) with half effect
bullet
• 43-45 °C (109-113 °F) with full effect.
bullet
s S35097

Note: The temperature must not exceed 70 °C

(158 °F).

It is also possible to check the Internal fan by running

the system in ventilation mode and wait until the
Internal fan starts. If this test method is used, the main
cover must be mounted to raise the temperature inside
the compartment.

SERVO-s Ventilator System, Service Manual 7-5

 | 7 | Preventive maintenance |

7.6.6 Expiratory cassette 7.6.8 Barometric pressure

• Remaining operating capacity (in %) for the

bullet • Select Status > General on the User interface.
bullet
membrane can be shown in the Status window. Check that the Barometric pressure value shown
Select Status > Exp. cassette to check Remaining on the User interface corresponds to the actual
membrane capacity. Barometric pressure value at the local site. The
value shown on the User interface may not differ
• When this capacity limit is passed, or if the
bullet
more than ±5% from the actual barometric pressure.
membrane for some reason has become defective,
it must be replaced. Refer to instructions in chapter • If the value shown on the User interface differs more
bullet
Disassembling and assembling. than ±5% from the actual barometric pressure, the
barometer in the system must be calibrated. FSS
• The operating capacity meter must be reset after
bullet
is required.
replacement of the membrane. To access the reset
button, select Menu > Biomed > Service.
7.6.9 Gas supply pressure transducers
7.6.7 User interface
• Connect the gas supplies (Air and O2).
bullet
• Check the touch screen readability:
bullet • Select Status > General on the User interface.
bullet
- Transparency • Disconnect the gas supply, one gas at the time.
bullet
- Surface
• Check that the corresponding supply pressure value
bullet
- Brightness (backlight). Estimated lifetime (with in the Status window drops.
acceptable brightness level) for the lamps is 30
000 hours. Using FSS a time meter for the lamps
7.6.10 Battery modules
can be shown. The time meter must be reset
after replacement of the lamps. For User
• The Battery modules shall be replaced after two
bullet
interface Type 3 it is estimated that the LED and a half years from manufacturing date.
backlight will maintain an acceptable brightness
level during the system's lifetime. • Select Status > Batteries to check battery status.
bullet
For further information, refer to chapter Service
• Check for defective pixels on the touch screen.
bullet procedures, section Battery modules.
Open the Status window. A few defective pixels can
be accepted. Check that defective pixels are not
Note: Replace both batteries at the same time.
concentrated to a small area which may reduce
readability in this area. FSS is recommended but
not required. 7.6.11 Memory backup batteries
• Perform the checks listed below and make sure that
bullet
the software responds to these actions. FSS is • The Memory backup batteries must be replaced
bullet
every five years. Check manufacturing date on the
recommended but not required.
Memory backup batteries. For further information,
- Check the touch screen functions. Press buttons
refer to chapter Service procedure in section
on different parts of the touch screen.
Memory backup batteries.
- Check the Main rotary dial. Turn and press the
Main rotary dial.
- Check the Direct access knobs. Turn all Direct
access knobs.
- Check the membrane buttons. Press all
membrane buttons.

7-6 SERVO-s Ventilator System, Service Manual

 | Preventive maintenance | 7 |

7.6.12 Safety inspection

• Check the mains power cable and control cable

bullet
and their connections for damage.

• Perform an electrical safety test. Use of an Electrical

bullet
Safety Tester is recommended.
The electrical safety test is a standard procedure
according to IEC 60601-1:2005 or IEC 62353:2007
(or corresponding national standards). Allowable
values and test methods are defined in the
standards.
The following tests shall be performed (IEC 62353
terminology in brackets):
A. Protective earthing (Protective earth
resistance).
B. Touch current (Equipment leakage current –
direct method).
D. Insulation (Insulation resistance) – Measured
between mains and protective earth.
The system is classified within the standards listed
above, and shall be tested according to the following:

- SERVO-s Base unit: Class 1, Type B. Test A, B, D.

7.6.13 Completing the Preventive maintenance

• Perform a Pre-use check. Refer to the User's

bullet
Manual.

• Reset the Preventive maintenance time counter.

bullet
Use the reset button (select Menu > Biomed >
Service > Report PM) or use FSS.

• Save system log files. Remote Services is

bullet
recommended.

• Inform the customer that Preventive maintenance

bullet
has been performed.

SERVO-s Ventilator System, Service Manual 7-7

 | 7 | Preventive maintenance |

7-8 SERVO-s Ventilator System, Service Manual

 | Index | 8 |

8 Index

Table of Contents
8.1 Alphabetic index | 8-2

SERVO-s Ventilator System, Service Manual 8-1

 | 8 | Index |

8.1 Alphabetic index Expiratory one-way valve 2-9, 3-9

Expiratory outlet 2-6, 3-9
A Expiratory pressure tube 3-9
AC/DC converter 2-8, 3-13, 4-31 Expiratory section (E) 3-2, 3-8
Aerogen Nebulizer Systems 3-15 Expiratory valve 2-9, 3-9
Aerogen Pro 2-3 Expiratory valve coil 2-8, 2-9, 3-9, 4-36
Aerogen Solo 2-3 External +12V DC supply 10-2
Alarm limits 5-3 External +12V DC supply connector 2-6
Alarm output connector 2-3, 2-6, 3-15, 10-2
Alarm sound level 5-3 F
Assembling guidelines 4-5 Fan test 7-4
Field service system (FSS) 5-5, 10-10
B Filter 3-5
Backlight inverter 2-5, 3-3, 3-3, 4-17, 4-21 Fixed keys 2-4
Backlight lamps 2-5, 3-3, 4-18, 4-22 Fixed keys label 4-9
Bacteria filter for O2 cell 2-7, 3-9 Flash memory 3-2
Barometric pressure 7-6 Flow transducer 3-5
Battery module 2-8, 3-13, 4-30, 5-14, 7-6 Functional check 1-3
Battery status 5-15 Functional main blocks 3-2
Biomed menu 5-2 Fuse F1 2-6
Breathing BRE 2-10
G
C Gas cylinder restrainer 2-3, 3-15
Cable reel 2-4 Gas inlet 3-4
Change access code 5-4 Gas module key 3-5
Change language 5-8 Gas modules 2-6, 2-7, 3-4, 4-30, 7-4
Compatibility chart 9-2 Gas supply pressure transducers 7-6
Compressor Mini 2-3, 3-15
Connector muff 2-7, 3-5 H
Control (C) 3-2, 3-10 Handling PC boards 4-2
Control cable 2-4, 3-14, 4-40 Hazard notices 1-2
Control cable connector 2-6 Heating foil 2-9, 3-8
Copy configuration 5-3 Humidifier 2-3, 3-16
Humidifier holder 2-3, 3-16
D
Direct access controls/knobs 2-4, 2-5, 3-2 I
Display with touch screen 2-4 ID-PROM 3-3
Displayed values 5-3 Inspiratory channel 4-28
Inspiratory outlet 2-6, 3-7
E Inspiratory pipe 2-7, 3-5
Edit configuration 5-3 Inspiratory pressure transducer filter 7-4
EEPROM 3-2, 3-4 Inspiratory pressure transducer tube 2-7
EMC emission 10-3 Inspiratory pressure tube 3-7
Environmental declaration 1-4 Inspiratory section (I) 3-2, 3-4
Equipotentiality terminal 2-6 Inspiratory solenoid 3-5
Event log 5-2 Inspiratory valve temperature sensor 3-5
Expiratory cassette 2-9, 3-8, 4-38, 7-6 Installation 1-3
Expiratory channel (F) 3-2, 3-12 Internal fan 2-6, 2-8, 3-14, 4-32
Expiratory inlet 2-6, 2-9, 3-8 Internal fan filter 2-6, 7-4

8-2 SERVO-s Ventilator System, Service Manual

 | Index | 8 |

Isolation shield with drip guard 2-3, 3-16 P

P63 connector 10-2
L Panel PAN 2-10
Label strips 4-9 Patient unit 2-6, 3-2, 4-27
Leakage detection 5-10 PC 1771 Control 2-8, 3-10, 4-31
Locking lever 2-4 PC 1772 Monitoring 2-8, 3-11, 4-31
Loudspeaker 2-5, 3-3 PC 1777 Panel 2-5, 3-2
Loudspeaker booster kit 2-3, 3-16 PC 1781 Exp. pressure transducer 3-10
Loudspeaker grid 2-4 PC 1781 Insp. pressure transducer 3-10
Luminescence detector 2-4 PC 1784/PC 2024 Expiratory channel 2-8, 3-12, 4-35
PC 1785 Expiratory channel connector 2-8, 3-9,
M
4-36
Main back-plane (B) 3-2, 3-4
PC 1786 Expiratory channel cassette 2-9, 3-9
Main cover 4-25, 4-26
PC 1860 Main back-plane 2-8, 3-4, 4-33, 10-4
Main rotary dial 2-4, 2-5, 3-2
PC 1861 Pneumatic back-plane 2-7, 3-7, 4-34,
Mains indicator 2-4
10-8
Mains inlet 3-13
PC 1862 DC/DC & Standard connectors 2-8, 3-13,
Mains power supply connector 2-6
4-32
Maintenance kit 5000 hours 7-3
PC 1863 Power control 2-8, 3-13, 4-32
Membrane buttons 3-2
PC card slot 2-4, 2-5, 3-2
Membrane foil 4-12
Power supply (P) 3-2, 3-12
Memory backup batteries 5-16, 7-6
Pressure transducer connector 2-9
Memory types 3-2
Pressure transducers (T) 3-2, 3-10
Microphone 3-3
Preventive maintenance 7-1
Microprocessor 3-3
Preventive maintenance calculation and notification
Mobile cart 2-3, 3-16
7-2
Monitoring (M) 3-2, 3-11
Preventive maintenance intervals 7-2
Monitoring MON 2-10
Printed circuit boards 1-4
MSync 2-3, 3-16
Product End-of-life 1-5
N
R
N26 connector 10-2
RAM 3-2
N28 connector 10-2
Remote Services 2-3, 3-16
N29 connector 10-2
Replaced Exp membrane 5-3
N70 connector 10-2
Replacing Memory backup battery 5-16
NIV alarms 5-3
Report PM 5-3
Noise level 1-5
RS232 10-2
Non-volatile memory 3-2
Nozzle unit 2-7, 3-5 S
Safety inspection 7-7
O
Safety valve 3-7
O2 cell 2-7, 3-6
Safety valve membrane 4-29
O2 cell adaption 5-4
Serial number 1-1, 3-4
O2 sensor 2-7, 3-6
Serial number label 2-4, 2-6
On/Off switch 2-4, 3-3
Serial port 2-6
On/Off switch cover 2-4
Service 1-3, 5-2
Optional equipment 2-3, 3-15
Service connector 2-4, 3-3
Service key 5-4

SERVO-s Ventilator System, Service Manual 8-3

 | 8 | Index |

Service log 5-2 W

Service Manual Revision history 9-3 Waterbag pole 2-3, 3-16
SERVO-s Revision history 9-2
Set date and time 5-4
Shelf base 2-3, 3-16
Side cover 4-27
SIMM 3-2
Software information 5-6
Software installation 5-6
Software option 5-6
Software option installation 5-9
Software structure 2-10
Spare parts list 4-2
Spare parts table 4-6
Special functions keys 2-4, 4-11
Standard connectors 10-2
Standby indicator 2-4
Start MCare Remote Services 5-4
Start/Stop/Standby ventilation key 2-4
Startup configuration 5-3
Stored information 4-4
Supply pressure transducer 3-5
Support Arm 176/177 2-3, 3-17
Symbols used 1-2
System ID 2-11, 3-4
System overview 10-11
System software 5-6
System software version 1-1
System version 1-1

T
Test case 1 5-10, 5-10
Test case 2 5-10, 5-11
Test case 3 5-10, 5-13
TFT Display 2-5, 3-3, 4-16, 4-19, 4-23
Threadlocking adhesives 4-5
Tightening torque 4-5
Touch screen 3-2
Touch screen incl. frame 2-5, 3-3, 4-9

U
Ultrasonic flowmeter 2-9, 3-8
User interface 2-4, 3-2, 4-6, 4-8, 4-15, 4-19,
4-23, 7-6
User interface controls 3-2
User interface functions (U) 3-2
User interface panel cover 2-3, 3-17

8-4 SERVO-s Ventilator System, Service Manual

 | Revision history | 9 |

9 Revision history

Table of Contents
9.1 SERVO-s revision history | 9-2
9.2 Service Manual revision history | 9-3

SERVO-s Ventilator System, Service Manual 9-1

 | 9 | Revision history |

9.1 SERVO-s revision history

9.1.1 Compatibility chart

The chart contains both software and hardware related

information such as:

• Software version required to support hardware

bullet
changes.

• Minimum software version required for a certain

bullet
hardware-related option.

System SW versions within brackets are older software

versions adapted to new functionality. This is due to
regulatory requirements in some countries.

PC 1777 Panel

Type 1 Type 2 Type 3 PC 1784 PC 2024

PC 1771 PC 1771 PC 1772 PC 1777 PC 1777 PC 1777 PC 1777 Expiratory Expiratory
System SW
Control Control Monitoring A–D F–L M P– channel channel
Servo-s version
System SW requirement 64 67 596 68 87 578 64 67 620 65 70 241 65 70 829 68 81 356 68 83 322 64 67 984 68 81 702
version for options revision # revision # revision # revision # revision # revision # revision # revision # revision #

1.00.00 – ≥ 07 – ≥ 14 ≥ 00 – – – 08 – 16 –
2.00.04 – ≥ 07 – ≥ 14 ≥ 00 ≥ 01 – – 08 – 16 –
3.01.00 – O2 sensor ≥ 07 – ≥ 14 ≥ 00 ≥ 01 – – 08 – 16 –
4.00.04 – ≥ 07 – ≥ 14 ≥ 00 ≥ 01 – – 08 – 21 –
7.00.04 ≥ 07 – ≥ 14 ≥ 00 ≥ 01 ≥ 01 ≥ 03 ≥ 11 –
7.00.06 ≥ 07 ≥ 01 ≥ 14 ≥ 00 ≥ 01 ≥ 01 ≥ 03 ≥ 11 –
8.00.01 ≥ 07 – ≥ 14 ≥ 00 ≥ 01 ≥ 01 ≥ 03 ≥ 11 ≥ 02
(7.00.05,
7.00.51,
7.01.02)
8.00.02 – ≥ 07 ≥ 01 ≥ 14 ≥ 00 ≥ 01 ≥ 01 ≥ 03 ≥ 11 ≥ 02
(7.00.07,
7.01.03)
S35126

Part and revision numbers for the PC boards can be

found on:

• Labels on the PC board (part number/revision

bullet
number).

• Status > Parts data in FSS (Part no./Ver no.).

bullet
Service key required.

These part numbers cannot be used when ordering

spare parts. See the Spare parts list for correct
ordering information.
9-2 SERVO-s Ventilator System, Service Manual
 | Revision history | 9 |

9.2 Service Manual revision history

9.2.1 Revision 01

In the table below, the following keywords are used:

A = Added. Information about new functionality added.

B = Changed. Information about changed

functionality.

C = Corrected. Corrections made due to printing

errors or clarifications.

Page Section Comment

1-4 Symbols used in this manual Texts corrected.
1-5 Service Battery module replacement interval changed.
Texts regarding worn-out batteries and other disposable parts corrected.
1-6 Environmental declaration Battery modules information corrected.
1-7 Articles of consumption Item 6 and 7; replacement interval changed.
2-3 Descriptions of optional equipment Information regarding Aeroneb Pro added.
2-4 User Interface User Interface Type 2 information added.
2-6 Patient Unit Serial number information corrected.
2-8 Expiratory cassette PC 1786 information corrected.
2-9 SERVO-s software structure SW Service Release information added.
Trend information added.
3-2 Memory types used in SERVO-s SW Service Release information added.
Trend information added.
3-2 User Interface User Interface Type 2 information added.
3-2 PC 1777 Panel PC 1777 Type 2 information added.
3-2 Loudspeaker Loudspeaker booster kit information added.
3-3 Backlight Inverter Backlight Inverter Type 2 information added.
3-3 Touch screen including frame Touch screen including frame Type 2 information added.
3-3 TFT Display with Backlight TFT Display with Backlight Type 2 information added.
3-6 Expiratory cassette Cassette design information changed Q1 2005.
3-8 PC 1784 Expiratory channel Thermistor information corrected.
3-9 PC 1772 Monitoring Trend information added.
3-9 Power supply Internal DC supply voltage and Power supply selection information corrected.
3-9 PC 1862 DC/DC & Standard N26 information regarding alarm corrected.
connectors
3-10 PC 1862 DC/DC & Standard P63 information regarding Alarm output connector corrected.
connectors
3-10 Battery modules Battery module functional description changed.
3-10 Control cable Connect/disconnect information corrected.
4-3 User Interface User Interface Type 2 information added.
4-4 PC 1777 Panel PC 1777 Type 2 information added.

SERVO-s Ventilator System, Service Manual 9-3

 | 9 | Revision history |

Page Section Comment

4-5 Replacement of PC 1777 Type 1 New spare part kit, assembling information added.
4-6 Backlight Inverter Backlight Inverter Type 2 information added.
4-7 - TFT Display TFT Display Type 2 information added.
4-8
4-9 Backlight lamps Backlight lamps Type 2 information added.
4-14 Battery modules Slot number information corrected.
4-19 Expiratory cassette membrane Changed spare part (metal washer), assembling information changed.
4-20 Control cable Connect/disconnect information corrected.
5-2 Battery modules Battery module service procedure changed.
5-4 Using the Menu and Biomed key Minor changes due to System version 3.0.
5-4 Biomed Information corrected.
5-5 Edit configuration Minor changes in Alarm sound level, Alarm limits and NIV alarms.
Startup configuration information added.
5-5 Change access code Change access code information added.
5-6 Software installation Software information changed.
Software delivery information changed.
5-6 Field Service System Information corrected.
6-2 General System version reference changed.
6-3 Pre-use check Patient circuit test information added.
6-8 Safety valve test PC 1772 replacement information corrected.
6-9 Flow transducer test Information about water in the cassette corrected.
6-9 Battery switch test Information that the test will not be performed if less than 10 minutes backup
time remains added.
6-10 Separate Patient circuit test Patient circuit test information added.
6-11 Error code 2 and 3 Recommended actions corrected.
6-14 Error code 48, 49 and 50 Information added.
6-15 Error code 20005 Information added.
6-16 Restart ventilator Information added.
7-2 General Battery module life span information changed.
7-6 Battery modules Battery module maintenance information changed.
7-6 Completing the Preventive Preventive maintenance time meter and log book information corrected.
maintenance

9-4 SERVO-s Ventilator System, Service Manual

 | Revision history | 9 |

9.2.2 Revision 02

In the table below, the following keywords are used:

A = Added. Information about new functionality added.

B = Changed. Information about changed

functionality.

C = Corrected. Corrections made due to printing

errors or clarifications.

Page Section Comment

1-4 Symbols used in this manual Symbols changed.
1-5 Service System SW recommendation added.
1-5 Hazard notices Cleaning information corrected.
1-6 Environmental declaration Backlight Inverter corrected.
O2 cell corrected.
O2 Sensor added.
1-7 Environmental declaration Product End-of-Life information added.
2-3 Descriptions of optional equipment Support Arm 176 added.
Humifier Holder for rail added.
Loudspeaker booster kit added.
Isolation shield with drip guard added.
2-4 User Interface On/Off switch and switch cover information in text and illustration added.
2-7 Patient Unit O2 Sensor information in text and illustration added.
2-9 Monitoring O2 Sensor information added.
3-2 Memory types used in SERVO-s O2 Sensor information added.
3-2 PC 1777 Panel On/Off switch and switch cover information added.
3-2 Loudspeaker Loudspeaker booster kit information moved to section ‘Optional equipment’.
3-4 Inspiratory pipe O2 Sensor information added.
3-5 O2 Sensor O2 Sensor functional description added.
3-10 PC 1862 DC/DC & Standard P63 Alarm output connector information moved to section ‘Optional
connectors equipment’.
3-12 Optional equipment Alarm output connector information extended and moved from section ‘PC
1862 DC/DC & Standard connectors’.
Loudspeaker booster kit information extended and moved from section
‘Loudspeaker’.
Isolation shield with drip guard added.
4-3 User Interface On/Off switch cover information added.
Threadlocking adhesive information corrected.
Text regarding PC Card eject button corrected.
On/Off switch position during assembling information added.
4-4 PC 1777 Panel On/Off switch and switch cover information added.
4-8 TFT Display Type 2 New TFT Display cable and cable locking device on Type 2, information
added.
4-12 - Membrane foil New spare part, assembling information added.
4-13
5-4 Using the Menu and Biomed key Minor changes due to System version 3.1.

SERVO-s Ventilator System, Service Manual 9-5

 | 9 | Revision history |

Page Section Comment

5-4 Biomed Report PM functionality changed.
5-5 Startup configuration Corrected, System Version 3 required.
5-5 O2 cell adaption Corrected.
6-2 General System version reference changed.
6-8 O2 cell/sensor test O2 Sensor and gas mixture information added.
6-12 Error code 12 Recommended actions corrected.
7-2 General Text regarding regular cleaning and extended cleaning corrected (adapted
to the User’s Manual).
7-2 Preparations Text regarding check of ‘Technical alarms’ added.
7-4 Bacteria filter for O2 cell O2 Sensor information added.
9-1 - Service Manual revision history New chapter added.
9-5
10-1 Diagrams Chapter number changed from 9 to 10.
10-3 Functional Main Blocks diagram O2 Sensor information added.
Battery module information corrected.
PC 1786 Exp. channel cassette corrected, temperature sensor shown in the
diagram.

9-6 SERVO-s Ventilator System, Service Manual

 | Revision history | 9 |

9.2.3 Revision 03

In the table below, the following keywords are used:

A = Added. Information about new functionality added.

B = Changed. Information about changed

functionality.

C = Corrected. Corrections made due to printing

errors or clarifications.

Page Section Comment

1-6 Components with special Components corrected in the lists.
environmental concern
1-7 Articles of consumption Note regarding articles related to clinical applications corrected.
2-3 Optional equipment list Aeroneb Solo added.
2-4 User Interface Position 14 changed, text ‘for PC’ removed.
2-6 Patient Unit Position 7 corrected, text ‘SW required’ inserted.
Position 8 changed, intended for battery power supply only.
3-2 PC 1777 Panel Description of Service connector changed.
3-3 Inspiratory section Gas module – new illustration.
3-4 Gas inlet Information regarding gas quality added.
3-6 Expiratory cassette New photo.
3-11 Internal fan New temperature values added.
3-12 Optional equipment Functional descriptions added/corrected:
3-13 Aeroneb Pro and Aeroneb Solo, Alarm output connector, Compressor Mini,
Gas cylinder restrainer, Humidifier and Humidifier holder, Loudspeaker
booster kit, Mobile cart, Shelf base, Support Arm 176/177, User Interface
panel cover and Waterbag pole.
4-22 Expiratory one-way valve New spare part, information added.
5-4 Using the Menu and Biomed key Changes due to System version 4.0 (diagram included).
5-4 Menu Compliance compensation changed to Compensate.
5-5 Edit configuration Apnea time: ‘Upper alarm limit’ corrected to ‘Alarm limit’.
5-5 Startup configuration ‘Option to deactivate backup ventilation’ added.
5-5 Start MCare Remote Services MCare Remote Services information added.
5-6 5-8 Manual leakage check Information regarding ‘Manual leakage check’ added.
5-10 Field Service System functions ‘Disable the Preventive Maintenance notification’ added.
6-2 General Applies to System version V4.0 added.
6-4 Pre-use check ‘Gas supply pressure test’ changed to ‘Gas supply test’ and includes gas
(Air) detection.
6-5 Pre-use check Reference to ‘Manual leakage check’ added.
6-11 Technical error codes and All text information in column ‘Error messages / Possible cause’ changed.
6-18 messages Text strings from SW replaced by describing text.
6-12 Technical error codes and Error code 14: Corrected; description of this error code deleted, not applicable
messages for SERVO-s.
6-12 Technical error codes and Error code 24: Recommended action changed; new work step 1.
messages
SERVO-s Ventilator System, Service Manual 9-7
 | 9 | Revision history |

Page Section Comment

6-14 Technical error codes and Error code 34: Recommended action corrected; work steps 2 and 3 switched.
messages
6-14 Technical error codes and Error codes 38: Recommended action corrected in work step 1.
messages
6-14 Technical error codes and Error codes 39: Recommended action corrected in work step 1.
messages
6-14 Technical error codes and Error code 40: Recommended action corrected.
messages
6-14 Technical error codes and Error code 42: Recommended action corrected.
messages
6-15 Technical error codes and Error code 44: Recommended action changed; new work step 2.
messages
6-15 Technical error codes and Error code 45: Recommended action corrected.
messages
6-15 Technical error codes and Error code 51 added.
messages
6-16 Technical error codes and Error code 54 added.
messages
6-17 Technical error codes and Error message ‘Restart ventilator’ corrected, moved to section ‘Other
messages Technical error alarms’.
6-18 Technical error codes and Error code 40001; Recommended action corrected.
messages
6-18 Technical error codes and Error message ‘Technical error in Expiratory cassette’ corrected, moved to
messages section ‘Other Technical error alarms’.
6-18 Technical error codes and Section ‘Other Technical error alarms’ added.
messages
6-18 Technical error codes and ‘Restart ventilator’ corrected; new work step 5.
messages
6-18 Technical error codes and ‘Technical error in Expiratory cassette’ corrected; Possible cause and
messages Recommended actions clarified.
7-2 General Information regarding Preventive Maintenance calculation and notification
added.
7-2 Preventive Maintenance calculation Information regarding Preventive Maintenance calculation and notification
and notification added.
7-5 Internal fan Temperature values changed.
7-6 Safety inspection Information regarding Bender Tester corrected (removed).
7-6 Safety inspection Information regarding leakage current test of SERVO-s Base unit added.
8-1 8-3 Index Index changed (updated).
9-6 9-8 Revision 03 Section Revision 03 added in the Service Manual revision history.
10-2 Standard and optional connectors Recommended cable connectors added.
10-3 Functional Main Blocks diagram ‘Service connector’ on PC 1777 changed; text ‘for PC’ removed.

9-8 SERVO-s Ventilator System, Service Manual

 | Revision history | 9 |

9.2.4 Revision 04

In the table below, the following keywords are used:

A = Added. Information about new functionality added.

B = Changed. Information about changed

functionality.

C = Corrected. Corrections made due to printing

errors or clarifications.

A B C Page Section Comment

x 1-4 1. Important The Service Manual is based on System version 7.0.
x 1-4 1. Important New warning regarding modification of equipment.
x 1-5 1. Important and throughout all Lithium battery have changed name to Memory backup
chapters in the Service Manual battery.
x 1-6 Inaccuracy in measured values New information regarding inaccuracy in test equipment.
x 2-2 Main units New color scheme for SERVO-s.
x 3-5 O2 cell Text regarding output signal range deleted.
x 3-6 Expiratory cassette Information updated.
x 3-11 Battery module Text regarding charge indicator LEDs on Battery module
deleted.
x 4-2 Preparations New warning regarding service measures performed with
power supply connected.
x 4-2 Replacing electrical components Information extended.
x 4-2 Replacing PC boards O2 Sensor included in list of components carrying System
software.
x 4-3 Information stored in the system New information.
x 4-3 Assembling guidelines Tightening torques adjusted.
x 4-3 Special grease Information corrected, avoid use of grease if possible.
x 4-8 DIP switch on PC 1777 Type 2 A second NEC TFT Display included.
x 4-9 Type 2 – Locking device Assembling instruction clarified.
x 4-16 Main and side covers New design of the covers and cover mounting.
4-17
x 4-21 PC 1784 Expiratory channel New information regarding Pre-use checks after PC 1784
replacement (Note 2).
x 5-2 Battery module New information regarding preventive battery discharge at
regular intervals.
x 5-2 Battery module Text regarding charge indicator LEDs on Battery module
deleted.
x 5-4 5-5 Using the Menu and Biomed key Information adapted to System version V7.0.
x 5-9 Software installation Information regarding Software Upgrade and Software Update
clarified.
x 5-10 Field Service System Information extended.
x 6-2 General Information adapted to System version V7.0.
x 6-4 Barometer test Pressure values in barometer test changed.

SERVO-s Ventilator System, Service Manual 9-9

 | 9 | Revision history |

A B C Page Section Comment

x 6-4 Gas supply test Pressure values in Air and O2 supply test changed.
x 6-6 Internal leakage test New information regarding moisture in gas modules.
x 6-7 Pressure transducer test New recommended action (#1) regarding the Pressure
transducer test, e.g. after PC 1784-replacement.
x 6-10 Patient circuit test Patient circuit test will also check patient circuit resistance.
x 6-12 Technical error codes and Error code 15 clarified.
messages
x 6-14 Technical error codes and Error code 40. New recommended action #2.
messages
x 7-4 Gas modules Check of rubber seal and nozzle unit introduced.
x 7-4 Gas modules New check regarding moisture in gas modules introduced.
x 10-2 EMC emission New information regarding EN 55 011, Class B limits.
x 10-3 Field Service System overview Diagram showing the Field Service System functions
introduced.
x 10-4 Functional Main Blocks Diagram Minor corrections in User Interface.

9 - 10 SERVO-s Ventilator System, Service Manual

 | Revision history | 9 |

9.2.5 Revision 05

In the table below, the following keywords are used:

A = Added. Information about new functionality added.

B = Changed. Information about changed

functionality.

C = Corrected. Corrections made due to printing

errors or clarifications.

A B C Page Section Comment

x All chapters in the Service Manual. New layout.
x All chapters in the Service Manual. PC 2024 replaces PC 1784.
x 1 Important Restructured and adapted to new guidelines.
x 2-3 2.2 Optional equipment Information regarding MSync and Remote Services introduced.
x 2-4 - 2.3 User interface Information regarding User interface - Type 3 introduced.
2-5
x 3-2 3.1.1 Functional main blocks Information regarding Functional main blocks introduced.
x 3-2 3.2 User interface functions Information regarding the three User interface types
introduced.
x 3-12 3.9 Expiratory channel Information regarding PC 2024 Expiratory channel introduced.
x 3-13 3.10 Power supply In section 3.10.1 Mains inlet, information regarding power
fuses and ratings corrected.
x 3-16 3.11 Optional equipment Chapters 3.11.9 MSync and 3.11.10 Remote Services
introduced.
x 4 Disassembling and assembling Restructured chapter.
x 4-6 4.6.1 Versions Spare parts table for User interface type 1, 2 and 3 introduced.
x 4-12 4.7.3 Membrane foil Membrane foil replacement introduced.
x 4-23 - 4.10 User interface – Type 3 Information regarding User interface type 3 introduced.
4-24
x 5-4 5.2 Service key Service card renamed to Service key.
x 5-6 - 5.4 Software installation Information regarding Software installation introduced.
5-9 Previously only published as a separate Installation Instruction.
x 6-15 6.3.3 Panel Error code 20005, recommended action corrected.
x 6-17 6.3.4 Expiratory Flow Meter PC 1784: Recommended actions corrected.
x 6-17 6.3.4 Expiratory Flow Meter PC 2024: Error codes 40001-40011 introduced.
x 7-2 7.2 Preventive maintenance interval Preventive maintenance intervals clarified.
x 7-7 7.6.12 Safety inspection Information regarding the electrical safety test improved.
x 9-2 9.1.1 Compatibility chart Compatibility chart introduced.
x 10-4 - 10.3 PC 1860 Main back-plane, PC board assemblies and PC board circuit diagrams: PC 1860
10-9 10.4 PC 1861 Pneumatic Main back-plane and PC 1861 Pneumatic back-plane
back-plane introduced.
x 10-10 10.5 Field Service System menus Menu diagram revised.
x 10-11 10.6 System overview Functional main blocks revised. Illustration revised. Block "U
- User interface" replaced by "U - User interface functions".
Block "B - Main back-plane" introduced.
SERVO-s Ventilator System, Service Manual 9 - 11
 | 9 | Revision history |

9.2.6 Revision 06

In the table below, the following keywords are used:

A = Added. Information about new functionality added.

B = Changed. Information about changed

functionality.

C = Corrected. Corrections made due to printing

errors or clarifications.

A B C Page Section Comment

x All chapters in the Service Manual. The Service Manual now states Maquet Critical Care AB as
legal manufacturer but with Getinge as the local service
provider.
x 1-1 General Disclaimer regarding System versions, System software
versions and Software options introduced.
x 1-1 General Clarification of Maquet Critical Care AB as part of Getinge
and legal manufacturer.
x 1-1 General Maquet Headquarter Support Center MCC HSC clarified.
x 3 - 11 PC 1771 Control Information for new PC 1771 Control version added.
x 3 - 16 MSync Information clarified.
x 6 - 18 Other Technical error alarms Information about O2 concentration low and O2 concentration
high introduced.
x 9-2 Compatibility chart Revision requirements for PC 1784 corrected and new
PC 1771 Control version introduced.
x 10 - 11 System overview MSync introduced on the System overview. Colors adapted
to System overview for other Servo systems.

9 - 12 SERVO-s Ventilator System, Service Manual

 | Revision history | 9 |

9.2.7 Revision 07

In the table below, the following keywords are used:

A = Added. Information about new functionality added.

B = Changed. Information about changed

functionality.

C = Corrected. Corrections made due to printing

errors or clarifications.

A B C Page Section Comment

x 1-3 1.6 Service Added a note with complaint handling information.

SERVO-s Ventilator System, Service Manual 9 - 13

 | 9 | Revision history |

9 - 14 SERVO-s Ventilator System, Service Manual

 | Diagrams | 10 |

10 Diagrams

Table of Contents
10.1 Standard connectors |10 - 2
10.2 EMC emission |10 - 3
10.3 PC 1860 Main back-plane |10 - 4
10.4 PC 1861 Pneumatic back-plane |10 - 8
10.5 Field Service System menus |10 -10
10.6 System overview |10 -11

SERVO-s Ventilator System, Service Manual 10 - 1

 | 10 | Diagrams |

10.1 Standard connectors 10.1.3 N29 - RS232

10.1.1 N26 – External +12 V DC supply input

S35122

1. -
2. RXD_ISO
3. TXD_ISO
S35120

4. DTR_ISO
1. +12V_UNREG_EXT_DC
5. GND_ISO
2. +12V_UNREG_EXT_DC
6. -
3. –
7. RTS_ISO
4. GND
8. -
5. GND
9. -
Recommended cable connector (local purchase):
Amphenol C 091 A, P/N T 3360 005
10.1.4 P63 - Alarm output connector

10.1.2 N28/N70 - Control cable

S35121

S35123
1. +12V_UNREG_PANEL
2. GND 1. NO - Normally Open
3. LED_CONTROL 2. NC - Normally Closed
4. ON_OFF_CONTROL 3. Common
5. CAN_PANEL.H 4. Common
6. CAN_PANEL.L Recommended cable connector (local purchase):
Modular plug 4/4 (4P4C).

10 - 2 SERVO-s Ventilator System, Service Manual

 | Diagrams | 10 |

10.2 EMC emission

For SERVO-s to comply with emission Class B limits
of EN 55 011, EMC ferrites must be mounted on the
cables listed below.

• Use recommended ferrite (Würth Elektronik, local

bullet
purchase) or equivalent from other manufacturer.

• Mount the ferrite next to the SERVO-s cable

bullet
connector.

• Mount the ferrite as shown in the illustration.

bullet

RS232
Alarm output

External 12 V DC

S35124

Cable Würth P/N

RS232 742 711 31

External 12 V DC 742 711 31
Alarm output 742 711 12

SERVO-s Ventilator System, Service Manual 10 - 3

 | 10 | Diagrams |

10.3 PC 1860 Main back-plane

S35103

10 - 4 SERVO-s Ventilator System, Service Manual

 | Diagrams | 10 |

S35104

SERVO-s Ventilator System, Service Manual 10 - 5

 | 10 | Diagrams |

S35105

10 - 6 SERVO-s Ventilator System, Service Manual

 | Diagrams | 10 |

S35106

SERVO-s Ventilator System, Service Manual 10 - 7

 | 10 | Diagrams |

10.4 PC 1861 Pneumatic back-plane

S35107

10 - 8 SERVO-s Ventilator System, Service Manual

 | Diagrams | 10 |

S35108

SERVO-s Ventilator System, Service Manual 10 - 9

 | 10 | Diagrams |

10.5 Field Service System menus

10 - 10 SERVO-s Ventilator System, Service Manual

 | Diagrams | 10 |

10.6 System overview

Pneumatics
View from right side I Inspiratory section
Temp. sensor
I Temp. sensor
N19 N19
P19 P19
Inspiratory ID
pressure ID O2 inlet
tube Gas module

Filter
O2 cell O2 sensor
O2

N15 P1 ID
Inspiratory outlet Inspiratory pipe Inspiratory pipe

Emergency Safety N18 P18

N18 P18
air intake valve Air inlet
Safety Gas module
C M Connector Air
valve pull muff

Filter
magnet N16 P1 ID
PC 1861
N17 Pneumatic Functional main blocks
P17 back-plane C M C U User interface functions
N10
B Main back-plane
To PC 1860: P10 I Inspiratory section
E E Expiratory section
Expiratory section
T Pressure transducers
H PC 1786 Exp. channel cassette C Control
Expiratory cassette
B N46 A M Monitoring
P46 F Expiratory channel
PC 1785 ID
Expiratory P Power supply
Expiratory Expiratory
Heating channel
connector valve one-way
foil valve
Symbols
Ultrasonic flowmeter
Expiratory
outlet N/PXX Connector
t
le

N/PXX Connector including CAN bus

in

PC1785
ry
to

Expiratory Expiratory ID PROM communicating

ra

P45 ID
pressure with Monitoring
pi

valve coil
Ex

N45 tube
µP Microprocessor

Cooling air flow

T
Pressure transducers

ID Inspiratory Expiratory ID
PC 1781 pressure pressure PC 1781
transducer transducer U
P40 N40

P50 P50
MOD2 N41 MOD1
P41 P24 X1 PC 1777 Panel
F Temperature C M
P72
ID µP PC Card

P74
C M sensor
PC 1784/PC 2024 Expiratory channel slot
P4
To PC 1860: N4 P73 N70
P75 TFT

P76
P67

SW1
Back- light

P77

Electronics
View from rear side View from left side MSync µP
(optional) P80 SW2 ID Touch
screen
P P79
P81

P82

P84

P83

P85

P78

Internal Mains inlet

P
N86

fan & fuses

AC/DC converter +12 V LAN
N92 P92
P
N Type 2 - View from rear Service
connector
Equipotential pin N7
P7
N14
P14 B U
PC 1860 Main back-plane
X1 PC 1777 Panel
N22 PC 1772 Monitoring X1
P9 N9

P5 N5

X2
PS1 P72
P23

P ID PC Card
P
P74

C
Back-

BP slot
light

µP P21A/B
P92

PC 1862
PC 1863 Power control

N21 Battery N70

DC/DC & M P2
TFT
N2 P75
ID

Standard
connectors
P76
P87

SW1
Temperature

PC 1771 Control
P77

Fuse F1 N22
sensor

ID µP
P23

P80 SW2 ID Touch

µP P21A/B screen
N28 N26
N21 Battery P79
C P1
P81

P82

P84

P83

P85

N78

N1 TO PC 1861: N10
ID P63
N86
S35001 2019-03-13

P32 N32 Battery module ID P10

P TO PC 1784/PC 2024: P4
N29 P31 N31 Battery module ID
ID Type 3 - View from rear Service
N4 connector

RS232

SERVO-s Ventilator System, Service Manual 10 - 11

 | 10 | Diagrams |

10 - 12 SERVO-s Ventilator System, Service Manual

x
 © Maquet Critical Care AB 2019. All rights reserved. • Maquet reserves the right to modify the design and specifications contained herein without prior notice.
Order No. 66 28 825 • Rev 07 • Servo-s • Service Manual • 2019-09.

Getinge is a global provider of innovative solutions for operating rooms, intensive care units, sterilization departments and for life
science companies and institutions. Based on our firsthand experience and close partnerships with clinical experts, healthcare
professionals and medtech specialists, we are improving the everyday life for people - today and tomorrow.

Manufacturer: Maquet Critical Care AB · Röntgenvägen 2, SE-171 54 Solna, Sweden

[Link]